Ferm FAG-230 User Manual

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Ferm BV • P.O. Box 134 • 8280 AC Genemuiden • NL • www.ferm.com 0210/23

UK Subject to change

Document Ref. FAG-230/18583/PMR7/Issue 1/mMar02

Ferm Angle Grinder 230 mm

FAG-230

USER’S MANUAL

Ferm Art.nr. 719590

Screwfix nr 18583

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EXPLODED VIEW

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FERM FAG-230 ANGLE GRINDER 230 MM USERS MANUAL

TECHNICAL SPECIFICATIONS

PACKAGE CONTENTS

The package contains: 1 Angle grinder 1 Side handle 1 Spanner 1 Set carbon brushes 1 Instruction manual 1 Guarantee card

Check the machine, loose parts and accessories for transport damage.

PRODUCT INFORMATION

1. On/off switch

2. Screw-on lid carbon brush (both sides)

3. Spindle lock

4. Grinding disc

5. Side handle

6. Lock-off button

SAFETY INSTRUCTIONS

The following pictogram is used in these instructions for use:

Denotes risk of personal injury, loss of life or damage to the tool in case of non-observance of the

instructions in this manual.

Carefully read this manual before using the machine. Make sure that you know how the machine functions and how to operate it. Maintain the machine in accordance with the instructions to make sure it functions properly. Keep this manual and the enclosed documentation with the machine.

Ferm products are manufactured to high quality standards they are safe and fit for purpose at time of sale, but all tools can be dangerous if the correct precautions are not taken. Always follow these instructions, do not carry out the operation until you are sure you can do so in safety. Remember to consider the work environment for safe operation as well as safety for tool use.

Warning! When using electric tools, basic safety

precautions should always be followed to reduce the risk of fire, electric shock and personal injury. Read all these instructions before attempting to operate this product. Save these instructions for future reference.

PERSONAL SAFETY Use Personal Protection Safety Equipment

Protect eyes with safety glasses or goggles note: the use of safety protective eyewear without the CE mark can lead to serious injury if the lens breaks. A suitable dust mask should be worn if cutting, drilling or sanding is dusty, in particular chipboard or MDF. Approved safety footwear and headgear should worn as appropriate, for example on building works or when heavy weights are involved. Wear suitable gloves and apron to protect against sparks/debris. Wear earplugs or ear defenders.

Dress properly

Do not wear loose clothing or jewellery. It can get caught in moving parts. Non-skid footwear is recommended when working out doors. Wear protective hair covering to contain long hair

Stay alert

Watch what you are doing Use common sense. Do not operate tools when tired or after taking alcohol or prescription/ non-prescription drugs.

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SPARE PARTS LIST FAG-230

REF NR DESCRIPTION FERM NR

03 WOOD RUFF KEY 407920 04 FLANGE OUTSIDE 406847 06 FLANGE INSIDE 406846 07 PROTECTING GUARD 407929 16 SPINDLE GEAR 407921 23 PINION GEAR 407922 32 ROTOR 407923 37 STATOR 407928 39 CARBON BRUSH COVER 407924 41 CARBON BRUSH 407925 42 CARBON BRUSH HOLDER 407926 45 SWITCH 407927 47 CAM WRENCH 406814 48 SIDE HANDLE 406277

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OPERATIONAL SAFETY

Warning!

Never use the machine for grinding magnesium workpieces. Use fibre reinforced discs only. Do not use near flammable materials or people. Do not use the machine to grind/cut deeper than the maximum grinding depth of the disc. Do not use grinding discs for deburring.

Concentrate

Routine and repetition can lead to mistakes. Remember that a slight lack of concentration can result in serious injuries in a split second.

Keep work area clean

Cluttered areas and benches invite injuries.

Consider the work environment

Do not expose power tools to rain or use them in damp or wet locations. Keep work area well lit. Do not use power tools in the presence of flammable liquids, vapours or gases.

Guard against electric shock

This unit contains dangerous voltages. Use a RCD (residual current device) to provide protection against electrical shock. Prevent body contact with grounded surfaces (e.g. pipes, radiator, ranges or refrigerators).

Keep children and pets away

Do not let children or pets come into contact with the tool, extension cable or work area.

Do not force the tool

It will work better and safer at the rate for which it was intended

Use the right tool

Do not force small tools or attachments to do the job of a heavy-duty tool. Do not use tools for purposes for which they were not intended; for example do not use a circular saw for cutting trees or logs.

Do not abuse cable

Never carry the tool by the cable or pull it to disconnect it from the power socket. Keep the cable away from heat, oil and sharp edges. Do not touch the metal plug pins when connecting or removing the plug.

Secure Work

Use clamps or a vice to hold work. It is safer than using your hand and it frees both hands to operate the tool. Be

aware that this grinder is a powerful machine; you must use two hands to control it.

Do not over-reach

Keep a proper footing and balance at all times.

Disconnect tools from power supply

When not in use, before servicing and when changing accessories such as blades, bits and cutters. Always

switch off and unplug the angle grinder from the power supply before making adjustments or changing grinding discs,

Remove adjusting keys and wrenches

Ensure that they are removed from the tool before switching on.

Avoid unintentional starting

Do not carry plugged in tools with your finger on the switch. Check that the switch is off before plugging in to socket.

Extension cables

Use only three core earthed extension cables suitable for the power input of the tool (minimum cable size

1.5mm2). Plug into an earthed socket only. When using a cable reel unwind it fully. Do not use long extension cables.

Outdoors use

If the tool is suitable to be used outdoors, only use an extension cable intended for outdoor use and marked accordingly. Use a RCD (residual current device) to provide protection against electrical shock. Do not use in rain or damp conditions.

Connect a dust extraction device

Whenever there are facilities for fitting a dust of fume extraction system, make sure it is connected and used.

Use recommended accessories

The use of any other accessory or attachment other than recommended in the instructions or catalogue may present a risk of personal injury. Use extension cables suitable for the power input of the grinder (minimum cable size 1.5mm2). When using a cable reel unwind it fully.

ASSEMBLING THE ACCESSORIES

Do not use this machine without the guard in place. Ensure the grinder is unplugged from mains.

TO MOUNT THE GUARD

_ Without a grinding disc in the machine, place the

guard assembly (9) over the flange; make sure the clamp on the guard assembly is pushed onto the flange as far as it will go.

- Tighten the clamp screw firmly with the hexagon key provided.

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TO MOUNT A GRINDING DISC

- Check the disc is the correct type and does not touch the edge of the guard.

- Remove the flange nut (12) from the spindle.

- Check the flange (5) is the right way up (flats on spindle engage with lugs on flange).

- Put a grinding disc (7) on the flange.

- Screw the flange nut onto the spindle.

- Press the spindle lock button and turn the spindle (9) until the lock engages.

- Keeping the spindle lock button pressed, securely tighten the flange nut with spanner (11) provided.

- Release the spindle lock button and check the spindle in unlocked by rotating the disc.

MOUNTING THE SIDE HANDLE

- Screw the side handle (5) clockwise into the threaded hole either in the centre or on the left or right side of the machine according the job in hand.

- Check that it is firmly attached and cannot loosen unexpectedly.

USING THE ANGLE GRINDER

BEFORE OPERATING

- Check the voltage on the angle grinder corresponds with your power supply voltage and that the plug and lead are in good condition.

- Check maximum speed marked on the grinding disc is the same or less than the maximum speed of the machine. The machine’s speed must not be greater than the speed marked on the disc.

- You have the correct type of disc for the machine and that it is mounted correctly. Do not use parts other than supplied with the machine to make the disc fit properly.

- Ensure the threaded part of the spindle is covered by the flange nut (12) and cannot touch the grinding surface.

- Inspect the grinding disc for any damage – do not use cracked, ripped or otherwise damaged discs.

- Set the guard, rotate the guard to the best position to catch sparks and debris from the disc.

- Run idle for 30 seconds - if there is any abnormal vibration or other fault – switch off, inspect and rectify before continuing.

OPERATION

- Plug into a suitable mains supply and switch on.

- Be aware that this machine has a powerful motor and needs two hands to operate it safely.

- To switch the grinder ON – Push in the lock-off button (6) and squeeze the on/off trigger switch (1). This is a safety switch and will only work while the on/off trigger is held – to restart depress the lock-off button again.

- To switch OFF release the on/off trigger switch.

DURING USE

- Place the spinning disc gently onto the work piece – this is a powerful machine and will kick if the disc is pressed too hard or jammed in the cut. Always use two hands to control the machine.

- Do not put the machine down with the motor still running.

- Keep your finger off the spindle lock button it must not be pressed while the machine is running.

- Do not put the machine down on a dusty surface – dust will get into the air vents and damage the motor.

- Regularly inspect the disc during use for signs of damage or wear and replace when required.

- Switch the machine off before removing the plug from the mains socket.

MAINTENCE, CARE AND REPAIR

Switch off and unplug the machine before carrying out any cleaning or maintenance work.

CLEANING

Do not use flammable liquids to clean the angle grinder,

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FAULTS Switch OFF immediately at the mains plug and remove the plug when:

- The plug or cable is damaged.

- The switch on the machine is defective.

- You smell or see smoke caused by scorched insulation in the machine.

Overheating

- The ventilation slots are blocked with dirt. Clean with dry cloth.

- The machine does not start when switched on. Check the mains lead and the fuse/plug. Take to your Ferm Dealer for repair

- The motor is defective. Take to your Ferm Dealer.

MAINTAIN TOOLS WITH CARE

Keep the tool clean for better and safer performance. Store the discs properly in accordance with the maker’s instructions.

Follow instructions for changing accessories. Inspect tool and extension cables periodically and if damaged, have them repaired by a qualified person or authorised service body. Keep handles free from oil or grease. Keep the ventilation slots clean to prevent motor overheating.

Check for damaged parts

Do not use a tool with damaged parts, before further use a damaged tool must be carefully checked by a qualified person to determine that it will operate properly. Check for alignment of moving parts, binding or breakage of parts, mounting and other conditions that may affect its operation.

A damaged part or guard should be properly repaired by an authorised service centre, unless indicated otherwise in the instruction manual. Have defective switches replaced by an authorised service centre. Do not use a tool if the switch does not turn on and off.

Have your tool repaired by an expert

This appliance is manufactured in accordance with relevant safety standards. Only experts must carry out repairing of electrical appliances, otherwise considerable danger for the user may result.

Storing tools

When not in use tools should be stored in the dry, out of reach of children.

ELECTRICAL INFORMATION

This product is complete with a pre-wired mains plug, it is double insulated in accordance with EN 50144 – no earth wire is required

If the plug needs replacing follow these instructions.

Wire correctly

The wires in the mains lead are coloured in the following way:

BLUE -Neutral BROWN -Live

Securing wires

Secure wires carefully and firmly to the correct terminals. Secure the mains cable in the plug cord grip firmly. Fit a 13-amp fuse. If a 13amp (BS1363) plug is used a (BS

1362) ASTA approved 13-amp fuse must be fitted.

Recycle/Dispose of old plug and cable

Prevent inadvertent connection to socket and risk of electric shock.

ENVIRONMENT

Recycle the packaging according to the identification marks on it. At the end of the product or its accessories life please recycle where facilities exist - phone the Helpline for current advice on recycling.

Helpline

For any questions relating to operational or safety matters contact:

Ferm Customer Helpline on: 0115 966 1199 Monday-Friday 8am – 6pm Saturday 9am – 1 pm

GUARANTEE

The guarantee conditions can be found on the separately enclosed guarantee card.

We declare under our sole responsibility that this

product is in conformity with the following

standards or standardized documents

EN-50144-1, prEN50144-2-3,

EN-55014-1, EN-55014-2,

EN61000-3-2, EN61000-3-3,

in accordance with the regulations:

98/37/EEC 73/23/EEC

89/336/EEC

from 01-12-2001

GENEMUIDEN NL

W. Kamphof Quality department

DECLARATION OF CONFORMITY

(UK)

Blue

(Neutral)

Green & Yellow

(Earth)

Brown

(Live)

Fuse

(13 Amp)

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