Page 1
AIRSLIDE
EN 16005:2012
Page 2
ENGLISH
Translation of the original instructions
© Copyright FAAC SpA since 2017. All rights reserved.
No part of this manual may be reproduced, archived, distributed to
third parties nor copied in any other way, in any format and with any
FAAC S.p.A. Soc. Unipersonale
Via Calari, 10 - 40069 Zola Predosa BOLOGNA - ITALY
Tel. +39 051 61724 - Fax +39 051 758518
www.faac.it - www.faacgroup.com
means, be it electronic, mechanical or by photocopying, without prior
written authorisation by FAAC SpA
All names and trademarks mentioned are the property of their respective manufacturers.
Customers may make copies exclusively for their own use.
This manual was published in 2017.
AIRSLIDE 2 532225 - Rev.A
Page 3
EU DECLARATION OF CONFORMITY
The Manufacturer
Company name: FAAC S.p.A. Soc. Unipersonale
Address: Via Calari, 10 - 40069 Zola Predosa BOLOGNA - ITALY
hereby declares on his own responsibility that the following products:
Description: Air curtain for automatic entry
Model: AIRSLIDE KIT ; AIRSLIDE PA
comply with the following applicable EU legislations:
EMC Directive 2014/30/EU
Directive ROHS 2 2011/65/EU
LVD Directive 2014/35/EU
Furthermore, the following harmonised standards have been applied:
EN 61000-6-2:2005
EN 61000-6-3:2007+A1:2011
EN60335-2-80 : 2003 + A1 : 2004 + A2 : 2009
Bologna, Italy 08-09-2017 A. Marcellan CEO
ENGLISH
EU DECLARATION OF CONFORMITY
The Manufacturer
Company name: FAAC S.p.A. Soc. Unipersonale
Address: Via Calari, 10 - 40069 Zola Predosa BOLOGNA - ITALY
hereby declares on his own responsibility that the following products:
Description: Automatic entry with integrated air curtain
Model: AIRSLIDE CS
comply with the following applicable EU legislations:
EMC Directive 2014/30/EU
Directive ROHS 2 2011/65/EU
Furthermore, the following harmonised standards have been applied:
EN 61000-6-2:2005
EN 61000-6-3:2007+A1:2011
Bologna, Italy 08-09-2017 A. Marcellan CEO
Translation of the original instructions
AIRSLIDE 3 532225 - Rev.A
Page 4
ENGLISH
EC DECLARATION OF CONFORMITY OF A MACHINE
(2006/42/EC ANNEX II P.1, A)
Manufacturer and person authorised to compile the technical file
Company name: FAAC S.p.A. Soc. Unipersonale
Address: Via Calari, 10 - 40069 Zola Predosa BOLOGNA - ITALY
hereby declares on his own responsibility that the following products:
Description: Automatic entry with integrated air curtain
Model: AIRSLIDE CS
complies with the following applicable EU legislations:
Machinery Directive 2006/42/EC (including all applicable amendments)
and that the technical file has been compiled in compliance with part A of Annex VII.
Furthermore, the following harmonised standards have been applied:
EN 16005:2012
EN ISO 12100:2010
EN 60335-2-103:2015
EN 13849-1:2015 PL ”c” CAT. 3
EN 13849-2:2012
Bologna, Italy 08-09-2017 A. Marcellan CEO
Translation of the original instructions
AIRSLIDE 4 532225 - Rev.A
Page 5
CONTENTS
EU Declaration of conformity ................................... 3
EU Declaration of conformity ................................... 3
EC Declaration of conformity of a machine ................... 4
1. INTRODUCTION TO THE MANUAL .............................. 6
1.1 Safety recommendations ........................................ 6
Safety of the installer/maintenance technician .............. 6
Workplace safety ................................................ 6
User safety ........................................................ 6
1.2 Meaning of the symbols used ................................... 7
2. AUTOMATION AIRSLIDE .......................................... 9
2.1 Intended use ...................................................... 9
Limitations for use ............................................... 9
2.2 Unauthorised use ................................................. 9
2.3 Technical specifications AIRSLIDE ..............................10
AirSlide serial number and rating label ......................10
AIRSLIDE Components ......................................... 11
2.4 Types of system supplied .......................................12
Installation according to the type of system supplied ...... 12
3. INSPECTION AND PREPARATION ............................ 13
3.1 Preliminary inspection ..........................................13
3.2 Arrangement of electrical cables ..............................13
4. TRANSPORT AND RECEIPT OF THE GOODS ................ 14
4.1 Handle packages ................................................14
4.2 Unpack and Handle .............................................14
5. CUTTING THE PROFILES ........................................ 15
6. ASSEMBLING THE HEAD SECTION ........................... 16
6.1 Electric fan module and plate with case for E1AS board ....16
6.2 LOADING AND STRESSES BORNE BY ANCHORS ...............29
6.3 PERMISSIBLE SUBSTRATES ......................................30
6.4 SUBSTRATE CONDITION .........................................30
6.5 MINIMUM ANCHOR DISTANCES FROM EDGES ................31
7. ELECTRONIC INSTALLATION .................................. 32
7.1 Plate and E1AS board ...........................................32
7.2 Terminal boards and connectors
...............................33
DIP SWITCH SW1 - SW2 ........................................34
DIP SWITCH SW4 ...............................................34
J5 - USB Port .....................................................34
7.3 E1AS Electronic board LEDs ....................................35
7.4 J1 - INPUTS .......................................................36
7.5 J2 INTERCOM ....................................................36
7.6 J7 - MOTOR INPUTS .............................................37
7.7 J5 - Mains power supply ........................................37
7.8 BUTTONS SW5 and SW6 ........................................37
7.9 DIP SWITCHES SW1 and SW2 ...................................37
7.10 DIP SWITCHES SW3 and SW4 .................................37
7.11 J8 USB INPUT ...................................................37
7.12 E1AS board operation .........................................37
7.13 Input J1 wiring configurations ................................39
7.14 3 position switch ...............................................40
TABLES
1 Symbols: notes and warnings on the instructions .................... 7
2 Symbols: tools (type and size) ...................................... 7
3 Symbols: safety signs and symbols (EN ISO 7010) .................... 8
4 Symbols: Personal Protective Equipment ............................ 8
5 Symbols: markings on packaging ................................... 8
6 Symbols: markings on product ..................................... 8
7 Technical specifications .......................................... 10
8 LEDs on the board ............................................... 35
ENGLISH
Translation of the original instructions
AIRSLIDE 5 532225 - Rev.A
Page 6
1. INTRODUCTION TO THE MANUAL
The instructions manual provides the correct procedures and requirements to be complied with for installation and operation of the
system in safe conditions.
Carefully read and comply with all the instructions before starting
!
any activity on the product.
Keep these instructions for future reference.
Unless otherwise specified, the measurements provided in the
instructions are in mm.
In writing the instructions manual, due account was taken of the
results of the risk assessment conducted by the manufacturer on the
entire life cycle of the automation in order to implement effective
risk reduction.
The following stages of the life cycle of the automation were considered:
ENGLISH
- Consignment reception/handling
- Assembly and installation
- Setting up and commissioning
- Operation
- Maintenance / addressing any failures
- Disposal at the end of the product’s life.
The sources of risk arising from installation and use of the automation
were taken into account:
- Risks for the installer/maintenance technician (technical per-
sonnel)
- Risks for the user of the automation
- Risks for the product’s integrity (damage)
1.1 SAFETY RECOMMENDATIONS
The installer/maintenance technician is responsible for the installation/testing of the system and for filling in the system’s Register.
Translation of the original instructions
SAFETY OF THE INSTALLER/MAINTENANCE TECHNICIAN
Installation must be performed in compliance with Standards cur-
!
rently in force. The installer’s safety is connected to environmental
and operative conditions that reduce the risks of accidents and severe
damage to a minimum.
It should be remarked that most accidents occurring in the workplace
are caused by failure to comply with and monitor the most basic and
fundamental safety and prevention rules.
The installer/maintenance technician must prove or declare to possess the technical-professional proficiency to perform installation,
testing and maintenance activities according to the requirements of
these instructions. He or she is bound to read and comply with the
instructions manual.
Incorrect installation and/or incorrect use of the product might cause
serious harm to people.
Perform installation and other activities adhering to the sequences
provided in the instructions manual.
Always comply with all the requirements contained in the instructions
and warning tables at the beginning of the paragraphs.
Do not modify the components of the automation in any way.
Only the installer and/or maintenance technician is authorised to
open the automation casing.
WORKPLACE SAFETY
The installer/maintenance technician must be in good psycho-phys-
!
ical conditions, aware of and responsible about the hazards that may
be engendered when using a machine.
The installation activity requires special work conditions. Furthermore, the suitable precautions must be taken to prevent risks of
injury to persons or damage.
It is recommended to always comply with the safety recommendations.
Cordon off the work site and prevent access to the area.
The work area must be kept tidy and must not be left unattended.
Do not wear clothes or accessories - such as ties or bracelets - that
might get caught in moving parts.
Always wear the personal protective equipment recommended for
the type of activity to be carried out.
Use work instruments in good conditions.
The required level of workplace lighting must be equal to at least
200 lux.
Use the transport and lifting equipment recommended in the in-
structions manual.
Use safety-compliant portable ladders of adequate size, fitted with
anti-slip devices at the top and bottom, equipped with retainer hooks.
USER SAFETY
The person in charge of the automation is responsible for the oper-
!
ation of the system.
He or she is bound to read and comply with the instructions manual.
He/she must be in good psycho-physical conditions, aware of and
responsible about the hazards that may be engendered when using
a machine.
The required level of ambient lighting must be equal to at least
200 lux.
The person in charge of using the automation must prevent the control
devices being used by anyone who has not been specifically authorised and trained to use them. He/she must not allow access to the
control devices to persons under age or with reduced psycho -physical
abilities, unless under supervision by an adult responsible for their
safety.
Do not use the system in case of malfunctioning.
Under no circumstances is the user authorised to perform any work
inside the housing of the automation or on any of its components.
The user is not permitted to perform any type of work on the motor-
isation or on components of the system.
If the system malfunctions, the user must not attempt any kind of
repair or take any direct action. He/she must request assistance from
the INSTALLER / MAINTENANCE TECHNICIAN.
The user must make sure that maintenance to the system is carried
out according to the instructions provided in this manual.
The installer/maintenance technician must provide the user with all
the information required to operate the system and for emergency
situations.
The installer/maintenance technician must supply the system’s
Register to the owner.
FAAC disclaims any liability regarding the safety and proper operation
of the automation if non-original FAACcomponents are used.
FAAC supplies a system register form with the AIRSLIDE CS.
AIRSLIDE 6 532225 - Rev.A
Page 7
1.2 MEANING OF THE SYMBOLS USED
Perform the operations and steps described in compliance with safety
!
regulations and the instructions provided so as to prevent the risks
indicated by the symbols in the following tables.
1 Symbols: notes and warnings on the instructions
CAUTION
!
F
Li
It indicates the risk of personal injury or damage to parts. The described
operation/step must be carried out in compliance with the instructions
provided and with safety regulations.
WARNING ELECTRIC SHOCK HAZARD
Indicates risk of electrocution. The described operation/step must be
carried out in compliance with the instructions provided and with safety
regulations.
WARNING
Details and specifications to be followed with the utmost attention, in
order to ensure correct operation of the system.
PAGE REFERENCE
It refers to the page indicated by the number for details or clarifications.
PICTURE REFERENCE
It refers to the picture indicated by the number.
TABLE REFERENCE
It refers to the table indicated by the number.
CAUTION
The batteries and electronic components must not be disposed of with
household waste but delivered to authorised disposal and recycling
centres.
2 Symbols: tools (type and size)
HEX WRENCH of the specified size (6, 8...)
6-8...
ALLEN KEY with ROUND HEAD of the specified size (6, 8...)
6-8...
TORX WRENCH of the specified size (6, 8...)
CROSS-HEAD SCREWDRIVER of the specified size (6, 8...)
6-8...
METAL DRILL BITS of the specified size (6, 8...)
6-8...
MASONRY DRILL BITS of the specified size (6, 8...)
6-8...
LEVEL
COUNTERSINK with specified angle (45°...)
ENGLISH
Translation of the original instructions
45°...
ROUND SAW
PALLET FORKS
TOOL with TORQUE ADJUSTMENT
It indicates that a tool with torque adjustment is required where necessary
for safety reasons.
FASTENING TORQUE VALUE
The torque wrench and the fastening torque in Nm is specified in the
figures. E.g.: HEX WRENCH 6 set at 2.5 Nm
2.5
Nm
2.5
AIRSLIDE 7 532225 - Rev.A
Page 8
3 Symbols: safety signs and symbols (EN ISO 7010)
_
GENERIC HAZARD
It indicates the risk of personal injury or damage to parts.
4 Symbols: Personal Protective Equipment
Personal protective equipment to be worn for protection from any
risks (e.g. crushing, cutting, shearing, etc.):
ENGLISH
ELECTROCUTION HAZARD
It indicates the risk of electrocution due to the presence of live parts.
RISK OF CRUSHING AND MUSCULOSKELETAL DISORDERS
It indicates the risk of crushing and musculo-skeletal disorders due to
lifting heavy parts.
BURNING OR SCALDING HAZARD
It indicates the risk of burning or scalding due to the presence of parts
at high temperature.
CRUSHING HAZARD
It indicates the risk of crushing hands/feet due to the presence of heavy
parts.
RISK OF CRUSHING HANDS
It indicates the risk of crushing hands due to the presence of moving parts.
CUTTING/AMPUTATION/PIERCING HAZARD
It indicates the risk of cutting due to the presence of sharp parts or using
pointed tools (drill).
Obligation to wear head protection helmet.
Obligation to wear safety footwear.
Obligation to wear mask/goggles to protect the eyes from the risk of
fragments due to the use of drill or welder.
Obligation to wear work gloves.
Obligation to wear ear protectors.
Obligation to wear overalls. Do not wear clothes or accessories - such as
ties or bracelets - that might get caught in moving parts.
5 Symbols: markings on packaging
Important warnings for the safety of people and integrity of the load:
Handle with care. Presence of fragile parts.
SHEARING HAZARD
It indicates the risk of shearing due to moving parts.
Translation of the original instructions
RISK OF IMPACT/CRUSHING
It indicates the risk of impact or crushing due to moving parts.
FALLING OBJECTS HAZARD
It indicates the risk of impact due to falling objects.
SPENT BATTERIES HAZARD
It indicates a risk for the environment and health arising from spent
batteries due to possible leakage of the liquid content.
COLLISION WITH FORKLIFT TRUCKS HAZARD
It indicates a risk of collision/impact with forklift trucks.
6 Symbols: markings on product
Obligation to read the instructions
2
Store away from water and humidity.
PROHIBITION to stack items.
Maximum number of stackable items, e.g.: 2.
Wear work gloves.
Wear safety footwear.
Use pallet trucks.
Use forklift trucks.
20 kg is the MAX weight that 1 person can lift.
Kg ___
AIRSLIDE 8 532225 - Rev.A
WEIGHT of the load.
Page 9
2. AUTOMATION AIRSLIDE
1 Main profile
2 Electric fan unit
3 Plate with board
4 Upper cover
5 Intake grilles
6 Side covers
7 Casing
8 Casing with grilles
ENGLISH
Translation of the original instructions
2.1 INTENDED USE
The AIRSLIDE systems with integrated air blade at the entry ensure a
greater level of insulation between the indoor and outdoor environment, protecting the entrance area from winter cold and summer heat
without dispersion, also protecting the rooms from dust, pollution
and insects from the outside area. .
The AIRSLIDE series automations are designed to automate entry
doors that are used exclusively for pedestrian traffic.
They are compliant with standard EN 16005:2012.
They are suitable for installation indoors, for applications which meet
the specifications given in 7.
No other use outside the ones set out above is allowed by the
!
manufacturer.
FAAC declines all liability deriving from misuse or uses other than that
for which the automation s intended.
LIMITATIONS FOR USE
Do not use the automation in the presence of the following conditions:
- exposure to direct water jets of any type or extent
- outside the technical limitations set out. Specifically, it is forbid-
den to connect to sources of energy other than those set out.
2.2 UNAUTHORISED USE
It is forbidden to:
- use the automation for uses other than THE INTENDED USE;
- use the automation for installing smoke and/or fire protection
doors (fire doors);
- use the automation with mobile and fixed guards tampered
with or removed;
- use the automation in environments in which there is a risk of
explosion and/or fire: the presence of flammable gases or fumes is
a serious safety hazard (the product is not 94/9/EC ATEX cer tified);
- integrate other systems and/or commercial equipment not
intended;
- use other systems and/or commercial equipment for uses not
authorised by the respective manufacturers;
- use commercial devices for purposes other than those set out by
the respective manufacturers.
AIRSLIDE 9 532225 - Rev.A
Page 10
2.3 TECHNICAL SPECIFICATIONS AIRSLIDE
7 Technical specifications
MODEL AIRSLIDE
MAX installation height (m) 2.5
MAX recommended opening width (m) 2.2
Power supply voltage 220-240V~ 50-60Hz
MAX absorbed power [W] 160 (single motor) - 330 (double motor)
Electric motor Asynchronous single phase motor
Motor rotation speed (rpm) 2850
Beam dimension (D x H) (mm) 182.1 x 252.5 (Including Grille)
Fan diameter (mm) 80
Fan length (mm) 360 - 500
Speed of air output from the grilles from 0 to 2.5m in height
(m/s)
Air flow rate (m3/h) 1250
Noise level (dB) at 5m 49.5 - 57.5
Operating ambient temperature [°C] -20° / +55°
Automation protection rating IP23
ENGLISH
Use frequency 100%
AIRSLIDE SERIAL NUMBER AND RATING LABEL
15.3 - 4.2
Translation of the original instructions
AIRSLIDE 10 532225 - Rev.A
Page 11
AIRSLIDE COMPONENTS
Support profile
Main profile AIRSLIDE for assembly of components and plate.
Side fixing plates (Optional)
Master electric fan unit and E1AS board plate.
Additional fan module
Support profile side fixing plates
FRONT CASING CLOSING PROFILE
Aluminium profile for front head section closure.
Additional electric fan module to be connected to the Master electric fan module
Slave electric fan unit
Slave electric fan module to be connected E1AS
Side profiles
Side profiles AIRSLIDE.
ENGLISH
Translation of the original instructions
Intake grilles
Plates with screws
plates with screws for installation of components.
Grilles AIRSLIDE
Master electric fan unit and E1AS board plate
AIRSLIDE 11 532225 - Rev.A
Page 12
Side covers and side panels
2.4 TYPES OF SYSTEM SUPPLIED
The AIRSLIDE series systems may be supplied as follows:
- Air curtain in kit form for automatic entry: AIRSLIDE KIT
- Assembled air curtain for automatic entry: AIRSLIDE PA
- Automatic entry with integrated air curtain : AIRSLIDE CS
INSTALLATION ACCORDING TO THE TYPE OF SYSTEM
SUPPLIED
During installation, it is recommended to comply with the order of
!
the sections set out based on the type of purchased supply.
AIRSLIDE KIT
A
ENGLISH
Upper cover and brackets
Translation of the original instructions
Side cover AIRSLIDE and side panels
Upper cover and fastening brackets
B
A. Pack containing AIRSLIDE components to be assembled on the
FAAC support profile.
B. Pack with FAAC profiles purchased in 6.10 m long bars.
AIRSLIDE PA
C
F
C. Automation assembled on FAAC* head section..
F. AIRSLIDE assembled.*
AIRSLIDE CS
C
D
E
F
C. Automation assembled on FAAC* head section.
D. FAAC leaves (with TK20 or TK50 profiles)
E. Package with TK20 or TK50 profiles for installing the FAAC door
wall frame.
F. AIRSLIDE assembled.*
* Supplied with the required measurement and with pre-assembled
automation components.
AIRSLIDE 12 532225 - Rev.A
Page 13
3. INSPECTION AND PREPARATION
ENGLISH
3.1 PRELIMINARY INSPECTION
Prior to installation, check soundness of the load bearing masonry
!
structure and door. Perform any required work to assure:
- solidity, stability and absence of any risk of detachment or collapse
of the masonry structure, fixed door frame and automation
- level flooring, without any friction/hindrance to smooth leaf sliding
- absence of sharp edges (cutting hazard)
- absence of protruding parts (hooking/entrainment hazard)
3.2 ARRANGEMENT OF ELECTRICAL CABLES
Before performing any operation on the system, disconnect the
!
power supply.
The electrical system must be compliant with the regulations in
force in the Country of installation (EN60335-2-80 : 2003 + A1 : 2004
+ A2 : 2009)
The power mains of the automation must be fitted with a multi-pole
power switch with a switch-contact gap of at least 3 mm. It is advisable to use a 6A circuit breaker with a multi-pole power switch.
Ensure there is a residual current device with a 0.03 A threshold
upstream of the system.
Ensure the earthing system is constructed in a workmanlike manner
!
and connect the structure’s metal parts to it.
If it is necessary to control board E1AS remotely, provide additional
cables to maintain a continuous earth .
Lay the electrical cables for connecting the accessories and
the electrical power supply 4.
Protect cables by means of suitable ducting.
Place control accessories within the automation’s visual range. These
!
devices must always be accessible, even with the door open.
Comply with the following heights from the ground:
- control accessories = minimum 150 cm
- emergency buttons = max 120 cm
Translation of the original instructions
AIRSLIDE 13 532225 - Rev.A
Page 14
4. TRANSPORT AND RECEIPT OF THE GOODS
4.1 HANDLE PACKAGES
Always comply with instructions on the package.
!
The NET WEIGHT is indicated on the package.
PALLETISED SUPPLY
RISKS
ENGLISH
PERSONAL PROTECTIVE EQUIPMENT
REQUIRED TOOLS
SINGLE PACKAGE
4.2 UNPACK AND HANDLE
RISKS
PERSONAL PROTECTIVE EQUIPMENT
REQUIRED TOOLS
For manual lifting, arrange for an adequate number of people for the
weight of the leaf: 1 person for every 20 kg to be lifted.
1. Open and remove all packaging elements.
2. Make sure that all components requested are present and undamaged.
If the goods supplied are non-compliant, proceed as indicated in the
General Conditions of Sale listed in the sales catalogue and which
can be consulted on the website www.faacgroup.com.
The unpackaged goods must be handled manually.
Should transport be required, the products must be suitably
!
packaged.
Discard the packaging after use in the appropriate containers in
compliance with waste disposal regulations.
The packaging materials (plastic, polystyrene, etc.) must not be
left within reach of children as they are potential sources of danger.
Translation of the original instructions
RISKS
PERSONAL PROTECTIVE EQUIPMENT
REQUIRED TOOLS
For manual lifting, there should be 1 person for every 20 kg to be
lifted.
AIRSLIDE 14 532225 - Rev.A
Page 15
5. CUTTING THE PROFILES
If the AIRSLIDE KIT has been supplied, the profiles must be cut to the
size indicated. This operation is performed in the shop. After cutting,
assemble the components to the support profile.
Handling instructions: 14.
RISKS
PERSONAL PROTECTIVE EQUIPMENT
REQUIRED TOOLS
Use a circular or linear saw cutting machine with blade suitable for
cutting metals.
It is forbidden to use a hand saw.
Only use equipment in good conditions and fitted with all the
required safety devices.
Always comply with the instructions provided by the equipment's
manufacturer.
Cutting operations may only be performed by personnel authorised
to use the equipment.
ENGLISH
Make the cuts to the specified measurements.
Translation of the original instructions
AIRSLIDE 15 532225 - Rev.A
Page 16
6. ASSEMBLING THE HEAD SECTION
If the AIRSLIDE KIT has been supplied, the components must be
installed on the support profile. This operation is performed in the
shop. The assembled head section is then moved to the installation
site.
Handling instructions 14.
RISKS
PERSONAL PROTECTIVE EQUIPMENT
REQUIRED TOOLS
ENGLISH
Ø 18 mm
6-8-10-13 5-6
A torque wrench must be used to achieve the specified fastening
!
torques (Nm).
For manual lifting, arrange for an adequate number of people for the
weight of the leaf: 1 person for every 20 kg to be lifted.
45°...
6.1 ELECTRIC FAN MODULE AND PLATE WITH
CASE FOR E1AS BOARD
The electric fan module is supplied pre-assembled.
Also supplied is a plate with case attached containing the E1AS
electronic board and wiring connectors 1.
A protective sheathing for the cables is provided, and must be applied
to the edges of the modules 1-.
Translation of the original instructions
The modules must be positioned so that they correspond with the
air outlet slots in the casing 1- .
AIRSLIDE 16 532225 - Rev.A
1
Page 17
Make a hole in the main profile for fitting the lock 2.
If holes are drilled in the head section to allow passage of the power
cables, fit a cable guard to protect it from any sharp borders and burs.
ENGLISH
1
6-8...
2 ,5
Nm
2
16
Nm
22
Translation of the original instructions
A B C D E F G
2 1
A B C D E F G
2
AIRSLIDE 17 532225 - Rev.A
Page 18
The unit is fixed to profile AIRSLIDE using fastener plates with M6
screws inserted in the profile. Fasten the electronic module plate using
three fastener plates and M6 screws and fasten each fan module using
two fastener plates and M6 screws on each side 3-. Insert the
protective cable sheath at the sides of the modules 1-
Do not install devices which could cause condensation or other liquid
!
above the electronics module plate in order to prevent liquid dripping
onto the E1AS electronic board case.
1
6
Nm
6
ENGLISH
In the version with Slave electric fan unit alongside the main electric
Translation of the original instructions
fan unit, connect the second motor with a joint to a cable that is to be
connected to the E1AS board. Connect the 2 units to a ground cable
4-.Use the lower fastening screws for the main electric fan unit
and a screw from the Slave electric fan unit to fasten the plug 4-
. Insert the protective cable sheath at the sides of the modules 1-
2nd motor
extension cable
Blue
Brown
Yellow/Green
Blue - Brown - Yellow/Green
2nd motor cable
3
1
6
Nm
6
4
AIRSLIDE 18 532225 - Rev.A
Page 19
Assembly of the additional module
To insert the additional module, remove the flange from the
main electric fan 5-, loosening the hex socket screw on
the main fan, and insert the pin of the additional fan 5- .
Check that the hex socket screws of the main and additional fan are
lined up, then tighten screw .5-
3
2,5
2,2
Nm
4
3,3
Nm
4
ENGLISH
Translation of the original instructions
5
AIRSLIDE 19 532225 - Rev.A
Page 20
Fasten the electronic module plate using three fastener plates
and M6 hex socket screws, and fasten each fan module using two
fastener plates with M6 hex socket screws per side 6-.
Use the plugs provided to close the spaces between the fans 6-
ENGLISH
1
6
Nm
6
6
Translation of the original instructions
Insert the electric fan unit in the upper cover profile as shown in
7-.
7
AIRSLIDE 20 532225 - Rev.A
Page 21
Use four brackets to fix the upper cover; these should be distributed
2 at each end of the head section AIRSLIDE.
Rotate the brackets to insert them in the upper cover.
Check that the brackets are vertical with respect to the profile.
Fasten the brackets to the profile using the plates with M6 hex socket
screws provided 8-.
ENGLISH
Tighten the hex head screws to the torques specified in 9-.
8
Translation of the original instructions
1
6
Nm
6
9
AIRSLIDE 21 532225 - Rev.A
Page 22
Insert the grilles to the side. 10
ENGLISH
Assemble the side covers with the panels using
the screws supplied 11-.
Translation of the original instructions
1
2
Nm
10
11
AIRSLIDE 22 532225 - Rev.A
Page 23
Then insert the assembled side covers 12.
ENGLISH
Fasten the grilles to the top profile with the screws and clips supplied
. Use a grille clip . 13-
Fasten the side cover panels to the grille using the screws and washers
supplied 13-.
1
12
Translation of the original instructions
2
13
AIRSLIDE 23 532225 - Rev.A
Page 24
Tighten the screws to the torques specified in 14-
1
ENGLISH
.
Insert the parachute cables 15-.
Insert the side panels after countersinking the holes.
A 90 degree countersink must be used for the left and right sides.
Fasten the plates with the screws provided, tightening to the torques
specified in 15-.
Translation of the original instructions
2
1 2
2
4
Nm
6
14
2
1
1
2
Nm
6-8...
15
AIRSLIDE 24 532225 - Rev.A
Page 25
AIRSLIDE casing assembly.
Assemble the casing and fasten it with brackets and screws.
Insert the parachute cables 16-.
Insert the panels at the sides after countersinking the holes.
A 90 degree countersink must be used for the
left and right sides and fastened with the screws provided 16and
17.
1
1
2
Tighten the screws to the fastening torques specified in
17-
.
1
Nm
6-8...
ENGLISH
2
16
Translation of the original instructions
2
2
4
Nm
6
1
2
2
2
1
17
AIRSLIDE 25 532225 - Rev.A
Page 26
AIRSLIDE casing installation.
Once the casing has been assembled, insert it into the main profile,
tilt it and insert it into the upper profile. 1819.
ENGLISH
Then insert the parachute cables between the casing and upper profile
in the grooves of the profiles 1920
Translation of the original instructions
18
19
AIRSLIDE 26 532225 - Rev.A
Page 27
1
2
Fasten the closing casing using the lock fitted on the main profile.
1
ENGLISH
20
Translation of the original instructions
21
AIRSLIDE 27 532225 - Rev.A
Page 28
Apply the two warning stickers (hazard to hands and fingers), supplied
with the electric fan component, to the sides of the intake slots. 22
ENGLISH
22
Side Bracket Fastening
For side fastening of AIRSLIDE, use the side bracket to fasten to the main
profile. Insert the plate in the profile AIRSLIDE and fasten it to the wall
bracket using the screws provided.
Use the fastening torques given in 23.
1
Translation of the original instructions
6
20
Nm
1
23
AIRSLIDE 28 532225 - Rev.A
Page 29
6.2 LOADING AND STRESSES BORNE BY ANCHORS
The support beam is designed for a maximum total system weight
of Q = 326 kg.
This therefore gives N = 1.63 kN for each individual support point
Two di erent con gurations will be analysed; these can be
modi ed in order to achieve a distance between wall edge and
upper anchoring which exceeds the minimum requirement (given
below):
Configuration 1
ENGLISH
■
Configuration 2
Translation of the original instructions
With these con gurations, the maximum stresses on the individual anchors (dowels) are:
AIRSLIDE 29 532225 - Rev.A
Page 30
■
Design actions
N= 1.63 kN Reaction to support
Yg= 1.3 Design partial factor
Nsd= 2.12 kN Design reaction
■
Configuration1 _Base data
d= 130 mm Vertical distance between fasteners
e= 43.6 mm Eccentricity of load with respect to fastener axes
Nsd= 2.12 kN Design reaction
Mt sd=0.092 kNm Couple generated by N x e .
■
Stresses in anchors
Vsd,v= 1.06 kN Vertical reaction on individual anchor
Vsd,o= 0.71 kN Horizontal reaction on individual anchor
Vsd = 1.28 kN Total reaction at anchor
ENGLISH
■
Configuration2 _Base data
d= 130 mm Vertical distance between fasteners
e= 83.6 mm Eccentricity of load with respect to fastener axes
Nsd= 2.12 kN Design reaction
Mt sd=0.177 kNm Couple generated by N x e .
■
Stresses in anchors
Vsd,v= 1.06 kN Vertical reaction on individual anchor
Vsd,o= 1.36 kN Horizontal reaction on individual anchor
Vsd = 1.73 kN Total reaction at anchor
Translation of the original instructions
Con guration 2 is worse in terms of the stresses in the dowels;
therefore, if the minimum distances from the edge allow it (see
minimum distances from edges Cmin in following sections), it is
advisable to use con guration 1.
6.3 PERMISSIBLE SUBSTRATES
The following masonry substrates are permissible for fastening the
beam to:
• CONCRETE
• SOLID BRICK (VOIDS < 15%)
• HOLLOW BRICK (15% < VOIDS < 45%
For other existing substrate types (natural stone, hollow brick with a
greater proportion of voids, gypsum board etc.), it will be necessary
to prepare a counterframe made from:
6.4 SUBSTRATE CONDITION
Before installation, you must carefully check the condition of the existing substrate which the beam is to be attached to; this substrate must
be in good condition without any evident cracking or patching up;
more specifically, by substrate type, the following requirements apply:
■
CONCRETE
The attachment surface must be homogeneous and compact, without
voids or flaking due to corrosion caused by carbonation.
■
SOLID BRICK (VOIDS < 15%)
The attachment surface must be homogeneous, without any cracking
brickwork or evidence of cementitious or gypsum-based plaster or
rendering having been applied; the mortar joints must not come away
simply by running a hand tool over them, and the wall must have been
faced to a good standard.
■
HOLLOW CONCRETE BLOCKS
No cracking or other damage should be evident, and they should not
have been subject to previous installations; the blocks must have been
laid to a good standard using thin-joint techniques or standard mortar
joints, following the manufacturer’s specifications.
■
STEEL FRAMEWORK
Steel counterframes must show no signs of corrosion and must be
treated with red oxide primer.
Such counterframes must be specified by the installer in accordance
with the loads given, and must in turn be anchored using appropriate
hardware to a supporting structure which is able to keep them stable.
A minimum thickness of 6mm is recommended for such structures.
■
ALUMINIUM FRAMEWORK
The rods of the counterframe must show no sign of deformation, and
they must not have been subject to cold bending which could cause
micro-cracking or localised weaknesses.
Such counterframes must be specified by the installer in accordance
with the loads given, and must in turn be anchored using appropriate
hardware to a supporting structure which is able to keep them stable.
A minimum thickness of 6mm is recommended for such structures.
When using aluminium counterframes, a layer of teflon must be placed
between the framework and the metal beam to prevent galvanic
corrosion.
■
WOODEN FRAMEWORK
The lumber used must show no sign of rot or damp, and must not have
been previously used, cut or damaged.
Such counterframes must be specified by the installer in accordance
with the loads given, and must in turn be anchored using appropriate
hardware to a supporting structure which is able to keep them stable.
A minimum thickness of 30mm is recommended for such structures.
It is always preferable to have the counterframes specifically made
to measure, providing for through fasteners (bolts for metal frames,
self-tapping screws or similar or else bolts for timber frames).
• STEEL FRAMEWORK
• ALUMINIUM FRAMEWORK
• WOODEN FRAMEWORK
AIRSLIDE 30 532225 - Rev.A
Page 31
6.5 MINIMUM ANCHOR DISTANCES FROM EDGES
The following minimum distances from both side edges have been
determined after examining the instructions/specifications for some
of the most popular dowels on the market:
SUBSTRATE Cmin (mm)
CONCRETE 40/50
SOLID BRICK
(VOIDS < 15%)
HOLLOW BRICK
(15% < VOIDS < 45%)
In the event that it is not possible to comply with the minimum distances specified, a counterframe suitably fastened to the wall must
be provided for.
100
100
ENGLISH
Translation of the original instructions
AIRSLIDE 31 532225 - Rev.A
Page 32
7. ELECTRONIC INSTALLATION
RISKS
PERSONAL PROTECTIVE EQUIPMENT
REQUIRED TOOLS
2.5
7.1 PLATE AND E1AS BOARD
Connect the 230 VAC mains power supply to the terminal on the
board plate.
ENGLISH
ALWAYS DISCONNECT THE POWER SUPPLY before working on the
F
board. Turn power on only after having made all the electrical connections and carried out the preliminary start-up checks.
Translation of the original instructions
F2
F1
1
N BLUE
PE YELLOW-GREEN
L BROWN
Fuses
F1 230Vac power supply fuse 3.15 A
F2 Secondary power supply fuse 250 mA
AIRSLIDE 32 532225 - Rev.A
1
0,5
Nm
2
0,5
Nm
4
2
24
Page 33
7.2 TERMINAL BOARDS AND CONNECTORS
SW6
F2
F1
J4
SW2SW1
J2
G CH CL G
■ J1 - INPUTS
1 2 3 4 5 6 7
1 Emergency
2 Speed command V1
3 Speed command V2
4 Input1
5 Input2
6 GND
7 GND
■ J2 - INTERCOM
SW5
SW4
1 2 3 4 5 6 7
PE N L
J5
J3
ENGLISH
J1
M2 N PE M1 N PE
25
■ J3 - motor INPUTS
Translation of the original instructions
M2 N PE M1 N PE
M2 BROWN Motor 2
N BLUE Motor 2
PE YELLOW-GREEN
M1 BROWN Motor 1
N BLUE Motor 1
PE YELLOW-GREEN
■ J4 - 230VAC power supply
G CH CL G
G GND Accessories power supply negative and Common contacts
CH CH CANBUS High Channel
CL CL CANBUS Low Channel
G GND Accessories power supply negative and Common contacts
AIRSLIDE 33 532225 - Rev.A
PE N L
PE YELLOW-GREEN
N BLUE
L BROWN
Page 34
DIP SWITCH SW1 - SW2
■ Motor 1 _ Motor 2 speed adjustment
DIP SWITCH SW4
■ INTERCOM
ENGLISH
J5 - USB PORT
■ E1AS board update
BUTTON SW5
■ Motor test
Translation of the original instructions
BUTTON SW6
■ Board Reset
AIRSLIDE 34 532225 - Rev.A
Page 35
7.3 E1AS ELECTRONIC BOARD LEDS
DL1
DL2
DL3
DL5
DL6
DL7
DL8DL4
DL9
DL10
DL11
8 LEDs on the board
Name Description States input active input not active
DL1 BLUE +24Vdc
DL2 BLUE +5Vdc
DL3 BLUE +3.3Vdc
DL4 RED
Emergency
DL5 RED Speed1
DL6 (RED) Speed2
DL7 RED I1
ENGLISH
26
Translation of the original instructions
DL8 RED I2
DL9 (GREEN) OK board status
DL10 (RED) Error
DL11 (RED) USB
LED statuses:
on flashing * = standby condition
off in sleep mode: off with blinking every 5 s
AIRSLIDE 35 532225 - Rev.A
Page 36
7.4 J1 - INPUTS
Manual and automatic controls can be connected to input J1
to manage the 2 AIRSLIDE speeds.
A three-position switch connected between pin2 (V1) and pin3 (V2)
and pin6 (GND) allows speeds V1 (low) and
speed V2 (high) to be managed.
Using pin 4 (I1) and pin5 (I2) it is possible to manage speeds V1 and V2
automatically.
7.5 J2 INTERCOM
(with E1SL firmware version 3.2 or later)
It is possible to manage the AIRSLIDE speeds via the
Intercom connection between board E1AS and board E1SL of the
automatic door 27.
Intercom communication occurs by selecting ID
addresses on the E1AS board.
The possible addresses are as follows:
ENGLISH
E1AS E1SL
SW4 (SDK EVO)
9 1
10 2
11 3
12 4
13 5
14 6
15 7
J18
G CH CL G
J18 J1
G CH CL G
G CH CL G
27
The SW4 ID addresses from 0 to 8 on the E1AS board are not active
■ Description
The E1AS board is able to communicate with other E1AS units via an
Translation of the original instructions
Intercom network connection and programmed via the
E1SL board of the automatic door and the programming unit SDK EVO.
This allows the various functions (Programming menu/Intercom/
Function) to be performed:
Every network connected E1SL should be programmed for the same
!
Intercom mode.
■ Connection
The network connection of the units uses three wires in a cascade
between connectors J18 of the E1SL boards and J2 of the E1AS boards.
The sequence in which the units are wired is unimportant, but it is
essential that a CASCADE connection is used.
■ Addressing
A unique node ID must be assigned to each E1AS present in the network (Programming menu/Intercom/MasterSlave_nr) .
Do not assign the same Node ID to more than one unit in the network.
!
■ Registration
After having wired up and assigned an address to each unit, registration must be carried out (Programming/Intercom/Node registration)
only on the Master E1SL that has been assigned Node ID=1.
AIRSLIDE 36 532225 - Rev.A
Page 37
7.6 J7 - MOTOR INPUTS
It is possible to connect 2 motors, M1 and M2, to connector J7.
The second motor M2 is connected for electric fan modules
with more than three fans.
7.7 J5 - MAINS POWER SUPPLY
The E1AS is powered on connector J5 with
230Vac 50/60Hz mains power. The board automatically recognises
the mains voltage frequency.
When the board is switched on, LED DL 3 flashes to indicate
that it is operating correctly.
During movement of motor 1 or motor 2, LED DL3
will remain steadily lit.
When movement of motor 1 or motor 2 finishes, LED DL3
will begin to flash again.
7.8 BUTTONS SW5 AND SW6
There are 2 buttons on board E1AS :
1. SW5 Motor test button – Operates the motor at maximum speed
when pressed. It has priority over all other inputs.
2. SW6 Board reset button – Pressing this resets the board
7.9 DIP SWITCHES SW1 AND SW2
There are 2 DIP switches on board E1AS :
1. SW1 2-way DIP switch for adjustment of speed 1
• DIP switch OFF - OFF (High speed)
• DIP switch ON - OFF (Medium-High speed)
• DIP switch OFF - ON (Medium-Low speed)
• DIP switch ON - ON (Low speed)
2. SW2 2-way DIP switch for adjustment of speed 2
• DIP switch OFF - OFF (High speed)
• DIP switch ON - OFF (Medium-High speed)
• DIP switch OFF - ON (Medium-Low speed)
• DIP switch ON - ON (Low speed)
7.11 J8 USB INPUT
USB port for E1AS update.
Insert the USB device on J8.
Press button SW6 (Reset) for USB recognition.
LED DL10 will light up and DL3 will switch off.
Press and hold button SW5 (motor test) for 3 seconds and LED DL10
will flash during the update phase.
When the update is complete, LED DL10 will light up steadily and DL3
will turn on.
Remove the USB device
The name of the file to be loaded on the USB device is:
• E1AS.hex E1AS board firmware
The update files may be downloaded from the website:
www.faacgroup.com
The USB device must be formatted with FAT or FAT 32 file system. The
NTFS format is not recognised by the control board.
The necessary files must be directly available on the USB storage
medium with the precise names defined; they must not be zipped
or inside folders.
Use a USB with maximum 500mA absorption.
7.12 E1AS BOARD OPERATION
Board E1AS manages the activation of the electric fan unit via commands received from other boards or from the operator.
The commands can be received via Inputs (J1) or via
CAN BUS (J2) 27.
It is also possible to use a single system for the commands.
If both are used, the commands on J1 have priority.
The fan turns on in the conditions specified
in table 29.
The fan will be switched off under all other conditions.
1 2 3 4 5 6 7
ENGLISH
Translation of the original instructions
7.10 DIP SWITCHES SW3 AND SW4
120
It is possible to assign an ID address on board E1AS
communication using DIP switch SW4 on board E1AS.
DIP switch SW3 is not used.
The ID assignment table is given below:
E1AS SW4 E1SL ID
ID 1234 (SDK EVO)
9 1001 1
10 1010 2
11 1011 3
12 1100 4
13 1101 5
14 1110 6
15 1111 7
AIRSLIDE 37 532225 - Rev.A
The following is a table with the various configurations
connected to the inputs for button P1,P0,P2 and the inputs for
management
of external commands I1, I2.
The commands from the CanBus are also taken into consideration.
The speed column allows speed V1 or V2 to be determined.
28
Page 38
The table with the various J1 configurations is given below:
Input configuration table
Emerg P1 P0 P2 I1 I2 Can ID>9 CanV1 CanV2
Pin1 (J1) Pin2(J1) -- Pin3(J1) Pin4(J1) Pin5(J1) -- --- ---
000110000V2
000111000V1
000110001V2
000111001V1
000110010V2
000111010V1
000110011V2
000111011V1
010010000V1
010011000V1
ENGLISH
010010001V1
010011001V1
010010010V1
010011010V1
010010011V1
010011011V1
000100110V2
000101110V2
000110110V2
000111110V2
000100111V1
000101111V1
000110111V1
000111111V1
010000110V1
010001110V1
010010110V1
Translation of the original instructions
010011110V1
010000111V1
010001111V1
010010111V1
010011111V1
Velocità
Ventola
29
■
Key
• 0 input not active
• 1 input active
• V1 low speed
• V2 high speed
• Emergency
• P0 Position 0 of selector
• P1 Position 1 of selector connected to pin 2
of the terminal board
• P2 Position 2 of selector connected to pin 3
of the terminal board
• I1 Signal from Exxx - I1 connected
to pin 4 of terminal board
• I2 Signal from Exxx - I2 connected
to pin 5 of terminal board
• Can busID>9 If DIP switch SW4 is used to select an
ID address > 9, commands are accepted from Can bus
• CanV1 Command from Can bus
• CanV2 Command from Can bus
AIRSLIDE 38 532225 - Rev.A
Page 39
7.13 INPUT J1 WIRING CONFIGURATIONS
Pin 1 (Emergency) is connected to pin 6 (GND).
No other connection is present.
A three-position switch is supplied with the AIRSLIDE air curtain to
control the fan connected to connector J1.
A three-position switch connected between pin 2 and pin 3 can be
used to manage speeds V1 and V2 and to pin 6 GND.
Pin 2 corresponds to speed V1 selected via the DIP switch SW2 .
Pin 3 corresponds to speed V2 selected via the DIP switch SW1 .
Speed V2 can also be managed automatically via pin4 and pin5.
To use this in the event that the three-way selector is also used, it must
be connected to pin3 (V2).
Connect pin4 to pin6 GND.
■
Configuration 1
Wiring of the three-way switch, with indications of where it is
possible to manage the two speeds V1 and V2 as programmed
by the DIP switches SW1 and SW2 30:
Management of the inputs can be via the automatic door board using
outputs O1 and O2.
Example of connection between board E1SL and board E1AS
1 2 3 4 5 6 7
J1
J22
ENGLISH
1 2 3 4 5 6 7
120
30
■
Configuration 2
In the event that the three-way switch is not used and automatic speed
management is used via inputs I1 and I2.
These inputs are NO (normally open) and manage speed V2.
When these inputs I1 and I2 close,
the speed of the fan moves from speed V2 to speed V1.
In this configuration, connect pin3 to pin6. 31
V G 01 02 02
O1 must be programmed on the E1SL board with the parameter
6=Door not closed and O2 with the parameter 11 = At least one safe
closing device active.
When input O1 switches from NO (normally open) to NC (normally
closed) the selected speed V2 will be activated.
When input O2 switches from NO (normally open) to NC (normally
closed) the selected speed V1 will be activated.
speed V1 will remain active as long as the safety device is engaged.
When this condition is no longer present, the the fan will return to
speed V2.
Connect pin3 to pin6 GND. 32
■
Configuration 3
This configuration provides for the three-way switch to be connected
to pin 2 and pin 3.
An NC button on pin 1 is used to manage an emergency command
to lock operation of the AIRSLIDE air curtain in NO (normally open)
configuration.
Two NO contacts on pin 4 and pin 5 to manage the speed of the fan
via external commands.33
32
Translation of the original instructions
1 2 3 4 5 6 7
1 2 3 4 5 6 7
120
31
AIRSLIDE 39 532225 - Rev.A
33
Page 40
7.14 3 POSITION SWITCH
The 3 position switch is supplied with a 3-wire cable with faston
connector and free wires at the other end.
• In position 0 there is no contact between white,
brown and green.
• In position 1 there is a NC contact between white and brown.
• In position 2 there is a NC contact between white and green.
The switch is connected to connector J1 as shown in 34.
ENGLISH
Translation of the original instructions
Position 0
J1 3 way SWITCH
pin2 Brown
pin3 Green
pin6 White
Brown
White
Green
Position 1 Position 2
Brown
White
Green
1 2 3 4 5 6 7
Brown
White
Green
1 Emergency
2 Speed command V1
3 Speed command V2
4 Input1
5 Input2
6 GND
7 GND
34
AIRSLIDE 40 532225 - Rev.A
Page 41
ENGLISH
Translation of the original instructions
AIRSLIDE 41 532225 - Rev.A
Page 42
FAAC S.p.A. Soc. Unipersonale
Via Calari, 10 - 40069 Zola Predosa BOLOGNA - ITALY
Tel. +39 051 61724 - Fax +39 051 758518
www.faac.it - www.faacgroup.com
AIRSLIDE 42 532225 - Rev.A
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