Fantech HS300 User Manual

Installation and Operation Manual
HERO HS300
Whole House Filtration Unit
PARTS IN THE BOX
Whole House HS300, 1 pc Power cord, 5 ft, 1 pc Plenum seal, 7.5 ft, 1 pc Screws, 8 x 32 x 1/2”, 16 pcs Template, 1 pc
Item #: 463882
Rev Date: 2020-09-22
REPLACEMENT FILTERS
#463046 - Replacement Pre-Filter with Carbon, 1 pc #463048 - Replacement HEPA Filter, 1 pc
Your Fantech HEPA Filtration system should be installed in conformance with the appropriate local, provincial or state requirements or in the absence of such requirements with the current edition of the National Building Code, and / or ASHRAE’s “ Good Engineering Practices”.
United States
Lenexa, KS, 66215 Tel.: 800.747.1762
Fantech reserves the right to modify, at any time and without notice, any or all of its products’ features, designs, components and specifications to maintain their technological leadership position. Please visit our website www.fantech.net for more detailed technical information.
Canada
Bouctouche, NB, E4S 3M5 Tel.: 800.565.3548
2
Note Warning/
Important
note
Information Technical
information
Practical tip
PLEASE READ THIS MANUAL BEFORE INSTALLING UNIT
Prior to installing, serious consideration must be taken to insure this ltration system will operate properly if integrated to any other type of mechanical system, i.e. a forced air system, or an air handling unit. To insure proper operation & compatibilities of both system, it is required that you follow the instructions in this manual.
LIMITATIONS: The product is for residential applications only. Must be installed in accord­ance with all national and local regulations, building and safety codes.
This product is designed and manufactured to provide reliable performance. Sometime even most reliable products will experience occasional failures, and this possibility should be recognized by the user.
If these products are used in a life support ventilation system where failure could result in loss or injury, the user should provide adequate back-up ventilation, supplementary natural ventilation or failure alarm system, or acknowledge willingness to accept the risk of such loss or injury.
Your Fantech HEPA Filtration system should be installed in conformance with the appropriate local, provincial or state requirements or in the absence of such requirements with the current edition of the National Building Code, and/or ASHRAE’s “Good Engineering Practices”.
CAUTION:
TURN OFF ALL INTEGRAL DISCONNECTS BEFORE SERVICING
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Table of Content
INTRODUCTION..............................................................................4
SPECIFICATIONS.............................................................................4
INSTALLATION ..............................................................................5
GENERAL OPERATION INFORMATION ..............................................................7
MAINTENANCE .............................................................................8
3
REPLACEMENT FILTER ........................................................................8
MAINTENANCE SCHEDULE .....................................................................9
PARTS LIST ...............................................................................20
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4
17"
(431mm)
(307mm)
(305mm)
(431mm)
13"
(328mm)
22"
(557mm)
8"
(201 mm)
Power connection
Introduction
HEPA AIR FILTRATION SYSTEMS
You have purchased a very effective air cleaning and treatment system incorporating HEPA (High Efciency Particulate Arrestance) lter technology. This is the type of air cleaning equipment that respiratory specialists recommend most.
Specification
To optimize the performance of your HEPA Filtration System, it should be installed by a professional contractor who is familiar with your indoor air quality situation and the operation of other heating, ventilation and air conditioning equipment that you may have.
Filtration Stage 1 & 2 Pre-Filter with Carbon (#463046) Filtration Stage 3 HEPA Filter (# 463048) Weight 28 lbs (12.7 kg) Plenum Mount Port Opening 16" x 3.5" (406 mm x 89 mm) Collar Mount Port Opening 8" (203 mm) Round* Installtion Type Plenum, Wall* or Floor* Mounted
Installation
RETURN AIR PLENUM INSTALLATION
Front View Side View - Clearance Back View
Electrical Supply 120VAC @ 60 Hz Power Consumption 134W Certication cCSAus Airow (low/high speed) 220/300 cfm
22"
(557mm)
12"
12"
RETURN AIR PLENUM INSTALLATION AND STAND ALONE INSTALLATIONS
Front View Side View - Clearance Side View
12"
(305mm)
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17"
12"
(307mm)
17"
(431 mm)
Planning Installation
5
For integrated system installation
• Verify clearance on the ductwork to mount the unit using the Forced Air heating/cooling system
• Minimum clearance requirements for maintenance and service
• Electrical power requirements
• Interaction between the HEPA lter unit and other mechanical devices.
The Whole House HEPA unit is a versatile appliance with multiple installations conguration. It is recommended to take your time in planning the installation.
Several Installations are illustrated herein’ for Whole House ltration applications:
• Return to return integrated with the forced air heating/cooling system.
• Central draw points using dedicated duct system
Types of Intsallation
I. RETURN TO RETURN INTEGRATED SYSTEM
DUCTING FLAIR SYSTEM
Installation
The Whole House HEPA Filtration system is designed to install directly onto the return air plenum of the forced air heating/cooling system. Choosing this type of installation eliminates the need to externally duct the HEPA lter unit to the plenum system. If you choose this type of installation, it is recommended that you run the fan on your forced air system continuously to maximize its cleaning ability.
COLLAR MOUNT SYSTEM
Installation
Whole House HEPA Filtration system can be converted to use 8 inch round collars for application requiring ducting. The kit includes two, 8 inch round collars, two mounting brackets for wall or oor mounting, installation guide and fasteners.
Tips to installer
The Whole House HEPA Filtration system does not replace the lter from the forced air heating/cooling system. Regular maintenance of this lter is necessary to permit the good operation of the forced air heating/cooling system.
DUCTING FLAIR SYSTEM (Hepa Mounted on Duct)
Return
Air Plenum
Forced Air Heating
/Cooling System
To living
space
OPTIONAL COLLAR SYSTEM (Hepa Mounted on Wall)
Return
Air Plenum
Forced Air Heating
/Cooling System
To living
space
INSTALLATION SHOULD BE PERFORMED BY A CERTIFIED PROFESSIONAL.
Consult your HVAC product manufacturer if the usage of this product will affect the performance of your forced air heating / cooling system.
II. STAND ALONE SYSTEM
ATTIC INSTALLATION
Ideal for homes without a forced air heating / cooling system. Allows for air ltration and circulation throughout the home.
HEPA system must be operated continuously whenever a part or all the system is located in an unconditioned space to avoid condensation in the ductwork below freezing (0°C, 32°F).
BASEMENT INSTALLATION
Ducting will usually consist of one return with grille from one side of the home, and one supply with grille at the opposite end of the home.
MODE RANGE
C
°
INTERN OFF
0
2
-
CONT NORMAL
/
RECIRC REDUCED
MAINTENANCE
R
É
T
E
É
/
R
E
V
M
CYCLES / HOUR
I
M
U
S
H
20 / 40
/
30/30
E
R
U
T
A
R
E
P
T
M
E
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Installation Step by Step
TOOLS REQUIRED
• Phillips #2 or Robertson #1 screwdriver
• 3/32” drill bit
• Tin snips or metal shear
• Power Drill
LOCATION
Return side connections is to be installed after the last branch on the return air plenum and minimum 2 linear ft distance from furnace.
A 5-ft power cord is supplied with the unit. If not available a 120VAC outlet needs to be supplied.
Note to installer
Refer to the general operation information section for details on how to remove the unit’s door and lters.
Tips to installer
Please consult local authorities to nd out whether the installation of electrical products requires the services of a certied technician or electrician. Removing the lters from the unit will facilitate your job.
DUCTING FLAIRS MOUNTING SYSTEM
The Whole-House HEPA Plenum Systems are de­signed for single person installation.
Once the holes are made in the main return duct and the unit is aligned, the installer just has to unfold the «Ducting Flairs» and screw the unit in place.
STEP BY STEP INSTALLATION
Steps involved in the preparation of the plenum mount system are as followed:
Step 1
Preparing return air plenum
Find a location that satises both service and maintenance requirements and proceed to cut holes as illustrated below.
THIS LINE MUST BE LEVEL / CETTE LIGNE DOIT ÊTRE AU NIVEAU
Drill Hole (3/32")
Drill Hole (3/32")
Percer un trou
Drill Hole (
3/32")
Percer un trou
3.5"
Drill Hole (3/32") Percer un trou
Drill Hole (3/32")
Percer un trou
Drill Hole (3/32") Percer un trou
3.5"
Drill Hole (3/32") Percer un trou
Tape template to return air plenum. Cut opening with metal shears, predrill for the securing screws and remove template.
Step 2
Remove the door and lters and proceed to cut the insulation as illustrated below.
Cut the insulation along the in­side edge of both inlet and out­let ports to remove the insula­tion from the port openings.
Cut the four metal tabs to release the mounting airs for the inlet and outlet ports.
Drill Hole (3/32")
Percer un trou
Percer un trou
Drill Hole (3/32") Percer un trou
16"
Drill Hole (3/32")
Drill Hole (3/32")
Percer un trou
Percer un trou
ATTENTION
Cut
CUT THE EDGES SHOWN ONLY
COUPER LES SURFACES INDIQUÉS SEULEMENT
Drill Hole (3/32") Percer un trou
16"
Drill Hole (3/32") Percer un trou
Item # 461481
Drill Hole (3/32") Percer un trou
Drill Hole (3/32")
un trou
Percer
Drill Hole (3/32") Percer un trou
Preparing ducting airs
One cut permits the clean re­moval of the insulation piece.
The unit should look like this when the foam piece is rem­vouved.
Tips to installer
It is recommended that the ltration unit have a devoted receptacle with 120V. It is not recommended to connect unit with an extension cord. If no receptacle is available please call an electrical con­tractor to have one installed.
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Apply plenum seal tape all around both openings on the back of the unit. Bend tabs outward approxi­mately 90 degrees.
Step 3
Mount Hepa
Align unit into place. Unfold the ducting airs completly to sandwich the return air plenum between the ducting air and the ltration unit. Install unit as usual using all supplied fastening hardware.
Installation Step by Step (cont.)
7
MAKE SURE TO INSTALL FILTER ACCORDING TO AIR FLOW DIRECTION FOR MAXIMUM PERFORMANCE
Check for this symbol on each lters and it is located on the unit’s motor plate.
STEP BY STEP INSTALLATION
Steps involved in the preparation of the plenum mount system are as followed:
Step 4
Finishing
Stage 1: Pre-Filter
Stage 2: Carbon Filter
Stage 3: HEPA Filter
Remove protective plastic covers from all lters and replace them in their proper location (Stage 1, 2 and 3).
General Operating Information
DOOR SWITCH
MODE SELECTOR
• II (300 CFM)
• I (220 CFM)
OPERATIONS
Maximum Filtration (300 cfm)
Normal Filtration (220 cfm)
FUNCTION
The Whole House HEPA system is comprised of a ventilator, speed selection switch, 3 stages of ltration and the cabinet enclosure system. The ventilator pulls air through the pre-lter and then threw the impregnated carbon pad for odor control and nally the last stage of ltration is the HEPA lter which removes
99.97% of particles 0.3µm in size.
OPERATION MODE OPTIONS
The unit features two speeds of operation for your convenience. The speed selection switch is located on the front of the motor assembly. At lowest speed the unit will provide 220 CFM of clean air while at highest speed, the unit will provide 300 CFM of clean air. It is recommended that the unit be operated on highest speed at all times to maximize the benets of the HEPA ltration system. If for some reason the ltration needs are not as important then one might operate the unit at low speed.
An access door is provided at the front of the unit to permit access to the lters and speed selection switch. Opening the latch on the right side of the unit will permit the door to swing open. A safety door interlock switch cuts the power to the motors for your safety. If needed the door can be removed from the cabinet hinges by holding the top part of the door with one hand and gently taping on the bottom edge of the door with the other hand to release the door from its hinges.
Replace door and insert power cord into the receptacle of the lter units and the other end into wall outlet.
RECOMMENDED OPERATION
The return plenum mount model operates in conjunction with your forced air heating/ cooling system. A forced air distribution system continuously circulates the same air inside your home. The whole house HEPA ltration system operates on the principal of bypass ltration, which means that a portion of the air being returned into the furnace is ltered on each pass. Over time all the air in the home gets cleaned. It is recommended that the furnace blower be in operation whenever the ltration system is in operation.
For stand-alone attic installation, the HEPA ltration system must be operated continuously whenever a part of all the system is located in an unconditionned space to avoid condensation in the ductwork below freezing (32°F ,0°C)
Maintenance of the unit should be performed at regular interval to keep the benets of the HEPA ltration unit.
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General Maintenance Information
WHEN SHOULD I SERVICE MY UNIT?
SERVICE AND ACCESSORIES
Detailed maintenance information is located on the front decal on motor plate.
PRE-FILTER WITH CARBON (463046)
Replace lters every 3 to 6 months or as needed.
HEPA FILTER (463048)
Replace lter every 2 to 5 years or as needed. Check regularly to maintain maximum performance from your HVAC system.
For replacement lters, contact your local HVAC contractor.
INSIDE THE UNIT
Once a year or as needed, clean the interior of the unit (Wall and Motor Plate) with a mild and non­abrasive soap. It is recommended to use products that are environmentally friendly.
Tips to homeowner/installer
ALWAYS UNPLUG UNIT BEFORE SERVICING
CHANGING FILTERS
After opening the unit’s door, grasp both edges of lter and pull with equal force to slide out the lter.
CLEANING
Once a year or as needed, clean the interior of the unit (Wall and motor plates) using mild non­abrasive soap and water. It is recommended to use products that are environmentally friendly.
TROUBLESHOOTING
TROUBLESHOOTING SUGGESTIONS
Unit does not operate • Is power cord fully inserted in the unit’s
connector?
• Is outlet powered?
• Is door interlock switch operating?
Unit operates only on one speed. Possible loose wire inside electrical box, contact
you local contractor.
Unit vibrates Check for excessive dust build up or missing
balancing weight on the impeller wheel.
ELECTRICAL WIRING DIAGRAM
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