E-Z-GO EXPRESS L6 User Manual

Owner’s Guide

622013

ISSUED NOVEMBER 2011 REVISED APRIL 2013

WELCOME

Thank you for purchasing this vehicle. Before driving the vehicle, we ask you to spend some time reading this Owner’s Guide. This guide contains the information that will assist you in maintaining this highly reliable vehicle. Some illustrations may show items that are optional for your vehicle. This guide covers the operation of several vehicles; therefore, some illustrations may not represent your vehicle. Physical differences in controls will be illustrated.

Most of the service procedures in this guide can be accomplished using common, automotive hand tools. Contact your service representative on servicing the vehicle in accordance with the Periodic Service Schedule.

Repair or replacement parts are available through your E-Z-GO retailer or E-Z-GO Genuine Service Parts.

The following information is needed when contacting E-Z-GO concerning service or parts for your vehicle:

Vehicle Model ____________________________________________________________________________

SERIAL Number / PIN Number / VIN Number __________________________________________________

FOREWORD

Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers.

OWNER’S GUIDE 48 V ELECTRIC POWERED VEHICLE

EXPRESS L6

EXPRESS S6

STARTING MODEL YEAR 2012

Never modify the vehicle in any way that will alter the weight distribution of the vehicle, decrease its stability or increase the speed beyond the factory specifications. Such modifications can cause serious personal injury or death. E-Z-GO Division of Textron, Inc. prohibits and disclaims responsibility for any such modifications or any other alteration which would adversely affect the safety of the vehicle.

E-Z-GO Division of Textron, Inc. reserves the right to incorporate engineering and design changes to products in this manual, without obligation to include these changes on units sold previously.

The information contained in this manual may be revised periodically by E-Z-GO Division of Textron, Inc., and therefore is subject to change without notice.

E-Z-GO Division of Textron, Inc. DISCLAIMS LIABILITY FOR ERRORS IN THIS MANUAL, and SPECIFICALLY DISCLAIMS LIABILITY FOR INCIDENTAL AND CONSEQUENTIAL DAMAGES resulting from the use of the information and materials in this Manual.

TO CONTACT US

E-Z-GO Division of Textron Inc.

1451 Marvin Griffin Road.

Augusta, Georgia, USA 30906-3852

North America:

Technical Assistance & Warranty PHONE: [phone] FAX: [phone]

Service Parts PHONE: 1-888-GET-EZGO (1-888-438-3946) FAX: [phone]

International:

Page i

FOREWORD

Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers.

This vehicle has been designed and manufactured in the United States of America (USA). The Standards and Specifications listed in the following text originate in the USA unless otherwise indicated.

The use of non-Original Equipment Manufacturer (OEM) approved parts may void the warranty.

Failure to properly maintain batteries may void the warranty. Refer to the battery manual for instructions on the proper maintenance and care of the batteries.

BATTERY PROLONGED STORAGE

All batteries will self-discharge over time. The rate of self-discharge varies depending on the ambient temperature, the age and condition of the batteries.

A fully charged battery will not freeze in winter temperatures unless the temperature falls below -75°F (- 60°C).

For winter storage, the batteries must be clean, fully charged and disconnected from any source of electrical drain.

The battery charger may be left connected to the vehicle to maintain a full charge on the batteries, provided the charger is plugged into an active electrical source. If power to the electrical source is disconnected or interrupted the battery charger will continue to check the charge on the battery pack, this will draw power from the battery pack and eventually drain the batteries if power is not restored in a timely manner.

As with all electric vehicles, the batteries must be checked and recharged as required or at a minimum of 30 day intervals.

Page ii

TABLE OF CONTENTS

Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers.

SECTION	PAGE NO.
SAFETY...............................................................................................................................................................................	1-1
GENERAL SPECIFICATIONS.............................................................................................................................................	2-1
INTRODUCTION..................................................................................................................................................................	3-1
OPERATING PROCEDURES..............................................................................................................................................	4-1
MAINTENANCE...................................................................................................................................................................	5-1

Page iii

TABLE OF CONTENTS

Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers.

Notes:

Page iv

SAFETY

Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers.

	TITLE	PAGE NO.
			1
	SAFETY.................................................................................................................................................................	1-3
	NOTICES, CAUTIONS, WARNINGS, AND DANGERS	1-3
	GENERAL .............................................................................................................................................................	1-4
	GENERAL OPERATION .......................................................................................................................................	1-5
	MAINTENANCE ....................................................................................................................................................	1-5
	VENTILATION .......................................................................................................................................................	1-6
	GENERAL SAFETY PRACTICES .........................................................................................................................	1-6
	Introductions................................................................................................................................................................................	1-6
	Safety Survey..............................................................................................................................................................................	1-6
	Steep Grade................................................................................................................................................................................	1-7
	Wet Areas ...................................................................................................................................................................................	1-7
	Sharp Turns, Blind Corners, Bridge Approaches ........................................................................................................................	1-7
	Loose Terrain..............................................................................................................................................................................	1-7
	Golf Car/Pedestrian Interference Areas ......................................................................................................................................	1-7
	MAINTENANCE.....................................................................................................................................................	1-7
	Introductions................................................................................................................................................................................	1-7
	Preventive Maintenance..............................................................................................................................................................	1-7
	Parts and Materials .....................................................................................................................................................................	1-7
	Ventilation....................................................................................................................................................................................	1-8
	Maintenance Procedures ............................................................................................................................................................	1-8
	Maintenance Safety Procedures.................................................................................................................................................	1-8
	FUELS HANDLING AND STORAGE/BATTERY CHARGING...............................................................................	1-9
	OPERATING SAFETY RULES AND PRACTICES................................................................................................	1-9
	Operator Qualifications ...............................................................................................................................................................	1-9
	LABELS AND PICTOGRAMS .............................................................................................................................	1-10

1 - 1

SAFETY

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1 Notes:

1 - 2

SAFETY

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	SAFETY
		1
	For any questions on material contained in this manual, contact an authorized representative for clarification.
	Read and understand all labels located on the vehicle. Always replace any damaged or missing labels.
	On steep hills it is possible for vehicles to coast at greater than normal speeds encountered on a flat surface. To pre-
	vent loss of vehicle control and possible serious injury, speeds should be limited to no more than the maximum
	speed on level ground. See GENERAL SPECIFICATIONS. Limit speed by applying the service brake.
	Catastrophic damage to the drivetrain components due to excessive speed may result from driving the vehicle
	above specified speed. Damage caused by excessive speed may caus e a loss of vehicle control, is costly, is consid-
	ered abuse and will not be covered under warranty.
	Use extra caution when towing the vehicle. Do not tow a single vehicle at speeds in excess of 12 mph (19 kph). If the
	vehicle is to be used in a commercial environment, signs similar to the ones illustrated should be used to warn of sit-
	uations that could result in an unsafe condition.

BATTERY WARNING	BATTERIES
	AND RELATED PARTS
Battery posts,	CONTAIN LEAD
terminals and related
accessories contain
lead and lead compounds,
chemicals known
to cause cancer and
reproductive harm.	WASH HANDS
WASH HANDS	AFTER HANDLING!
AFTER HANDLING!	WARNING: Battery posts, terminals and related
	accessories contain lead and lead compounds,
	chemicals known to cause cancer and reproductive harm.

!

< 14° 25%

DO NOT

DRIVE ACROSS

SLOPES IN

EXCESS OF 14˚

Observe these NOTICES, CAUTIONS, WARNINGS and DANGERS; be aware that servicing a vehicle requires mechanical skill and a regard for conditions that could be hazardous. Improper service or repair may damage the vehicle or render it unsafe.

NOTICES, CAUTIONS, WARNINGS, AND DANGERS

Throughout this guide NOTICE, CAUTION, WARNING, and DANGER will be used. Please observe these NOTICES, CAUTIONS, WARNINGS, and DANGERS; be aware that servicing a vehicle requires mechanical skill and a regard for conditions that could be hazardous. Improper service or repair may damage the vehicle or render it unsafe.

NOTICE

Address practices not related to personal injury.

Indicates a hazardous situation which, if not avoided, could result in minor or moderate injury.

Indicates a hazardous situation which, if not avoided, could result in death or serious injury.

DANGER

Indicates a hazardous situation which, if not avoided, will result in death or serious injury.

1 - 3

SAFETY

Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers.

This manual has been designed to assist in maintaining the vehicle in accordance with procedures developed by the 1 manufacturer. Adherence to these procedures and troubleshooting tips will ensure the best possible service from the

product. To reduce the chance of personal injury or property damage, the following must be carefully observed:

Certain replacement parts can be used independently and/or in combination with other accessories to modify an E- Z-GO-manufactured vehicle to permit the vehicle to operate at or in excess of 20 mph. When an E-Z-GO-manufac- tured vehicle is modified an any way by the Distributor, Dealer or customer to operate at or in excess of 20mph, UNDER FEDERAL LAW the modified product will be a Low Speed Vehicle (LSV) subject to the strictures and requirements of Federal Motor Vehicle Safety Standard 571.500. In these instances, pursuant to Federal law the Distributor or Dealer MUST equip the product with headlights, r ear lights, turn signals, seat belts, top, horn and all other modifications for LSV’s mandated in FMVSS 571.500, and affix a Vehicle Identification Number to the product in accordance with the requirements of FMVSS 571.565. Pursuant to FMVSS 571.500, and in accordance with the State laws applicable in the places of sale and use of the product, the Distributor, Dealer or customer modifying the vehicle also will be the Final Vehicle Manufacturer for the LSV, and required to title or register the vehicle as mandated by State law.

E-Z-GO will NOT approve Distributor, Dealer or customer modifications converting E-Z-GO products into LSV’s.

The Company recommends that all E-Z-GO products sold as personal transportation vehicles BE OPERATED ONLY BY PERSONS WITH VALID DRIVERS LICENSES, AND IN ACCORDANCE WITH APPLICABLE STATE REQUIREMENTS. This restriction is important to the SAFE USE AND OPERATION of the product.

All customers should adhere to this SAFETY RESTRICTION, in connection with the use of all E-Z-GO products, new and used, the Distributor or Dealer has reason to believe may be operated in personal transportation applications.

Information on FMVSS 571.500 can be obtained at Title 49 of the Code of Federal Regulations, section 571.500, or through the Internet at the website for the U.S. Department of Transportation - at Dockets and Regulation, then to Title 49 of the Code of Federal Regulations (Transportation)

GENERAL

All vehicles can be used for a variety of tasks beyond the original intended use of the vehicle; therefore, it is impossible to anticipate and warn against every possible combination of circumstances that may occur. No warning can take replace good common sense and prudent driving practices.

Good common sense and prudent driving practices do more to prevent accidents and injury than all of the warnings and instructions combined. E-Z-GO strongly suggests that all users and maintenance personnel read this entire manual paying particular attention to the CAUTIONS, WARNINGS and DANGERS contained therein.

If you have any questions regarding this vehicle, contact your E-Z-GO dealer or write to the address on the back cover of this publication, Attention: Customer Care Department.

E-Z-GO reserves the right to make design changes without obligation to make these changes on units previously sold. The information contained in this manual is subject to change without notice.

E-Z-GO IS NOT LIABLE FOR ERRORS IN THIS MANUAL. E-Z-GO IS NOT LIABLE FOR INCIDENTAL OR CONSEQUENTIAL DAMAGES THAT RESULT FROM THE USE OF THE MATERIAL IN THIS MANUAL.

This vehicle conforms to the current applicable standard(s) for safety and performance requirements.

These vehicles are designed and manufactured for off-road use. They DO NOT conform to Federal Motor Vehicle Safety Standards of the United States of America (USA) and are not equipped for operation on public streets. Some communities may permit these vehicles to be operated on their streets on a limited basis and in accordance with local ordinances.

1 - 4

SAFETY

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	With electric powered vehicles, be sure that all electrical accessories are grounded directly to the battery (-) post.
		1
	Never use the chassis or body as a ground connection.
	Refer to GENERAL SPECIFICATIONS for vehicle seating capacity.
	Never modify the vehicle in any way that will alter the weight distribution of the vehicle, decrease its stability
	or increase the speed or extend the stopping distance beyond the factory specification. Such modifications
	can result in serious personal injury or death.
	Do not make any such modifications or changes. E-Z-GO prohibits and disclaims responsibility for all such modifica-
	tions or and alterations which would adversely affect the safety of the vehicle.
	Vehicles that are capable of higher speeds must limit their speed to no more than the speed of other vehicles when
	used in a golf course environment. Additionally, speed should be further moderated by the environmental conditions,
	terrain and common sense.
	Operation of the vehicle is limited to persons above the height of 59 inches (150 cm).

GENERAL OPERATION

ALWAYS:

•use the vehicle in a responsible manner and maintain the vehicle in safe operating condition

•read and observe all warnings and operation instruction labels affixed to the vehicle

•follow all safety rules established in the area where the vehicle is being operated

•Leave the vehicle when there is a risk of lightning.

•reduce speed to compensate for poor terrain or conditions

•apply service brake to control speed on steep grades

• maintain adequate distance between vehicles

•reduce speed in wet areas

•use extreme caution when approaching sharp or blind turns

•use extreme caution when driving over loose terrain

•use extreme caution in areas where pedestrians are present

MAINTENANCE

ALWAYS:

•replace damaged or missing warning, caution or information labels

•maintain the vehicle in accordance with the manufacturer’s periodic service schedule

•ensure that repairs are performed by trained and qualified personnel

•follow the manufacturer’s maintenance procedures

•insulate any tools used within the battery area in order to prevent sparks or battery explosion

•check the polarity of each battery terminal and be sure to rewire the batteries correctly

•use specified replacement parts, NEVER use replacement parts of lesser quality

•use recommended tools

•determine that tools and procedures not specifically recommended by the manufacturer will not compromise the safety of personnel nor jeopardize the safe operation of the vehicle

1 - 5

SAFETY

Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers.

•support the vehicle using wheel chocks and jack stands, NEVER get under a vehicle that is supported by a jack, 1 lift the vehicle in accordance with the manufacturer’s instructions

•maintain the vehicle in an area away from exposed flame or persons who are smoking

•be aware that a vehicle that is not performing as designed is a potential hazard and must not be operated

•test drive the vehicle after any repairs or maintenance in a safe area that is free of both vehicular and pedestrian traffic

•keep complete records of the maintenance history of the vehicle

The manufacturer cannot anticipate all situations, therefore people attempting to maintain or repair the vehicle must have the skill and experience to recognize and protect themselves from potential situations that could result in severe personal injury or death and damage to the vehicle. Use extreme caution and, if unsure as to the potential for injury, refer the repair or maintenance to a qualified mechanic.

VENTILATION

Hydrogen gas is generated in the charging cycle of batteries and is explosive in concentrations as low as 4%. Because hydrogen gas is lighter than air, it will collect in the ceiling of buildings necessitating proper ventilation. Five air exchanges per hour is considered the minimum requirement.

NEVER charge a vehicle in an area that is subject to flame or spark. Pay particular attention to natural gas or propane water heaters and furnaces.

Always use a dedicated circuit for each battery charger. Do not permit other appliances to be plugged into the receptacle when the charger is in operation.

Chargers must be installed and operated in accordance with charger manufacturers recommendations or applicable electrical code (whichever is higher).

GENERAL SAFETY PRACTICES

Introduction

Like other machines, golf cars can cause injury if improperly used or maintained. This section contains broad safety practices recommended for safe golf car operations. Before operation, the controlling party should establish such additional specific safety practices as may be reasonably required for safe operations.

Experience has shown that golf cars which comply with the provisions stated in Part II of this Standard are safe when properly operated in accordance with the safety and operation warnings affixed to every golf car. The safe operation is enhanced when the golf cars are operated within a specific set of operation instructions, safety rules and practices established to meet actual operating terrain and conditions.

The safety information contained in Part II is intended to provide the controlling party with basic safety information and to encourage the controlling party to implement a golf car safety program.

It is suggested and recommended that Part II be reprinted in the golf car manufacturer’s operation and service manuals to encourage safe operations and practices at the controlling party’s facility.

Safety Survey

The controlling party shall perform a safety survey periodically, and as conditions warrant to their premises, to identify areas where golf cars should not be operated and to identify possible hazards.

1 - 6

SAFETY

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Steep Grade

In areas where steep grades exist, golf car operations should be restricted to the designated golf car pathways where 1 possible, and shall be identified with a suitable warning giving the following information: “Warning, steep grade,

descend slowly with one foot on brake.”

Wet Areas

Wet grassy areas may cause a golf car to lose traction and may affect stability. Wet areas shall be chained or roped off to prevent golf car operations or be identified by a suitable warning not to operate golf cars in this area due to wet terrain.

Sharp Turns, Blind Corners, Bridge Approaches

Sharp turns, blind spots, bridge approaches and other potentially hazardous areas shall be either chained or roped off to prevent golf car operations or identified with a suitable warning to the operator of the nature of the hazard and stating the proper precautions to be taken to avoid the hazard.

Loose Terrain

Loose terrain may cause a golf car to lose traction and may affect stability. Areas of loose terrain should be repaired if possible, or chained or roped off to prevent golf car operation or identified by a suitable warning to operators not to operate golf cars in this area due to loose terrain or possible hazardous conditions.

Golf Car/Pedestrian Interference Areas

Areas where pedestrians and golf cars interfere shall be avoided whenever possible by rerouting the golf car traffic or the pedestrian traffic to eliminate the interference. If elimination of the interference is not possible or is highly impractical, signs shall be erected warning pedestrians of the golf car traffic and golf car operators of the pedestrian traffic and to drive slowly and use extreme caution.

MAINTENANCE

Introduction

Golf cars may become hazardous if maintenance is neglected or improperly performed. Therefore maintenance facilities, trained personnel and procedures in accordance with the manufacturer’s recommendations should be provided by the controlling party.

Preventive Maintenance

A regularly scheduled inspection and preventive maintenance program in accordance with the manufacturer’s recommendations should be established. Such a program will be a valuable tool in providing the golfing patron with a safe, properly operating golf car and thereby help to avoid accidents.

Personnel

Only qualified, trained and authorized personnel shall be permitted to inspect, adjust and maintain golf cars.

Parts and Materials

Only manufacturer’s recommended replacement parts and materials shall be used.

1 - 7

SAFETY

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Ventilation

1Maintenance and storage areas shall be properly ventilated to avoid fire hazards in accordance with applicable fire codes and ordinances.

Ventilation for gasoline powered golf cars shall be provided to remove flammable vapors, fumes and other flammable materials. Consult applicable fire codes for specific levels of ventilation.

Ventilation for electric powered golf cars shall be provided to remove the accumulation of flammable hydrogen gas emitted during the charging process. The amount of hydrogen gas emitted depends upon a number of factors

such as the condition of the batteries, the output rate of the battery charger and the amount of time the batteries are on charge. Hydrogen emissions are generally considered to be in the area of 10 to 20 cubic liters per car per charge. Because of the highly volatile nature of hydrogen gas and its propensity to rise and accumulate at the ceiling in pockets, a minimum of 5 air changes per hour is recommended. The controlling party shall consult applicable fire and safety codes for the specific ventilation levels required as well as the use of explosion proof electrical apparatus.

Maintenance Procedures

All maintenance shall be performed in accordance with the manufacturer’s recommended maintenance procedures as outlined in the manufacturer’s operation and service manuals.

Maintenance Safety Procedures

All maintenance shall be performed in accordance with the manufacturer’s recommended safety procedures as outlined in the manufacturer’s operation and service manuals. The following list of recommended safety procedures are general in nature and in no way supersede the manufacturer’s specific instructions.

Follow manufacturer’s instructions for immobilizing golf car before beginning any maintenance.

Block chassis before working underneath golf car.

Before disconnecting any part of the fuel system, drain the system and turn all shut off valves to the ‘OFF’ position to prevent leakage or accumulation of flammable fuels in the work area.

Avoid fire hazards and have fire protection equipment available.

Before performing any maintenance on an electric golf car, disable the electrical system in accordance with the manufacturer’s instructions.

Use only properly insulated tools when working on electrically powered golf cars or around batteries.

Brakes, steering mechanisms, warning devices, governors and all other safety devices shall be inspected and maintained in a safe and proper operating condition and shall not be modified as supplied by the manufacturer.

After each maintenance or repair the golf car shall be driven by qualified, trained and authorized personnel to ensure proper operation and adjustment.

Driving golf car to check for proper operation and adjustment after repair shall be performed in an area that is free of vehicular and pedestrian traffic.

Record all maintenance performed in a maintenance record log by date, name of person performing maintenance and type of maintenance. Controlling party management should periodically inspect maintenance log to ensure currency

1 - 8

SAFETY

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	and completeness of entries.
		1
	Provide operator comment cards to assist in identifying non-periodic maintenance needs for specific golf cars.
	The controlling party shall maintain in a legible condition all nameplates, warnings and instructions which are supplied
	by the manufacturer.
	The controlling party shall not perform any modification or addition which affects capacity or safe operation, or make
	any change not in accordance with the owner’s manual without the manufacturer’s prior written authorization. Where
	authorized modifications have been made, the controlling party shall ensure that capacity, operation, warning and
	maintenance instruction plates, tags or decals are changed accordingly.
	The manufacturer shall be contacted to secure new nameplates, warnings or instructions which shall then be affixed in
	their proper place on the golf car.
	FUELS HANDLING AND STORAGE/BATTERY CHARGING
	The controlling party shall supervise the storage and handling of liquid fuels in accordance with applicable fire and
	safety requirements.
	Storage and handling of liquefied petroleum gas fuels shall be in accordance with American Gas Association
	recommendations and applicable fire safety requirements.
	The controlling party shall require battery changing and charging facilities and procedures to be in accordance with
	applicable ordinances or regulations
	OPERATING SAFETY RULES AND PRACTICES
	Operator Qualifications
	Only authorized persons shall be allowed to operate golf cars. It is recommended that no persons be allowed to
	operate golf cars except those persons who posses a valid motor vehicle driver’s license.

The controlling party shall display the operation and safety instructions as recommended by the golf car manufacturers and the golf course safety rules in a conspicuous place near the golf car rental area or golf car pick-up area. It is also recommended, as with all motor vehicles, that the warning “Do not operate golf cars when under the influence of alcohol or drugs.” be posted in a conspicuous location.

1 - 9

SAFETY

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1LABELS AND PICTOGRAMS

cm

MIN 150

WARNING

Windshields do not provide protection from golf balls or other flying objects.

EGWHL14

601781

	I			I			I
R	ON			ON	R		ON
	O		F	O		O
F		R			F
	OFF			OFF		OFF
			I				I
	F				F	O	ON
ON			ON					614121
O		O				OFF
OFF		OFF		R

OFF ON

74322-G01

74322G01

1. To Prevent Roll-Back	2. Apply Service	3. Fully	4. Depress Accelerator While
On a Hill From a	Brake With	Release	Releasing Service Brake As
Stopped Position	Left Foot	Park Brake	Vehicle Starts	74443G01

74443G01

Pb3 3 01

35493G01

71415G01 71417G01 71419G01

MAX

??? lbs.

??? kg

MAX 5 in.

12 cm

MAX

14o / 25%

74821G0

74821G01

AUTHORIZED REPRESENTATIVE IN EC IS:

RANSOMES JACOBSEN LTD.
WEST ROAD, IPSWICH,	614068
SUFFOLK, IP3 9TT, UK
	614068

610631

610631

601783

601783

28203-G01

28203G01

1 - 10

SAFETY

Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers.

1

! 1. WARNING

9.

2.

3.

!

4.

5. MAX

14û/ 25%

!

6.

<14û 25%

7.

READ MANUAL

WARNING

USE CAUTION IN INCLEMENT WEATHER

WARNING

DO NOT OPERATE UNDER THE INFLUENCE OF DRUGS OR ALCOHOL

MAXIMUM

CROSS HILL/RAMP ANGLE AS SPECIFIED

WARNING

MAXIMUM CROSS

HILL/RAMP ANGLE

AS SPECIFIED

13.

LOAD WITH HIGH CENTER OF GRAVITY COULD RESULT IN TIP OVER

		MAX	LOAD
		XX in.
		XX cm	CENTER
8.			OF GRAVITY, 14.
			MAXIMUM

HEIGHT

< 14û 25%

MAX 10. XXX lbs.

XXX kg

11.

12.

MAX LOAD
XXX LBS	x in
XXX KG	xx cm

WARNING READ MANUAL FOR MAXIMUM LOAD BED CAPACITY.

MAXIMUM RAMP/HILL

SECURE LOAD

AS FAR FORWARD

AS POSSIBLE.

MAXIMUM LOAD BED

CAPACITY

DO NOT RIDE IN

LOAD BED

DANGER OF EXPLOSION DO NOT FILL GAS CAN IN LOAD BED

WARNING MAXIMUM LOAD & CENTER OF GRAVITY.

KEEP LOAD AS FAR FORWARD AS POSSIBLE. DO NOT RIDE IN LOAD BED

KEEP HANDS &

FINGERS AWAY

FROM DUMP BED.

DO NOT STAND

BEHIND DUMP

BED

1 - 11

SAFETY

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1

	1	2	3	CLEAN UP
				GASOLINE
15.		H2O
	P			SPILLS WITH
	P			WATER BEFORE
		UNLEADED		STARTING ENGINE
16.	P
		GASOLINE
	P
17.		DO NOT
	P	SPILL FUEL
	P	ON A HOT
		ENGINE

28.

29.

DO NOT DISPOSE OF BATTERIES IN LANDFILL

DO NOT DRIVE ON HIGHWAY

	18.	P	GROUND
			FUEL PUMP
		P
	19.		LOW OIL PRESSURE
	20.		NEGATIVE
			GROUND
			BATTERY
	21.		DO NOT CONNECT
			POSITIVE BATTERY
			TERMINAL TO GROUND
	22.		SHORTING BATTERY
			TERMINALS MAY
			CAUSE EXPLOSION
			NO
	23.		TAMPERING.
			KEEP HANDS
			OUT
	24.		WARNING
			CORROSIVE

WARNING 25. EXPLOSIVE

WARNING 26. LETHAL

VOLTAGE

27.	DO NOT
	EXPOSE
	TO FLAME

	WINDSHIELDS
	DO NOT
30.	PROVIDE
	PROTECTION
	FROM
	FLYING OBJECTS
	BATTERIES ARE
31.	HEAVY.
	USE CARE
	LIFTING
32.	USE INSULATED
	TOOLS
	WEAR EYE
33.	PROTECTION

NO SMOKING

34.

35.		HOT SURFACE

	OPERATE
36.	FROM
	DRIVERS SIDE

ONLY

1 - 12

SAFETY

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37.

38.

F

KEEP ARMS

AND LEGS

WITHIN VEHICLE

TO OPERATE VEHICLE IN FORWARD: Q TURN KEY TO ON

Q MOVE DIRECTION SELECTOR TO FORWARD

Q DEPRESS ACCELERATOR PEDAL AND ACCELERATE SMOOTHLY

1

45. HEADLIGHTS

46. UNLOCKED

LOCKED

47.

39.

R

TO OPERATE VEHICLE IN REVERSE:
Q TURN KEY TO ON
Q MOVE DIRECTION SELECTOR TO
REVERSE	48.	DIFFERENTIAL
Q AN AUDIBLE DEVICE WILL SOUND		LOCKED

Q DEPRESS ACCELERATOR PEDAL

AND ACCELERATE SMOOTHLY

40.

F

41.

N

TO LEAVE A GASOLINE POWERED VEHICLE IN PARK:

Q APPLY PARKING BRAKE Q TURN KEY TO OFF

Q MOVE DIRECTION SELECTOR TO FORWARD

TO LEAVE AN ELECTRIC POWERED VEHICLE IN PARK:

Q APPLY PARKING BRAKE Q TURN KEY TO OFF

Q MOVE DIRECTION SELECTOR TO NEUTRAL

KEEP CLEAR

42. HAND OR FINGERS CAN

BE TRAPPED

	43.		ON
		ON	POSITION
	44.		OFF
		OFF
			POSITION

	49.		WARNING
			KEEP ENTIRE BODY
			INSIDE CAR
	50.		MAXIMUM
			TAILGATE
			LOAD
	51.	START	ENGINE
			CRANKING
			POSITION
	52.		LEAVE VEHICLE
			WHEN LIGHTNING
			IS IN THE AREA
	53.		cm
		150	MINUMUM HEIGHT

TO OPERATE

VEHICLE

1 - 13

SAFETY

Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers.

1 Notes:

1 - 14

GENERAL SPECIFICATIONS

Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers.

	TITLE		PAGE NO.
	EXPRESS S6 Vehicle Specifications ..............................................................................................................................		2 - 3
	EXPRESS S6 Vehicle Dimensions		2 - 4
				2
	EXPRESS S6 Vehicle Incline Information and Turning Diameter		2 - 5
	EXPRESS L6	..............................................................................................................................Vehicle Specifications	2 - 7
	EXPRESS L6	Vehicle Dimensions ..................................................................................................................................	2 - 8
	EXPRESS L6	Vehicle Incline Information and Turning Diameter .................................................................................	2 - 9

2 - 1

GENERAL SPECIFICATIONS

Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers.

Notes:

2

2 - 2

GENERAL SPECIFICATIONS

Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers.

2

Diimensions

Overall Length	135.8 in (345.0 cm)
Overall Width	49.0 in (124.0 cm)
Overall Height	48.8 in (124.0 cm)

Overall Height (With Canopy) 72.0 in (183.0 cm)

Wheel Base	99.5 in (253.0 cm)
Front Wheel Track	37.8 in (96.0 cm)
Rear Wheel Track	38.5 in (98.0 cm)
Gnd Clearance @ Differential5.5 in (14.0 cm)
Vehicle Power
Power Source	48 Volts DC
Motor Type	Shunt Wound

Continuous Horsepower (kW)2.5 hp (1.9 kW)
Intermittent Horsepower (kW)18.1 hp (13.5 kW) @ 1900 rpm
Electrical System	48 Volt
Batteries (Qty, Type)	Eight, 6 Volt Deep Cycle
Key or Pedal Start	Pedal Start
Battery Charger	48 VDC Delta Q, 120/230 VAC,
Speed Controller	UL & CSA
	400 Amp Precision Drive System (PDS)
Drive Train	Motor Shaft Direct Drive
Transaxle	Differential with helical gears
Gear Selection	Dash Mounted Forward-Neutral-Reverse
Rear Axle Ratio	14.7:1

Performance

Seating Capacity	Passenger 4/6
Dry Weight	919.0 lb (417.0 kg) (Without Batteries)
Curb Weight	1415.0 lb (642.0 kg)
Vehicle load capacity	1200.0 lb (544.0 kg)
Outside Clearance Circle 35.6 ft (10.9 m)
Speed Level Ground	16.0 mph ± 0.5 mph (25.7 kph)
Speed - Reverse	6.9 mph (11.1 kph)

Steering & Suspension

Steering	Self-compensating rack and pinion
Front Suspension	Leaf springs with hydraulic shock absorbers
Rear Suspension	Leaf springs with hydraulic shock absorbers
Service Brake	Rear wheel mechanical self-adjusting drum
Parking Brake	Self-compensating, single point engagement
Front Tires	SpeedRacer Tires 18x10-10, Diamond Wheel

Body & Chassis

Body & Chassis	0
Frame	Welded steel with DuraShield™ powder coat
Front Body & Finish	Injection molded TPO
Rear Body & Finish	Injection molded TPO
Seat Pod & Finish	Fiberglass & Gelcoat

Noise & Vibration

Noise	Sound pressure; continued A-weighted equal to or less
Vibration, WBV	than 64 db(A)
	Highest RMS value of weighted acceleration is less
Vibration, HAV	than 2.5 m/s2
	Highest RMS value of weighted acceleration is less
	than 2.5 m/s2
	The uncertainty of measurement is 0.46 m/s2

Measurement methods were applied per the ISO 2631 and ISO 5349 standards under conditions of typical vehicle surfaces.

Some items shown may be optional equipment

Specifications are subject to change without notice

* Field installed accessories may require installation charges

2 - 3

GENERAL SPECIFICATIONS

Read all of this manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notices, Cautions, Warnings, and Dangers.

2

72.0 in.	99.5 in. (253.0 cm)
(183.0 cm)
48.8 in.	135.8 in. (345.0 cm)
(124.0 cm)

Front

37.8 in. (96.0 cm)

Rear

38.5 in. (98.0 cm)

49.0 in.

(124.0 cm)

EXPRESS S6

2 - 4