Evolution R185CCSL User Manual

027-0001B, 027-0002B, 027-0003B, 027-0004B, 027-0006B
Original Instructions
GB2438285
Original written in UK English Date Published:25/07/2018
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TABLE OF CONTENTS
Warranty Page 3
Specifications Page 4
Vibration Page 5
Labels and Symbols Page 6
Intended use of this Power Tool Page 6
Prohibited use of this Power Tool Page 6
SAFETY PRECAUTIONS
Electrical Safety Page 6
Outdoor Use Page 7
General Power Tool Safety Instructions Page 7
Health Advice Page 8
Safety Instructions for all saws Page 9
Additional Safety Instructions for circular saws Page 10
GETTING STARTED
Unpacking Page 11
Items Supplied Page 11
Machine Overview Page 12
Preparation Page 13
Installing/Removing a blade Page 13
Parallel Edge Guide Page 14
Cutting Depth Adjustment Page 15
Cutting Angle Adjustment Page 15
Operating Advice (Pre operation checks) Page 16
PPE Page 17
The ON/OFF Trigger Switch Page 17
ADDITIONAL ADVICE
Cutting Advice Page 18
Cut Material Ejection Port Page 18
MAINTENANCE & ADJUSTMENTS Page 19
Checking & Replacing Carbon Brushes Page 19
General Maintenance & Cleaning Page 20
Environmental Protection Page 20
DECLARATION OF CONFORMITY Page 21
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(1.2) INTRODUCTION
IMPORTANT
Please read these operating and safety instructions carefully and completely.
For your own safety, if you are uncertain about any aspect of using this equipment please access the relevant Technical Helpline, the number of which can be found on the Evolution Power Tools website. We operate several Helplines throughout our worldwide organization, but Technical help is also available from your supplier.
(1.3) CONTACT:
Web: www.evolutionpowertools.com Email:
customer.services@evolutionpowertools.com
(1.4) WARRANTY
Congratulations on your purchase of an Evolution Power Tools Machine. Please complete your product registration ‘online’ as explained in the registration leaflet included with this machine. This will enable you to validate your machine’s warranty period via Evolutions website by entering your details and thus ensure prompt service if ever needed.
We sincerely thank you for selecting a product from Evolution Power Tools.
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SPECIFICATIONS
MACHINE SPECIFICATIONS CCSL
Motor EU/AUS (220-240V ~ 50 Hz) 1200W
Motor UK (110V ~ 50 Hz) 1200W
No-Load Speed (min-1/rpm) 3700
Weight 4.2kg
Dust Port Diameter Ø 30mm
Max. Blade Bevel Angle (degrees) 45
Power cable length 3m
CUTTING CAPACITIES CCSL
Mild Steel Plate (Max Thickness) 3mm
Mild Steel Box Section (Max. Wall Thickness) 3mm
Max Cutting Thickness (90°) 64mm
Max Cutting Thickness (45°) 42mm
BLADE SPECIFICATIONS CCSL
Blade Diameter Ø 185mm
Number of Teeth 16
Bore Diameter 20mm
Kerf 1.7mm
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NOISE & VIBRATION DATA CCSL
Sound pressure level L
Sound power level L
pA
WA
Vibration (sawing wood) a
92,4dB(A) K:3dB(A)
103,4dB(A) K:3dB(A)
= 2,747m/s2 (main handle)
h,w
a
= 2,619m/s2 (auxiliary handle)
h,w
Uncertainty K 1,5m/s
Vibration (sawing metal) a
= 2,302m/s2 (main handle)
h,M
a
= 2,239m/s2 (auxiliary handle)
h,M
Uncertainty K 1,5m/s
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VIBRATION
(1.5) Note: The vibration measurement
was made under standard conditions in accordance with: EN 62841-1: 2015, EN 62841-2-5: 2014
Warning: Wear hearing protection!
The declared vibration total value has been measured in accordance with a standard test method and may be used for comparing one tool with another.
The declared vibration total value may also be used in a preliminary assessment of exposure.
(1.6) WARNING: When using this machine
the operator can be exposed to high levels of vibration transmitted to the hand and arm.
It is possible that the operator could develop “Vibration white finger disease” (Raynaud syndrome). This condition can reduce the sensitivity of the hand to temperature as well as producing general numbness.
Prolonged or regular users of this machine should monitor the condition of their hands and fingers closely. If any of the symptoms become evident, seek immediate medical advice.
• The measurement and assessment of human exposure to hand-transmitted vibration in the workplace is given in: EN 62841-1 and EN 62841-2-5
• Many factors can influence the actual vibration level during operation e.g. the work surfaces condition and orientation and the type and condition of the machine being used. Before each use, such factors should be assessed, and where possible appropriate working practices adopted. Managing these factors can help reduce the effects of vibration:
Handling
• Handle the machine with care, allowing the machine to do the work.
• Avoid using excessive physical effort on any of the machines controls.
• Consider your security and stability, and the orientation of the machine during use.
Work Surface
• Consider the work surface material; its condition, density, strength, rigidity and orientation.
WARNING: The vibration emission during actual use of the power tool can differ from the declared total value depending on the ways in which the tool is used.
The need to identify safety measures and to protect the operator are based on an estimation of exposure in the actual conditions of use (taking account of all parts of the operating cycle, such as the times the tool is switched off, when it is running idle, in addition to trigger time).
(1.7 ) LABELS & SYMBOLS
WARNING: Do not operate this machine
if warning and/or instruction labels are missing or damaged. Contact Evolution Power Tools for replacement labels.
Note: All or some of the following symbols may appear in the manual or on the product.
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(1.8)
Symbol Description
V
A
Amperes
Hz
Min-1 /rpm
~
n
o
Alternating Current
No Load Speed
Wear Safety Goggles
Wear Ear Protection
Wear Dust Protection
Read Instructions
Double Insulated
CE Certification
CSA Certification
Waste Electrical &
Electronic Equipment
Triman - Waste Collection
& Recycling
Warning
Volts
Hertz
Speed
(1.9) INTENDED USE
OF THIS POWER TOOL
WARNING: This product is a Hand Operated
Circular Saw and has been designed to be used with special Evolution blades. Only use accessories designed for use in this machine and/or those recommended specifically by Evolution Power Tools Ltd.
When fitted with an appropriate blade this machine can be used to cut:
Mild Steel Aluminium Wood
Note: Cutting galvanised steel may reduce
blade life.
(1.10) PROHIBITED USE
OF THIS POWER TOOL
WARNING: This product is a Hand Operated
Circular Saw and must only be used as such. It must not be modified in any way, or used to power any other equipment or drive any other accessories other than those mentioned in this Instruction Manual.
(1.11) WARNING: This machine is not
intended for use by persons (including children) with reduced physical, sensory or mental capabilities, or lack of experience and knowledge, unless they have been given supervision or instruction concerning the safe use of the machine by a person responsible for their safety and who is competent in its safe use.
Children should be supervised to ensure that they do not have access to, and are not allowed to play with, this machine.
(RCM) Regulatory Compliance Mark
for electrical and electronic equipment.
Australian/New Zealand Standard
(1.12) ELECTRICAL SAFETY
This machine is fitted with the correct moulded plug and mains lead for the designated market. If the supply cord is damaged, it must be replaced by a special cord or assembly available from the manufacturers or its service agent.
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(1.13) OUTDOOR USE
WARNING: For your protection if this tool is
to be used outdoors it should not be exposed to rain, or used in damp locations. Do not place the tool on damp surfaces. Use a clean, dry workbench if available. For added protection use a residual current device (R.C.D.) that will interrupt the supply if the leakage current to earth exceeds 30mA for 30ms. Always check the operation of the residual current device (R.C.D.) before using the machine.
If an extension cable is required it must be a suitable type for use outdoors and so labelled. The manufacturers instructions should be followed when using an extension cable.
(2.1) GENERAL SAFETY
INSTRUCTIONS
(These General Power Tool Safety Instructions are as specified in BS EN 60745-1:2009 ,EN 61029-1:2009 & EN 62847-1:2015).
WARNING: Read all safety warnings and instructions. Failure to follow the warnings and instructions may result in electric shock, fire and/ or serious injury.
Save all warnings and instructions for future reference. The term “power tool” in
the warnings refers to your mains-operated (corded) power tool or battery-operated (cordless) power tool.
(2.2) 1) General Power Tool
Safety Warnings [Work area safety]
a) Keep work area clean and well lit.
Cluttered or dark areas invite accidents.
b) Do not operate power tools in explosive atmospheres, such as in the presence of flammable liquids, gasses or dust. Power
tools create sparks which may ignite the dust or fumes.
c) Keep children and bystanders away while operating power tool. Distractions can cause
you to lose control.
(2.3) 2) General Power Tool Safety
Warnings [Electrical Safety]
a) Power tool plugs must match the outlet. Never modify the plug in any way.
Do not use any adapter plugs with earthed (grounded) power tools. Unmodified plugs
and matching outlets will reduce risk of electric shock.
b) Avoid body contact with earthed or grounded surfaces, such as pipes, radiators, ranges and refrigerators. There is an
increased risk of electric shock if your body is earthed or grounded.
c) Do not expose power tools to rain or wet conditions. Water entering a power tool will
increase the risk of electric shock.
d) Do not abuse the cord. Never use the cord for carrying, pulling or unplugging the power tool. Keep cord away from heat, oil, sharp edges or moving parts. Damaged or entangled
cords increase the risk of electric shock.
e) When operating a power tool outdoors, use an extension cord suitable for outdoor use. Use of a cord suitable for outdoor use
reduces the risk of electric shock.
f) If operating a power tool in a damp location is unavoidable, use a residual current device (RCD) protected supply.
Use of an RCD reduces the risk of electric shock.
(2.4) 3) General Power Tool Safety
Warnings [Personal Safety].
a) Stay alert, watch what you are doing and use common sense when operating a power tool. Do not use a power tool while you are
tired or under the influence of drugs, alcohol or medication. A moment of inattention while operating power tools may result in serious personal injury. b) Use personal protective equipment. Always wear eye protection. Protective equipment such as dust masks, non-skid safety shoes, hard hat or hearing protection used for appropriate conditions will reduce personal injuries. c) Prevent unintentional starting. Ensure the switch is in the off-position before connecting to power source and or battery pack, picking up or carrying the tool. Carrying power tools with your finger on the switch or energising the power tools that have the switch on invites accidents.
d) Remove any adjusting key or wrench from blade bolt before turning the power tool on.
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