FARGO electronic S000256 User Manual

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Persona® C25 Card Printer User Guide (Rev. 4.0)
Part Number:
S000256
Persona® C25 Card Printer User Guide (Rev. 4.0)
RESTRICTED USE ONLY FARGO Electronics, Inc.
Persona® C25 Card Printer User Guide (Rev. 4.0), property of FARGO Electronics, Incorporated
Copyright © 2002, 2003, 2004, 2005, 2006 by FARGO Electronics, Incorporated. All rights reserved. Printed in the United States of America. Exclusive permission is granted to authorized resellers of FARGO products to reproduce and distribute this copyrighted document to authorized FARGO customers, who have signed a “no disclosure agreement” regarding the restricted, proprietary use of said document.
The revision number for this document will be updated to reflect changes, corrections, updates, and enhancements to this document.
Revision Control
Date Document Title
Number
Revision 4.0 15 April 2003 Persona C25 Card Printer User Guide (Rev.
4.0)
These reference documents were thoroughly reviewed to provide FARGO with professional and international standards, requirements, guidelines, and models for our technical, training, and user documentation. At all times, the Copyright Protection Notice for each document was adhered to within our FARGO documentation process. This reference to other
ANSI/ISO/ASQ Q9001-2000 American National Standard, (sub-title) Quality Management
Systems - Requirements (published by the American Society of Quality, Quality Press, P.O. Box 3005, Milwaukee, Wisconsin 53201-3005)
The ASQ ISO 9000:2000 Handbook (editors, Charles A. Cianfrani, Joseph J. Tsiakals, and John E. West; Second Edition; published by the American Society of Quality, Quality Press, 600 N. Plankinton Avenue, Milwaukee, Wisconsin 53203)
Juran's Quality Handbook (editors, Joseph M. Juran and A. Blanton Godfrey; Fifth Edition, McGraw-Hill)
documents does not imply that FARGO is an ISO-certified company at this time. Any questions regarding changes, corrections, updates, or enhancements to this document
should be forwarded to:
FARGO Electronics, Incorporated Support Services 6533 Flying Cloud Drive Eden Prairie, MN 55344 (USA) (952) 941-9470 (800) 459-5636 FAX: (952) 941-7836 www.fargo.com E-mail: sales@fargo.com
Persona® C25 Card Printer User Guide (Rev. 4.0)
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How to use the guide

The Persona C25 Card Printer User Guide (Rev. 4.0) is, in fact, the troubleshooting and user guide for the entire Persona C25 Card Printer. The guide is designed to provide installers and technicians with quick, efficient lookup of related procedures, components, and terms. The guide can be used effectively in either soft or hard copy, depending on the preference of the installer or technician.
Refer to Section 5: Printer Setup (as needed).
Manual Description
Sequence of Operations, Glossary of Terms, and Technical/Functional Specifications (hyper-linked)
Table of Contents (hyper­linked)
Troubleshooting, Replacement, Removal, Diagnostic, and Navigation Procedures (in hyper-linked Sections)
Cross-Referencing (hyper­linked)
Comprehensive Index (hyper-linked)
You can go directly to the Sequence of Operations, Glossary of Terms, Technical Specifications, and Functional Specifications to learn how to use the processes, procedures, functions, and windows for the Persona C25 Card Printer within concise, correlative Tables.
You can use the automated Table of Contents to quickly locate, for example, an error message, a procedure, the index, or an appendix.
You can go directly to Specifications, General Troubleshooting, Printer Adjustments, and Printer Packing to find troubleshooting, removal, and replacement procedures. The section titles are always labeled according to their function for consistent usage.
You can use the cross-referencing links to quickly locate, for example, an error message or a procedure.
You can use the COMPREHENSIVE INDEX to quickly locate information on the Persona C25 Card Printer, relating to a specification, a procedural step, a window or screen, a component, a term, a qualifier, or a related feature to this printer.
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Safety Messages (review carefully)

Symbol Critical Instructions for Safety purposes
Danger:
Caution:
Failure to follow these installation guidelines can result in death or serious injury.
Information that raises potential safety issues is indicated by a warning symbol (as shown to the below).
To prevent personal injury, refer to the following safety messages before performing an operation preceded by this symbol.
To prevent personal injury, always remove the power cord prior to performing repair procedures, unless otherwise specified.
To prevent personal injury, make sure only qualified personnel perform these procedures.
This device is electrostatically sensitive. It may be damaged if exposed to static electricity discharges.
Information that raises potential electrostatic safety issues is indicated by a warning symbol (as shown to the below).
To prevent equipment or media damage, refer to the following safety messages before performing an operation preceded by this symbol.
To prevent equipment or media damage, observe all established Electrostatic Discharge (ESD) procedures while handling cables in or near the Circuit Board and Printhead Assemblies.
To prevent equipment or media damage, always wear an appropriate personal grounding device (e.g., a high quality wrist strap grounded to avoid potential damage).
To prevent equipment or media damage, always remove the Persona C25 Ribbon and Cards from the printer before making any repairs, unless otherwise specified.
To prevent equipment or media damage, take jewelry off of fingers and hands, as well as thoroughly clean hands to remove oil and debris before working on the printer.
Persona® C25 Card Printer User Guide (Rev. 4.0)
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Table of Contents
How to use the guide ____________________________________________________________ 3
Safety Messages (review carefully)________________________________________________ 4
Section 1: Specifications_________________________________________________________ 9
Regulatory Compliances ________________________________________________________ 9 Agency Listings______________________________________________________________ 10 Technical Specifications _______________________________________________________ 10 Functional Specifications_______________________________________________________ 12
Printer Components: Top Cover to Power Port ___________________________________ 13 Printer Components: Centronics-Type Parallel Interface____________________________ 16 Printer Components: Print Ribbons ____________________________________________ 17 Printer Components: Resin-Only Print Ribbons___________________________________ 18 Printer Components: Dye-Sublimation-Only Print Ribbons _________________________ 19 Printer Components: Dye-Sublimation/Resin Ribbons _____________________________ 20 Printer Components: Blank Cards _____________________________________________ 21
Section 2: General Troubleshooting ______________________________________________ 22
Safety Messages (review carefully)_______________________________________________ 22 LCD and SmartGuard Messages _________________________________________________ 23
Reviewing the Top Line LCD Messages_________________________________________ 23 Reviewing the Bottom Line LCD Error / Status Messages___________________________ 28
Communications Errors________________________________________________________ 30
Resolving the Communication Errors ___________________________________________ 30
Card Feeding Errors___________________________________________________________ 34
Resolving the Card Feeding Errors _____________________________________________ 34 Resolving the Flipper Jam error message ________________________________________ 37
Card Jam Errors______________________________________________________________ 38
Resolving the Card Jam: Print Error Message ____________________________________ 38 Resolving the Card Jam: Mag Error / Smart Error Message__________________________ 39 Resolving the Card Jam: Flip Error Message _____________________________________ 39
Print Process Errors ___________________________________________________________ 40
Resolving the Headlift error message ___________________________________________ 40
Ribbon Errors________________________________________________________________ 40
Resolving the Skipping Ribbon Panel problem____________________________________ 40 Resolving the Wrong Ribbon error (being displayed incorrectly)______________________ 41 Resolving the Ribbon Low error message________________________________________ 42 Resolving the Ribbon Breaking problem_________________________________________ 43
Encoding Errors______________________________________________________________ 44
Resolving the Mag Verify error message ________________________________________ 44
Magnetic Offset Adjustment ____________________________________________________ 44
Resolving the Printer cannot read Encoded Data problem ___________________________ 44 Resolving the Data intended for the Magnetic Stripe (printed on the Card) problem_______ 45
Diagnosing Image Problem _____________________________________________________ 47
Resolving the Pixel Failure problem ____________________________________________ 47 Resolving the Card Surface Debris problem ______________________________________ 48 Resolving the incorrect Image Darkness problem__________________________________ 49 Resolving the Ribbon Wrinkle problem _________________________________________ 50 Resolving the excessive Resin Printing problem___________________________________ 51
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Resolving the incomplete Resin Printing problem _________________________________ 52 Resolving the Image Placement problem ________________________________________ 53 Resolving the poor Image Quality problem_______________________________________ 56
Diagnostics and Calibration_____________________________________________________ 57
Running the Standard Self Test Print ___________________________________________ 57 Reviewing the Standard Self Test Print__________________________________________ 57 Reviewing the 15 Shade Self Test______________________________________________ 58 Reviewing the Standard Self test_______________________________________________ 58 Reviewing the Pin Assignments _______________________________________________ 59 Reviewing the Centronics Parallel Pin Assignments________________________________ 60 Reviewing the Printer Timing Diagram__________________________________________ 62 Reviewing the Printer Timing _________________________________________________ 63
Section 3: Printer Adjustments __________________________________________________ 64
Safety Messages (review carefully)_______________________________________________ 64 Dye-Sub and Resin Intensity Adjustments _________________________________________ 65
Reviewing the RP1 Potentiometer location (Printhead Darkness RP1 Pot) ______________ 65 Adjusting the Dye-Sub and Resin Intensity Level__________________________________ 66 Reviewing the Self Test Output Samples (RPI Potentiometer)________________________ 67
Card Offset Adjustments _______________________________________________________ 68
Adjusting the Card Offset for the Print Station ____________________________________ 68 Adjusting the RP3 Card Offset Location_________________________________________ 68 Adjusting the RP3 to center print the Card _______________________________________ 69 Magnetic Intensity Adjustment (magnetic encoding installed)________________________ 70 Reviewing the RP5 Location (Main Circuit Board Layout) __________________________ 70 Calibrating the RP5 Potentiometer _____________________________________________ 71
Magnetic Offset Adjustment ____________________________________________________ 72
Using the Magnetic Offset (RP7 Potentiometer location)____________________________ 72 Determining the Magnetic Card Offset (process description)_________________________ 73 Using the RP7 Offset Mag Potentiometer ________________________________________ 73 Reviewing the Encoding Module (Display A)_____________________________________ 74 Reviewing the Encoding Module (Display B)_____________________________________ 75 Reviewing the Data (being encoded to the Magnetic Stripe of Card)___________________ 76
Sensor Calibration ____________________________________________________________ 77
Calibrating the Color Ribbon Sensor____________________________________________ 77 Using the C25 Card Printer Advanced Document Settings_____________________________ 79 Determining Paper/Output______________________________________________________ 80
Selecting the Card Size ______________________________________________________ 80
Determining the number of Copies _____________________________________________ 81
Selecting the Default Graphic Resolution ________________________________________ 82 Using the Device Options ______________________________________________________ 83
Selecting from the Ribbon Type options_________________________________________ 84
Selecting from the Color Matching options_______________________________________ 86 Using the Picture Controls______________________________________________________ 88
Controlling the Dye-Sub Intensity (YMCB) ______________________________________ 89
Controlling the Resin Heat ___________________________________________________ 90
Using the default Dither Mode ________________________________________________ 91
Selecting the K Panel Graphics Mode option _____________________________________ 92
Selecting the Split Ribbon Print option __________________________________________ 93
Selecting the Print Back Side Only option _______________________________________ 95
Selecting the Print Edge-to-Edge option _________________________________________ 96
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Selecting the Rotate 180 Degrees option_________________________________________ 97
Selecting the Pause for Low Ribbon option ______________________________________ 98
Selecting the Overlay option _________________________________________________ 100
Selecting the SmartShield option______________________________________________ 102 Using the Magnetic Encoding Options ___________________________________________ 104
Using the Coercivity option__________________________________________________ 105
Using the Magnetic Encoding Mode option _____________________________________ 106
Selecting the Magnetic Track Options__________________________________________ 107
Selecting the Track Bit Density option _________________________________________ 108
Selecting the Track LRC Generation option _____________________________________ 109
Selecting the Track Character Size option_______________________________________ 110
Selecting the Track Character Parity option _____________________________________ 111
Selecting the Track Character ASCII Offset option _______________________________ 112
Selecting the Shift Data Left option ___________________________________________ 113
Reviewing the Enable MLE Support checkbox___________________________________ 114
Selecting the Verify Magnetic Encoding option __________________________________ 115
Reviewing ISO Track Locations ______________________________________________ 116
Sending Track Information __________________________________________________ 117
Entering Track Information__________________________________________________ 117
Reviewing Tracks 1, 2, and 3 (in Table format) __________________________________ 118
Reviewing the Track Data Note_______________________________________________ 118
Reviewing the ASCII Code and Character Table _________________________________ 119 Selecting the Custom Non-Printable Area _________________________________________ 120
Using the Non-Printable Area Setup window ____________________________________ 121 Selecting the Smart Encode Mode option _________________________________________ 122
Selecting the Disable Printing option __________________________________________ 123
Selecting the Buffer Single Card option ________________________________________ 124 Selecting the Calibration window _______________________________________________ 125
Using the Image Placement controls ___________________________________________ 126
Using the Sensor Calibration_________________________________________________ 128
Selecting the Self Test button ________________________________________________ 129
Section 4: Cleaning___________________________________________________________ 130
Safety Messages (review carefully)______________________________________________ 130
Cleaning the Printhead______________________________________________________ 131
Cleaning the Printer’s Exterior _______________________________________________ 132
Cleaning the Printer’s Interior ________________________________________________ 132
Cleaning the Card Feed Rollers_______________________________________________ 133
Cleaning the Drive Rollers __________________________________________________ 135
Maintaining the Cleaning Rollers _____________________________________________ 135
Cleaning the Platen Rollers __________________________________________________ 138
Cleaning the Magnetic Encoder_______________________________________________ 139
Section 5: Printer Setup _______________________________________________________ 140
Choosing a good location ___________________________________________________ 140
About Moisture Condensation________________________________________________ 140 Unpacking and Packing the Printer ______________________________________________ 140
Unpacking the Persona C25 Card Printer _______________________________________ 140
Packing the Persona C25 Card Printer__________________________________________ 141 Applying Power_____________________________________________________________ 142 Loading Cards into the Printer__________________________________________________ 144 Using your Card Printer_______________________________________________________ 146
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Connecting the Printer to your Computer _______________________________________ 146 Installing the Windows Printer Driver____________________________________________ 148 Installing the Printer Driver From the Software Installation CD________________________ 149 Installing Printer Driver Updates________________________________________________ 149
Downloading _____________________________________________________________ 150
Installing ________________________________________________________________ 150
Installing the 32-Bit Print Spooler for Windows 95/98_____________________________ 151 Setting up the Printer Driver ___________________________________________________ 153
Windows 95/98 ___________________________________________________________ 153
Windows NT _____________________________________________________________ 153
Section 6: FARGO Technical Support ___________________________________________ 154
Contacting FARGO Technical Support___________________________________________ 154
Glossary of Terms ____________________________________________________________ 155 Index _______________________________________________________________________ 176
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Section 1: Specifications

Regulatory Compliances

Term Description
FCC The Persona C25 Card Printer complies with the requirements in
Part 15 of the FCC rules for a Class A digital device. These requirements are designed to provide reasonable protection against harmful interference in a residential installation.
If, however, operation of this equipment in a residential area causes unacceptable interference to radio and TV reception, the operator is required to take whatever steps are necessary to correct the interference.
UL The Card Printer is listed under UL 1950 INFORMATION
TECHNOLOGY EQUIPMENT file number E145118. File Number E145118, Volume 1, Section 15. CSA The Printer manufacturer has been authorized by UL to represent
the Card Printer as CSA Certified under CSA Standard 22.2. File Number LR 88198. TÜV-GS The Card Printer has been tested and complies with IEC950 and
bears the TÜV-GS mark. License Number S9674046 ITS-EMC The Printer has been tested and complies with CISPR 22-13 and
EN55022 standards for EMI emissions and have been tested and
comply with IEC801,-2,-3,-4 standards for susceptibility, Class B.
(Note: Based on the above testing, the Printer manufacturer
certifies that the Card Printer complies with all current EMC
directives of the European Community and has placed the CE
mark on the Card Printer.) License Number V9674047
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Agency Listings

Term Description
Safety Standards
Emissions Standards
UL 1950, CSA C2.2 No.950-95 and TüV-GS (IEC 950).
FCC Class B, CRC c1374, Class B and TüV-EMC (IEC-801 –2, -3, -4; CISPR 22, Class B) CE and BCIQ Class A (Taiwan).

Technical Specifications

Term Description
Printing Method Dye Sublimation / Resin Thermal Printer Printing
Resolution Colors Up to 16.7 million colors and 256 shades per pixel. Print Speed Here are the print speeds:
300 x 300 dpi (11.8 dots / mm)
Approximately 8 seconds (K)
Approximately 15 seconds per card (KO)
Approximately 25 seconds per card (YMCO)
Approximately 30 seconds (YMCKO)
Print Area Standard CR-80:
Card Size: 2.125 inches (54mm) x 3.375 inches (85.6mm)
Print Area: 2.11 inches (53.5mm) x 3.37 inches (85.5mm)
Accepted Card Sizes
Accepted Card Width
Accepted Card Length Range
CR-80 (3.375 inches L x 2.125 inches W / 85.6mmL x 54mmW)
2.1 inches to 2.13 inches W (53mm to 54mmW)
Single Sided: 3.25 inches to 3.88 inches L (82mm to 98mmL) Double Sided: 3.25 inches to 3.37 inches L (82mm to 85.3mmL)
Continued on the next page
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Technical Specifications (continued)

Term Description
Accepted Card
.010 in. (.254 mil) to .030 in. (.75 mil)
Thickness Accepted Card
Types Input Hopper Card
PVC or Polyester cards with polished PVC finish. Monochrome resin ribbon required for straight polyester cards.
Accepts up to 100 standard CR-80 PVC cards (30 mil).
Capacity Print Speed
Approx. 8 seconds per card / 450 cards per hour (K)*
Approx. 15 seconds per card / 240 cards per hour (B,O)*
Approx. 25 seconds per card (YMCO)
Approx. 30 seconds per card / 120 cards per hour (Y,M,C,K,O)*
* Indicates the ribbon type and the number of ribbon panels printed where Y=Yellow, M=Magenta, C=Cyan and K=Resin Black, O=Overlay, B=Dye Sublimination Black
System Requirements
Windows 3.1x and Windows 95 driver included for IBM-PC's and
compatibles. 32-Bit Print Spooler available for Windows 95 Interface Standard 8-bit Centronics-type parallel (ECP compatible) Operating
65 º F to 80 º F (18 º C to 27 º C). Temperature
Humidity Non-Condensing 20% to 60%. Dimensions 9.05" H x 17.43" W x 10.94" D (229mmH x 442mmW x 278mmD) Weight 26 lbs. (11.8 kg). Supply Voltage 100 to 240 VAC (2 A) Supply Frequency 50 Hz / 60 Hz.
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Functional Specifications

The Card Printer utilizes two different, yet closely related printing technologies to achieve its remarkable direct-to-card print quality for dye-sublimation and resin thermal transfer. (Note: The Card Printer will print from any IBM-PC® or compatible running Windows® 95/98/ME, Windows NT 4.0, Windows 2000, or Windows XP.)
The following describes how each of these technologies works:
Function Description
Dye­Sublimation
Resin Thermal Transfer
Dye-Sublimation is the print method the Persona C25 Card Printer uses to produce smooth, continuous-tone, photographic images. (Note: This process uses a dye-based ribbon roll that is partitioned by a number of consecutive color panels.)
The panels are grouped in a repeating series of these three process colors along the entire length of the print ribbon: yellow, magenta, and cyan (YMC).
The Printer always prints the yellow panel (first), the magenta panel (second), and the cyan panel (third).
As the print ribbon passes beneath the Printhead, thermal elements within the Printhead heat the dyes on the ribbon. (Note: When these dyes are heated, the dyes vaporize and diffuse into the surface of the card. A separate pass is made for each of the three color panels on the ribbon.)
By combining the colors of each panel and by varying the heat used to transfer these colors, it is possible to print up to 16.7 million different shades of color. (Note: This blends one color smoothly into the next, producing photo-quality images with no dot pattern.)
Resin Thermal Transfer is the print method the Printer uses to print sharp black text and crisp bar codes that can be read by both infrared and visible­light bar code scanners.
Like dye-sublimation, this process uses the same thermal Printhead to transfer color to a card from a resin-only print ribbon or the resin black (K) panel of a full color print ribbon.
The difference, however, is that solid dots of resin-based ink are transferred and fused to the surface of the card to produce durable, saturated printing.
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Printer Components: Top Cover to Power Port

Component Description
Print Top Cover
Cover Release Buttons
Printhead Printer component that prints. (Note: This component is fragile and must
Card Cleaning Cartridge
LCD Display The LCD display shows the User the current status of the Printer. The top
Opens to allow access to the Printhead, print ribbon, and card path. (Note: This cover must be closed in order for the Printer to begin printing.)
Unlatches the Top Cover.
not be bumped or touched with anything other than a cleaning pen.) Automatically cleans cards for higher print quality.
line of the LCD reports the status of the printing functions. When the Printer is first powered ON, the Printer's startup screen will
appear displaying the current firmware version and the amount of installed Printer memory (4MB or 16MB).
Once the Printer has finished its startup system check, it will then display Printer Ready to indicate that the Printer is ready for operation.
During operation, the LCD will also indicate the specific ribbon panel being printed, and if any printing errors have occurred.
On LED Light Indicates the Printer power is either ON or OFF.
Persona® C25 Card Printer User Guide (Rev. 4.0)
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Printer Components: Top Cover to Power Port (continued)
Component Description
Ready LED Light
On / Cancel Button
Pause / Resume
Button
When ON, this light indicates the Printer is ready for operation. When OFF, this light indicates the Printer is either OFF or paused and will not operate.
If this light is flashing, a Printer error has occurred. (Note: Refer to the Printer's LCD display for the specific type of error that occurred. See the LCD/SmartGuard Messages in Section 2, page 9.)
The On/Cancel button turns the Printer power ON and OFF. It also serves to cancel the current print job and reset the Printer for the next print job if an unrecoverable print error has occurred.
If a card is left within the Printer after a print job is canceled, it will automatically be ejected when the Printer is turned back ON. (Note: With the Top Cover(s) open, this button can also be used to guidely rotate the feed Rollers forward. This is helpful when cleaning the Printer or if clearing jammed media.)
The Pause/Resume button allows the User to pause the Printer at any time during operation. Note, however, that the Printer will always finish its current task before pausing.
If the Pause/Resume button is pressed in the middle of printing the magenta ribbon panel, the Printer will pause only after the entire magenta panel has printed. (Note: The Ready LED Light will turn OFF when the Printer is paused and ON again when operation is resumed. With the Top Cover(s) open, this button can also be used to guidely rotate the feed Rollers backward. This is helpful when cleaning the Printer or if clearing jammed media.)
Access Card Slot
This is the slot in which a SmartGuard Access Card is inserted when using the Printer's included SmartGuard Security Feature. (Note: This unique option prevents the Printer from operating unless a custom access card is inserted. It also allows the User to print custom SmartShield Security Images which glow under ultraviolet light.)
Card Input
Load blank cards into this Hopper.
Hopper
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Printer Components: Top Cover to Power Port (continued)
Component Description
Card Output
Stores printed cards; up to 100, 30 mil cards.
Hopper E-card Docking
Station Port - For Smart Card
Provided only if the Printer includes an optional E-card Docking Station. This is necessary for support of third party smart card encoding features.
Support Parallel Interface
Connects to a Windows PC with a parallel cable.
Port Power Port Connects to the included power.
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Printer Components: Centronics-Type Parallel Interface

The Card Printer is equipped with a standard 8-bit Centronics-type parallel interface port. (Note: This communication port is the means through which the Printer receives data from the computer. The Printer's parallel interface connector is a standard 36-pin Amp type with two metal-wire retaining clips and is ECP (Extended Capabilities Port) compatible. It mates with a standard, bi-directional PC to Printer parallel cable.)
This section describes the pin assignments and signal specifications for this port.
Caution: Keep the interface cable to less than 6 feet in length.
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Printer Components: Print Ribbons

The Card Printer utilizes both dye-sublimation and/or resin thermal transfer methods to print images directly onto blank cards. Since the dye-sublimation and the resin thermal transfer print methods each provide their own unique benefits, print ribbons are available in resin­only, dye-sublimation-only, and combination dye-sublimation/resin versions. (Note: A letter code has been developed to indicate the type of ribbon panels found on each ribbon.)
This letter code is described as follows:
= Dye-Sublimation Yellow Panel
= Dye-Sublimation Magenta Panel
= Dye-Sublimation Cyan Panel
= Resin Black Panel
= Dye-Sublimation Black Panel
= Clear Protective Overlay Panel
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Printer Components: Resin-Only Print Ribbons

Resin-only print ribbons consist of a continuous roll of a single resin color. (Note: No protective overlay panel (O) is provided since resin images do not require the protection of such an overlay.)
Type Description
Standard Resin Black (K) (provides 1,000 prints)
Premium Resin Black (K) (provides 1,000 prints)
Colored Resin (provides 1,000 prints)
Metallic Resin (provides 1,000 prints)
This ribbon provides high resin durability ideal for most general purpose, monochrome ID card applications.
Resin black bar codes are readable by both infrared and visible­light bar codes scanners.
This ribbon provides maximum resin durability that is ideal for applications such as access control where cards are repeatedly swiped through a Magnetic Stripe reader.
Resin black bar codes are readable by both infrared and visible­light bar codes scanners.
Colored resin ribbons are available in different colors for customizing or color-coding resin-only ID cards.
Metallic resin ribbons are available for printing resin images with a unique metallic sheen.
Scratch-Off Resin (provides 1,000 prints)
Persona® C25 Card Printer User Guide (Rev. 4.0)
A scratch-off resin ribbon is available for printing over areas of a pre-printed card in order to hide specific information such as a personal identification number.
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Printer Components: Dye-Sublimation-Only Print Ribbons

A dye-sublimation-only print ribbon is available in a monochrome version. This ribbon consists of dye-sublimation ribbon panels which alternate with a clear protective overlay (O) panel. Dye-Sublimation images must have an overlay panel applied to them or they will quickly begin to wear or fade.
Caution: All color or monochrome dye-sublimation images must have the ribbon's clear overlay panel applied to them. If a protective layer is not applied, the card's dye­sublimation image will quickly begin to wear or fade. Cards printed solely with monochrome resin text, bar codes, or images do not require any type of protective overlay.
To apply the ribbon's clear overlay panel, select the Printer Driver’s Overlay / Print Area
tab. (Note: By default, the Printer Driver is setup to automatically apply the overlay panel for a selected a ribbon type that provides an overlay (O) panel.) (Note: The Printer requires specialized print ribbons in order to function properly.)
Type Description
Dye­Sublimation Black (BO)
(provides 500 prints)
Full-Color (YMCBO) (provides 250 prints)
This ribbon provides a dye-sublimation black panel (B) along with an overlay panel (O) and is used to print smooth, photo-quality black and white photo ID cards.
Dye-Sublimation bar codes are readable only by visible-light bar codes scanners.
This ribbon allows you to print full-color photo ID cards. Since the black panel of this ribbon is dye sublimation black (B), bar codes printed with this ribbon can only be read by visible-light bar code scanners.
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Printer Components: Dye-Sublimation/Resin Ribbons

The Dye-Sublimation/resin print ribbon combines the yellow (Y), magenta (M), and cyan (C) dye-sublimation panels with a resin black (K) panel.
By combining both types of ribbon panels, this ribbon can be used to print full-color, photo­quality images with the dye-sublimation panels along with sharp, black text and bar codes with the resin black panel.
A clear overlay panel (O) is also included on most ribbons to protect the dye-sublimation images. Dye-Sublimation images must have an overlay panel applied to them, or they will quickly begin to wear or fade.
Type Description
Full-Color (YMCKO)
(provides 250 prints)
Full-Color (YMCKOK)
(provides 250 prints)
Full-Color (YMCKK)
(provides 250 prints)
This ribbon is used to print full-color photo ID cards along with resin black text and bar codes. Both infrared and visible-light bar code scanners can read bar codes printed with resin black.
An overlay panel (O) is included to protect the full-color dye­sublimation printing.
This ribbon is used for dual-sided printing. By supplying two resin black panels, this ribbon used to print full-color with resin black on one side and resin black-only on the other, without wasting an entirely new set of ribbon panels for the black-only side.
An overlay panel (O) is also included to protect the side of the card with full-color dye-sublimation printing. No overlay is necessary for the resin black-only side. Both infrared and visible-light bar code scanners can read bar codes printed with resin black.
This ribbon is intended to be used for dual-sided printing. By supplying two resin black panels, this ribbon lets you print full-color with resin black on one side and resin black-only on the other, without wasting an entirely new set of ribbon panels for the black-only side.
Both infrared and visible-light bar code scanners can read bar codes printed with resin black.
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Printer Components: Blank Cards

Caution: Never run cards with a contaminated, dull, or uneven surface through the Printer. Printing onto such cards will ultimately lead to poor print quality and will greatly reduce the life of the Printhead. Always store the card stock in its original packaging or in a clean, dust-free container. Do not print onto cards that have been dropped or soiled. Printhead damage caused by contaminated or poor quality cards will automatically void the Printhead's factory warranty.
Type Description
Card Size The Standard CR-80 card size is 2.125 inches (54mm) x 3.375 inches
(85.6mm). The Oversize card size is
Card Design
Card Surface
The Printer will print onto any card with a clean, level, and polished PVC surface.
Although the Printer is equipped with card cleaning Rollers, it is very important to always print onto cards specifically designed for direct-to-card dye-sublimation printing.
Suitable cards must have a polished PVC surface free of fingerprints, dust, or any other types of embedded contaminants. In addition, cards must have a completely smooth, level surface in order for the Printer to achieve consistent color coverage.
Certain types of Proximity cards have an uneven surface that will inhibit consistent color transfer.
Certain types of smart card chips are raised slightly above the cards surface which also results in poor color transfer.
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Section 2: General Troubleshooting

The purpose of this section is to provide the User with specific procedures relating to the LCD/SmartGuard Messages, Communication Errors, Card Feeding Errors, Print Process Errors, Card Jam Errors, Ribbon Errors, Encoding Errors, Diagnosing Image Problem, Running the Self-Test, and Interfacing Information for the Persona C25 Card Printer.

Safety Messages (review carefully)

Symbol Critical Instructions for Safety purposes
Danger:
Caution:
Failure to follow these installation guidelines can result in death or serious injury.
Information that raises potential safety issues is indicated by a warning symbol (as shown to the below).
To prevent personal injury, refer to the following safety messages before performing an operation preceded by this symbol.
To prevent personal injury, always remove the power cord prior to performing repair procedures, unless otherwise specified.
To prevent personal injury, make sure only qualified personnel perform these procedures.
This device is electrostatically sensitive. It may be damaged if exposed to static electricity discharges.
Information that raises potential electrostatic safety issues is indicated by a warning symbol (as shown to the below).
To prevent equipment or media damage, refer to the following safety messages before performing an operation preceded by this symbol.
To prevent equipment or media damage, observe all established Electrostatic Discharge (ESD) procedures while handling cables in or near the Circuit Board and Printhead Assemblies.
To prevent equipment or media damage, always wear an appropriate personal grounding device (e.g., a high quality wrist strap grounded to avoid potential damage).
To prevent equipment or media damage, always remove the Ribbon and Cards from the Printer before making any repairs, unless otherwise specified.
To prevent equipment or media damage, take jewelry off of fingers and hands, as well as thoroughly clean hands to remove oil and debris before working on the Printer.
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LCD and SmartGuard Messages

The LCD display shows the current status of the Printer. Refer to the cause and solution Tables in this section for all possible LCD messages. (Note: These Tables display the LCD messages in alphabetical order. If the LCD message is communicating an error or requires an action, these Tables will also offer a solution to what should be done.)

Reviewing the Top Line LCD Messages

Message Cause Solution
Card Jam: Flip A card is jammed in the Flipper Table
area of the Printer.
Card Jam: Mag A card is jammed in the Magnetic
Encoding Module, beneath the Flipper Table.
Card Jam: Print A card is jammed so mewhere along
the printing path, under the Printer's top-right cover.
Card Out/Not Fed
Flipper Jam Card Flipping Mechanism is unable to
Flipping Card Indicates card is being flipped for
Either the Card Hopper is out of cards or the Printer is unable to feed a card in from the Card Hopper.
rotate.
backside printing.
See the Resolving the Card Jam: Flip Error Message procedure on page 39.
See the Resolving the Card Jam: Mag Error / Smart Error Message procedure on page 39.
See the Resolving the Card Jam: Print Error Message procedure on page 38.
See the Resolving the Card Feeding Errors procedure on page 34.
See the Resolving the Flipper Jam error message procedure on page 37.
No action is required.
Head-down Failed
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Printhead is unable to lower itself. See the Resolving the Headlift
error message procedure on page 40.
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Reviewing the Top Line LCD Messages (continued)
Message Cause Solution
Head-up Failed Printhead is unable to raise itself. See the Resolving the Headlift
error message procedure on page 40.
Invalid Key Card
The SmartGuard Access Card is invalid or is inserted backwards or up side down.
Appears only when using the SmartGuard Security Feature.
Invalid Password
An invalid SmartGuard password was entered.
Appears only when using the SmartGuard Security Feature.
Key Card Ready
Indicates SmartGuard or SmartShield data has successfully been encoded onto the SmartGuard Access Card.
Appears only when using the SmartGuard Security Feature.
Key Disabled Indicates the SmartGuard Security
Feature has been disabled. Appears only when using the
SmartGuard Security Feature.
Insert a valid SmartGuard Card or reinsert the card properly with the chip end down and facing you. See the SmartGuard User’s Guide for more information.
Re-enter the correct password using any of the standard keyboard characters. See the SmartGuard User’s Guide for more information.
See the SmartGuard User’s Guide for more information.
See the SmartGuard User’s Guide for more information.
Key Not Inserted
Attempts are made to print without the SmartGuard Access Card inserted.
Appears only when using the SmartGuard Security Feature.
Key Card Deleted
Indicates the data on the SmartGuard Access Card was successfully deleted.
Appears only when using the SmartGuard Security Feature.
Persona® C25 Card Printer User Guide (Rev. 4.0)
Insert a valid SmartGuard Access Card. See the SmartGuard User’s Guide for more information.
See the SmartGuard User’s Guide for more information.
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Reviewing the Top Line LCD Messages (continued)
Message Cause Solution
Low Ribbon/Clean
Indicates the print ribbon will soon run out.
Mag encoding Indicates the Mag Stripe is being
encoded.
Mag Verify Error
No Shield Loaded
The Mag Stripe was not encoded properly.
Attempts are made to print with the Printer Driver's SmartShield option selected (even though the optional SmartGuard Security Feature is not used).
OR
If using the SmartGuard feature, the SmartShield image is not encoded onto the SmartGuard Access Card (currently inserted into the Printer).
See the Resolving the Ribbon Low error message procedure on page 42.
No action is required.
See Resolving the Mag Verify error message on page 44.
If using the SmartGuard feature, insert an access card that contains a SmartShield image or encode a SmartShield image onto the current card and try your print job again. If you do not want to print a SmartShield image, deselect the Printer Driver’s SmartShield option. See the SmartGuard User’s Guide for more information.
Print Cover Open
Indicates that the top-right cover is not properly shut.
Check that nothing is blocking the cover from being shut and close the cover.
Continued on the next page
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Reviewing the Top Line LCD Messages (continued)
Message Cause Solution
Rasterize Shield
Reading Key Data
Rib Calib Failed Error
Indicates the Printer is loading the SmartShield security image from the SmartGuard Access Card into its memory. Appears when a valid access card containing a SmartShield image is first inserted into the Printer.
(Note: If SmartShield image is named, the name will also appear along with this message on the bottom line of the LCD Display. Appears only when using the SmartGuard Security Feature.)
Indicates the Printer is reading the data from the SmartGuard Access Card. Appears when a valid access card is first inserted into the Printer.
Appears only when using the SmartGuard Security Feature.
Indicates that an attempt at calibrating the ribbon Sensor through the Printer Driver has failed.
See the SmartGuard User’s Guide for more information.
See the SmartGuard User’s Guide for more information.
See the Resolving the Skipping Ribbon Panel problem procedure on page
40.
Ribbon Error/Out Error
Ribbon Jam/Out Error
Indicates either the print ribbon is out or a ribbon error has occurred.
The print ribbon has become jammed in the Printer Rollers, it is stuck to the surface of the card, or it is out.
Persona® C25 Card Printer User Guide (Rev. 4.0)
See the Resolving the Ribbon Low error message procedure on page 42.
See the Resolving the Ribbon Breaking problem procedure on page 43.
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Reviewing the Top Line LCD Messages (continued)
Message Cause Solution
Ribbon Low Error message
Smart Card
Indicates either the ribbon is running low or is out.
Unable to encode smart card. See the Resolving the Printer
Error
Smart Encoding Indicates the Printer is writing or
encoding data onto the SmartGuard Access Card.
Appears only when using the SmartGuard Security Feature.
Writing Key Data
Indicates the Printer is writing or encoding data onto the SmartGuard Access Card.
Appears only when using the SmartGuard Security Feature.
Wrong Ribbon
The wrong print ribbon is installed. See the Resolving the Wrong
Error
See the Resolving the Ribbon Low error message procedure on page 42.
cannot read Encoded Data problem on page 44.
See the SmartGuard User’s Guide for more information.
See the SmartGuard User’s Guide for more information.
Ribbon error (being displayed incorrectly) procedure on page
41.
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Reviewing the Bottom Line LCD Error / Status Messages

Message Cause Solution
Clearing Jam Indicates the error or jam is being
cleared.
CANCEL=Abort RESUME=Continue
CANCEL=Abort RESUME=Reprint
Delete Key Data? RESUME=Delete
Appears when the Pause/Resume button is pressed any time while the Printer is powered ON.
Also appears when the On/Cancel button is pressed during a print job.
Appears when the On/Cancel button is pressed after an error has occurred.
Appears when deleting a SmartGuard Access Card.
Appears only when using the SmartGuard Security Feature.
See the Resolving the Card Feeding Errors procedure on page 34.
Press the Pause / Resume button to return the Printer to its Ready mode or, if printing, to continue operation. Press the On / Cancel button to abort the current print job and completely clear the Printer’s memory.
See the SmartGuard User’s Guide for more information.
See the SmartGuard User’s Guide for more information.
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Reviewing the BOTH Line LCD Error / Status Messages (continued)
Message Cause Solution
Insert New Key RESUME=Duplicate
Invalid Shield Send New Shield
Appears when trying to duplicate a SmartGuard Access Card.
Appears only when using the SmartGuard Security Feature.
Appears if the SmartShield data on the SmartGuard Access Card has somehow become corrupt.
Appears only when using the SmartGuard Security Feature.
See the SmartGuard User’s Guide for more information.
See the SmartGuard User’s Guide for more information.
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Communications Errors

Resolving the Communication Errors

Symptom(s): Incorrect output, communications error on PC or Printer, stalling, no response
from Printer, no job printed, “paper out” error.
Step Procedure
1 Confirm that the system meets the minimum requirements, as shown here:
IBM-PC or compatible
Windows 95/98/ME/NT/2000/XP Pentium
32 MB of RAM or higher
200 MB free hard disk space or higher
ECP Parallel Port with DMA access
2 Confirm the correct installation of the Printer Driver.
a. Close the software program and check the Printer Driver.
class 133 MHz computer with
b. Reboot the computer. c. Make sure the Printer Driver is installed correctly. (Note: Especially if an
obsolete Driver was recently removed.) d. Be sure the correct setup options within the Printer Driver are selected. e. Confirm that the Driver is current by checking at:
3 Verify the use of an adequate data cable.
a. Use a double-shielded parallel cable (no longer than six feet in length).
(Note: Data transmission failure can be attributed to a long or faulty
parallel cable.) b. Use an I-EEE 1284 compliant cable to reduce the effect of radio emissions
from computers, monitors, and other equipment that may broadcast Radio
frequency interference (RFI).
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