Excalibur 50-EB3 User Manual

SETUP & OPERATION MANUAL
FEATURES
Sliding stop flips up out of the way when not in use.
Fence has abrasive surface to absolutely prevent movement during the cut. No clamp needed.
Heavy duty steel T-slot washer (removable).
Index graduations are clean, crisp and easy to read. The scale is large enough to set half or quarters of a degree with confidence.
A simple locking calibration mechanism is provided if you need to make adjustments.
Extension arm assembly makes it possible to quickly and easily find any angle and lock it securely in place.
Precision detent plunger auto-locates common angles.
The guide bar actually expands in 3 places to provide the “perfect fit” for your saw.
The fence can be adjusted from side to side allowing tight clearance at the blade.
Quickly reverse the guide for left or right hand use by removing the fence, reversing the extension arm and reconnecting the fence.
Redesigned designed pointer/angle indi­cator provides better visibility to set preci­sion fractional angles.
Redesigned flip stop provides better visibility to set work stop using the supplied measuring tape.
EXCALIBUR MITER GAUGE
MODEL
#50-EB3
VERSION 2_REVISION 3 (January 13th, 2014)
© COPYRIGHT GENERAL INTERNATIONAL 2014
GENERAL® INTERNATIONAL
8360 Champ-d’Eau, Montreal (Quebec) Canada H1P 1Y3
Telephone (514) 326-1161 • Fax (514) 326-5555 • www.general.ca
THANK YOU for choosing this General
®
International 50-EB3 Excalibur Miter Gauge. This miter gauge has been carefully tested and inspected before shipment and if properly used and maintained, will provide you with years of reliable service. For your safety, as well as to ensure optimum performance and trouble-free operation, and to get the most from your investment, please take the time to read this manual before assembling, installing and operating the unit.
The manual’s purpose is to familiarize you with the safe operation, basic function, and features of this miter gauge as well as the set-up, maintenance and identification of its parts and com­ponents. This manual is not intended as a substitute for formal woodworking instruction, nor to offer the user instruction in the craft of woodworking. If you are not sure about the safety of performing a certain operation or procedure, do not proceed until you can confirm, from knowledgeable and qualified sources, that it is safe to do so.
Once you’ve read through these instructions, keep this manual handy for future reference.
GENERAL ® INTERNATIONAL WARRANTY
All component parts of General® International machinery are carefully tested and inspected during all stages of production, and each machine is thoroughly inspected upon completion of assembly. Because of our commit­ment to quality and customer satisfaction, General® International agrees to repair or replace, within a period of 24 months from date of purchase, any genuine part or parts which, upon examination, prove to be defective in work­manship or material. In order to obtain this warranty, all defective parts must be returned freight pre-paid to General® International Mfg. Co., Ltd. Repairs attempted without our written authorization will void this warranty.
Disclaimer: The information and specifications in this manual pertain to the unit as it was supplied from the factory at the time of printing. Because we are commit­ted to making constant improvements, General International reserves the right to make changes to components, parts or features of this unit as deemed necessary,without prior notice and without obligation to install any such changes on previously delivered units. Reasonable care is taken at the factory to ensure that the specifications and information in this manual corres-
ponds with that of the unit with which it was supplied. However, special orders and “after factory” modifica­tions may render some or all information in this manual
®
inapplicable to your machine. Further, as several gene­rations of this model of miter gauge and several versions of this manual may be in circulation, if you own an ear­lier or later version of this unit, this manual may not depict your miter gauge exactly. If you have any doubts or questions contact your retailer or our support line with the model number of your unit for clarification.
.
RULES FOR SAFE OPERATION
To help ensure safe operation, please take a moment to learn the machine’s applications and limitations, as well as poten­tial hazards. General® International disclaims any real or implied warranty and holds itself harmless for any injury that
ay result from improper use of its equipment.
m
1. Do not operate the saw when tired, distracted, or nder the effects of drugs, alcohol or any medica-
u tion that impairs reflexes or alertness.
2. The working area should be well lit, clean and free
of debris.
3. Keep children and visitors at a safe distance when
the saw is in operation; do not permit them to operate the saw.
4. Childproof and tamper proof your shop and all
machinery with locks, master electrical switches and switch keys, to prevent unauthorized or unsu­pervised use.
5. Stay alert! Give your work your undivided atten-
tion. Even a momentary distraction can lead to seri­ous injury.
6. Fine particulate dust is a carcinogen that can be
hazardous to health. Work in a well-ventilated area and whenever possible use a dust collector and wear eye, ear and respiratory protection devices.
7. Do not wear loose clothing, gloves, bracelets, neck-
laces or other jewelry while the saw is in operation. Wear protective hair covering to contain long hair and wear non-slip footwear.
8. Be sure that adjusting wrenches, tools, drinks and
other clutter are removed from the machine and/or the table surface before operating.
9. Keep hands well away from the blade and all mo-
ving parts. Use a brush, not hands, to clear away chips and dust.
10. Be sure that the blade is securely installed and in
proper cutting direction before operation.
11. Be sure the blade has gained full operating speed
before beginning to cut.
12. Always use a clean, properly sharpened blade.
Dirty or dull blades are unsafe and can lead to accidents.
15. Use suitable support when cutting stock that does ot have a flat surface. Always hold stock firmly
n against the fence when ripping, or against the miter gauge when cross-cutting.
16. To minimize risk of injury in the event of workpiece
kickback, never stand directly in-line with the blade or in the potential kickback path of the work piece.
17. Avoid working from awkward or off balance posi-
tions. Do not overreach while cutting; keep both feet on floor. Never lean over or reach over the blade and never pull the work piece over the blade from behind. Use out feed support or have an assis­tant help when ripping long material.
18. Keep blade guards in place and in working order.
If a guard must be removed for maintenance or cleaning, be sure it is properly reattached before using the tool again.
19. Never leave the machine running with the power
on when not in operation.
20. Use of parts and accessories NOT recommended
by
GENERALINTERNATIONAL
ment malfunction or risk of injury.
21. Never stand on machinery. Serious injury could
result if the tool is tipped over or if the blade is unin­tentionally contacted.
22. Always disconnect tool from power before servicing
or changing accessories such as blades, or before performing any maintenance, cleaning or adjust­ments, or if the machine will be left unattended.
23. Make sure that switch is in "OFF" position before
plugging in the power cord.
24. Make sure the tool is properly grounded. If equip-
ped with a 3-prong plug it should be used with a three-pole receptacle. Never remove the third prong.
25. Use recommended-speed, saw blade and acces-
sories for the working material.
may result in equip-
13. If using a power feeder, stop the feeder before stop­ping the table saw.
14. Do not push or force stock into the blade. The saw will perform better and more safely when working at the rate for which it was designed.
26. If using a power feede, sdtop the feeder before stopping the table saw.
27. Do not use this saw for any purpose other than its intended use. If used for other purposes, INTERNATIONAL ranty and holds itself harmless for any injury, which may result from that use.
disclaims any real or implied war-
GENERAL
3
EXCALIBUR MITER GAUGE
50-EB3
IDENTIFICATION OF MAIN PARTS AND COMPONENTS
Extension Clamp Knob
Flip Stop
Fence Extension
Fence Clamp Knobs
Inner Brace
Detent Plunger
Outer Brace
Eccentric Lock Screw
Guide Bar
Handle
Adjustment Slot
Adjustment Set Screw
Angle Clamp Knob
Fence
Adjuster
SAFETY REMINDERS
Your new miter guide was designed and engineered with ease-of-use, accuracy and safety in mind. Do not modi­fy this device or use it for purposes other than that for which it was intended. When used properly the Excalibur miter guide will enable you to produce the cleanest and flattest cross cuts possible on your table saw.As a result, you will also produce the best miter joints possible. This does not reduce or eliminate the necessity for you to understand and comply with all the safety requirements and recommendations outlined in manuals provided by the original equipment manufacturer. For your own safety, read the owners manual carefully and become aware of the tool’s limitations. You, as the owner of a powerful piece of woodworking equipment, are responsible for its proper maintenance and safe operation. Failure to be mindful of safety procedures and practices can result in devastating personal injury.
Ensure that all guards are in place and functioning properly. Keep the machine tuned up. To reduce the potential for binding or kick back, keep your blade sharp, and make sure it is properly aligned relative to the guide slots. Check the tools frequently for loose, damaged or malfunctioning components. Lubricate it as recommended, ensure it is properly grounded and avoid damp or wet locations. Always take the time to disconnect the power sup­ply before you perform any maintenance or repair. Clear away hand tools and other objects before you turn the machine on. When cross cutting on a table saw you must maintain firm control of the work piece, but remember to let the tool do the work.You should never need to force the material through the cut. Please keep chil­dren or unqualified persons away from the equipment. Keep the work area clean. Dress appropriately for operating woodworking equipment. Wear safety glasses and noise suppressors. Do not wear loose clothing or anything around your neck that might get caught and draw you down into the machine.
INSTRUCTIONS FOR USE
Before you first use your new miter guide please ensure that you have followed the assembly instructions provided and that all connections are mechanically secure. After you verify that it is assembled and functioning properly, simply remove the old miter guide from your table saw and follow the guidelines below.
This innovative new miter guide design is intended to replace the original equipment guide that was provided with your table saw at the time of purchase. The guide bar will fit into the standard 3/8” by 3/4” slot or T-slot on most table saws. If your table saw does not have a T-slot simply remove the flat washer under the leading edge of the guide bar using the allen key provided.
4
ASSEMBLY
1. Remove the unit from the box and unfold it.
Angle Clamp
Knob
Inner Brace
Outer Brace
2. Slide the inner brace into the red outer brace then
Guide
Bar
3. Attach the handle to the guide bar.
tighten the angle clamp knob.
For use on the left side of the table saw.
When you assemble the stop, tighten the top lock nut until the slide and the stop are tight. Back off the nut slightly allowing the stop to pivot on the bolt.
For use on the right side of the table saw.
After your stop is assembled in the desired orientation, slide the head of bolt into the track slot that runs along the top of the fence.
4. Assemble and attach the flip stop as per flip stop exploded views above.
NOTE: If you choose to use the self adhesive abrasive on the fence: separate the fence from the rest of the assembly. Remove the paper backing and apply to the smooth face of the fence A. Apply pressure over the entire surface with the palm of your hand or with a hard rubber roller. Trim the excess by running a util­ity knife against the edge of the fence all the way around the outside B.
Handle
B
C
The glide tape can be applied by sticking it to the bot­tom of the fence
C.
A
Installing the tape measure: Tape measures on adjustable guide fences are essentially just for reference. The fact that you can adjust the fence left or right also moves the tape measure so you never really have an accu­rate distance to the blade. Changing the angle or thickness of the blade will also change the measurement. It is not critical exactly where you put the tape. We suggest you set the 50-EB3 up on the saw and adjust the fence as close as you want to the blade. Set the fence for zero/90 and lay the tape out in front of the fence touching the zero inches line to the blade. Now make a pencil mark on the front of your fence at about 10”. Transfer that pencil line up to the fence to the tape measure channel with a square. Peel off the backing and stick the tape into the channel with the 10” mark lined up with your pencil line, then just trim off the ends. The tape lets you measure a change in a set­ting more than the length of a cut.
5
ADJUSTING THE GUIDE BAR
There are three adjustment slots in the guide bar.
With the bar in the t-slot of your saw, insert the hex key (provided) into the set screw at the center of the slot. Adjusting this screw up and down will expand and con­tract the width of the bar. Adjust each slot so that you eliminate lateral play but still have smooth sliding action across the entire fence.
SETTING ANGLES
To set commonly used angles, position the fence in the vicinity of the desired angle. Compress the detent plunger A on the underside of the outer brace until it seats in the hole, now tighten the angle clamp knob B.
To manually set an angle, first loosen the angle clamp knob. Move the fence forward or back until the desired angle is indicated by the red pointer C, then lock the clamp knob securely.
A
B
C
LATERAL POSITIONING
You can position your fence closer or farther away from the blade (maintain at least 1/8” for safety) Simply loosen the two fence clamp knobs, slide the fence to the desired position, then lock securely.
NEVER ATTEMPT TO ADJUST THE FENCE WHILE THE SAW IS RUNNING.
EXTENSION
The fence extension can telescope out of the main fence by loosening the extension clamp knob and sliding it out to the desired distance. Secure the flip stop to the exten­sion for repeatable long cuts.
Fence Clamp Knobs
6
REVERSING THE GUIDE
When it becomes necessary to work on the opposite side of the blade, the EB-3 can easily and quickly be reversed.
1. Remove the fence clamp knobs located on the fence mount.
4. Rotate both the fence mount and the outer brace to the opposite side of the guide bar. Slide the inner brace back into the outer brace and tighten the angle clamp knob.
2. Separate the fence and clamp bar assembly from the fence mount.
5. Insert the clamp bar assembly threaded studs through the front of the fence mount and secure using fence clamp knobs.
3. Loosen the angle clamp knob and pull the inner brace out of the outer brace.
6. Insert the clamp bar assembly threaded studs through the front of the fence mount and secure using fence clamp knob. The fence extension can be remov­ed and inserted into the oppo­site end of the fence as well.
CALIBRATION ADJUSTMENT
1. Set the miter guide to “0” (90˚ to the blade) using the detent plunger. Lock the arm in position with the angle clamp knob.
2. Loosen the eccentric lock screw inside the outer brace A, using the allen key provided.
3. Rotate the adjuster left or right until the guide is at a true 90˚. Confirm the angle with your calibration square.
4. Tighten the eccentric lock screw securely.
A
7
36A
11
34A
39
35
38
38
37
3A
8
PARTS LIST
0-EB3
5
REF. # PART # DESCRIPTION SPECIFICATIONS QTY
1 50EB3-01 GUIDE BAR 1 2 50EB3-02 ADJUSTER 1 3A 50EB3-03A OUTER BRACE 1 4 50EB3-04 INNER BRACE 1 5 50EB3-05 FENCE MOUNT 1 6 7 50EB3-07 FENCE EXTENSION 1 8 50EB3-08 FENCE EXTENSION BAR 2 9 50EB3-09 EXTENSION BAR CLAMP PLATE 2 10 50EB3-10 FENCE CLAMP BAR 1 11 50EB3-11 FENCE CLAMP KNOB 3 12 50EB3-12 EXTENSION CLAMP KNOB 2 13 50EB3-13 EXTENSION CLAMP KNOB SPACER 2 14 50EB3-14 DETENT PLUNGER 1 15 50EB3-15 DETENT PLUNGER SPRING 1 16 50EB3-16 E-CLIP 1 18 50EB3-18 ANGLE CLAMP KNOB 1 19 50EB3-19 HANDLE 1 20 50EB3-20 RETAINER WASHER 1 21 50EB3-21 FLAT HEAD SCREW M6 1 22 50EB3-22 SHOULDER BOLT M6 X 40 1 23 50EB3-23 SHOULDER BOLT M6 X 35 1 24 50EB3-24 SHOULDER BOLT M6 X 6 1 25 50EB3-25 SOCKET HEAD SCREW M5 1 26 50EB3-26 GUIDE BAR ADJUSTING SCREW 3 27 50EB3-27 SET SCREW #10 2 28 50EB3-28 SQUARE NUT M6 1 29 50EB3-29 SQUARE NUT M5 1 31 50EB3-31 LOCK WASHER 3 32 50EB3-32 FLAT WASHER 3 33 50EB3-33 EXTENSION CLAMP O-RING 2 34A 50EB3-34A FLIP STOP 1 35 50EB3-35 FLIP STOP MOUNT 1 36A 50EB3-36A HEX. BOLT 1/4" X 21/2" 1 37 50EB3-37 NYLON INSERT NUT 1/4" 1 38 50EB3-38 PLASTIC WASHER 1/2" 2 39 50EB3-39 HEX. BOLT 1/4" X 1" 1 40 50EB3-40 TAPE MEASURE 1 41 50EB3-41 (SANDPAPER) NON-SKID SURFACE 1 42 50EB3-42 ALLEN KEY 1 43 50EB3-43 GLIDE TAPE 1
50EB3-06 FENCE 1
9
MODEL 50-EB3
8360 Champ-d’Eau, Montreal (Quebec) Canada H1P 1Y3
Tel.: (514) 326-1161
Fax: (514) 326-5565 -
Parts & Service / Fax: (514) 326-5555 - Order Desk
orderdesk@general.ca
www.general.ca
IMPORTANT
When ordering replacement parts, always give the model number, serial number of the machine and
part number. Also a brief description of each item and quantity desired.
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