Falcon Flax Installation Manual

CARRIER STUD PLACEMENT If using
in-wall carrier, set bearing rods as shown above.
SET DRAIN LINE HEIGHT 17” from finished floor (standard 24” rim) or 10” for ADA installation. Threaded nipple should extend ½ to ¾” from wall.
A. Clean face of existing wall flange. B. Install the brass flange with the
clear inspection disc.
C. Slowly pour water into the drain. D. Use a flashlight to check the pitch/
slope. No water should be present in the inspection disc or nipple.
E. Remove flange after inspection.
DRILL HOLES with ⁵/₁₆" masonry
bit for the lower anchor screws and insert plastic anchors.
TIGHTEN COMPRESSION NUT AND GEAR CLAMP.
DETERMINE THE DRAIN NIPPLE DEPTH
by measuring the distance between the back of the sanitary tee (or elbow) to the front edge of the nipple.
MEASURE & MARK THE ROUGH-IN if in-wall carrier is not used. Use a ⁵/₁₆" masonry bit to drill hole, then install the hanger bracket with one plastic anchor and screw.
Check rough-in height to achieve 24” rim height (17” rim height for ADA).
Check slope. Downhill slope, per code, is essential because waterfree urinals require gravity flow for drainage.
Check DWV material. Suitable materia ls include cast iron, PVC, ABS, and galvanized steel.
• Never install on copper DWV due to
copper’s susceptibility to corrosion.
Measure drain nipple depth (in inches)
to find trim length (in inches)
13
7
8
“ or more DO NOT CUT TUBE
3 ¾” or less DO NOT USE TUBE
BEFORE STARTING INSTALLATION
TUBE CUTTING CHART
OR LESS TRIM
13 ¾" ¼" 13 ½ ½ 13 ¼ ¾ 13 1 12 ¾ 12 ½ 12 ¼ 12 2 11 ¾ 11 ½ 11 ¼ 11 3 10 ¾ 3 ¼ 10 ½ 3 ½
OR LESS TRIM
10 ¼" 3 ¾" 10 4 9 ¾ 4 ¼ 9 ½ 4 ½ 9 ¼ 4 ¾ 9 5 8 ¾" 5 ¼ 8 ½ 5 ½ 8 ¼ 5 ¾ 8 6 7 ¾ 6 ¼ 7 ½ 6 ½ 7 ¼ 6 ¾ 7 7
OR LESS TRIM
6 ¾" 7 ¼" 6 ½ 7 ½ 6 ¼ 7 ¾ 6 8 5 ¾ 8 ¼ 5 ½ 8 ½ 5 ¼ 8 ¾ 5 9 4 ¾ 9 ¼ 4 ½ 9 ½ 4 ¼ 9 ¾ 4 10
FLAX
NEW CONSTRUCTION INSTALLATION WATERFREE URINAL
866-975-0174 or 616-877-4805 service@falconwaterfree.com
CUSTOMER CARE
ADJUST DRAIN TO ACHIEVE PITCH
only if standing water is present (code requires ¼” drop per foot of drain line for proper pitch). Seal wall according to code.
A. Hang the bowl on the bracket and check tail
pipe alignment, then remove the bowl and adjust the bracket as needed.
Re-hang and re-check bowl alignment with
the drain line. Tail pipe shou ld align wi th center of drain line.
B. Mark anchor holes then
remove bowl without moving hanger bracket.
INCORRECT
Not centered
CORRECT
Centered
A B
½" to ¾"
9¾" for ADA
installation
standard 24" rim
finished floor
16 ¾"
1⁄
1"
15⁄"
Drain
Cut away wall
Lift drain line & brace with mending plate
15⁄"
Install plastic anchor
and screw here
11
10
12
Install two
additional screws
A. Find the drain nipple depth on
the Tube Cutting Chart (left).
Measure and mark the specified
trim length on the insert tube at the nearest ¼” groove.
B. Cut the tube at the groove using a sharp
utility knife to ensure a square, flat cut.
C. Clean burrs from the cut end by using
emery paper.
D. Apply lubricant to the outside of the
rubber bushing and ribbed inside area.
E. Insert the tube and bushing with arrow
tab at the top. Apply lubricant to tailpipe of housing.
1234
Arrow tab UP
1234
A
C
B
D
E
POUR 5 GALLONS
OF WATER as rapidly as possible into housing to ensure good flow and no leaks or standing water.
CAULK THE BOWL TO THE WALL if
there is good flow and no leaks or standing water.
INSTALL CARTRIDGE
per the cartridge instruction sheet.
CARTRIDGE
INSTRUCTIONS
HANG THE BOWL, inserting tailpipe into bushing, then install anchor screws with washers. TIGHTEN
FLANGE BOLTS.
The information in this document is subject to change without notice. ©2014 Falcon Waterfree Technologies, LLC. All rights reserved.
FalconWaterfree.com
CAUTION After removing any urinal from the
drain line, it’s normal for certain naturally occurring but potentially hazardous sewer gases to escape through the opening until the waterless cartridge is installed properly into the waterless urinal. If you
need to leave an open drain line unattended after removing the urinal from the wall, temporarily wedge paper towels or a rag into the drain hole to reduce any outflow of sewer gases, and remove the paper towels or rag prior to completing the urinal or cartridge installation. Never smoke, have an open flame, or place your nose or
mouth near open drain lines or waterless urinal housings into which a cartridge is not yet properly installed. You also can wear a breathing
mask when removing or installing any waterless urinal or cartridge to reduce potential exposure to any such gases.
PLACE THE GEAR CLAMP
and compression nut o nto the housing tailpipe.
14 15
4
13
3
12
8
6
2
10 11
75
1
C D
9
A. Hang the bowl on the bracket and check tail
pipe alignment, then remove the bowl and adjust the bracket as needed.
Re-hang and re-check bowl alignment with
the drain line. Tail pipe shou ld align wi th center of drain line.
B. Mark anchor holes then
remove bowl without moving hanger bracket.
A. Find the drain nipple depth on
the Tube Cutting Chart (left).
Measure and mark the specified
trim length on the insert tube at the nearest ¼” groove.
B. Cut the tube at the groove using a sharp
utility knife to ensure a square, flat cut.
C. Clean burrs from the cut end by using
emery paper.
D. Apply lubricant to the outside of the
rubber bushing and ribbed inside area.
E. Insert the tube and bushing with arrow
tab at the top. Apply lubricant to tailpipe of housing.
USE UTILITY KNIFE TO CUT CAULK then use a putty knife and mallet to remove the bowl. Remove hanger brackets, scrape off caulk, and clean the wall.
MEASURE & MARK THE ROUGH-IN
if in-wall carrier is not used. Use a ⁵/₁₆" masonry bit to drill hole, then install the hanger bracket with one plastic anchor and screw.
DETERMINE THE DRAIN NIPPLE DEPTH by measuring the distance between the back of the sanitary tee (or elbow) to the front edge of the nipple.
IMPORTANT: Use a drain machine to remove build-up inside pipes. Clean up to 25 feet deep then flush with water to remove cutting debris. Never install on copper DWV.
A. Clean face of existing wall flange. B. Install the brass flange with the clear
inspection disc.
C. Slowly pour water into the drain. D. Use a flashlight to check the pitch/
slope. No water should be present in the inspection disc or nipple.
E. Remove flange after inspection.
ADJUST DRAIN TO ACHIEVE PITCH
only if standing water is present (code requires ¼” drop per foot of drain line for proper pitch). Seal wall according to code.
PLACE THE SEAL INTO THE FLANGE with the ribs facing out. Install the flange with washers and hex nuts, but do not tighten completely.
HANG THE BOWL, inserting tailpipe into bushing, then install anchor screws with washers. TIGHTEN FLANGE
BOLTS AND GEAR CLAMP.
POUR 5 GALLONS OF WATER
as rapidly as possible into housing to ensure good flow and no leaks or standing water.
INSTALL THE GEAR CLAMP
with screw head at bottom, but do not tighten.
DRILL HOLES with ⁵/₁₆” masonry bit for the lower anchor screws and insert plastic anchors.
The information in this document is subject to change without notice. ©2014 Falcon Waterfree Technologies, LLC. All rights reserved.
FalconWaterfree.com
CAULK THE BOWL TO THE WALL if
there is good flow and no leaks or standing water.
INSTALL CARTRIDGE
per the cartridge instruction sheet.
Check rough-in height to achieve 24”
rim height (17” rim height for ADA).
Check slope. Downhill slope, per code,
is essential because waterfree urinals require gravity flow for drainage.
Check DWV material. Suitable materia ls
include cast iron, PVC, ABS, and galvanized steel.
• Never install on copper DWV due to
copper’s susceptibility to corrosion.
Shut o water supply and cap the nipple
with the ¾” chrome cap (provided).
Measure drain nipple depth (in inches) to find trim length (in inches)
13
7
8
“ or more DO NOT CUT TUBE
3 ¾” or less DO NOT USE TUBE
BEFORE STARTING INSTALLATION
TUBE CUTTING CHART
FLAX
RETRO-FIT INSTALLATION
WATERFREE URINAL
866-975-0174 or 616-877-4805 service@falconwaterfree.com
CUSTOMER CARE
2" side cutter blade
Cut away wall
Lift drain line & brace
INCORRECT
Not centered
CORRECT
Centered
11
10
12
Install two
additional screws
CARTRIDGE
INSTRUCTIONS
1234
Arrow tab UP
1234
A
C
B
D
E
CAUTION After removing any urinal from the
drain line, it’s normal for certain naturally occurring
but potentially hazardous sewer gases to escape
through the opening until the waterless cartridge
is installed properly into the waterless urinal. If you
need to leave an open drain line unattended after removing the urinal from the wall, temporarily wedge paper towels or a rag into the drain hole to reduce any outflow of sewer gases, and remove the paper towels or rag prior to completing the urinal or cartridge installation. Never smoke, have an open flame, or place your nose or
mouth near open drain lines or waterless urinal housings into which a cartridge is not yet properly installed. You also can wear a breathing
mask when removing or installing any waterless urinal or cartridge to reduce potential exposure to any such gases.
OR LESS TRIM
13 ¾" ¾" 13 ½ ½ 13 ¼ ¼ 13 1 12 ¾ 12 ½ 12 ¼ 12 2 11 ¾ 11 ½ 11 ¼ 11 3 10 ¾ 3 ¾ 10 ½ 3 ½
OR LESS TRIM
10 ¼" 3 ¼" 10 4 9 ¾ 4 ¾ 9 ½ 4 ½ 9 ¼ 4 ¼ 9 5 8 ¾" 5 ¾ 8 ½ 5 ½ 8 ¼ 5 ¼ 8 6 7 ¾ 6 ¾ 7 ½ 6 ½ 7 ¼ 6 ¼ 7 7
OR LESS TRIM
6 ¾" 7 ¾" 6 ½ 7 ½ 6 ¼ 7 ¼ 6 8 5 ¾ 8 ¾ 5 ½ 8 ½ 5 ¼ 8 ¼ 5 9 4 ¾ 9 ¾ 4 ½ 9 ½ 4 ¼ 9 ¼ 4 10
15⁄"
Install plastic anchor
and screw here
14 15
4
13
3
12
8
6
2
10 11
9
75
1
C D
A B
Loading...