Evolution IQ plus 800, IQ plus 810 Installation Manual

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IQ plus

800/810

Digital Weight Indicators

Version 3.1

Installation Manual

42100

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Contents

About this Manual.................................................................................................................................... 1

1.0 Introduction.................................................................................................................................. 1

1.1 Optional Features ............................................................................................................................... 2

1.2 Front Panel Keys and Annunciators.................................................................................................... 3

2.0 Installation................................................................................................................................... 6

2.1 Power Connections ............................................................................................................................ 6

2.2 Board Connections............................................................................................................................. 6

2.3 Board Diagrams ................................................................................................................................. 8

2.4 Load Cell Wiring ................................................................................................................................. 8

2.5 Serial Communications Wiring ............................................................................................................ 9

2.6 Digital I/O Wiring................................................................................................................................. 9

2.7 Wall- and Panel-Mounting................................................................................................................. 10

2.7.1 IQ plus 810 Panel Mount Kit..................................................................................................................... 10

2.7.2 IQ plus 810 Wall Mount Kit....................................................................................................................... 11

2.7.3 IQ plus 810 SS and HE Model Wall Mounting........................................................................................... 11

2.7.4 IQ plus 800 Panel Mount Kit..................................................................................................................... 12

2.8 Battery Replacement ........................................................................................................................ 12

3.0 Configuration.............................................................................................................................. 13

3.1 Configuration Methods ..................................................................................................................... 13

3.1.1 Revolution Configuration .......................................................................................................................... 13

3.1.2 EDP Command Configuration .................................................................................................................. 14

3.1.3 Front Panel Configuration......................................................................................................................... 14

3.2 Menu Structures and Parameter Descriptions................................................................................... 15

3.2.1 Configuration Menu.................................................................................................................................. 15

3.2.2 Set Analog Menu...................................................................................................................................... 19

3.2.3 Format Menu............................................................................................................................................ 20

3.2.4 Setpoints Menu........................................................................................................................................ 23

3.2.5 Serial Menu.............................................................................................................................................. 30

3.2.6 Print Format Menu ................................................................................................................................... 33

3.2.7 Digital Input Menu .................................................................................................................................... 34

3.2.8 Analog Output Menu................................................................................................................................ 35

3.2.9 Bar Graph Menu ...................................................................................................................................... 36

3.2.10 Calibration Menu..................................................................................................................................... 37

3.2.11 Version Menu.......................................................................................................................................... 37

4.0 Calibration.................................................................................................................................. 38

4.1 Front Panel Calibration...................................................................................................................... 38

4.2 EDP Command Calibration............................................................................................................... 40

4.3 Revolution

4.4 Adjusting Final Calibration................................................................................................................. 40

5.0 Operating Modes........................................................................................................................ 41

5.1 Setup Mode ..................................................................................................................................... 41

5.2 Normal Mode ................................................................................................................................... 41

5.2.1 Push-Button Tares................................................................................................................................... 41

5.2.2 Keyed Tares............................................................................................................................................. 41

™

Calibration.................................................................................................................... 40

Technical training seminars are available through Rice Lake Weighing Systems.

Course descriptions and dates can be viewed at www.rlws.com or obtained by

calling 715-234-9171 and asking for the training department.

Speciﬁcations subject to change without notice.

Version 3.1, November 2002

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5.3 Truck Modes.................................................................................................................................... 41

5.3.1 Using the Truck Modes ............................................................................................................................ 42

5.3.2 Single-Transaction Tare Weights and IDs ................................................................................................. 43

5.3.3 Multiple Scales......................................................................................................................................... 43

5.4 Individual Scale Setup....................................................................................................................... 43

5.5 Using the TOTAL Channel ................................................................................................................ 43

6.0 EDP Commands.......................................................................................................................... 45

6.1 The EDP Command Set ................................................................................................................... 45

6.1.1 Key Press Commands.............................................................................................................................. 45

6.1.2 Reporting Commands.............................................................................................................................. 46

6.1.3 Special Function Commands.................................................................................................................... 46

6.1.4 Parameter Setting Commands ................................................................................................................. 46

6.1.5 Transmit Weight Data Commands............................................................................................................ 50

6.1.6 Batching Control Commands................................................................................................................... 50

6.2 Saving and Transferring Data............................................................................................................ 52

6.2.1 Printing Configuration and Setpoint Data.................................................................................................. 52

6.2.2 Saving Indicator Data to a Personal Computer ......................................................................................... 52

6.2.3 Downloading Configuration Data from PC to Indicator.............................................................................. 53

6.2.4 Transferring Configuration Data from One Indicator to Another................................................................. 53

7.0 Print Formatting......................................................................................................................... 54

7.1 Customizing Print Formats................................................................................................................ 54

7.1.1 Using the EDP Port .................................................................................................................................. 54

7.1.2 Using the Front Panel............................................................................................................................... 55

7.1.3 Using Revolution...................................................................................................................................... 55

7.2 Ticket Formats.................................................................................................................................. 56

7.2.1 Gross/Net Demand Ticket Format............................................................................................................ 56

7.2.2 Truck Weigh-in and Weigh-out Tickets..................................................................................................... 57

7.2.3 Setpoint Push Print Ticket ........................................................................................................................ 57

7.3 Extended Print Format Commands................................................................................................... 58

7.4 Resetting ID, Consecutive Number, and Accumulator Values for Print Commands........................... 58

8.0 Setpoints and Batch Processing................................................................................................ 59

8.1 Using Continuous Setpoints ............................................................................................................. 61

8.2 Using Batch Setpoints...................................................................................................................... 61

8.3 Front Panel Preact Value Access...................................................................................................... 62

8.4 Setpoint Names................................................................................................................................ 62

8.4.1 Defining Setpoint Names.......................................................................................................................... 63

8.4.2 Assigning Names to Setpoints.................................................................................................................. 63

9.0 Optional and Advanced Features............................................................................................... 64

9.1 Accumulate Function ........................................................................................................................ 64

9.1.1 Front Panel Access .................................................................................................................................. 64

9.1.2 Setpoint Access....................................................................................................................................... 65

9.2 Rate of Change Function.................................................................................................................. 65

9.3 Peak Hold Function.......................................................................................................................... 66

9.4 Passwords ....................................................................................................................................... 67

9.5 Supervisor Setup Switch................................................................................................................... 67

9.6 Batching Switch ............................................................................................................................... 68

9.7 Bar Graph......................................................................................................................................... 69

9.8 Expanded Serial Communications.................................................................................................... 71

9.8.1 Duplex 20 mA Current Loop..................................................................................................................... 71

9.8.2 RS-485 Communications......................................................................................................................... 71

9.9 IQ plus 810 Expansion Board........................................................................................................... 71

9.10 Remote Keyboard........................................................................................................................... 73

9.11 Analog Output................................................................................................................................. 73

9.12 Multiple Scale Inputs....................................................................................................................... 76

9.13 2- and 4-Channel Relay Boards (IQ plus 800).................................................................................. 76

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9.13.1 2-Channel Relay Board............................................................................................................................ 77

9.13.2 4-Channel Relay Board............................................................................................................................ 77

9.14 Setpoint Digital Output Expander.................................................................................................... 78

9.15 IQ plus 810 4- and 16-Channel Relay Racks................................................................................... 79

9.16 Jetpak™ High Speed Option.......................................................................................................... 82

9.17 Allen-Bradley Remote I/O Interface ................................................................................................. 83

9.18 Profibus Indicator Interface ............................................................................................................. 83

9.19 Dual Range Option ......................................................................................................................... 83

10.0 Appendix.................................................................................................................................... 84

10.1 Error Messages............................................................................................................................... 84

10.2 ASCII Character Chart .................................................................................................................... 85

10.3 Data Formats.................................................................................................................................. 87

10.3.1 Continuous Output Serial Data Format..................................................................................................... 87

10.3.2 Demand Output Serial Data Format......................................................................................................... 87

10.3.3 RS-485 Data Formats.............................................................................................................................. 87

10.4 Conversion Factors for Secondary Units......................................................................................... 88

10.5 Filtering........................................................................................................................................... 89

10.5.1 Analog Filtering........................................................................................................................................ 89

10.5.2 Digital Filtering ......................................................................................................................................... 89

10.6 Software Revision History ............................................................................................................... 90

10.7 Specifications ................................................................................................................................. 91

IQ plus 800/810 Limited Warranty......................................................................................................... 93

iii

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IQ plus 800/810 Installation Manual

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About this Manual

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This manual is intended for use by service technicians responsible for installing and servicing the IQ plus 800/810 digital weight indicators. This manual applies to Version 3.1 software for the IQ plus 800/810 indicators. See Section 10.6 on page 90 for a summary of software changes included in Version 3.1.

This manual is organized so that you can learn about the basic installation and standard operations ﬁrst, then ﬁnd more detailed information about speciﬁc optional features in later sections.

The conﬁguration menu charts include parameter choices for both the standard and optional features. When conﬁguring the IQ plus 800 or 810, you can ignore the settings for parameters dealing with options not installed on your indicator; settings chosen for non-installed options are ignored.

Warning

Most procedures described in this manual require work inside the indicator enclosure. These procedures are to be performed by qualiﬁed service personnel only.

Authorized distributors and their employees can view or download this manual from the Rice Lake Weighing Systems distributor site at

www.rlws.com

more information.

Warning

The digital output of continuous setpoints using the TRIP parameter with INBAND or OUTBAND speciﬁed is reversed in this release. Existing setpoints using these values must be redeﬁned for use with Version

3.1. When the indicator is placed in setup mode:

•Analog outputs are set off (0 VDC or 0 mA)

•Batching stops automatically

When the indicator is returned to operating mode, the interrupted batch must be manually restarted.

The BATSTRT digital input no longer requires an active BATRUN digital input to start and run a batch sequence. If no digital input is assigned to BATRUN, batching proceeds as if BATRUN were always on. See Section 3.2.7 on page 34 for

If you are upgrading to Version 3.1 or are familiar with prior releases of the IQ plus 800/810 software, please note the following changes before using the

software:

1.0 Introduction

For basic weighing applications, the IQ plus 800 and IQ plus 810 have more useful standard features than any other digital indicator currently available. For more complex weighing applications, the IQ plus 800/ 810 series indicators are expandable, programmable, process controllers with an impressive array of options.

The economical IQ plus 800 indicator is available in a compact stainless steel enclosure. It carries all the features of the standard IQ plus 800/810 indicators, but its compact enclosure size will not accept all the expansion options of the larger 810 enclosures.

The IQ plus 810 is available in desktop, stainless steel batching (SS), and hostile environment batching (HE) models. The 800 and all 810 models are NTEP-certiﬁed for Class III and Class IIIL at 10,000 divisions. The 800 stainless steel, 810 SS and HE models are certiﬁed for NEMA 4X washdown applications.

Introduction

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1.1 Optional Features

Table 1-1 lists some of the optional features available for the IQ plus 800/810 indicators, including references to pages in this manual for more information. See page 10 for information about wall- and panel-mounting options.

Option

Option PN Model See Page

Rate of Change Function 19359 All 65 Peak Hold Function 19360 All 66 Passwords 30547 All 67 Supervisor Setup Switch 19375 All 67 Batching Switch 19369 All 68 Bar Graph 19363 All 69 Duplex 20 mA Current Loop 19374 All 71 RS-485 Communications 19372 All 71 Dual Channel Load Cell Expansion Board for 800/810 desktop model 40386 800/810 71 Dual-Channel Load Cell Expansion Board for wall mount models) 67595 810 HE/SS 71 Remote Keyboard Input Expansion Board 40385 800/810 73 Analog Output 19357 All 73 2-Channel Relay Rack (Internal) 30549

4-Channel Relay Rack (Internal) 36080

800 800

77 77

Setpoint Digital Output Expansion Board 19362 All 78 4-Channel Relay Rack (External) 19365 All 79 16-Channel Relay Rack (External) 19373 All 79 Jetpak™ High Speed Option various All 82 Allen Bradley Remote I/O Interface (External) 35888 All 83 Proﬁbus Interface (External) 49974 All 83 Dual Range Option 61138 All 83

Table 1-1. IQ plus 800/810 Optional Features

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

ROC

Accum

ZERO PRINTUNITSTAREG/N

DISP TARE

TIME/ DATE

ACCUM

DISP ROC

123

DISP

456

789

ENTER

SCALE

NEW

I.D.

Figure 1-1. IQ plus 800/810 Front Panel

Lb Kg

ROC

Scale 1

Scale 2

Scale 3

Scale 4

SET

POINT

CLEAR

ACCUM

ZERO GROSS/NET TARE UNITS PRINT

123

456

789

•

10 11 12 13 14 15 163 4 5 6 7 8 91 2

ENTER

SCALE 1 SCALE 2 SCALE 3 SCALE 4

NEW I.D.DISP ACCUM

SCALE #DISP R.O.C.

SET POINTDISP TARE

CLEARTIME/DATE

Figure 1-2. IQ plus 810 HE Front Panel

IQ plus 800/810 Installation Manual

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1.2 Front Panel Keys and Annunciators

The following section describes the front panel keys, annunciators, and display functions of the IQ plus 800/810 indicators.

Numeric keypad

123

456

789

ZERO

ENTER

The numeric keypad is used to enter numeric values, such as tare weights and ID numbers. Normally, you key a number, and then press key. Each digit appears on the display screen as entered. If you key a number and don’t press reverts to the previous mode and the number is ignored.

If you make a mistake entering a number, press Continue pressing

If you key a number and press and the display returns to normal mode.

ZERO

Resets the scale gross weight to zero. The scale is in motion or when the displayed weight value is outside of the conﬁgured zero range.

ENTER

and/or a function key within several seconds, the display

CLEAR

to erase the remaining digits as necessary.

G/N

before pressing

ZERO

ENTER

CLEAR

ENTER

key cannot be used when the

and/or a function

to erase a single digit.

, the number is erased

G/N

TARE

UNITS

G/N

Toggles between Gross and Net display modes. In Net mode, the display shows

NET

net weight and the gross weight and the

Also, you can use

TARE

Captures the current gross weight as a tare value and switches to net mode. The gross weight must be positive and the scale at standstill to perform a tare operation.

Tare values can also be entered using the numeric keypad, then pressing or by sending commands to the EDP port

The

and rhombus appear on the display when a tare is in the system. The

and rhombus indicates a manually entered (keyed) tare.

UNITS

Toggles the display between the primary and secondary units. Although the standard label shows pounds and kilograms, other units can be deﬁned in the conﬁguration menus. See the description of the LED annunciators on page 5 for more information.

In normal mode and with the scale at standstill, pressing the data to the serial port. See Section 7.0 on page 54 for information about creating custom print formats.

annunciator lights. In Gross mode, the display shows

annunciator lights.

G/N

to revert to normal weighing mode if in another mode.

TARE

key sends

Introduction

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DISP

DISCONTINUED

TARE

TIME/

DA TE

DISP

ACCUM

DISP TARE

In the normal weighing mode,

CLEAR

annunciator.

CLEAR

ENTER

, the display prompts

any, and lights the In the truck in/out mode, key in a truck ID number and press

NO ID

appears on the display. If the ID is found, press value. If you press truck ID.

In the Truck In/Out mode, press

TIME/DATE

Press once to display the date, press again to display the time. You can enter new values for the date and time while they appear in the display by typing the

new value and pressing

DISP ACCUM

Displays the current weight from the accumulator register and sequentially lights the accumulator annunciators. Press repeatedly to scroll through all ﬁve accumulators or enter an accumulator number (0–4) and press

If you press register.

DISP TARE

, the display prompts

DISP TARE

. Use the 24-hour format to enter time values.

displays the current weight in the tare register, if

DISP TARE

ENTER

CLR ID?

repeatedly to scroll through the stored IDs.

DISP ACCUM

CLR AC?.

Press

; press

CLEAR

to display the stored weight

CLEAR

again to clear the accumulate

. If the ID is not found,

again to clear the stored

DISP ROC

NEW

I.D.

SCALE

DISP ROC

Displays the rate of change for weight data on the current scale channel. The ROC value is expressed as the change in weight during a speciﬁc period of time, such as lb/min or Kg/hour. The

DISP ROC

annunciator lights when the rate of change feature is active.

NEW ID

In the truck in/out mode, the numeric keys and press to enter the new ID number, save the tare, and print a weigh-in ticket, all in one step. Also, you can use See Section 5.3 on page 41 for information about using the truck modes.

SCALE #

Selects an individual scale channel or total channel for display. The scale number LED annunciator lights to show which scale weight is displayed. If sources

are totaled, more than one LED is lit. The channel is enabled and selected.

NEW ID to enter an ID number not associated with the truck program or weight storage.

key functions only if the rate of change feature is installed; the ROC

NEW ID

lets you enter a new truck ID number. Key in a number with

NEW ID to save. When a truck is on the scale, you can use NEW ID

SCALE # key functions only if more than one input

IQ plus 800/810 Installation Manual

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SET

DISCONTINUED

POINT

CLEAR

SETPOINT

Press to show deﬁned setpoint values. When you ﬁrst press this key, the display shows two seconds, then switches to show the setpoint value. Each time you press next deﬁned setpoint is shown.

You can change the setpoint value by keying in a number and pressing setpoint, press

NOTE: In Version 3.1, you can reactivate setpoints that have been turned off at the front panel.

Press the setpoint back on.

If you make an error when keying in a value, press to normal mode, press

You can use the normal mode. See Section 8.3 on page 62 for more information using the access preact values.

See Section 8.4 on page 62 for more information about naming setpoints.

CLEAR

Erases digits entered from the keyboard or clears special function values.

• In the

to display the prompt CLR ACn (where n is the accumulator number, 0–4). Press CLEAR a second time to clear the accumulator.

• In the

the prompt CLR TR?. Press CLEAR a second time to clear the tare register.

• In the values.

CLEAR. The message OFF appears on the display for disabled setpoints.

SETPOINT key to show the OFF status for the setpoint, then press ENTER to turn the

CLEAR to erase individual digits. To return

G/N or wait for the display to switch back.

SETPOINT key to view or change preact v alues from the front panel during the

SETPOINT function, CLEAR disables setpoints or erases individual digits. DISP ACCUM function, with the current accumulator value displayed, press CLEAR

DISP TARE function with the current tare value displayed, press CLEAR to display

DISP TARE function (truck in/out mode), CLEAR erases truck IDs, as well as tare

SETPOINT, the

ENTER. To turn off a

SETPOINT key to

SP 1 for

ROC

Accum

Scale 1

Scale 2

Scale 3

Scale 4

LED Annunciators

The LED annunciators provide status information about the indicator. The LEDs on the left side of the display indicate the display units and whether the value

displayed is a rate of change or accumulator value. The Lb and Kg (Units) LEDs function as follows:

• If the displayed weight is in pounds, the Lb LED is lit; if kilograms, the Kg LED is lit.

• If the primary unit of weight is pounds, the Kg LED is lit for secondary units—or, if the primary unit is kilograms, the Lb LED is lit for secondary units, unless the secondary unit of weight is the same as the primary unit.

• If neither primary nor secondary units are pounds or kilograms, the Lb LED is used as a primary units annunciator and the Kg LED is used as the secondary units annunciator.

See the descriptions of the The scale channel LEDs on the right side of the display indicate which scale weight is

displayed. See the description of the

UNITS, DISP ROC, and DISP ACCUM keys for more information.

SCALE # key for more information.

Introduction 5

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2.0 Installation

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2.1 Power Connections

The IQ plus 800/810 can operate from either a 115 VAC or 230 VAC 3-wire power supply line at 50 or 60 Hz. It is further recommended that the 800/810 be connected to an AC power supply that is on a separate branch or feeder from other AC equipment that causes step-load changes and/or other AC line disturbances.

The transformer on the power supply/display board is pre-wired at the factory for 115 VAC operation. If the installation requires 230 VAC operation, move the transformer connector from J5 to J9 on the power supply/display board. Also, be sure to install the correct fuse. See Section 10.7 on page 91 for speciﬁcations

SERIAL COMM WIRING

J7-1 J7-2

PINS 1–6:

J7-3

PRINTER PORT

J7-4

CONNECTORS J7-5 J7-6 J7-7

PINS 7–12:

J7-8

EDP PORT

J7-9

CONNECTORS

J7-10 J7-11 J7-12

MAIN BOARD

DISPLAY BOARD

TO J10

2.2 Board Connections

The main CPU board is connected to the power supply/display board by two ribbon cables. The power ribbon cable connects between J1 on both boards; the data ribbon cable connects between J2 on both boards.

Figures 2-1 through 2-3 show board locations and cabling for the IQ plus 810, HE, and SS models. Board locations and cabling for the IQ plus 800 are essentially the same as for the IQ plus 810.

SETUP SWITCH

TO J7

TO J4 J4

DIGITAL I/O

DIGITAL I/O WIRING

J4-1 DIG OUT 1 J4-2 DIG OUT 2 J4-3 DIG OUT 3 J4-4 DIG OUT 4 J4-5 DIG IN 3 J4-6 DIG IN 2 J4-7 DIG IN 1 J4-8 GND J4-9 GND J4-10 +5 VDC

SERIAL COMMUNICATIONS

LOAD CELL

GROUND

AC POWER

Figure 2-1. IQ plus 810 Wiring, Side View

SERIAL COMMUNICATIONS CABLE TO J7

GROUND

LOAD CELL CABLE TO J10

J10

J10-1 +Sig J10-2 –Sig J10-3 +Sense J10-4 –Sense J10-5 Shield J10-6 +Exc J10-7 –Exc

DIGITAL I/O CABLE TO J4

SETUP SWITCH

7 6 5 4 3 2 1

Load Cell Wiring

J10

AC POWER

Figure 2-2. IQ plus 810 Wiring, Top View

6 IQ plus 800/810 Installation Manual

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Power Supply Display Board

DISCONTINUED

Display Driver

Fuse

DIGITAL I/O WIRING

J4-10

+5 VDC

J4-9

GND

J4-8

GND

J4-7

DIG IN 1

J4-6

DIG IN 2

J4-5

DIG IN 3

J4-4

Battery

REMOVE JUMPER

J11 BEFORE INSTALLING BATTERY

Data Cable

Power Ribbon Cable

CPU Board A/D Module

J4-3 J4-2 J4-1

DIG OUT 4 DIG OUT 3 DIG OUT 2 DIG OUT 1

AC Power Cable

Transformer

Power Supply Display Board

Display

Driver

Fuse

Keyboard

AC Power Cable

Power Ribbon Cable

Figure 2-3. IQ plus 810 SS Wiring

REMOVE JUMPER

J11 BEFORE INSTALLING BATTERY

Battery

Data Ribbon Cable

Power Ribbon Cable

AC Power Cable

Pre-drilled holes for

Batching Switch Option

Data Ribbon Cable

Power Ribbon Cable

SERIAL COMM.

J7-12 J7-11

7-12

J7-10

EDP

J7-9

PORT

J7-8 J7-7 J7-6

1-6

J7-5

PRINTER

J7-4

PORT

J7-3 J7-2 J7-1

AC Power In

Transformer

SERIAL COMM.

J7-12 J7-11 J7-10 J7-9 J7-8 J7-7 J7-6 J7-5 J7-4 J7-3 J7-2 J7-1

Setup Switch

7-12 EDP PORT

1-6 PRINTER PORT

1234567

LOAD CELL WIRING

+Sig

–Sig

+Sense

–Sense

Shield

+Exc

–Exc

DIGITAL I/O WIRING

J4-10 J4-9 J4-8 J4-7 J4-6 J4-5 J4-4 J4-3 J4-2 J4-1

CPU Board

Setup Switch

+5 VDC GND GND DIG IN 1 DIG IN 2 DIG IN 3 DIG OUT 4 DIG OUT 3 DIG OUT 2 DIG OUT 1

A/D Module

1234567

LOAD CELL WIRING

+Sig

–Sig

+Sense

–Sense

Shield

+Exc

–Exc

AC Power In

Figure 2-4. IQ plus 810 HE Wiring

Installation 7

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2.3 Board Diagrams

DISCONTINUED

Figures 2-5 through 2-7 show major component locations on the IQ plus 800/810 circuit boards.

JP1

JP3

1234567

JP2

(1st Load Cell Term)

(2nd Load Cell Term)

A/D Converter

REMOVE JUMPER

J11 BEFORE INSTALLING

BATTERY

J11

Load Cell Connector

J10

(Terminal Screws on Back)

(Factory Use Only)

(J7) Serial Communications

U22

U24

(J4) Digital I/O Wiring

SW1

EPROM

Figure 2-5. CPU Board, Component Side

EEPROM

2.4 Load Cell Wiring

Wire the analog input cable from the load cell or junction box to the removable connector and plug into the CPU board at J10 near the A/D module. If your indicator was purchased after June 1, 1996, the A/D module is surface mounted to the CPU board.

Note that earlier indicators (with A/D modules mounted on standoffs) have J10 pin assignments in reversed order from those shown in Table 2-1.

For a single-channel A/D module, use the upper plug-in connector for the load cell. If a dual-channel A/D module is being used, plug the second load cell cable into the lower connector at J10.

If using 4-wire load cell cable, leave jumpers JP1 and JP2 on (these jumpers connect pins 3 and 6, 4 and 7, at terminal J10). For a 6-wire installation using sense leads, remove the jumpers.

For dual-channel A/D modules, there are jumper pins on the board near J10. The sense jumpers are labeled JP1–JP2 for channel one, and JP3–JP4 for channel two. Leave the jumpers installed for a 4-wire cable, remove them for a 6-wire installation.

Table 2-1 shows the J10 pin assignments for load cell connections.

(AC HOT)

(AC NEUTRAL)

(AC GROUND)

F1 (FUSE)

C32 C34

J9J5

C33

U8U7U6U5

Figure 2-6. Power Supply/Display Board, Component Side

DS6

DS7 DS8

DS9

NET

BG–

DS5

DS4 DS3

DS2

Channel J10 Pin Signal

11+SIGNAL

2 –SIGNAL 3 +SENSE 4 –SENSE 5 SHIELD 6 +EXCITATION 7 –EXCITATION

21+SIGNAL

2 –SIGNAL 3 +SENSE 4 –SENSE 5 SHIELD 6 +EXCITATION 7 –EXCITATION

Table 2-1. J10 Pin Assignments (Load Cells)

Figure 2-7. Power Supply/Display Board, Display Side

8 IQ plus 800/810 Installation Manual

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2.5 Serial Communications Wiring

DISCONTINUED

Terminal block J7 on the CPU board connects both the EDP (Electronic Data Processing) port and the printer port. See Section 3.2.5 on page 30 for information about conﬁguring the serial ports.

The EDP port supports full-duplex RS-232 or simplex 20 mA current loop communication, with half-duplex RS-485 and full-duplex 20 mA current loop as optional features. The printer port can support full duplex RS-232 and simplex 20 mA transmissions. (Pin 3 is used as an RS-232 receive in some custom software versions only.) See Section 9.8 on page 71 for information about serial communications options.

Table 2-2 shows the J7 pin assignments for serial communications connections.

20mA

Port J7 Pin RS-232

Printer 1

2 3 4 –20mA OUT 5 TxD 6 GND +20mA OUT

EDP 7 +20mA IN 485-A

9 RxD 10 –20mA OUT 11 TxD 12 GND +20mA OUT

Table 2-2. J7 Pin Assignments (Serial Communications)

RS-485 Wiring

Biasing resistors R38 and R39 can be used to assure that the RS-485 loop remains in a idle. If the indicator is installed at the end of the RS-485 cable, install a 100Ω termination resistor across the inputs.

The IQ plus 800/810 RS-485 option requires installation of a single chip (U24) to provide 2-wire, half-duplex communications. RS-485

SPACE states are generated or detected when the

following conditions exist:

•

MARK state if 485-A (pin J7-7) is > 200 mV

lower than 485-B (J7-8)

•

SPACE state if 485-A (pin J7-7) is > 200 mV

higher than 485-B (J7-8)

Equipment using the 4-wire RS-485 implementation can be incorporated into a network of IQ plus 800/810 indicators by tying the transmit (A) and receive (A)

RxD

Current Loop

–20mA IN 485-B

MARK state when

RS-485

R38/GND

R39/+5V

MARK and

pins together, and tying the transmit (B) and receive (B) pins together.

2.6 Digital I/O Wiring

The standard unit allows three digital inputs and four digital outputs. Wire any active digital inputs and outputs to connector J4 on the CPU board. Table 2-3 shows the digital I/O assignments for the J4 connector.

J4 Pin Signal

1 DIG OUT 1 2 DIG OUT 2 3 DIG OUT 3 4 DIG OUT 4 5 DIG IN 3 6 DIG IN 2 7 DIG IN 1 8 GND 9 GND

10 +5 VDC

Table 2-3. J4 Pin Assignments (Digital I/O)

Typically, digital outputs control relays which operate other equipment. Each output is a normally-open collector circuit, capable of sinking 250 mA when on and withstanding +40 VDC when off. All logic levels are active (on) when a low voltage signal (0 VDC) is present. The output circuits also include 5V pull-up resistors to send a 5V TTL or 5V CMOS logic signal when the outputs are closed (on). Use the SETPNTS menu to conﬁgure the digital outputs.

You can wire as many as three external switches to the digital inputs. These inputs can be set to duplicate keyboard functions. When used with the batching switch, PN 19369, the inputs can be set up to start, run, pause, and stop batch sequences. As with the outputs, the inputs are active (on) with low voltage (0 VDC) and can be driven by TTL or 5V logic without additional hardware. Use the DIG IN menu to conﬁgure the digital inputs (see Section 3.2.7 on page 34).

NOTE: Indicators manufactured prior to September 1,

1996 do not provide a 5 VDC power supply at J4, pin

10. Two methods may be used to provide 5 VDC power to this pin:

• Solder an insulated jumper wire from J1, pin 4 to J4, pin 10.

• Use an external power supply to energize J4, pin 10. PN 16418 is recommended.

Indicators made after September 1, 1996 have 5 VDC built into J4, pin 10.

Installation 9

Page 16

2.7 Wall- and Panel-Mounting

DISCONTINUED

The following sections describe wall- and panel-mounting procedures for the IQ plus 800/810 indicators.

2.7.1 IQ plus 810 Panel Mount Kit

The panel mounting kit for the IQ plus 810 desktop model contains ﬁve screws with washers to replace the original screws holding the body to the faceplate.

1. Create a template using the drawing in Figure 2-8 to mark the hole cutout in the panel.

9-7/16

9/16

15/32

To J10

To J7

Load Cell

Cable

7-29/64

1/8 R (8) OPTIONAL

7/32 DIA THRU (5)

2-5/8

Figure 2-8. IQ plus 810 Panel Cutout

9-1/4

2. Disconnect power to the indicator.

3. Remove the back of the indicator by unscrewing the six machine bolts holding the back to the faceplate.

4. Temporarily remove any cable connections from the indicator terminals. Remove the ground cable from the cast lug on the rear of the indicator case.

5. Using a template made from the drawing shown in Figure 2-8, transfer the cutout to the panel. Cut out the panel and drill the holes to size. Hold the faceplate against the panel and secure with the ﬁve machine screws and washers provided.

6. Attach the ground wire that was connected to the lug on the indicator body to one of the ﬁve screws (see Figure 2-9).

7. Reattach cables to indicator terminals. Power up and test the indicator.

6-1/2

5/8

To J4

Ground

Figure 2-9. IQ plus 810 Panel Mount Wiring

Communications

Cable

AC Power Cable

10 IQ plus 800/810 Installation Manual

Page 17

2.7.2 IQ plus 810 Wall Mount Kit

Remove installation screw after threaded wall anchor is spread

Threaded eyebolts hold indicator case

to wall anchor

DISCONTINUED

A wall mount kit is available for mounting the IQ plus 810 against vertical surfaces. The indicator mounting plate both swivels and tilts for adjusting the viewing angle. The indicator case is secured to the mounting plate with two machine screws turned into threaded holes in the bottom of the indicator body. Overall dimensions are shown in Figures 2-10 and 2-11.

6.28

6.32

4.0

6.34

9.48

2.7.3 IQ plus 810 SS and HE Model Wall Mounting

If you are permanently mounting an SS or HE model to a wall, Underwriters Laboratories (UL) requires that you run the AC power cord in conduit and connect it to the case with a conduit hub according to standard construction practices. For portable units, the standard power cord is sufﬁcient.

Figure 2-12 shows a typical method for mounting the indicator which maintains its portability. Use the installation screws to secure four #10 wall anchors. Then remove the installation screws and attach the indicator with four threaded eye bolts.

Figure 2-10. IQ plus 810 Wall Mount (Side View)

6.78

Figure 2-12. Wall Mounting for HE and SS Models

4.0

Figure 2-11. IQ plus 810 Wall Mount (Front View)

Installation 11

Page 18

2.7.4 IQ plus 800 Panel Mount Kit

DISCONTINUED

Use the following procedure when panel mounting IQ plus 800 indicators manufactured after September

1997. These indicators use the same cutout dimensions as that for the older IQ plus 800 models; the panel mount kit includes a larger bezel and gasket for secure mounting.

1. Make a 9 13/16 W x 7 5/16 H inch cutout in the panel.

2. Remove the tilt stand from the indicator enclosure.

3. Remove the 14 screws and washers that hold the backplate to the enclosure body. Note the location of the larger ﬁllister head screw above the setup switch access screw.

4. Slowly pull the backplate away from the enclosure. Disconnect the ribbon cable extension from the front panel membrane overlay tail before attempting to completely remove the backplate and boards from the enclosure.

5. Remove the 10 nuts and washers that secure the bezel to the front of the enclosure (see Figure 2-13).

Bezel

Gasket

6. Remove the standard bezel and gasket from the front of the indicator and replace with the larger bezel and gasket from the panel mount kit. Replace the washers and nuts to secure the new front bezel.

7. Feed the power, load cell, and communications cables through the cord grips on the backplate. Make cable connections as required.

8. Reassemble the indicator enclosure to the backplate and boards. Move the indicator halves together until the ribbon cable extension can be reconnected to the front panel membrane overlay tail. Reconnect the ribbon cable extension then slide the backplate and boards fully into the enclosure.

9. Place the indicator face-down on the antistatic mat. Align the holes in the backplate with those in the enclosure, then reassemble the washers and screws remov ed in step 3. Use an alternating pattern when tightening the screws to prevent distorting the backplate gasket.

10. Feed indicator cables through the panel cutout from front to rear. Insert the indicator into the panel from the front and hold in place.

11. From the rear of the panel, use the 1/4-20 x 3/8 pan-head screws and lock washers provided to attach the panel mount brackets to the sides of the indicator as shown in Figure

12. Thread the four 10-32 x 1 3/4-inch round-head machine screws into the panel mount brackets and tighten until the indicator is held securely against the panel.

Enclosure

Scale 1

Scale 2

Scale 3

Scale 4

SET POINT

CLEAR

UNITS

NEW

I.D.

TARE

SCALE

G/N

ENTER

ROC

Accum

ZERO

DISP

ACCUM

DISP

ROC DISP TARE

TIME/

DATE

2.8 Battery Replacement

The 3.0V lithium battery on the power supply/display board maintains the real-time clock and protects data stored in the system RAM when the indicator is not connected to AC power.

System RAM data includes time and date, print formats, truck ID storage, and setpoint conﬁguration. This information is lost if the battery loses power and the indicator is disconnected from AC power. To

Mounting hole for

panel mount bracket

Retaining nuts & washers

for front bezel (10 each)

prevent loss of data, do the following:

• Periodically check the battery voltage and replace when the voltage drops. The battery should last a minimum of one year.

• Use the Revolution

™

conﬁguration utility or EDP commands (see Section 6.2 on page 52) to store a copy of the indicator conﬁguration on a PC before attempting battery replacement. If any data is lost, the indicator

Figure 2-13. IQ plus 800 Bezel and Gasket Replacement

(for indicators manufactured after September 1997)

12 IQ plus 800/810 Installation Manual

conﬁguration can be restored from the PC.

Page 19

3.0 Conﬁguration

DISCONTINUED

To conﬁgure the IQ plus 800/810 indicators, the indicator must be placed in setup mode. The setup switch is located on the top edge of the vertically-mounted CPU board, near the middle of the board. Moving the two-position setup switch toggles between setup or normal mode. Access to the setup switch depends on the type of indicator.

NOTE: Entering setup mode erases any pushbutton zero values.

IQ plus 800

The setup switch is accessed by removing a screw on the enclosure backplate. Switch position is changed by inserting the screwdriver into the access hole and moving the switch left (CONFIGURE) or right (RUN), as indicated by the label immediately below the access hole. Figure 3-1 shows a cutaway view of the setup switch access screw and the setup switch.

ACCESS SCREW

GUARD PLATE

SETUP SWITCH

Figure 3-1. IQ plus 800 Setup Switch Access

NOTE: For IQ plus 800 enclosures manufactured prior to

September 1997, the setup switch is accessed by removing four screws that secure the setup switch cover to the top of the enclosure.

IQ plus 810

The setup switch (SW1) is accessed by separating the enclosure halves. See Figure 2-5 on page 8 for switch location.

When the indicator is placed in setup mode, the word

CONFIG is shown on the display. The CONFIG menu

is the ﬁrst of the main menus used to conﬁgure the indicator. Detailed descriptions of these menus are given in Section 3.2. When conﬁguration is complete, move the setup switch to the run position and replace the setup switch access screw or reassemble the enclosure, as required.

3.1 Conﬁguration Methods

The IQ plus 800/810 indicators can be conﬁgured by using the front panel keys to navigate through a series of conﬁguration menus or by sending commands or conﬁguration data to the EDP port. Conﬁguration using the menus is described in Section 3.1.3.

Conﬁguration using the EDP port can be accomplished using either the EDP command set

described in Section 6.0 or the Revolution conﬁguration utility.

3.1.1 Revolution Conﬁguration

The Revolution conﬁguration utility provides the preferred method for conﬁguring the IQ plus 800/810 indicators. Revolution runs on a personal computer to set conﬁguration parameters for the indicator. When Revolution conﬁguration is complete, conﬁguration data is downloaded to the indicator.

Revolution supports both uploading and downloading of indicator conﬁguration data. This capability allows conﬁguration data to be retrieved from one indicator, edited, then downloaded to another.

To use Revolution, do the following:

1. Install Revolution on an IBM-compatible personal computer running Windows

Windows 95. Minimum system requirements are 4MB of extended memory and at least 5MB of available hard disk space.

2. With both indicator and PC powered off, connect the PC serial port to the RS-232 pins on the indicator EDP port.

3. Power up the PC and the indicator. Use the setup switch to place the indicator in setup mode.

4. Start the Revolution program.

Figure 3-2 on page 14 shows an example of one of the Revolution conﬁguration displays.

3.11 or

™

Windows® is a registered trademark of Microsoft Corporation

Configuration 13

Page 20

DISCONTINUED

Figure 3-2. Sample Revolution Conﬁguration Display

3.1.3 Front Panel Conﬁguration

The IQ plus 800/810 indicators can be conﬁgured using a series of menus accessed through the indicator front panel when the indicator is in setup mode. Table 3-1 provides a summary of the conﬁguration functions provided by each of these menus.

Revolution provides online help for each of its conﬁguration displays. Parameter descriptions provided in this manual for front panel conﬁguration can also be used when conﬁguring the indicator using Revolution: the interface is different, but the parameters set are the same.

3.1.2 EDP Command Conﬁguration

The EDP command set can be used to conﬁgure the IQ plus 800/810 indicators using either a personal computer, terminal, or remote keyboard. Like Revolution, EDP command conﬁguration sends commands to the indicator EDP port; unlike Revolution, EDP commands can be sent using any external device capable of sending ASCII characters over a serial connection.

EDP commands duplicate the functions available using the indicator front panel and provide some functions not otherwise available. EDP commands can be used to simulate pressing front panel keys, to conﬁgure the indicator, or to dump lists of parameter settings. See Section 6.0 for more information about using the EDP command set.

Menu Menu Function

CONFIG Conﬁguration Conﬁgure input channels and select general indicator functions. CONFIG menu is used to set

grads, zero tracking, zero range, motion band, overload, and digital ﬁltering for each scale channel, select truck modes and power-up mode, set consecutive number initial value, set

tare function, deﬁne passwords, and enable optional features. SET ALG Set Analog Select input channels, TOTALS channel conﬁguration, resolution, and analog ﬁltering. FORMAT Format Set display format (units, decimal point position, display divisions) for primary, secondary, and

rate-of-change weight displays, time and date information, and deﬁne setpoint names. SETPNTS Setpoints Conﬁgure setpoints. See Section 8.0 for more information about setpoint conﬁguration. SERIAL Serial Conﬁgure EDP, printer, and auxiliary communications ports. P FORMT Print Format Set print format used for demand, truck, and setpoint push-print tickets. See Section 7.0 for

more information about print formatting. DIG IN Digital Input Assign digital input functions. ALG OUT Analog Output Conﬁgure analog output modules. Used only if analog output option is installed. BAR GRF Bar Graph Conﬁgure bar graph function. Used only if bar graph option is installed. CALIBRT Calibrate Calibrate input channels. See Section 4.0 for calibration information. VERSION Version Displays installed software version number.

Table 3-1. IQ plus 800/810 Menu Summary

Four front panel keys are used as directional keys to navigate through the menus in setup mode (see Figure 3-3). The

SETPOINT and CLEAR keys scroll left and right (horizontally) on the same level; DISP TARE and TIME/

DATE move up and down (vertically) to different menu levels.

14 IQ plus 800/810 Installation Manual

Page 21

To select a parameter, press SETPOINT or CLEAR

DISCONTINUED

until the desired menu group appears on the display,

DISP

TARE

SET

POINT

then press level. When moving down through the menus, the default setting appears ﬁrst on the display . To change a default, scroll left or right through the various options

TIME/

DA TE

CLEAR

for that level. When the desired option appears on the display , press move back up one level. For parameters requiring a numerical entry, key in the number, press scroll up to lock in the number.

Figure 3-3. Menu Navigation Keys

3.2 Menu Structures and Parameter Descriptions

The following sections provide graphic representations of the IQ plus 800/810 menu structures (Figures 3-4 through 3-15). In the actual menu structure, the settings you choose under each parameter are arranged horizontally. To save page space, menu choices are shown in vertical columns. The factory default setting appears at the top of each column. Settings shown surrounded by a dotted-line box only appear under the special circumstances explained under each box.

Most menu diagrams are accompanied by one or more tables that describe all parameters and parameter values associated with that menu option. Default parameter values are shown in bold type.

TIME/DATE to move down to the desired

DISP TARE to lock in your selection and

ENTER, and

3.2.1 Conﬁguration Menu

CONFIG SET ALG

SCALE 1 SCALE 2

same as SCALE 1

ZTRKBNDGRADS

number

OFF

0.5 D 1 D 3 D

1.9%

100%

XXXXXXX CALIBRT XXXXXXXVERSIONXXXXXXXBAR GRFALG OUTDIG INXXXXXXXSERIAL P FORMTSETPNTSFORMATXXXXXXX

1 D 2 D 3 D 5 D

PWRUPMD

DELAY

OVRLOAD

FS + 2%

FS + 1D FS + 9D

OFF MODE 1 MODE 2 MODE 3 MODE 4 MODE 5 MODE 6

DIGFLTR

8 16 32 64

128 4 RT

8 RT 16 RT 32 RT

OFF BOTH

NORMAL

BI-DIR AUTO

if PK HOLD is

ACCUM

64 RT

128 RT

SCALE 4SCALE 3

MOTBANDZRANGE

10 D 20 D

OFF

TARE FNPK HOLDTARE200

NO TARE PB TARE

KEYED

1 2

ROC

LGLMODE

LEGAL

INDUST

access code number

OFF/ON

if OFF

number

PASSWRDPEAK

SP PWDCFG PWD

passwordpassword

if ON

3.13 and later only

FEATUREPASSWRDCONSNUM

OFF

A/B

DEFAULT

RESET

Software versions

Figure 3-4. Conﬁguration Menu

Configuration 15

Page 22

CONFIG Menu

DISCONTINUED

Parameter Choices Description

Level 2 submenus

SCALE 1–4 GRADS

ZTRKBND ZRANGE MOTBAND OVRLOAD DIGFLTR

PWRUPMD GO

DELAY

TARE200 OFF

MODE 1 MODE 2 MODE 3 MODE 4 MODE 5 MODE 6

PK HOLD OFF

NORMAL BI-DIR AUTO

TARE FN BOTH

NO TARE PB TARE KEYED

LGLMODE LEGAL

INDUST

CONSNUM 0

number

PASSWRD OFF

CFG PWD SP PWD

Speciﬁes the analog input channel being conﬁgured. See level 3 submenus for conﬁguration choices.

Power up mode. In GO mode, the scale goes into operation immediately after a brief power up display test. In DELAY mode, the scale performs a power up display test, then warms up (WARM UP and standstill symbol displayed). Indicator becomes operational when no motion is detected for 30 seconds. DELAY mode is used where local regulations require a warm-up period.

200 ID/Tare Truck In/Truck Out mode. Speciﬁes one of six truck modes. If selected, the indicator shifts from normal weighing mode to the selected truck mode. See Section 5.3 on page 41 for more information about truck modes.

MODE 1: Auto clear ID, keyed tares, value swapping MODE 2: Auto clear ID, no keyed tares, value swapping MODE 3: Stored ID, keyed tares, value swapping MODE 4: Stored ID, no keyed tares, value swapping MODE 5: Stored ID, keyed tares, no value swapping MODE 6: Stored ID, no keyed tares, no value swapping

Peak hold function. Optional feature used to hold display of the highest net weight achieved during a weighing cycle.

If the peak hold function is enabled, PK HOLD is set on for all channels. The TOTAL channel peak value is independent of the individual channels; it does not represent the sum of the channel peak values. See Section 10 for more information about the peak hold function.

Tare function. Enables or disables push-button and keyed tares. Possible values are: BOTH: Both push-button and keyed tares are enabled

NO TARE: No tare allowed (gross mode only) PB TARE: Push-button tares enabled KEYED: Keyed tares enabled

Legal/industrial mode. Controls whether scale switches to gross or net display when a tare of zero is entered in gross mode. If LEGAL is selected, scale r eturns to gross mode; if INDUST is selected, scale switches to net display.

Consecutive numbering. Speciﬁes starting value for sequential numbering used to count batch sequences or serialize ticket numbers. The consecutive number can be printed on any print ticket; value is incremented after it is printed. If consecutive number is not printed, it is effectively disabled. The CONSECNUM EDP command allows you to view or change consecutive numbers.

Password. Optional feature supports two passwords: one for conﬁguration menus in setup mode (CFG PWD), one for setpoint conﬁguration using supervisor switch and SETPOINT key (SP PWD). Passwords can be entered only if feature is enabled (see FEATURE parameter).

Enter up to seven digits for each password. See Section 9.4 on page 67 for more information.

Table 3-2. Conﬁguration Menu Parameters

16 IQ plus 800/810 Installation Manual

Page 23

CONFIG Menu

DISCONTINUED

Parameter Choices Description

FEATURE ACCUM

ROC PEAK PASSWRD A/B

DEFAULT RESET Press the down (TIME/DATE) key to reset conﬁguration parameters to default values. This

Level 3 submenus

GRADS number Graduations. Speciﬁes the number of full scale graduations. The value entered should be

ZTRKBND OFF

0.5 D 1 D 3 D

ZRANGE 1.9%

100%

MOTBAND 1D

2 D 3 D 5 D 10 D 20 D OFF

OVRLOAD FS + 2%

FS + 1D FS + 9D FS

Allows you to verify current feature status or to activate a feature. See the Level 3 parameter descriptions on page 18 for information about activating these features.

parameter is available only with software versions 3.13 and later.

NOTE: Indicator must be reconﬁgured and load cells recalibrated after performing this function.

consistent with legal requirements and environmental limits on system resolution. Enter a value with the numeric keypad; exit upward to save the new value.

To calculate GRADS, use the formula, GRADS = Capacity / Display Divisions. Display divisions for primary and secondary units are speciﬁed on the FORMAT menu.

Zero track band. Automatically zeroes the scale when within the range speciﬁed, as long as the input is within the ZRANGE and scale is at standstill. Selections are ± display divisions. Maximum legal value varies depending on local regulations.

Zero range. Selects the range within which the scale can be zeroed. The 1.9% selection is ± 1.9% around the calibrated zero point, for a total range of 3.8%. Indicator must be in standstill and in gross weight display mode to zero the scale. Use 1.9% for legal-for-trade applications

When the ZERO key is pressed while displaying the total channel, the amount on each individual channel is zeroed off, if possible. If the ZERO is not possible on all channels, then the ZERO is denied.

Motion band. Sets the level, in display divisions, at which scale motion is detected by comparing the current display with the previous display. If motion is not detected for 1 second or more, the standstill symbol lights, enabling the scale to process a PRINT command. Maximum legal value varies depending on local regulations.

If OFF is selected, ZTRKBAND must also be set to OFF. TOTAL channel is considered at standstill when all individual channels are out of motion.

Overload. Determines the point at which the display blanks and an out-of-range error message is displayed. Maximum legal value varies depending on local regulations.

When any individual channel is overloaded, the total channel display is also blanked.

Table 3-2. Conﬁguration Menu Parameters (Continued)

Configuration 17

Page 24

CONFIG Menu

DISCONTINUED

Parameter Choices Description

DIGFLT 4

ACCUM ROC PEAK PASSWRD A/B

8 16 32 64 128 4 RT 8 RT 16 RT 32 RT 64 RT 128 RT 1 2

OFF

Digital ﬁltering. Selects the digital ﬁltering rate used to reduce the effects of mechanical vibration from the immediate area of the indicator.

Choices indicate the number of A/D conversions per update that are averaged to obtain the displayed reading. A higher number gives a more accurate display by minimizing the effect of a few noisy readings, but slows down the settling rate of the indicator.

RATTLETRAP ﬁltering repeating vibrations caused by mechanical noise from nearby machines but may increase settling times over standard digital ﬁlter selections.

See Section 10.5 on page 89 for more information on digital ﬁltering.

ACCUM is a standard feature and can simply be turned ON or OFF. Use the following procedure to activate the ROC, PEAK, PASSWRD, and A/B features:

1. From the selected feature (ROC, PEAK, PASSWRD, or A/B), press TIME/DATE to move down and show the feature status. If OFF, press TIME/DATE again to display a unique number generated by the indicator. This number is used to calculate the access code for the feature.

2. Record the generated number, then use the number in the following equation to calculate the feature access code:

(generated_number where feature_type is:

For example, if the number generated for the ROC feature is 5000, the access code would be:

(5000 x 5) + 14 = 25000 + 14 = 25014

3. Use the numeric keypad to enter the calculated access code, then press ENTER. The

display should return to show the changed feature status value (ON).

selections (shown with “RT” after the number) are most effective at

x 5) + feature_type

14 for ROC 21 for PEAK 28 for PASSWRD 35 for A/B

The CLEARALLFEATURES EDP command can be used to turn off all active features. See Section 9.0 for more information about using these features.

Table 3-2. Conﬁguration Menu Parameters (Continued)

18 IQ plus 800/810 Installation Manual

Page 25

3.2.2 Set Analog Menu

DISCONTINUED

CONFIG SET ALG

1 2 1 3

1 3 4

1 2 3 4

1 FAST

OFF

ENABLE

T ONLY

OFF

Available if multiple

channels are selected

OFF

P1>CH3

P>CH3+4

STANDRD

HIGH

60 HZ 50 HZ

Figure 3-5. Set Analog Menu

SET ALG Menu

Parameter Choices Description

Level 2 submenus

CHANS 1

1 2 1 3 1 3 4 1 2 3 4 1 FAST

TOTALS OFF

ENABLE T ONLY

PULS IN OFF

P1>CH3 P>CH3+4

RESOLUT STANDRD

HIGH

FREQ 60 HZ

50 HZ

ALGFLTR 8 HZ

OFF 2 HZ

Channels. Selects the channels used for analog input to the indicator. The standard unit has one channel; up to four channels can be speciﬁed. If the Jetpak option is installed, channel 1 can be selected as a high-speed channel (1 FAST) with an update rate of 100/second.

TOTALS channel conﬁguration. Possible values are: OFF: TOTALS channel disabled. This is the default value for all channel conﬁgurations.

ENABLE: TOTALS channel enabled. Indicator displays TOTALS with other conﬁgured channels.

T ONLY: Indicator displays only the TOTALS channel Pulse input. This option is not available at this time.

Resolution. Selects between standard (360 000 grads a t 120V, 60 Hz, 20 updates/sec) and high resolution (740 000 grads at 120V, 60 Hz, 10 updates/sec). Internal resolution is increased by 20% with 50 Hz AC power supply.

Frequency. Sets the A/D converter to match AC power supply.

Analog ﬁlter. Selects the range used for ﬁltering mechanical and electrical noise. 8 Hz value has a medium ﬁltering effect; 2 Hz has the greatest effect. Normally, the minimum ﬁlter value that allows a stable display should be selected. If digital ﬁltering is also used, select either 2 Hz or 8 Hz for this parameter. See Section 10.5 on page 89 for more information about analog ﬁltering.

XXXXXXX CALIBRT XXXXXXXVERSIONXXXXXXXBAR GRFALG OUTDIG INXXXXXXXSERIAL P FORMTSETPNTSFORMATXXXXXXX

ALGFLTRFREQRESOLUTPULS INCHANS TOTALS

8 HZ1

OFF

2 HZ

Table 3-3. Set Analog Menu Parameters

Configuration 19

Page 26

3.2.3 Format Menu

DISCONTINUED

CONFIG SET ALG

PRIMARY SECNDRY RATECHG

DSP DIV UNITSDEC PNT

1 2 5

DSP DIV MULTUNITSDEC PNT

5 1 2

8888888

888888.8

88888.88

8888.888

888.8888

88.88888

8.888888 8888800 8888880

888888.8

88888.88

8888.888

888.8888

8.888888 8888800 8888880 8888888

LB KG OZ TN GR

NONE

KG OZ TN GR

G88.88888

NONE

same as SCALE 1

DSP DIV TIMEMULTDEC PNT

1 2 5

number

8888888

888888.8

88888.88

8888.888

888.8888

88.88888

8.888888 8888800 8888880

SCALE 4SCALE 3SCALE 2SCALE 1

DATEFMT DATESEP

MMDDYY DDMMYY

TOTAL

SLASH

DASH

SEMI

XXXXXXX CALIBRT XXXXXXXVERSIONXXXXXXXBAR GRFALG OUTDIG INXXXXXXXSERIAL P FORMTSETPNTSFORMATXXXXXXX

SECnumber MIN

TIMEDATE

LB KG OZ TN GR

NAME 0

name

TIMEFMT TIMESEP

12 HOUR

COLON

COMMA24 HOUR

SPNAMEUNITS

NAME 1 thru NAME 9

same as NAME 0

Figure 3-6. Format Menu

FORMAT Menu

Parameter Choices Description

Level 2 submenus

SCALE 1 SCALE 2 SCALE 3

PRIMARY SECNDRY RATECHG

Selects the format for an analog input channel., including primary, secondary, and rate of change units used to display weight data for each channel.

SCALE 4 TOTAL

DATE DATEFMT

Allows selection of date format and separator character.

DATESEP

TIME TIMEFMT

Allows selection of time format and separator character.

TIMESEP

Table 3-4. Format Menu Parameters

20 IQ plus 800/810 Installation Manual

Page 27

FORMAT Menu

DISCONTINUED

Parameter Choices Description

UNITS unit ID Allows customization of default units identiﬁers for displayed and printed weights. Default

values (LB=pound; KG=kilogram; OZ=ounce; TN=ton; GR=gram; G=grain) can be modiﬁed using the procedure described for the P FORMT menu. Customized identiﬁers are listed in the UNITS subparameter values for primary, secondary, and ROC parameters.

SPNAME SPNAME0 –

SPNAME9

Level 3 submenus

PRIMARY DSP DIV

DEC PNT UNITS

SECNDRY DSP DIV

DEC PNT UNITS MULT

RATECHG DSP DIV

DEC PNT MULT TIME

DATEFMT MMDDYY

DDMMYY

DATESEP SLASH

DASH SEMI

TIMEFMT 12 HOUR

24 HOUR

TIMESEP COLON

COMMA

Level 4 submenus

Primary Units

DSP DIV 1

2 5

DEC PNT 8888888

888888.8

88888.88

8888.888

888.8888

88.88888

8.888888 8888800 8888880

Allows speciﬁcation of setpoint names. Use the procedure described under the P FORMT menu to assign names for SPNAME0 through SPNAME9. Names speciﬁed on this parameter are assigned to setpoints using the NAME parameter on the SETPNTS menu.

Allows selection of display divisions, decimal point location, and units for the primary units.

Allows selection of display divisions, decimal point location, units, and multiplier for secondary units.

Allows selection of display divisions, decimal point location, multiplier, and time for the rate of change (ROC) function. See Section 9.2 on page 65 for more information about the ROC function.

Date format. Speciﬁes the format in which the date is printed and displayed, either month/ day/year, or day/month/year.

Date separator. Speciﬁes the separator character between the day, month, and year when the date is printed. The display always uses a period (.) as the date separator.

Time format. Speciﬁes the format in which the time is displayed and printed, either in 12-hour or 24-hour format. The actual setting of time is done through the front panel TIME/DATE key, and is always entered in 24-hour format.

Time separator. Speciﬁes the separator character between the minutes and hours when the time is printed. The display always uses a period (.) as the time separator.

Display divisions. Selects the minimum division size for the primary units displayed weight.

Decimal point location. Speciﬁes the location of the decimal point or dummy zeroes in the primary unit display. Value should be consistent with local legal requirements.

Table 3-4. Format Menu Parameters (Continued)

Configuration 21

Page 28

FORMAT Menu

DISCONTINUED

Parameter Choices Description

UNITS LB

KG OZ TN GR G NONE

Secondary Units

DSP DIV 5

1 2

DEC PNT 888888.8

88888.88

8888.888

888.8888

88.88888

8.888888 8888880 8888888

UNITS KG

OZ TN GR G LB NONE

MULT 0.453592

Enter other choices via keyboard

Rate of Change Units

DSP DIV 1

2 5

DEC PNT 8888888

888888.8

88888.88

8888.888

888.8888

88.88888

8.888888 8888800 8888880

MULT 1.0000

Enter other choices via keyboard

TIME SEC

MIN

Speciﬁes primary units for displayed and printed weight. Values are: LB=pound; KG=kilogram; OZ=ounce; TN=ton; GR=gram; G=grain.

Display divisions. Selects the value of minimum division size of the displayed weight.

Decimal point location. Determines the location of the decimal point or dummy zeros in the display.

Speciﬁes secondary units for displayed and printed weight. Values are: KG=kilogram; OZ=ounce; TN=ton; GR=gram; G=grain; LB=pound.

Multiplier. Speciﬁes the conversion factor by which the primary units are multiplied by to obtain the secondary units. The default is 0.453592, which is the conversion factor for changing pounds to kilograms. Section 10.4 on page 88 for a list of multipliers.

To toggle between primary and secondary units, press the UNITS key.

Display divisions. Selects the minimum division size for the rate of change units displayed weight.

Decimal point location. Speciﬁes the location of the decimal point or dummy zeroes in the primary unit display. Value should be consistent with local legal requirements.

Multiplier. Speciﬁes the conversion factor by which the primary units are multiplied by to obtain the rate of change units. The default is 1.0000. See Section 10.4 on page 88 for a list of multipliers.

Speciﬁes time units for the rate of change function.

Table 3-4. Format Menu Parameters (Continued)

22 IQ plus 800/810 Installation Manual

Page 29

3.2.4 Setpoints Menu

DISCONTINUED

See Section 8.0 on page 59 for more information about conﬁguring and using setpoints.

CONFIG SET ALG

OFF GROSSSP %REL SP–REL SP+REL SPNET SP

same as GROSSSP

RELNUM

1 thru 20

DIGOUT

NONE

1 thru 16

VALUE

PSHTARE

Continuous or Batch setpoints

same as GROSSSP

OFF

WAIT SS

same as +REL SP

HIGHER

LOWER INBAND

OUTBAND

XXXXXXX CALIBRT XXXXXXXVERSIONXXXXXXXBAR GRFALG OUTDIG INXXXXXXXSERIAL P FORMTSETPNTSFORMATXXXXXXX

BANDVALTRIPPSHPRNT

numbernumber

if TRIP = INBAND or

OUTBAND

BATCHNGSETPT 1 SETPT 2–20 same as SETPT 1

OFF

AUTO

MANUAL

HYSTER

number

ALARM

OFF

continued

at A

OFF

0 thru 4

0 QUIET

thru

4 QUIET

PREACT SOURCEPSHACCM PREVAL BATCH

OFF

LEARN

number

if PREACT = ON

or LEARN

OFF

Figure 3-7. Setpoints Menu (Part 1)

CH 1 CH 2 CH 3 CH 4

TOTAL

ACCESS

OFF

HIDE

NAME

NONE

0 thru 9

Configuration 23

Page 30

Batch setpoints

DISCONTINUED

PAUSE DELAY AUTOJOGCOUNTERWAIT SS

same as PAUSE

VALUE same as PAUSE

number

ALARM PSHACCMPSHPRNTPSHTARE

OFF

COZ INMOTON BATCHPR

ACCESS

OFF

HIDE

OFF

WAIT SS HIDE

NAME

NONE

0 thru 9

OFF

DELAY and

WAIT SS setpoints

only

same as COZ

DIGOUT

NONE

1 thru 16

OFF

0 thru 4

0 QUIET

thru

4 QUIET

Continuous setpoints

–GROSSINRANGE

SOURCE

TOTAL

CH 1 CH 2 CH 3 CH 4

SOURCE

CH 1 CH 2 CH 3 CH 4

TOTAL

–NET

ACCESS

ON OFF

HIDE

ACCESS

VALUE

number

OFF

VALUE

number

NAME

NONE

0 thru 9

same as COUNTER

ACCESS

OFF

HIDE

NAME

NONE

0 thru 9

TIMER

same as TIMER

START

1 thru 20

DIGOUT

NONE

1 thru 16

NAME

NONE

0 thru 9

DIGOUT

NONE

1 thru 16

CONCUR

END

1 thru 20

DIGOUT

NONE

1 thru 16

ACCESS

OFF

HIDE

NAME

NONE

0 thru 9

DIGOUT

NONE

1 thru 16

Figure 3-8. Setpoints Menu (Part 2)

24 IQ plus 800/810 Installation Manual

Page 31

SETPNTS Menu

DISCONTINUED

Parameter Choices Description

Level 2 submenus

SETPNT 1–20 OFF

GROSSSP NET SP +REL SP –REL SP % REL SP

Speciﬁes setpoint kind. Some setpoint kinds can be batch or continuous setpoints only.

PAUSE DELAY WAIT SS COUNTER AUTOJOG

COZ INMOTON INRANGE –GROSS –NET BATCHPR TIMER CONCUR

BATCHNG OFF

AUTO MANUAL

Level 3 submenus Continuous or Batch Setpoints

GROSSSP VALUE

PSHTARE PSHPRNT TRIP BANDVAL HYSTER ALARM PSHACCM PREACT PREVAL BATCH SOURCE ACCESS NAME DIGOUT

NET SP same as

GROSSSP

(Delay can also be called Timer Setpoint)

(Timer can also be called a Watchdog Timer)

Batching enable. If MANUAL or AUTO is selected, allows a batching sequence to be run. This parameter serves as a software safety lockout for establishing a batch sequence. If this parameter is OFF, no individual setpoints can be assigned as batch steps.

Gross setpoint. Setpoint value is a gross weight. To enter a negative setpoint value, press the NEW ID key before entering the number.

Net setpoint. Setpoint value is a net weight. To enter a negative setpoint value, press the NEW ID key before entering the number.

Table 3-5. Setpoints Menu Parameters

Configuration 25

Page 32

SETPNTS Menu

DISCONTINUED

Parameter Choices Description

+REL SP VALUE

PSHTARE PSHPRNT TRIP BANDVAL HYSTER ALARM PSHACCM PREACT PREVAL BATCH SOURCE ACCESS NAME DIGOUT RELNUM

–REL SP same as

+REL SP

%REL SP same as

+REL SP

Level 3 submenus Batch setpoints only

PAUSE PSHTARE

PSHPRNT PSHACCM SOURCE ACCESS NAME DIGOUT

DELAY VALUE

PSHTARE PSHPRNT ALARM PSHACCM SOURCE ACCESS NAME DIGOUT

WAIT SS PSHTARE

PSHPRNT ALARM PSHACCM SOURCE ACCESS NAME DIGOUT

COUNTER VALUE

ACCESS NAME DIGOUT

Positive relative setpoint. Trips at a speciﬁc value above the referenced setpoint (RELNUM).

Negative relative setpoint. Trips at a speciﬁc value below the referenced setpoint (RELNUM).

Percent relative setpoint. Trips at a speciﬁc percentage value of the referenced setpoint (RELNUM).

Pauses the batching sequence. The indicator ﬂashes PAUSE until the batch process is restarted. A START input is required to continue the operation.

NOTE: Do not use PAUSE as the ﬁrst step in a batch routine.

Delays the batching sequence for a speciﬁed time in 0.1-second increments. For example, a VALUE of 20 results in a 2.0 second delay time.

Wait until standstill. When active, the batch sequence stops until standstill is achieved.

NOTE: Do not use WAIT SS as the ﬁrst step in a batch routine.

Sets the number of identical batch sequences to run. When the speciﬁed number of sequences has been run, all processing stops.

Table 3-5. Setpoints Menu Parameters (Continued)

26 IQ plus 800/810 Installation Manual

Page 33

SETPNTS Menu

DISCONTINUED

Parameter Choices Description

AUTOJOG VALUE

ACCESS NAME DIGOUT

Level 3 submenus Continuous setpoints only

COZ ACCESS

NAME DIGOUT SOURCE

INMOTON Same as COZ In motion. No value need be set for this setpoint. Any time the scale is not in the standstill

INRANGE Same as COZ In range. No value need be set for this setpoint. Any time the displayed weight is valid (not

–GROSS Same as COZ Negative gross weight. No value need be set for this setpoint. Any time the scale registers a

–NET Same as COZ Same as –GROSS, but for net weights. BATCHPR ACCESS

NAME DIGOUT

TIMER VALUE

START END ACCESS NAME DIGOUT

CONCUR Same as

TIMER

Level 4 submenus

DIGOUT NONE

1 – 16

VALUE number Speciﬁes the numeric value compared in setpoint types GROSS SP, NET SP, +REL SP, –REL

PSHTARE OFF

Automatically jogs the previous ﬁlling operation. This check weighs the prior NET SP, GROSS SP, or REL SP setpoint operation to be certain its value is still true in the standstill condition. If the prior setpoint value is not still true in standstill, the prior operation will jog on for a selected time value period (units in 0.1 second), or until the prior setpoint value is achieved. This sequence repeats until the prior setpoint is achieved in standstill.

NOTE: the AUTOJOG digital output should never have the same value as the ﬁlling setpoint

digital output.

Center of zero. No value need be set for this setpoint. Any time the scale is in the center of the zero range, the digital output associated with this setpoint is active.

condition, the digital output associated with this setpoint is active.

over- or underrange), the digital output associated with this setpoint is active.

gross weight less than zero, the digital output associated with this setpoint is active.

Batch processing signal. No value need be set for this setpoint. Any time a batch sequence is in progress, the digital output associated with this setpoint is active.

The TIMER setpoint tracks the progress of the batch sequence and can be used as an alarm to alert you that the batch is not progressing in an appropriate time period. If a speciﬁed portion of the sequence is not complete within a given amount of time, a designated digital output becomes active. This is called a “no-ﬂow alarm”. Selections are deﬁned as follows:

VALUE: Amount of time allowed, in 0.1-second intervals, for the batch sequence to progress from starting to ending batch step without turning on the digital output.

START: Batch setpoint at which to start timer. END: Batch setpoint the sequence must reach before the timer expires.

The timer starts when the START setpoint becomes the current batch step. If the timer runs out before the END setpoint is reached, the digital output will be brought to an active-low.

Allows a digital output to remain active over particular portion of the batch sequence. For example, you may want to use a digital output to keep a mixer running during bulk and trim ﬁll cycles.

Digital output. This selection speciﬁes the digital output assigned to this setpoint. The default setting is NONE.

SP, and %REL SP. If the value is a time unit (AUTOJOG, DELAY, TIMER, and CONCUR setpoints), units are in 0.1-second intervals. For COUNTER setpoints, value is the number of consecutive batches to be run.

To enter a negative value, press NEW ID before entering the numeric value. Push tare. Presses the TARE key when VALUE is reached. This selection automatically enters

the registered weight as a tare and shifts the indicator into net mode.

Table 3-5. Setpoints Menu Parameters (Continued)

Configuration 27

Page 34

SETPNTS Menu

DISCONTINUED

Parameter Choices Description

PSHPRINT OFF

ON WAIT SS

TRIP HIGHER

LOWER INBAND OUTBAND

BANDVAL number Bandwidth value. If the TRIP parameter is set to either INBAND or OUTBAND, this parameter

HYSTER number Hysteresis. Sets a band around the setpoint value that must be exceeded before a setpoint will

ALARM OFF

PSHACCM OFF

0 – 4 0 QUIET – 4 QUIET

PREACT OFF

ON LEARN

PREVAL number Preact value. Appears only if PREACT is set to ON or LEARN. The value selected adjusts the

BATCH OFF

SOURCE TOTAL

CH 1 CH 2 CH 3 CH 4

Sends the SPFMT print sequence when the setpoint has been satisﬁed. If PSHPRINT is set to WAITSS and the setpoint is satisﬁed, the print is done only when

standstill is achieved. Since the PSHACCUM, and PSHTARE are done after the PSHPRINT, these functions also wait for standstill. Use of this setting eliminates the need for an additional setpoint to wait for standstill.

NOTE: The WAITSS setting is valid only for batch steps.

Trips the setpoint when the weight is higher than the setpoint value, lower than the value, within a band established around the value, or outside of that band. LOWER means the output is active until you reach weight. If trip is HIGHER, the output is active when the setpoint is met or exceeded.

If trip is HIGHER in a batch routine, output is active until you reach or exceed setpoint value. If trip is LOWER in a batch routine, output is active until weight goes below setpoint.

is used to set the bandwidth value. The BANDVAL speciﬁed falls equally on both sides of the setpoint value: VALUE ± BANDVAL.

trip on again once it has shut off. To enter a negative value, press NEW ID before entering the numeric value.

Flashes an alarm message on the display screen. For batch setpoints, the display ﬂashes until the setpoint is reached; for continuous setpoints, the display ﬂashes when the setpoint value is reached. ALARM is best used with continuous setpoints.

Push accumulate. When the setpoint value is reached, this selection adds the actual net value to the total in the chosen accumulator. To view the register, press the DISP ACCUM key. The new value is printed after updating the accumulator.

If set to a QUIET setting, the accumulator updates, but does not print. Preact. Allows a digital output to cut off before the original setpoint value to allow for free fall

material to settle onto the scale. The ON setting adjusts the setpoint value to the original value plus or minus (depending on the TRIP parameter setting) the PREACT value. The LEARN setting adjusts the value the same way initially, but then adjusts the preact value in the next batch by correcting the amount of error by 50% (based upon the accuracy of the current preact operation) to automatically correct for overﬁll or underﬁll. LEARN functions only in batching mode.

trip values of the setpoint conﬁgured with the PREACT parameter. To enter a negative value, press NEW ID before entering the numeric value.

Batch step enable. When ON, this setpoint is part of any batch sequence established. If OFF, the setpoint remains a continuously running setpoint. This option is available only for the setpoint types which can be either continuous or batch setpoints (GROSSSP, NET SP, +REL SP, –REL SP, %REL SP).

Source channel. Selects the input channel (1 – 4, or TOTAL) from which the indicator obtains the weight reading.

Selections for the IQ plus 800 are 1, 2, or TOTAL.

Table 3-5. Setpoints Menu Parameters (Continued)

28 IQ plus 800/810 Installation Manual

Page 35

SETPNTS Menu

DISCONTINUED

Parameter Choices Description

ACCESS ON

OFF HIDE

START 1–20 For TIMER and CONCUR setpoint types, speciﬁes the starting setpoint number. The TIMER or

END 1–20 For TIMER and CONCUR setpoint types, speciﬁes the ending setpoint number. The TIMER or

NAME NONE

0–9

Front panel access. Allows setpoint values to be viewed or changed from the front panel using the SETPOINT key. Selections are:

ON: Setpoint values can be viewed or changed in operating mode. OFF: Setpoint value can be viewed in operating mode. HIDE: Setpoint value can be neither viewed nor changed in operating mode.

NOTE: Software Versions 3.0 and higher allow a batch setpoint or preact value to be changed

only when ACCESS is ON and a batch is not currently running.

CONCUR setpoint begins monitoring when the starting setpoint begins. Do not specify the number of the TIMER or CONCUR setpoint itself.

CONCUR setpoint stops monitoring when the ending setpoint begins. Do not specify the number of the TIMER or CONCUR setpoint itself.

Setpoint name. Selects a setpoint name from those assigned as SPNAME numbers 0–9. The NAME parameter defaults to NONE, which means no name is assigned to the setpoint. You can assign names using the SPNAME parameter on the CONFIG menu or the SPNAME#x EDP command, then use this parameter to select the name used for this setpoint. See Section 8.0 for more information about setpoints.

Table 3-5. Setpoints Menu Parameters (Continued)

Configuration 29

Page 36

3.2.5 Serial Menu

DISCONTINUED

See Section 10.3 on page 87 for information about serial data formats supported by the IQ plus 800/810 indicators.

CONFIG SET ALG

EDP PRINTER

4800 2400 1200

600 300

19200

9600

BITSBAUD

4800 2400 1200

600 300

19200

9600

7 ODD

8 NONE

7 EVEN

BITSBAUD

7 ODD

8 NONE

7 EVEN

CR/LF

OFF EDP PRN AUX

CR/LF

ABSTRMSTREAMAUX

EOL DLYTERMIN

number

ADDRESSEOL DLYTERMIN

numbernumber

OFF EDP PRN AUX

XXXXXXX CALIBRT XXXXXXXVERSIONXXXXXXXBAR GRFALG OUTDIG INXXXXXXXSERIAL P FORMTSETPNTSFORMATXXXXXXX

PRNDEST

EDP PRN AUX

ABSTRM shown only if A/B FEATURE enabled on CONFIG menu

BITSBAUD

2400 1200

600

300 9600 4800

7 ODD

8 NONE

7 EVEN

CR/LF

ADDRESSEOL DLYTERMIN

numbernumber

Figure 3-9. Serial Menu

30 IQ plus 800/810 Installation Manual

Page 37

SERIAL Menu

DISCONTINUED

Parameter Choices Description

Level 2 submenus

EDP BAUD

BITS TERMIN EOL DLY ADDRESS

PRINTER BAUD

BITS TERMIN EOL DLY

AUX BAUD

BITS TERMIN EOL DLY ADDRESS

STREAM OFF

EDP PRN AUX

ABSTRM OFF

EDP PRN AUX

PRNDEST EDP

PRN AUX

Level 3 Submenus EDP Port

BAUD 4800

2400 1200 600 300 19200 9600

BITS 7 ODD

8 NONE 7 EVEN

TERMIN CR/LF

EOL DLY number EDP port end-of-line delay. Sets the delay period, in 0.01-second intervals, from when a

ADDRESS number EDP port address. Speciﬁes the address used for RS-485 communications. Valid addresses are

Speciﬁes settings for baud rate, data bits, termination characters, end-of-line delay, and port address used by the EDP port.

Speciﬁes settings for baud rate, data bits, termination characters, and end-of-line delay used by the printer port.

Speciﬁes settings for baud rate, data bits, termination characters, end-of-line delay, and port address used by the auxiliary port. This parameter is valid only for units with expansion board PN 19629 installed.

Selects the serial port used for continuous transmission. The value AUX is valid only for units with

expansion board PN 19629 installed.

Speciﬁes which port uses the Allen-Bradley Remote I/O data stream. This parameter is valid only if the Remote I/O option is installed.

Print destination. Selects the port for data transmission when the PRINT key is pressed or the KPRINT EDP command is sent. The value AUX is valid only for units with expansion board PN

19629 installed.

EDP port baud rate. Selects the transmission speed for the EDP port.

Selects number of data bits and parity of data transmitted from the EDP port.

EDP port termination character. Selects termination character for data sent from the EDP port

formatted line is terminated to the beginning of the next formatted serial output.

01 through 255. An address of 0 turns off the RS-485 mode.

Table 3-6. Serial Menu Parameters

Configuration 31

Page 38

SERIAL Menu

DISCONTINUED

Parameter Choices Description

Level 3 Submenus Printer Port

BAUD 4800

2400 1200 600 300 19200 9600

BITS 7 ODD

8 NONE 7 EVEN

TERMIN CR/LF

EOL DLY number Printer port end-of-line delay. Sets the delay period, in 0.01-second intervals, from when a

Level 3 Submenus Auxiliary Port (Valid only for units with expansion board PN 19629 installed)

BAUD 4800

2400 1200 600 300 19200 9600

BITS 7 ODD

8 NONE 7 EVEN

TERMIN CR/LF

EOL DLY number Auxiliary port end-of-line delay. Sets the delay period, in 0.01-second intervals, from when a

ADDRESS number Auxiliary port address. Speciﬁes the address used for RS-485 communications. Valid addresses

Printer port baud rate. Selects the transmission speed for the printer port.

Selects number of data bits and parity of data transmitted from the printer port.

Printer port termination character. Selects termination character for data sent from the printer port

formatted line is terminated to the beginning of the next formatted serial output.

Auxiliary port baud rate. Selects the transmission speed for the auxiliary port.

Selects number of data bits and parity of data transmitted from the auxiliary port.

Auxiliary port termination character. Selects termination character for data sent from the auxiliary port

formatted line is terminated to the beginning of the next formatted serial output.

are 01 through 255. An address of 0 turns off the RS-485 mode.

Table 3-6. Serial Menu Parameters (Continued)

32 IQ plus 800/810 Installation Manual

Page 39

3.2.6 Print Format Menu

DISCONTINUED

See Section 7.0 on page 54 for information about custom print formatting.

CONFIG SET ALG

View character

string / edit active

character

View / edit active

character and

ASCII value

SET

POINT

CLEAR

SET

POINT

CLEAR

Use SETPOINT and CLEAR keys to scroll left or right in character string. Active character flashes; active blank character shown as a flashing hyphen (–).

Use DISP ACCUM and DISP ROC keys to

DISP ACCUM decrements ASCII value;

Use SETPOINT and CLEAR keys to increment/decrement ASCII value of active character. Display shows both character and ASCII value.

SETPOINT decrements ASCII value; CLEAR increments ASCII value.

XXXXXXX CALIBRT XXXXXXXVERSIONXXXXXXXBAR GRFALG OUTDIG INXXXXXXXSERIAL P FORMTSETPNTSFORMATXXXXXXX

DISP

ACCUM

DISP

ROC

edit active character.

DISP ROC increments ASCII value.

same as GFMT

SPFMTTRWOUTTRWIN GFMT NFMT

123

456

789

Use numeric keypad to edit ASCII value of active character. Enter ASCII value then press ENTER to replace active character.

Press ENTER to insert blank characters after active character.

Press decimal point (.) to delete active character.

ENTER

Edit ASCII value of

active character

SET

POINT

CLEAR

Use SETPOINT and CLEAR keys to increment/decrement ASCII character value

Use numeric keypad to enter ASCII value directly, then press ENTER change character.

Display shows ASCII value only. SETPOINT increments ASCII value; CLEAR decrements ASCII value.

Figure 3-10. Print Format Menu

123

456

789

ENTER

Configuration 33

Page 40

3.2.7 Digital Input Menu

DISCONTINUED

CONFIG SET ALG

BATSTRT BATPAUS

ACCUM

CLR CN

OFF

ZERO

TARE

NT/GRS

UNITS

DSPTARE

BATRUN

Figure 3-11. Digital Input Menu

DIG IN Menu

Parameter Choices Description

Level 2 submenus

DIGIN 1 DIGIN 2 DIGIN 3

BATSTRT BATPAUS ACCUM CLR CN OFF ZERO TARE NT/GRS UNITS DSPTARE PRINT BATRUN

Digital inputs are activated by a momentary contact closure (logic low). Default values for DIGINs 1, 2, and 3 are as follows:

DIGIN1: BATSTRT DIGIN2: BATRUN DIGIN3: OFF

• BATSTRT starts a batch routine. If a digital input is also assigned to BATRUN, the BATRUN input can be used to enable or disable BATSTRT. If the BATRUN input is low (on), a momentary contact closure on BATSTRT starts the batch routine; if the BATRUN input is high (off), a momentary contact closure on BATSTRT aborts the batch.

• BATPAUS pauses a batch routine.

• ACCUM updates the accumulator.

• CLR CN resets the consecutive number to zero.

• OFF sets the digital input off.

• ZERO, TARE, NT/GRS (net/gross mode toggle), UNITS. DSPTARE, and PRINT provide the same functions as the front panel keys.

• BATRUN allows a batch routine to be started and run when held at a logical low (on). When held high (off), BATRUN allows a batch to be aborted. See BATSTRT value description.

XXXXXXX CALIBRT XXXXXXXVERSIONXXXXXXXBAR GRFALG OUTDIG INXXXXXXXSERIAL P FORMTSETPNTSFORMATXXXXXXX

BATRUN BATSTRT BATPAUS

ACCUM CLR CN

OFF

ZERO

TARE

NT/GRS

UNITS

DSPTARE

DIGIN 3 DIGIN 1 DIGIN 2

OFF ZERO TARE

NT/GRS

UNITS

DSPTARE

BATRUN BATSTRT BATPAUS

ACCUM CLR CN

Table 3-7. Digital Input Menu Parameters

34 IQ plus 800/810 Installation Manual

Page 41

3.2.8 Analog Output Menu

DISCONTINUED

See Section 9.11 on page 73 for information about installing, conﬁguring, and calibrating the analog output option.

CONFIG SET ALG

ZEROSOURCE

TOT G TOT N CH1 G CH1 N CH2 G CH2 N CH3 G CH3 N CH4 G CH4 N

Figure 3-12. Analog Output Menu

ALG OUT Menu

Parameter Choices Description

Level 2 submenus

ALGOUT1 ALGOUT2

Level 3 submenus

SOURCE TOT G

ZERO number Zero calibration value. Use keypad to enter zero value. See page 75 for calibration instructions. SPAN number Span calibration value. Use keypad to enter span value. See page 75 for calibration

SOURCE ZERO SPAN

TOT N CH1 G CH1 N CH2 G CH2 N CH3 G CH3 N CH4 G CH4 N

Speciﬁes the level 3 parameter being set for Analog Output 1 or 2.

Speciﬁes the source channel tracked by the analog output. Either gross or net values can be selected.

instructions.

number number

XXXXXXX CALIBRT XXXXXXXVERSIONXXXXXXXBAR GRFALG OUTDIG INXXXXXXXSERIAL P FORMTSETPNTSFORMATXXXXXXX

ALGOUT1 ALGOUT2

SPAN

same as ALGOUT1

Table 3-8. Analog Output Menu Parameters

Configuration 35

Page 42

3.2.9 Bar Graph Menu

DISCONTINUED

See Section 9.7 on page 69 for information about installing and conﬁguring the bar graph option.

CONFIG SET ALG

OFF TWNKL

Figure 3-13. Bar Graph Menu

BAR GRF Menu

Parameter Choices Description

Level 2 submenus

OFF — The bar graph is turned off and disabled. TWINKL — The TWINKL mode allows visual monitoring of active setpoints by lighting up bar graph

segments for up to 16 setpoints. The 48 bar graph segments are divided into 16 3-segment sections, with each section assigned to one of the ﬁrst 16 setpoints (batch steps). SP1 is assigned the 3 segments on the far left of the graph, SP2 lights the next three segments, and so on until SP16 lights the three segments on the far right. Both continuous and batch type setpoints light the bar graph sections, but in different ways.

Continuous setpoints are constantly scanned by the indicator. Bar graph sections for continuous setpoints are always illuminated in the TWINKL mode.

Batch setpoints are scanned only while active and until tripped; bar graph segments representing batch setpoints are lit only while the setpoint is active. Once the batch setpoint is tripped, the bar graph section goes off, and the section representing the next batch setpoint lights.

DIGOUTS — Digital output mode. Displays the logic state of all digital outputs. The corresponding segments

are lit for active digital outputs, off for inactive digital outputs.

GRAPH — Graph mode monitors increasing or decreasing weight value for a selected setpoint. Setpoint

is selected on the SP REF parameter (see below). The bar graph monitors weight change in a band established around the setpoint value (see BAND parameter description) with each of the 48 bar graph segments representing approximately 2% of the band value. The graph lights when the weight is within the band

The bar graph lights from the left as weight increases from the bottom of the band. When the weight reaches the setpoint value, the graph is totally lit. As the setpoint value is exceeded, graph segments go off from the left until all segments are off at the top of the band.

GRPHALL — Graph All mode. Similar to the GRAPH mode, GRAPHALL graphs every batch step as it

occurs. Bar graph segments show the progress of each of the batch setpoints of type GROSSSP, NETSP, %RELSP, +RELSP, or –RELSP. Setpoints are graphed from the current

GROSS or NET value on the source channel. SP REF SP1 – SP20 Setpoint reference. Speciﬁes the setpoint monitored by the bar graph. BAND number Speciﬁes one-half of the band width around the setpoint value. Total band width is the value of

the setpoint speciﬁed on the SP REF parameter ± the BAND value.

For example, if a setpoint value is 1000 and BAND is set to 100, the graph begins to light (left

to right) at 900. It is totally lit at 1000 (setpoint value). Increasing weight beyond 1000 causes

graph segments to go off (left to right) until all segments are off at 1100.

XXXXXXX CALIBRT XXXXXXXVERSIONXXXXXXXBAR GRFALG OUTDIG INXXXXXXXSERIAL P FORMTSETPNTSFORMATXXXXXXX

DIGOUTS GRPHALL

GRAPH

SP REF

SP1 – SP20 number

BAND

Table 3-9. Bar Graph Menu Parameters

36 IQ plus 800/810 Installation Manual

Page 43

3.2.10 Calibration Menu

DISCONTINUED

See Section 4.0 on page 38 for calibration procedures.

CONFIG SET ALG

Clear scale

and press

ENTER

Enter test

weight

value

WEIGHT

W SPANW VALW ZERO

Place test weight on scale and

press

ENTER

CAUTION! DO NOT CHANGE FACTORY VOLTAGE CALIBRATION

VOLTS

Enter 0

volts or

press

ENTER to

calculate

Enter cal

weight

value and

press

ENTER

Figure 3-14. Calibration Menu

CALIBRT Menu

Parameter Choices Description

Level 2 submenus

CHAN 1 CHAN 2 CHAN 3 CHAN 4

Level 3 submenus

WEIGHT W ZERO

VOLTS V ZERO

WEIGHT VOLTS

W VAL W SPAN

V VAL V SPAN

Speciﬁes channel (1–4) for weight or volts calibration.

See weight calibration procedure on page 38.

DO NOT CHANGE FACTORY VOLTAGE CALIBRATION VALUES! Voltage calibration should be done only when replacing A/D converters on indicators

manufactured before July 1996. See Section 4.0 for more information.

XXXXXXX CALIBRT XXXXXXXVERSIONXXXXXXXBAR GRFALG OUTDIG INXXXXXXXSERIAL P FORMTSETPNTSFORMATXXXXXXX

CHAN 4CHAN 3CHAN 1 CHAN 2

same as CHAN 1

V SPANV VALV ZERO

Enter span

volts or

press

ENTER to

calculate

Table 3-10. Calibration Menu Parameters

3.2.11 Version Menu

The Version menu is used to check the software version installed in the indicator. There are no parameters associated with the Version menu: when selected, the indicator displays the installed software version number.

XXXXXXX CALIBRT XXXXXXXVERSIONXXXXXXXBAR GRFALG OUTDIG INXXXXXXXSERIAL P FORMTSETPNTSFORMATXXXXXXXCONFIG SET ALG

Software

Version

Figure 3-15. Version Menu

Configuration 37

Page 44

4.0 Calibration

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Before beginning weight calibration

Caution

Continuous setpoints (with weight values equal to or lower than the test weights) may be tripped when test weights are loaded and unloaded onto the scale during the calibration procedure.

with test weights, turn off AC power to all equipment controlled by setpoints or their associated digital outputs.

The IQ plus 800/810 stores calibration values in nonvolatile memory on the CPU board. You access these values through the CALIBRT menu. If the IQ plus 800/810 has multiple scale inputs, you must calibrate each channel.

CONFIG SET ALG

WEIGHT

W SPANW VALW ZERO

The procedures described in this section use the front panel keys shown below to navigate through the Calibration menu, shown in Figure 4-1.

VOLTS

DISP

TARE

TIME/

DATE

XXXXXXX CALIBRT XXXXXXXVERSIONXXXXXXXBAR GRFALG OUTDIG INXXXXXXXSERIAL P FORMTSETPNTSFORMATXXXXXXX

V SPANV VALV ZERO

SET

POINT

CLEAR

same as CHAN 1

CHAN 4CHAN 3CHAN 1 CHAN 2

Clear scale

and press

ENTER

Enter test

weight

value

Place test weight on scale and

press

ENTER

CAUTION! DO NOT CHANGE FACTORY VOLTAGE CALIBRATION

Figure 4-1. Calibration Menu

4.1 Front Panel Calibration

Use the following procedure to calibrate the IQ plus 800/810 indicator. Use Table 4-1 on page 39 to record calibration values.

1. Power up the unit for approximately 15 minutes before beginning calibration. Place the indicator in setup mode by sliding the setup switch on the CPU board so the display reads

CONFIG. Press SETPOINT until the

display reads CALIBRT.

2. Press

3. Press

TIME/DATE to show CHAN 1. Press

TIME/DATE again to show WEIGHT. Press

again to show

W ZERO. If W VAL or W SPAN

appears, press the SETPOINT or CLEAR key until the display reads W ZERO. Remove all load and allow time for the scale to settle.

TIME/DATE again to display current

Enter 0 volts or

press

ENTER to

calculate

Enter cal

weight

value and

press

ENTER

default value. Press

Enter span

volts or

press

ENTER to

calculate

ENTER and wait until a

value reappears on the display. Record this value as the W ZERO value for channel 1 in Table 4-1 on page 39. Repeat a few times to verify that the results are similar each time. This is a numerical constant, not a weight value.

4. Press

DISP TARE to show W ZERO. Press

CLEAR to display W VAL. Press TIME/DATE

to display current default value. Enter the test weight value and press the ENTER key. Record this value as the W VAL value for channel 1.

5. Press

DISP TARE to show W VAL, then press

CLEAR to show W SPAN. Press TIME/DATE

to display the current default value. Place test weight on scale and allow time for the scale to settle. Press ENTER and wait until a value

38 IQ plus 800/810 Installation Manual

Page 45

reappears on the display. Repeat to verify that

DISCONTINUED

the results are similar. Record this value as W SPAN for channel 1 in Table 4-1. This is a calibration number, not a weight value. Remove the test weight.

6. Press

WEIGHT Calibration W ZERO W VAL W SPAN

CHANNEL 1 CHANNEL 2 CHANNEL 3 CHANNEL 4

Table 4-1. Weight Calibration Values. Use this table to record weight calibration values for your indicator. All weight calibration values should be recorded for future reference. These values allow you to swap indicators in the ﬁeld without using test weights to recalibrate the replacement indicator.

Voltage Calibration (for Units Manufactured Prior to July 1996)

IQ plus 800/810 CPU boards manufactured prior to July, 1996 had separate A/D converters bolted to standoffs on their CPU boards. These replaceable A/D converters were matched to their CPU boards by a set of voltage calibration numbers. These voltage calibration values appeared under a separate VOLTS submenu in the CALIBRT menu.

When replacing an A/D converter on one of these older units, it is necessary to go into the VOLTS submenu and replace the existing voltage calibration numbers with the new ones found on the replacement converter. This step will match the new A/D converter to the existing board.

DISP TARE to return to the channel

selection level of the calibration menu. Repeat the above steps for additional scale channels,

Current CPU boards are built with integral, non-replaceable A/D converters. With these models, there is no need to enter the VOLTS submenu during calibration except as noted at left.

NOTE: Do not change any VOLTS calibration values

while calibrating the indicator. Do not press ENTER while viewing values.

if necessary, or press time to exit calibration and return to the ﬁrst-level menus.

7. Press settings.

8. Slide the setup switch on the CPU board back to the previous position to exit setup mode.

DISP TARE to lock in calibration

DISP TARE a second

VOLTAGE Calibration V ZERO V VAL V SPAN

CHANNEL 1 CHANNEL 2 CHANNEL 3 CHANNEL 4

Table 4-2. Voltage Calibration Values. Use this table to record voltage calibration v alues for indicators manufactured prior to July 1996. These values allow you to swap indicators in the ﬁeld without using test weights to recalibrate the replacement indicator.

Calibration 39

Page 46

4.2 EDP Command Calibration

DISCONTINUED

To calibrate the indicator using EDP commands, the indicator EDP port must be connected to a terminal or personal computer. See Section 2.5 on page 9 for EDP port pin assignments; see Section 6.0 on page 45 for more information about using EDP commands.

Once the indicator is connected to the sending device, use the KDOWNARROW, KLEFTARROW, and KRIGHTARROW, and KENTER EDP commands to navigate through the calibration menu shown in Figure 4-1 on page 38. When calibration is complete, use the KUPARROW command to exit the calibration menu, then slide the setup switch to the run (normal mode) position.

4.3 Revolution™ Calibration

To calibrate the indicator using the Revolution conﬁguration utility, the indicator EDP port must be connected to a PC running the Revolution conﬁguration utility.

Use the following procedure to calibrate the indicator:

1. Select

2. On the Indicator Calibration display, select

Revolution uploads calibration data from the indicator then presents the information in a display like that shown in Figure 4-2.

Calibrate Indicator from the Revolution

main menu.

the indicator model ( communications port then click OK.

IQ+800/810) and

Figure 4-3. Indicator Weight Calibration Display

5. When zero calibration is complete, the Span Calibration dialog box prompts you to place test weights on the scale for span calibration. Place tests weights on the scale then click OK.

6. When calibration is complete, the

Settings ﬁelds of the Indicator Calibration

display are ﬁlled in (see Figure 4-3). Click

Exit to save the new values and return to the

Revolution main menu; to restore the pre vious calibration values, click Restore Settings.

New

Figure 4-2. Revolution Calibration Display

3. Enter the Value of Test Weight to be used for

span calibration on the Indicator Weight Calibration display then click OK.

4. The Zero Calibration dialog box prompts you to remove all weight from the scale. Clear the scale and click

OK to begin zero calibration.

4.4 Adjusting Final Calibration

Calibration may be affected by environmental factors including wind, vibration, and angular loading. For example, if the scale is calibrated with 1000 lb, a strain test may determine that at 2000 lb the calibration is 3 lb high. In this case, ﬁnal calibration can be adjusted by tweaking W VAL to 998.5 lb. This adjustment provides a linear correction of 1.5 lb per 1000 lb.

To adjust the ﬁnal calibration, return to the prompt and press TIME/DATE to show the test weight value. Enter the desired value, then press save the value. Use the CALIBRT menu.

NOTE: Entering setup mode erases any pushbutton zero values.

DISP TARE key to return to the

W VAL

ENTER to

40 IQ plus 800/810 Installation Manual

Page 47

5.0 Operating Modes

DISCONTINUED

5.1 Setup Mode

Setup mode lets you access the conﬁguration and calibration parameters described in Sections 3.0 and

4.0. The setup switch is near the middle of the board, at the

edge. When you move it to the setup position, appears on the display and normal weighing functions are disabled.

When a legal-for-trade scale is conﬁgured, calibrated, and inspected, the case is closed with a legal seal. Therefore, only normal and truck in/out mode functions are available without breaking the seal. See also Section 9.5 on page 67 for details on installing a remote supervisor switch.

CONFIG

5.2 Normal Mode

In normal mode, the indicator displays gross weight. You can toggle between gross and net weight displays by pressing weight. weights by two methods:

5.2.1 Push-Button Tares

When you press TARE, the indicator tares the current weight on the scale and automatically displays the net weight (initially zero). As you load the scale, the indicator continues to show net weight. You can toggle back to the gross weight display at any time by pressing pushbutton tare weight is in memory.

5.2.2 Keyed Tares

You can use the numeric keys to enter a tare weight. While the indicator is displaying gross weight, key in a numeric value for the tare weight and press The indicator automatically changes to display the net weight. weight is in memory.

When you press gross-tare-net ticket to the printer. If you press when a tare is not in memory, the gross weight prints on a single line.

NOTE: When the display is showing gross weight,

you can press variations from the display at zero. However, pressing

ZERO does not tare the weight.

G/N. G appears on the display for gross

NET appears for net weight. You can enter tare

G/N. T is shown on the display when a

TARE.

pT is shown on the display when a keyed tare

PRINT, the indicator sends a

ZERO to remove small weight

5.3 Truck Modes

The truck in/out modes handle multiple truck ID numbers and tare weights. There are six modes which allow you to combine features in various ways:

Value

Mode Stored IDs Keyed Tares

MODE1 NO YES YES MODE2 NO NO YES MODE3 YES YES YES MODE4 YES NO YES MODE5 YES YES NO MODE6 YES NO NO

OFF

Table 5-1. Truck Mode Features

Stored IDs let you keep a database of truck IDs and tare weights in the indicator’s memory. The indicator can automatically store up to 200 truck IDs and tares; or it can clear the information after printing a weigh-out ticket. For example, if the same truck seldom crosses the scale, it may not be practical to save its ID number and tare weight. However, if that same truck crosses the scale many times each day, it’s much more convenient to store the information in the indicator’s memory, so you can simply recall it when needed. Stored IDs and tare weights are available in Modes 3, 4, 5, and 6.

Keyed tares allow you to manually enter the tare

weight from the keyboard. Ke yed tares are a v ailable in Modes 1, 3, and 5. require the tare weight to be read from the scale. If so, don’t use the keyed tares feature.

NOTE: Some local regulations

Swapping

Operating Modes 41

Page 48

Value swapping ensures that the lowest of two

DISCONTINUED

weight values associated with a particular ID number is entered as the tare weight. For example, if a truck crosses the scale fully loaded at weigh-in, then unloads and crosses the scale empty at weigh-out, the indicator automatically assigns the lesser (empty truck) weight as the tare. Value swapping is available in Modes 1, 2, 3, and 4.

CONFIG

TARE200

Figure 5-1. TARE200 Truck Mode Selections

5.3.1 Using the Truck Modes

All the truck in/out modes let you quickly search the memory for a speciﬁc ID number. To do this, key in the ID number and press in memory, it remains on the display. Otherwise, the indicator displays between the ID number and tare weight. To delete the displayed ID number, press

To scroll through all the stored ID numbers, key in any number and press

DISP TARE, the next number appears on the

press display.

To print all the stored ID numbers and their associated tare weights, press the screen.

Modes 1 and 2

In modes 1 and 2, the indicator erases truck ID numbers and tare weights from memory after the transaction.

1. The truck moves onto the scale for weigh-in.

2. If keyed tares are enabled (Mode 1), key in the desired tare weight and press TARE.

3. Key in an ID number (up to 7 digits) and press

NEW ID. This information remains in memory

until the weigh-out ticket is printed.

4. The indicator prints the weigh-in ticket shown below for the driver:

ID. NO. 304812 GROSS 15000. LB STORED 5/4/98 10:24 AM

5. The loaded truck moves onto the scale for weigh-out.

DISP TARE. If the number is

NO ID. Use ENTER to toggle

CLEAR twice.

DISP TARE. Then, each time you

PRINT when an ID number is on

To select a truck in/out mode, move the setup switch to the CONFIG position. Press drop to the next level, then press until the display reads TARE200. Press again and use CLEAR to scroll to the desired mode. Finally, press move the setup switch back to its normal position. Figure 5-1 shows the structure of the TARE200 submenu.

6. Key in the ID number (from the weigh-in ticket) and press the following weigh-out ticket and automatically clears the information from memory: If it was a keyed tare, KEYED prints after RECALLED on the tare line.

ID. NO. 304812 GROSS 100000. LB TARE 15000. LB RECALLED NET 85000. LB 5/4/98 10:55 AM

Modes 3, 4, 5, and 6

In modes 3–6, the indicator stores the tare weights and ID numbers in memory until you manually erase them.

1. The truck moves onto the scale for weigh-in.

2. If keyed tares are enabled (Modes 3, 5), you may key in the desired tare weight, then press

TARE.

If a tare is not keyed in, the truck weight is stored as an inbound weight when the ID is entered. When weighing out, this stored weight is used as the tare weight unless value swapping is enabled and the outbound weight is lighter.

3. Key in an ID number (up to 7 digits) and press

NEW ID. This information remains in memory

until manually deleted. Truck leaves.

4. The loaded truck moves back onto the scale for weigh-out.

5. Key in the ID number and press indicator prints the weigh-out ticket. If value swapping is enabled (modes 3 and 4), the

DISP TARE to lock in your selection

PRINT. The indicator prints

TIME/DATE once to

CLEAR several times

TIME/DATE

MODE 6MODE 5MODE 4MODE 3MODE 2MODE 1OFF

PRINT. The

42 IQ plus 800/810 Installation Manual

Page 49

lower weight is always printed as the tare

DISCONTINUED

weight.

5.3.2 Single-Transaction Tare Weights and IDs

Version 3.1 supports temporary tare weights for indicators conﬁgured to use stored IDs (TARE200 modes 3–6). This function allows one-time weighing of trucks without adding the truck ID and tare weight to the indicator database.

To use this function, follow the procedure described above for modes 3–6, but insert a decimal point in the ID number. When the transaction is complete, the truck ID and tare weight are erased from the indicator database.

5.3.3 Multiple Scales

If you use more than one scale with the truck in/out modes, the indicator can print tickets indicating either an individual scale’s total or a combined total for all scales.

For an individual scale total, press the scale before printing a ticket. If more than one scale exists, the scale number also appears on the ticket.

For a combined total of all scales, press select all active scales before printing a ticket.

prints on the ticket after the ID number.

TOTAL

If you are using only a single scale setup on channel 1, either no scale number or SCALE # 1 will appear on the ticket.

SCALE # to select

SCALE # to

SCALE

5.4 Individual Scale Setup

The IQ plus 810 offers up to four scale inputs with the ﬂexibility to deﬁne different graduation sizes for all the individual scales. Many of the parameters deﬁning the functionality of the channel can be deﬁned individually for each channel.

Under the CONFIG menu, the following parameters are available to allow independent settings for each scale: grads, zero band, zero range, motion band, overload, and digital ﬁlter. Under the FORMAT menu, display divisions, decimal point location, and units can be deﬁned for each separate channel for both primary and secondary units. By setting these parameters independently, you can conﬁgure different graduation sizes for each channel and the total.

NOTE: If you intend to use different grad sizes for the

individual channels, the total channel could be meaningless. For example, if scale #1 counts by 50 lb and scale #2 counts by 1/10 lb, you probably will not want to view the total. The TOTAL parameter on the SET ALG menu allows you to disable the total channel.

5.5 Using the TOTAL Channel

The TOTAL parameter allows the indicator to use, or not use, the summing capability for multiple-channel setups.

OFF The total channel is disabled and cannot

be viewed on the indicator. This is the default value, regardless of the number of channels available.

ENABLE The total channel is enabled and can be

viewed on the indicator.

TONLY The total channel is the only channel that

can be viewed on the indicator. The TONLY setting is useful for customers who are

only interested in the sum of several scales, a truck scale for example. The OFF setting is for the user who does not want to view the TOTAL.

Suppose you want to set up the individual channels with different grad sizes and the total channel has been enabled. The total channel is calculated by rounding the individual channels using the total channel grad size and summing the results. In this instance the total channel will not equal the sum of the individual channels as they are displayed. The number of grads on the total channel is equal to the sum of the full capacities of the individual scales divided by the graduation size on the total channel.

If the scales have the following settings:

SCALE#1:

GRADS=2000 DEC PNT=8888880 DSP DIV=5 COUNT BY 50

SCALE#2:

GRADS=10000 DEC PNT=888888.8 DSP DIV=1 COUNT BY .1

TOTAL:

GRADS=11000 DEC PNT=8888888 DSP DIV=5 COUNT BY 1

The number of grads for the total channel is calculated as follows:

((GRADS#1 x COUNTBY#1) + (GRADS#2 x COUNTBY#2) / COUNTBY_TOTAL)

Which is:

((2000 x 50) + (10000 x .1))/1 = 11000

NOTE: The number of grads for the total channel is

not user-selectable.

Operating Modes 43

Page 50

Suppose the user has the following actual data:

DISCONTINUED

SCALE#1: 2527.6 (2550 displayed) SCALE#2: 1658.1 (1658.1 displayed)

The total channel display is calculated by rounding scale #1’s actual data to the nearest pound (2528), rounding scale #2’s actual data to the nearest pound (1658), and summing the two.

2528 + 1658 = 4186 TOTAL = 4186

The grad size differs for the individual channels and the total channel. Therefore, the total grad size functions like a master unit and is used for all the channels in calculating the total display weight.

The Rate of Change (ROC) feature is conﬁgurable for each individual channel and for the total channel. With rate of change enabled, you can press the key repeatedly to view the ROC for the different active channels, based on how ROC is deﬁned for each channel.

DISP ROC

Other total channel settings are as follows:

MOTION BAND When all the individual channels

are out of motion the total channel is out of motion.

ZERO BAND Zero tracking is done for the

individual channels even when displaying the total channel. No speciﬁc zero track band exists for the total but the total reﬂects the zero tracking done on the individual channels.

ZERO RANGE If ZERO is possible on all channels,

when the total channel, the amount on each individual channel is zeroed off. If the ZERO is not possible on all channels, then the ZERO is denied.

OVERLOAD When any individual channel is above

OVERLOAD or below UNDERLOAD, the total

channel display is also blanked.

PKHOLD If the peak hold feature is enabled,

PKHOLD is set globally for all channels. The peak

value for a channel is only being calculated while the

channel is being displayed. The TOTAL channel peak

value is independent of the individual channels and

the TOTAL value does not reﬂect the sum of the peak

values.

ZERO key is pressed while displaying the

See Section 9.0 for more information about

conﬁguring the ROC and peak hold features.

44 IQ plus 800/810 Installation Manual

Page 51

6.0 EDP Commands

DISCONTINUED

The IQ plus 800/810 indicators can be controlled by a personal computer or remote keyboard connected to the indicator EDP port. Control is provided by a set of EDP commands that can simulate front panel key press functions, display and change setup parameters, and perform reporting functions. The EDP port provides the capability to print setpoint and conﬁguration data, to save that data to an attached personal computer, or to transfer conﬁguration data from one indicator to another. This section describes the EDP command set and procedures for printing, saving, and transferring data using the EDP port.

6.1 The EDP Command Set

The EDP command set can be divided into ﬁve groups: key press commands, reporting commands, special function commands, parameter setting commands, and transmit weight data commands. The following sections list the commands and command syntax used for each of these groups.

6.1.1 Key Press Commands

Key press EDP commands (see Table 6-1) simulate pressing the keys on the front panel of the indicator. They can be used in both setup and operating mode. Several of the commands serve as “pseudo” keys, providing functions that are not represented by a key on the front panel.

After the indicator receives a key press command, it responds with the message OK. The OK response veriﬁes that the command was received. Note that this response does not conﬁrm that a requested action was completed. For example, the indicator will respond

OK even after it disallows a ZERO function.

with An example of using the EDP commands is as

follows: To enter a 15-pound tare weight using EDP commands:

1. Type K1 and press

2. Type K5 and press

3. Type KTARE and press

4. The indicator shows the symbol and switches to net mode.

Command Function

KZERO Press the ZERO key KGROSSNET Press the G/N key KGROSS Go to Gross mode (pseudo key) KNET Go to Net mode (pseudo key)

Table 6-1. EDP Key Press Commands

ENTER (or RETURN). ENTER.

ENTER.

pT (keyboard tare)

Command Function

KTARE Press the TARE key KUNITS Press the UNITS key KPRIM Go to primary units (pseudo key) KSEC Go to secondary units (pseudo key) KPRINT Press the PRINT key KCLR Press the CLEAR key KNEWID Press the NEWID key KSETPOINT Press the SETPOINT key KBASE Press the SCALE# key KTOTAL Display the TOTAL channel (pseudo

key) KDISPTARE Press the DISP TARE key KDISPACCUM Press the DSIP ACCUM key KDISPROC Press the DISP ROC key KTIMEDATE Press the TIME/DATE key KDATE Display the date (pseudo key) KTIME Display the time (pseudo key) KLEFTARROW In setup mode, move right in the

menu; in weighing mode, press the

SETPOINT key KRIGHTARROW In setup mode, move left in the menu;

in weighing mode, press the CLEAR

key KUPARROW In setup mode, move up in the menu;

in weighing mode, press the DISP

TARE key KDOWNARROW In setup mode, move down in the

menu; in weighing mode, press the

TIME/DATE key K0 Press number 0 (zero) K1 Press number 1 K2 Press number 2 K3 Press number 3 K4 Press number 4 K5 Press number 5 K6 Press number 6 K7 Press number 7 K8 Press number 8 K9 Press number 9 KDOT Press the decimal point (.) KENTER Press the ENTER key

Table 6-1. EDP Key Press Commands (Continued)

EDP Commands 45

Page 52

6.1.2 Reporting Commands

DISCONTINUED

Reporting commands (see Table 6-2) cause the indicator to send speciﬁc information to the EDP port. These commands are accessible in both setup mode and normal operating mode.

Command Function

DUMPALL List all parameter values SPDUMP List setpoint parameter values VERSION

PWrite whatever is currently displayed SWrite one frame of stream format OPT List active optional software features

6.1.3 Special Function Commands

Table 6-3 lists the special function commands:

? Print list of all parameter setting

DToggle debug mode RESETCONFIGURATION Reset all parameters to default

CLEARALLFEATURES Turn off all special software

NOTES:

• The indicator must be in setup mode to use

Write IQ plus 800/810 software version

Table 6-2. EDP Reporting Commands

Command Function

commands

values. Active software features are saved, but calibration settings are erased.

features

Table 6-3. EDP Special Function Commands

the RESETCONFIGURATION and CLEARALLFEATURES commands. RESETCON-

FIGURATION clears all calibration values and provides no OK response.

• When the debug mode is on, more information is printed as a batch sequence is running. The user is informed when a batch reset occurs and when the current batch step and batch sequence is complete.

6.1.4 Parameter Setting Commands

Parameter setting commands allow you to display or change the current value for a particular setup parameter (Tables 6-4 through 6-14).

Current setup parameter settings can be displayed in either setup mode or operating mode using the following syntax:

command <RETURN>

Most parameter values can be changed in setup mode only; the following command syntax when changing parameter values:

where value is either a number or a speciﬁc submenu parameter. Use no spaces before or after the equal (=) sign. If you type an incorrect command, the display reads parameters do not take effect until you exit the setup mode.

For example, to set the motion band parameter to 5, type

You can view the choices available for any command by substituting a question mark (?) in place of the value. For example, to see which choices are available for the peak hold parameter, type press

NOTES on page 50 list exceptions. Use the

command=value <RETURN>

?Unknown Command. Changes to the

MOTBAND=5 and press ENTER (or RETURN).

PKHOLD=? and

ENTER.

Command Description Values

GRADS#x Graduations number ZTRKBND#x Zero track band OFF, 0.5, 1, 3 ZRANGE#x Zero range 1.9%, 100% MOTBAND#x Motion band 1, 2, 3, 5, 10, 20, OFF OVRLOAD#x Overload FS+2%, FS+1D, FS+9D, FS DIGFLTR#x Digital ﬁltering 1, 2, 4, 8, 16, 32, 64, 128, 4RT, 8RT, 16RT, 32RT, 64RT, 128RT PWRUPMD Power up mode GO, DELAY TARE200 200 ID/tare truck In/Out mode OFF, MODE1, MODE2, MODE3, MODE4, MODE5, MODE6 PKHOLD Peak hold function OFF, NORMAL, BI-DIR, AUTO TAREFN Tare function BOTH, NOTARE, PBTARE, KEYED CONSECNUM Consecutive number number

Table 6-4. EDP CONFIG Commands

46 IQ plus 800/810 Installation Manual

Page 53

Command Description Values

DISCONTINUED

LOCKON Lock indicator front panel in operating

mode

LOCKOFF Unlock indicator front panel in operating

mode

For commands ending with “#x”, x is the channel number (1–4). Omitting the “#x” channel identiﬁer causes the command to run against the current display channel.

Table 6-4. EDP CONFIG Commands (Continued)

Command Description Values

PRI.DSPDIV#x Primary display divisions 1, 2, 5 PRI.DECPNT#x Primary decimal point location 8888888, 888888.8, 88888.88, 8888.888, 888.8888, 88.88888,

PRI.UNITS#x Primary units LB, KG, OZ, TN, GR, G, NONE SEC.DSPDIV#x Secondary display divisions 5, 2, 1 SEC.DECPNT#x Secondary decimal point location 8888888, 888888.8, 88888.88, 8888.888, 888.8888, 88.88888,

SEC.UNITS#x Secondary units KG, OZ, TN, GR, G, NONE, LB SEC.MULT#x Secondary multiplier number ROC.DSPDIV#x Rate of change display divisions 1, 2, 5 ROC.DECPNT#x Rate of change decimal point

location ROC.TIME#x Rate of change time SEC, MIN ROC.MULT#x Rate of change multiplier number DATEFMT Date format MMDDYY, DDMMYY DATESEP Date separator SLASH, DASH, SEMI TIMEFMT Time format 12HOUR, 24HOUR TIMESEP Time separator COLON, COMMA SPNAME#x Setpoint name name (1–7 characters) For the SPNAME#x command, x is the number of the name assigned to the setpoint on the NAME command (see SETPNTS

EDP Commands). For all other commands ending with “#x”, x is the channel number (1–4, or 0 for total channel). Omitting the “#x” channel identiﬁer causes the command to run against the current display channel.

—

8.888888, 8888800, 8888880

8888888, 888888.8, 88888.88, 8888.888, 888.8888, 88.88888,

8.888888, 8888800, 8888880

Table 6-5. EDP FORMAT Commands

Command Description Values

CHANS Selects channels for analog input 1, 12, 13, 134, 1234, 1FAST TOTALS Total channel enable/disable OFF, ENABLE, TONLY PULSEIN Pulse input feature OFF, P1>CH3, P>CH3+4 RESOLUT Resolution STANDRD, HIGH FREQ Frequency of AC power source 60HZ, 50HZ ALGFLTR Analog ﬁltering OFF, 2HZ, 8HZ

Table 6-6. EDP SET ALG Commands

EDP Commands 47

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Command Description Values

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BATCHNG Batching OFF, AUTO MANUAL SETPOINT Setpoint number number (1–20) KIND Setpoint type OFF, GROSSSP, NETSP, +RELSP, –RELSP, %RELSP, PAUSE,

DELAY, WAITSS, COUNTER, AUTOJOG, COZ, INMOTON,

INRANGE, –GROSS, –NET, BATCHPR, TIMER, CONCUR VALUE Value number BANDVAL Bandwidth value number HYSTER Hysteresis number PREACT Preact OFF, ON, LEARN PREVAL Preact value number BATCH Batch step enable OFF, ON SOURCE Source channel CH1, CH2, CH3, CH4, TOTAL DIGOUT Digital output NONE, number (1–16) RELNUM Relative value number (1–20) PSHTARE Push tare OFF, ON PSHPRINT Push print OFF, ON, WAITSS ALARM Alarm OFF, ON PSHACCM Push accumulator OFF, 0–4, 0QUIET–4QUIET TRIP Trip condition HIGHER, LOWER, INBAND, OUTBAND ACCESS Front panel access ON, OFF, HIDE START Start batch step, timer number (1–20) END End batch step number (1–20) NAME Setpoint name NONE, number (0–9)

Table 6-7. EDP SETPNTS Commands

Command Description

DON#nn Set digital output nn on DOFF#nn Set digital output nn off DOFF#0 Set all digital outputs off For commands ending with “#nn”, nn is the digital output

(01–16) being set on or off.

Table 6-8. EDP DIG OUT Commands

Command Description Values

EDP.BAUD EDP port baud rate 300, 600, 1200, 2400, 4800, 9600, 19200 EDP.BITS EDP port data and parity bits 7ODD, 8NONE, 7EVEN

Table 6-10. EDP SERIAL Commands

Command Description Values

GFMT Gross demand print

format string

NFMT Net demand print format

string

SPFMT Setpoint print format

string

TRWIN Truck weigh-in print

format string

TRWOUT Truck weigh-out print

format string

Table 6-9. EDP P FORMT Commands

See Section 7.1.1 on page 54 for detailed description

48 IQ plus 800/810 Installation Manual

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Command Description Values

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EDP.TERMIN EDP port line termination characters CR/LF, CR EDP.EOLDLY EDP port end-of-line delay number EDP.ADDRESS EDP port address number PRN.BAUD Printer port baud rate 300, 600, 1200, 2400, 4800, 9600, 19200 PRN.BITS Printer port data and parity bits 7ODD, 8NONE, 7EVEN PRN.TERMIN Printer port line termination characters CR/LF, CR PRN.EOLDLY Printer port end-of-line delay number AUX.BAUD Auxiliary port baud rate 300, 600, 1200, 2400, 4800, 9600 AUX.BITS Auxiliary port data and parity bits 7ODD, 8NONE, 7EVEN AUX.TERMIN Auxiliary port line termination characters CR/LF, CR AUX.EOLDLY Auxiliary port end-of-line delay number AUX.ADDRESS Auxiliary port address number PRNDEST Print destination port EDP, PRN, AUX STREAM Continuous stream serial port OFF, EDP, PRN, AUX

Table 6-10. EDP SERIAL Commands

Command Description Values

DIGIN1 Digital input 1 function OFF, ZERO, TARE, NT/GRS, UNITS, DSPTARE, PRINT, BATRUN, DIGIN2 Digital input 2 function DIGIN3 Digital input 3 function

BATSTRT, BATPAUS, ACCUM, CLRCN

Table 6-11. EDP DIG IN Commands

Command Description Values

SOURCE1 Source for analog output 1 TOT.G, TOT.N, CH1.G, CH1.N, CH2.G, CH2.N, CH3.G, CH3.N,

CH4.G, CH4.N

ZERO1 Zero calibration value for analog

output 1 SPAN1 Span value for analog output 1 number SOURCE2 Source for analog output 2 TOT.G, TOT.N, CH1.G, CH1.N, CH2.G, CH2.N, CH3.G, CH3.N,

ZERO2 Zero calibration value for analog

output 2 SPAN2 Span value for analog output 2 number

Table 6-12. EDP ALG OUT Commands

Command Description Values

BARGRF Bar graph mode OFF, TWNKL, DIGOUTS, GRAPH, GRPHALL BARREF Graph mode setpoint reference setpoint number (1–20) BARBAND Graph mode band value number

Table 6-13. EDP BAR GRF Commands

number

CH4.G, CH4.N

number

EDP Commands 49

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Command Description Values

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WZERO#x Zero weight calibration actual value WSPAN#x Span weight calibration actual value WVAL#x Weight value calibration actual value VZERO#x Zero volts calibration (see NOTE) number VSPAN#x Span volts calibration (see NOTE) number VVAL#x Volts value calibration (see NOTE) 2, 3 (mV/V) For commands ending with “#x”, x is the channel number (1–4). Omitting the “#x” channel identiﬁer causes the command to run

against the current display channel. NOTE: Voltage calibration applies only to indicators with replaceable A/D converters manufactured prior to July 1996. Do not attempt voltage calibration on later indicators! See Section 4 for more information.

Table 6-14. EDP CALIBRT Commands

NOTES:

• SETPNTS and BAR GRF EDP commands can be run in either setup mode or operating mode.

• The STREAM command on the SERIAL submenu can be run in either setup mode or operating mode.

6.1.5 Transmit Weight Data Commands

The serial transmit weight data commands transmit data to the EDP port on demand. These commands are used to request weight data from any of the active channels. The transmit weight data commands are valid only in normal operating mode.

Command Description

XG#x Transmit gross weight for channel XN#x Transmit net weight for channel XT#x Transmit tare weight for channel XA#x Transmit accumulator for channel XPEAK#x Transmit peak value for channel XROC#x Transmit rate of change data for channel For commands ending with “#x”, x is the channel number

(1–4, or 0 for total channel). Omitting the “#x” channel identiﬁer causes the command to run against the current display channel. If requested data cannot be displayed, indicator responds with “??”.

XA, XROC, and XPEAK commands are valid only if the feature associated with the command (Accumulator, Rate of Change, or Peak Hold) is enabled.

6.1.6 Batching Control Commands

The commands listed in Table 6-16 provide batching control through the EDP port. See next page for a detailed description of the BATSTATUS command.

Command Description

BATSTART Start batch program

BATRUN digital input must be on or not assigned.

BATRESET Reset batch program

BATRESET stops the program and resets the program to ﬁrst batch step.

BATPAUSE Pause batch program

BATPAUSE stops the program at the current batch step; all digital outputs set on by the current step are set off. BATSTART can be used to restart the batch at the current step.

BATSTATUS Batch status

Provides status data including batch status, current batch step, continuous setpoint status, digital input and output status.

Table 6-16. EDP Batching Control Commands

Table 6-15. EDP Transmit Weight Data Commands

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BATSTATUS Command

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The BATSTATUS command is used to check the current status of various setpoint and batching conditions. BA TSTATUS returns 14 bytes of status data as described in Table 6-17. BATSTATUS is principally used to provide status information to a controlling batch program when using the Remote I/O Interface option.

Status information returned in bytes 3–12 is coded as ASCII characters @ (hex 40) through O (hex 4F); only the low order bits of these characters are signiﬁcant. Table 6-17 shows the low order bit assignments for bytes 3–12. Use Table 6-18 on page 52 to interpret the status of the low order bits for a given ASCII character.

Batch Status Data Byte Values

Batch Status

Current Batch Step

Continuous Setpoint Status

Low order bits of bytes 3–7 are set on to indicate continuous setpoints for which conditions are being met. Bits are assigned to setpoint numbers as shown at right.

Digital Output Status

Low order bits of bytes 8–11 are set on to indicate active digital outputs. Bits are assigned to digital outputs as shown at right.

Digital Input / Alarm Status

Low order bits of byte 12 are set on to indicate active digital inputs and setpoint alarm status. Bits are assigned as shown at right.

Carriage Return

0 “S” = stopped

“R” = running “P” = paused

1 – 2 00 – 20

Low Order Bit Assignments for Bytes 3 – 12 ASCII Values

3 – 7

3 SP 1 SP 2 SP 3 SP 4 4 SP 5 SP 6 SP 7 SP 8 5 SP 9 SP 10 SP 11 SP 12 6 SP 13 SP 14 SP 15 SP 16 7 SP 17 SP 18 SP 19 SP 20

8 – 11

8 DIGOUT 1 DIGOUT 2 DIGOUT 3 DIGOUT 4

9 DIGOUT 5 DIGOUT 6 DIGOUT 7 DIGOUT 8 10 DIGOUT 9 DIGOUT 10 DIGOUT 11 DIGOUT 12 11 DIGOUT 13 DIGOUT 14 DIGOUT 15 DIGOUT 16 12 DIGIN 1 DIGIN 2 DIGIN 3 Alarm @ – O

13 N/A (CR)

Bit 3 Bit 2 Bit 1 Bit 0 @@@@@ – OOOOO

Bit 3 Bit 2 Bit 1 Bit 0 @@@@ – OOOO

Table 6-17. BATSTATUS Command Structure

EDP Commands 51

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Translating ASCII Status Data ASCII Value Bit 3 Bit 2 Bit 1 Bit 0

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Use the table at right to evaluate the ASCII character output for bytes 3 – 12 and determine which of the low order bits are set on.

For example, if the Digital Output Status returned in bytes 8 – 11 is H@@N, the table at right can be used with the bit assignments described above to determine that digital outputs 1, 13, 14, and 15 are active:

• H (byte 8) indicates that bit 3 is on (DIGOUT 1)

• @ in bytes 9 and 10 indicates that DIGOUTs 5 through12 are all off;

• N (byte 11) indicates that bits 3, 2, and 1 are on. These bits represent DIGOUTs 13–15.

Table 6-18. ASCII Translation Table for BATSTATUS Data

@ 0000 A 0001 B 0010 C 0011 D 0100 E 0101

F 0110 G 0111 H 1000

I 1001

J 1010 K 1011

L 1100 M 1101 N 1110 O 1111

6.2 Saving and Transferring Data

The EDP port gives you many options for saving and transferring conﬁguration data:

• Print conﬁguration and setpoint data

•Save conﬁguration and setpoint data to a personal computer

•Download conﬁguration data from PC to indicator

•Transfer conﬁguration data from one indicator to another

The following sections describe the procedures for these save and transfer operations.

6.2.1 Printing Conﬁguration and Setpoint Data

Conﬁguration and setpoint data can be printed directly to a printer connected to the EDP port. See Section 2.5 on page 9 for information about serial communications wiring and EDP port pin assignments.

When conﬁguring the indicator, ensure that the values set for the BAUD and BITS parameters on the SERIAL menu match the baud rate, bits, and parity settings conﬁgured for the printer. Set the PRNDEST parameter to EDP.

To print all conﬁguration data, place the indicator in setup mode and press conﬁguration parameters, including calibration values, to the printer as ASCII-formatted text. This procedure is equivalent to using the DUMPALL EDP command.

If a supervisor switch is installed, place the indicator in supervisor mode and press the all setpoint data. This procedure is equivalent to using the SPDUMP EDP command.

See Section 9.5 on page 67 for information about the supervisor switch.

6.2.2 Saving Indicator Data to a Personal Computer

Conﬁguration and setpoint data can be saved to a personal computer connected to the EDP port. The PC must be running a communications program such as

PROCOMMPLUS information about serial communications wiring and EDP port pin assignments.

When conﬁguring the indicator, ensure that the values set for the BAUD and BITS parameters on the SERIAL menu match the baud rate, bits, and parity settings conﬁgured for the serial port on the personal computer. Set the PRNDEST parameter to EDP.

To save all conﬁguration data, place the indicator in setup mode and press

conﬁguration parameters, including calibration

values, to the PC as ASCII-formatted text.

PRINT. The indicator sends all

PRINT key to print

. See Section 2.5 on page 9 for

PRINT. The indicator sends all

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If a supervisor switch is installed, place the indicator

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in supervisor mode and press the all setpoint data.

See Section 9.5 on page 67 for information about the supervisor switch.

6.2.3 Downloading Conﬁguration Data from PC to Indicator

Conﬁguration data saved on a PC or ﬂoppy disk (see Section 6.2.2 on page 52) can be downloaded from the PC to an indicator. This procedure is useful when a number of indicators with similar conﬁgurations are set up.

NOTE: Always record the calibration values for the

receiving indicator before transferring conﬁguration data. Calibration data for the receiving indicator is overwritten during transfer and must be re-entered before using the indicator.

To download conﬁguration data, connect the PC to the EDP port as described in Section 6.2.2. Place the indicator in setup mode and use the PC communications software to send the saved conﬁguration data to the indicator. When transfer is complete, re-enter the calibration values for the receiving indicator.

NOTES:

• When using a PC with a Pentium® processor, specify a

short end-of-line delay value to avoid overﬂowing the indicator buffer.

• When downloading conﬁgurations that include

changed serial communications settings, edit the data ﬁle to place the serial communications changes at the end of the ﬁle. Communication between the PC and indicator will be lost once the indicator receives settings for baud rate (BAUD parameter) or data bits and parity (BITS parameter) that do not match those conﬁgured for the PC.

PRINT key to save

6.2.4 Transferring Conﬁguration Data from One

Conﬁguration data can be transferred from one indicator to another. Lik e do wnloading from a PC, this procedure is useful when a number of indicators with similar conﬁgurations are set up.

NOTE: Always record the calibration values for the

receiving indicator before transferring conﬁguration data. Calibration data for the receiving indicator is overwritten during transfer and must be re-entered before using the indicator.

To transfer conﬁguration data, connect the EDP ports of the indicators as shown below:

Place both indicators in setup mode, then press on the sending indicator. When transfer is complete, re-enter calibration values for the receiving indicator.

Indicator to Another

Sending Indicator Receiving Indicator

Function J7 Pin J7 Pin Function

RS-232 TxD 11 9 RS-232 RxD

RS-232 GND 12 12 RS-232 GND

RS-232 RxD 9 11 RS-232 TxD

Table 6-19. Pin Connections for Transferring Data

EDP Commands 53

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7.0 Print Formatting

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The IQ plus 800/810 has a formattable print function available as a standard feature. This feature allows the demand print serial output to be customized to meet the needs of the user.

With this feature, the IQ plus 800/810 can be conﬁgured to print special information such as company name and address, scale identiﬁcation information, etc. This feature also allows the user to customize the format of the printed weight ticket.

The following is a list of user-deﬁnable print tickets and the name of the corresponding format string:

• Gross demand format (GFMT)

• Net demand format (NFMT)

•Truck weigh-in format (TRWIN)

•Truck weigh-out format (TRWOUT)

• Setpoint push print format (SPFMT)

NOTE: Accumulator print tickets generated from the

front panel or the setpoint push accumulator (PSHACCM) function cannot be formatted.

The GFMT, NFMT, TRWIN, TRWOUT, and SPFMT format strings can include text and special commands. Commands are used to place the weight information on the ticket. Each of the format strings can be up to 300 characters long. The GFMT and NFMT formats have separate 300 character buffers to allow the installer to set up different printouts for the gross weight and the net weight printouts.

7.1 Customizing Print Formats

The following sections describe procedures for customizing print formats using the EDP port, the front panel (P FORMT menu), and the Revolution conﬁguration utility.

7.1.1 Using the EDP Port

The formattable print option can modiﬁed through the EDP port. This requires the installer to use a terminal or PC to enter the new print format into the indicator.

Print formats can include numbers, upper and lower case letters, punctuation marks, and special control characters. Commands must be enclosed between < and > delimiters. Any characters outside of the delimiters are printed as text on the ticket.

The current printout conﬁguration can be checked or changed after establishing bidirectional communications with the IQ plus 800/810. This can be accomplished with the use of a terminal or PC running a terminal emulation program. When setting up to communicate with the IQ plus 800/810, you must match the baud rate, data bits and parity of both devices so that they can understand each other.

To view the current setting of a format string, enter the name of the string (GFMT, NFMT, TRWIN, TRWOUT, or SPFMT) and press

RETURN). The current string is displayed.

For example, to check the current conﬁguration of the gross demand printout, you can enter GFMT then press

ENTER (or RETURN). The IQ plus 800/810

responds by sending the current conﬁguration for the demand gross printout which will look something like this:

GFMT=SCALE#<S><NL2>GROSS<G><NL2><TD><NL

The actual printout is formatted as shown below:

SCALE #1 GROSS 5021 LB 09/14/97 12:37 PM

To change the string—for example to add the ID number to the printout—reenter the string as in the following example:

GFMT=SCALE#<S><NL2>GROSS<G><NL>ID # <ID><NL2> <TD><NL>

Similarly, to check the demand net print format you can enter NFMT then press

The IQ plus 800/810 responds by sending the current conﬁguration for the demand net printout which will look something like this:

NFMT=SCALE#<S><NL2>GROSS<G> <NL>TARE<T><NL>NET<N><NL2><TD><NL>

The actual printout is formatted as shown below:

SCALE #1

GROSS 5021 LB TARE 500 LB NET 4521 LB

ENTER.

ENTER (or

09/14/97 12:38 PM

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7.1.2 Using the Front Panel

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If you have no access to equipment used to communicate through the EDP port or are working at a site where such equipment cannot be used, you can change print format strings from the front panel of the indicator.

You can access each of the ticket formats in the ﬁrst level menu PFORMT. Under PFORMT are the submenu selections for each of the ticket formats: GFMT, NFMT, TRWIN, TR W OUT, and SPFMT. Figure 7-1 shows the P FORMT menu, including instructions on how to use the front panel keys to edit characters or ASCII values. See page 85 for an example of a 256-character ASCII character set.

CONFIG SET ALG

View character

string / edit active

character

View / edit active

character and

ASCII value

SET

POINT

CLEAR

SET

POINT

CLEAR

Use SETPOINT and CLEAR keys to scroll left or right in character string. Active character flashes; active blank character shown as a flashing hyphen (–).

Use DISP ACCUM and DISP ROC keys to

DISP ACCUM decrements ASCII value;

Use SETPOINT and CLEAR keys to increment/decrement ASCII value of active character. Display shows both character and ASCII value.

SETPOINT decrements ASCII value; CLEAR increments ASCII value.

XXXXXXX CALIBRT XXXXXXXVERSIONXXXXXXXBAR GRFALG OUTDIG INXXXXXXXSERIAL P FORMTSETPNTSFORMATXXXXXXX

DISP

ACCUM

DISP ROC

edit active character.

DISP ROC increments ASCII value.

same as GFMT

SPFMTTRWOUTTRWIN GFMT NFMT

123

456

789

Use numeric keypad to edit ASCII value of active character. Enter ASCII value then press ENTER to replace active character.

Press ENTER to insert blank characters after active character.

Press decimal point (.) to delete active character.

ENTER

Edit ASCII value of

active character

SET

POINT

CLEAR

Use SETPOINT and CLEAR keys to increment/decrement ASCII character value

Use numeric keypad to enter ASCII value directly, then press ENTER change character.

Display shows ASCII value only. SETPOINT increments ASCII value; CLEAR decrements ASCII value.

123

456

789

ENTER

Figure 7-1. P FORMT Menu, Showing Alphanumeric Character Entry Procedure

7.1.3 Using Revolution

The Revolution conﬁguration utility provides a print formatting grid with a tool bar. The grid allows you to construct the print format without the formatting commands (<NL> and <SP>) required by the front panel or EDP command methods. Using Revolution, you can type text directly into the grid, the select ﬁelds (including weight, scale number, time, and date) from the tool bar and place them where you want them to appear on the printed ticket.

Print Formatting 55

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Figure 7-2 shows an example of the Revolution print

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formatting grid.

Figure 7-2. Revolution Print Format Grid

7.2 Ticket Formats

The following sections describe the ticket formats available through the P FORMT menu.

7.2.1 Gross/Net Demand Ticket Format

Table 7-1 lists commands used to format Gross/Net demand tickets (GFMT/NFMT parameters on the P FORMT menu). All print formatting commands must be enclosed in delimiters (< >).

Command Description

<G> Gross weight for active channel <Gx> Gross weight / x = channel number (1–4,

or 0 for total) <N> Net weight for active channel <Nx> Net weight / x = channel number (1–4, or

0 for total) <T> Tare weight for active channel <Tx> Tare weight / x = channel number (1–4,

or 0 for total) <A> Accumulator for active channel <Ax> Accumulator / x = channel number (1–4,

or 0 for total) <TD> or <TD4> Time and date (TD4 prints four-digit year) <TI> Time only <DA> or <DA4> Date only (DA4 prints four-digit year) <S> Scale number <ID> ID number <CN> Consecutive number

Command Description

<NLn> n = number of termination characters

(<CR> or <CR/LF>)* <SPn> n = number of spaces* <SU> Toggle weight data format (formatted/

unformatted)** * If n is not speciﬁed, 1 is assumed.

**After receiving an SU command, the indicator will send unformatted data until the next SU command is received. Unformatted data omits decimal points, leading and trailing characters.

Table 7-1. Demand Ticket Print Format Commands

The ID Number feature supports an ID number not associated with the truck program or weight storage. To enter an ID, the user enters a number up to seven digits long and presses the saved and can be printed on any formattable print ticket. The ID entered remains unchanged until the user enters a new ID number. This ID number cannot be disabled, but if it is not formatted on any of the print tickets it is ignored.

For example: If you enter 1234567, press then the

this:

You can print weight data from any active channel. Time and date can be printed separately or together. Accumulator values, ID and consecutive numbers can be added to the ticket. See Section 7.3 on page 58 for more information.

Example:

This string will produce the following ticket:

where xxxxxxxx is the current gross weight and aaaaaaa is the current ID number.

PRINT key. The print ticket might look like

SCALE #1 ID # 1234567 GROSS 3780 LB 5/1/98 8:30 PM

GFMT=SCALE#<S><NL><G>GROSS <NL>ID#<ID><NL2><TD><NL>

SCALE# 1 xxxxxxxx LB GROSS ID# aaaaaaa 11:11 02/01/98

NEW ID key. The number is

NEW ID,

Table 7-1. Demand Ticket Print Format Commands

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7.2.2 Truck Weigh-in and Weigh-out Tickets

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You can use the TR WIN and TRWOUT format strings to customize the truck weigh-in and weight-out tickets. The strings are handled the same way the GFMT/NFMT strings are handled, except the list of commands includes different data. Table 7-2 lists the commands you can use to conﬁgure truck print tickets.

Command Description

<TR1> Gross weight for current ticket* <TR2> Tare weight for current ticket* <TR3> Net weight for current ticket* <TD> or <TD4> Time and date (TD4 prints four-digit year) <TI> Time only <DA> or <DA4> Date only (DA4 prints four-digit year) <S> Scale number <ID> ID number <CN> Consecutive number <NLn> n = number of termination characters

(<CR> or <CR/LF>)** <SPn> n = number of spaces** * Weight data includes key words (STORED, KEYED,

RECALLED) as applicable. ** If n is not speciﬁed, 1 is assumed.

Table 7-2. Truck Ticket Print Format Commands

All the commands listed for GFMT/NFMT will also be accepted on the truck tickets even though other pieces of data are not appropriate. The user is responsible for setting up a legal for trade format.

The default ticket format is as follows:

TRWIN=<NL>ID<ID> SCALE <S><NL2>GROSS<TR1><NL2><DA><TI><NL> TRWOUT=<NL6>ID <ID> SCALE <S><NL2>GROSS<TR1><NL>TARE <TR2><NL>NET <TR3><NL2><DA><TI><NL>

These strings produce the following tickets:

ID 1 SCALE TOTAL GROSS 5254 LB STORED 12/01/97 01:46 PM

(6 blank lines)

ID 1 SCALE TOTAL GROSS 5578 LB TARE 5254 LB RECALLED NET 324 LB 12/01/97 01:46 PM

7.2.3 Setpoint Push Print Ticket

When a setpoint push print is set (PSHRPNT parameter on the level SETPNTS menu), the gross and tare values from the source channel of the setpoint achieved will be sav ed and used on the setpoint tick et.

The ticket is scheduled to be printed immediately, but the ticket is actually printed a fraction of time later than the setpoint is satisﬁed. All data items other than the source channel gross and tare weights retain their current values at the time of print (values are not frozen at the time the setpoint is achieved).

Table 7-3 lists commands you can use to conﬁgure setpoint tickets.

Command Description

<SV1> Weight value when setpoint tripped <SV2> Label for SV1 weight value <TD> or <TD4> Time and date (TD4 prints four-digit

year) <TI> Time only <DA> or <DA4> Date only (DA4 prints four-digit year) <BN> Current setpoint number <TV> Current setpoint target value (relative

value for REL setpoints) <PV> Current setpoint preact value <NA> Setpoint name in SPFMT format <NLn> n = number of termination characters

(<CR> or <CR/LF>)* <SPn> n = number of spaces* <SU> Toggle weight data format (formatted/

unformatted)** * If n is not speciﬁed, 1 is assumed.

** After receiving an SU command, the indicator will send unformatted data until the next SU command is received. Unformatted data omits decimal points, leading and trailing characters.

Table 7-3. Setpoint PSHPRNT Print Format Commands

Print Formatting 57

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7.3 Extended Print Format Commands

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You can specify the units identiﬁer used to print demand, truck, and push print tickets as shown in Table 7-4. Units are speciﬁed by adding a slash and the units identiﬁer after the command.

Default

Print Format Command

GGross /D /D = Display

TTare N Net A Accumulator

TR1 Truck 1/Gross TR2 Truck 2/Tare TR3 Truck 3/Net SV1 Setpoint Value /P

Table 7-4. Extended Print Format Command Syntax

For example, the following command prints a gross weight ticket using secondary units:

Units

Optional Units

/A = Alternate (not displayed) /P = Primary /S = Secondary

<G/S>

7.4 Resetting ID, Consecutive Number, and Accumulator Values for Print Commands

ID, consecutive number, and accumulator values can be reset by specifying the value directly on the print format string. The format for these commands is:

<ID=n> <CN=n> <A=n>

where n is the number that the ID, consecutive

number, or accumulator is reset to. The values are reset immediately.

NOTE: The consecutive number is incremented only

when the <CN> command is included in the print format used for the print operation. In releases prior to

3.1, the consecutive number was incremented with every print operation.

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8.0 Setpoints and Batch Processing

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The IQ plus 800/810 indicators provide 20 programmable setpoints, each with 20 unique parameter selections. These parameters determine exactly how a setpoint functions. To conﬁgure setpoints, you must enter the setup mode. Once setpoints are conﬁgured, you can change setpoint and preact values from normal operating mode.

SETPNTS

Continuous or Batch setpoints

OFF GROSSSP %REL SP–REL SP+REL SPNET SP

Batch setpoints

PAUSE DELAY AUTOJOGCOUNTERWAIT SS

Continuous setpoints

See the menu charts and descriptions in Section 3.0 for details on each parameter. See Section 6.0 for information about conﬁguring setpoints through commands sent to the EDP port.

Figure 8-1 shows the setpoint menu structure. Each setpoint is deﬁned as a particular setpoint kind. Table 8-1 lists the setpoint kinds.

Global parameter

BATCHNGSETPT 1 SETPT 2–20 same as SETPT 1

OFF

AUTO

MANUAL

COZ INMOTON BATCHPR–NET–GROSSINRANGE CONCURTIMER

Figure 8-1. Setpoint Menu Structure

Kind Description

OFF Setpoint turned off/ignored. GROSSSP Gross setpoint. Trips when the current gross weight matches this value. NETSP Net setpoint. Trips when the current net weight matches this value. +RELSP Positive relative setpoint. Trips at a speciﬁc value above the referenced setpoint. –RELSP Negative relative setpoint. Trips at a speciﬁc value below the referenced setpoint. %RELSP Percent relative setpoint. Trips at a speciﬁc percentage value of the referenced setpoint. PAUSE Pauses the batch sequence indeﬁnitely. Operator must activate the START digital input to continue processing. DELAY Delays the batch sequence for a speciﬁed time. The length of the delay (in tenths of a second) is speciﬁed on the

Value parameter. WAITSS Wait for standstill. Pauses the batch sequence until the scale is at standstill. COUNTER Speciﬁes the number of consecutive batch sequences to perform. AUTOJOG Automatically jogs the previous ﬁlling operation. COZ Center of zero. The digital output associated with this setpoint is activated when the scale is at center of zero. No

value is required for this setpoint. INMOTON In motion. The digital output associated with this setpoint is activated when the scale is not at standstill. No value

is required for this setpoint.

Table 8-1. Setpoint Kinds

Setpoints and Batch Processing 59

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Kind Description

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INRANGE In range. The digital output associated with this setpoint is activated when the scale is within capacity range. No

value is required for this setpoint.

–GROSS Negative gross weight. The digital output associated with this setpoint is activated when the gross weight reading

is less than zero. No value is required for this setpoint.

–NET Negative net weight. The digital output associated with this setpoint is activated when the net weight reading is

less than zero. No value is required for this setpoint.

BATCHPR Batch processing signal. The digital output associated with this setpoint is activated whenever a batch sequence

is in progress. No value is required for this setpoint.

TIMER Tracks the progress of a batch sequence based on a timer.

The timer value, speciﬁed in tenths of a second on the Value parameter, determines the length of time allowed between start and end setpoints. The indicator Start and End parameters are used to specify the start and end setpoints. If the End setpoint is not reached before the timer expires, the digital output associated with this setpoint is activated.

CONCUR Allows a digital output to remain active over a speciﬁed portion of the batch sequence. Two types of Concur

setpoints can be conﬁgured:

Type 1: The digital output associated with this setpoint becomes active when the Start setpoint becomes the

current batch step and remains active until the End setpoint becomes the current batch step.

Type 2: The digital output associated with this setpoint becomes active when the Start setpoint becomes the

current batch step and remains active until a timer expires. The indicator Start and End parameters are used to specify start and end setpoints. The timer value is speciﬁed

in tenths of a second on the Value parameter.

Table 8-1. Setpoint Kinds (Continued)

NOTE: If the setpoint KIND is changed, using either the SETPNTS menu or the KIND EDP command, all other

parameters for that setpoint are reset to their default values. Table 8-2 shows additional setpoint parameters. Some of the listed parameters apply only to certain setpoint

kinds. See Section 3.2.4 on page 23 for detailed descriptions of these parameters.

Parameter Description

DIGOUT Speciﬁes which digital output is activated VALUE Speciﬁes numerical setpoint value PSHTARE Presses TARE key when setpoint trips PSHPRNT Presses PRINT key when setpoint trips TRIP Deﬁnes condition necessary to trip setpoint BANDVAL Speciﬁes the band value for inband and outband trips HYSTER Deﬁnes a dead zone for continuous setpoint reaction ALARM Displays ALARM brieﬂy when setpoint trips PSHACCM Accumulates weight values when setpoint trips PREACT Enables preact feature (see Section 8.3 on page 62) PREVAL Adjusts the trip values of the conﬁgured setpoint BATCH Deﬁnes the setpoint as a batch step when set to ON SOURCE Speciﬁes which input channel to use ACCESS Allows viewing, changing, or hiding setpoints from front panel access NAME Deﬁnes a name for a speciﬁc setpoint number, 0 – 9 (see Section 8.4.2 on page 63)

Table 8-2. Additional Setpoint Parameters

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8.1 Using Continuous Setpoints

SETPNTS

BATCHNGSETPT 1 thru SETPT 16

OFF GROSSSP %REL SP–REL SP+REL SPNET SP

ONOFF

same as GROSSSPBATCH

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Continuous setpoints are free-running: the indicator constantly checks the input channel for the setpoint value. If the input channel weight reading matches the setpoint value, the indicator sets the corresponding digital output on.

Some continuous setpoints do not require a numerical value. The setpoints COZ, INMOTION, INRANGE, –GROSS, –NET, and BATCHPR all detect a particular condition rather than a speciﬁc value. For example, suppose you want to turn on a warning light whenever the scale is in motion:

1. Enter setup mode and use the right ( or left (SETPOINT) arrow keys to scroll to the SETPNT menu. Then press time/date (TIME/

DATE

key). In this example, setpoint 1 turns on a light wired to digital output 1. Scale input source is channel 1.

2. Scroll to

3. Scroll to

4. Scroll to

5. Scroll to

6. Scroll to

7. Scroll to

8. Exit setup mode.

9. Now, setpoint 1 turns on the light at output 1 whenever the scale on channel 1 is in motion.

SP 1 and press TIME/DATE. INMOTON and press TIME/DATE. DIGOUT and press TIME/DATE. 1 and press the DISP TARE key. SOURCE and press TIME/DATE. CH 1 and press DISP TARE.

CLEAR)

Other continuous setpoints, such as GROSSSP, NET SP, +REL SP, –REL SP, %REL SP, TIMER, and CONCUR require that you enter a numerical value to determine the trip point. For example, to enable an output whenever the gross weight is at least 125 pounds on input channel 2:

1. Enter setup mode and scroll right or left to the SETPNT menu, then press this example, setpoint 2 turns on digital output 2. Scale input source is channel 2.

2. Scroll to

3. Scroll to

4. Scroll to

5. Use the numeric keys to type 125. Press

ENTER, then press DISP TARE.

6. Scroll to

7. Scroll to

8. Exit setup mode.

9. Now, setpoint 2 activates digital output 2 whenever the scale on channel 2 reaches 125 pounds.

The GROSSSP, NET SP, +REL SP, –REL SP, and %REL SP setpoint kinds have other parameters that give you even more control over continuous setpoints. See Section 3.2.4 on page 23 for more information on setpoint parameters.

SETPNT 2 and press TIME/DATE. GROSSSP and press TIME/DATE. VALUE and press TIME/DATE.

SOURCE and press TIME/DATE. CH 2 and press DISP TARE.

TIME/DATE. In

8.2 Using Batch Setpoints

Batch setpoints are active one at a time, in an ordered sequence. The IQ plus 800/810 can control up to 20 separate batch processing steps or operations. When a batch setpoint is active, the corresponding digital output turns ON for the duration of the setpoint (batch step). When the next setpoint in the sequence is acti v e, it turns ON and the previous one turns OFF.

To conﬁgure and use batch setpoints, you must activate the BATCHNG global parameter on the SETPNTS menu. This parameter deﬁnes whether a batch sequence is automatic or manual. AUTO sequences repeat continuously, while MANUAL sequences require a digital input signal (BATSTRT) before restarting.

SETPNTS

BATCHNG

AUTOOFF MANUAL

Figure 8-2. Setpoint BATCHNG Parameter

When working with batch setpoints, remember that GROSSSP, NET SP, +REL SP, –REL SP, and %REL SP can be either continuous or batch setpoints.

In addition to the BATCHNG parameter , each setpoint has a BATCH parameter (see Figure 8-3) which must be set on for batch processing. If the setpoint is deﬁned but BATCH is off, the setpoint operates as a continuous setpoint, even during batch sequences.

Figure 8-3. Setpoint BATCH Parameter

Setpoints and Batch Processing 61

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Batch Status Messages

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Table 8-3 shows the status messages used to indicate interrupted batches.

Batch sequence stopped

BATPAUS DIGIN set low HELD BATPAUSE DIGIN set high PAUSE setpoint PAUSED BATSTRT DIGIN or BATSTART EDP command BATPAUSE EDP command STOPPED Emergency stop switch COUNTER setpoint Indicator in setup mode * * Indicator ﬂashes STOPPED status message when returned to operating mode

by…

Status message Batch sequence restarted by…

Table 8-3. Batch Status Messages

8.3 Front Panel Preact Value Access

Values for the PREACT setpoint parameter can be viewed on the front panel in the normal operating mode if the PREACT parameter is turned on. The

SETPOINT key function allows you to access the

PREACT value if the ACCESS parameter is set to on and PREACT is not off.

After pressing prompt, where x is the setpoint number. The display then shows the setpoint target value. While viewing

SP x prompt or the target value, you can press the

the

SETPOINT key again to view the preact value. The

display reads value.

SETPOINT, the display shows the SP x

P xxxxxx, where xxxxxx is the PREACT

The PREACT value can be up to 6 digits long; the preact value decimal places are truncated to ﬁt on the indicator display.

You can change the PREACT value if the ACCESS parameter is set to on. With the PREACT value displayed, enter a new value from the keypad and press the press

ENTER key. To clear the PREACT value,

0, then press ENTER.

8.4 Setpoint Names

You can customize the prompts given to the operator when the names. The default prompt is setpoint number.

To use setpoint names, two steps are required:

The assigned name can be included on a setpoint push print ticket by including the <NA> print format command.

62 IQ plus 800/810 Installation Manual

SETPOINT key is used by deﬁning setpoint

SP x, where x is the

1. Deﬁne the setpoint names Use either the SPNAME#x EDP command or

the SPNAME parameter on the FORMAT menu to deﬁne up to ten setpoint names of up to seven characters each.

2. Assign one of the deﬁned names to the setpoint

Use either the NAME EDP command or the NAME parameter on the SETPNTS menu to assign one of the deﬁned names to the setpoint being conﬁgured.

Figure 8-4 on page 63 shows the conﬁguration menu parameters used to deﬁne setpoint names and to assign the names to particular setpoints.

Page 69

FORMAT

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…

SETPNTS

SPNAME

NAME 0 NAME 9

PEAS

• Specify up to ten ingredient names on the FORMAT menu SPNAME parameter

• Use the setpoint NAME parameter to select the NAME x value used for the setpoint

• In the example above, NAME=0 means that the ingredient name for SETPT 1 is defined under NAME 0

Figure 8-4. Setpoint Naming Parameters on FORMAT on SETPNTS Menus

8.4.1 Deﬁning Setpoint Names

You can deﬁne up to ten names, with up to 7 characters each. You can deﬁne setpoint names using either the FORMAT menu (see Figure 8-4, above) or by using the following EDP command:

SPNAME#x=aaaaaaa

where x is the name number 0, 1, 2, 3,... or 9 and

aaaaaaa is the assigned name.

Uppercase letters are recommended for the setpoint names because many of the lowercase letters are not legible on the 14-segment display. Table 8-4 shows the default names for setpoint names 0 – 9.

Name Default

SPNAME#0 INGRED1 SPNAME#1 INGRED2 SPNAME#2 INGRED3 SPNAME#3 INGRED4 SPNAME#4 INGRED5 SPNAME#5 INGRED6 SPNAME#6 INGRED7 SPNAME#7 INGRED8 SPNAME#8 INGRED9 SPNAME#9 INGRD10

Table 8-4. Default Setpoint Names

…

SETPT 1

NAME NAME

8.4.2 Assigning Names to Setpoints

Each setpoint includes a NAME parameter used to associate the setpoint with one of the deﬁned SPNAME values. NAME is set to a value, 0–9, representing the SPNAME parameter containing the name to be used for the setpoint. The NAME parameter defaults to NONE, meaning that no name is assigned to the setpoint.

You can assign names to setpoints using either the SETPNTS menu (see Figure 8-4, above) or by using the NAME EDP command.

For example, with the following setpoint names deﬁned:

SPNAME#0=CORN SPNAME#1=PEAS SPNAME#2=CARROTS SPNAME#3=BEANS

Use the SETPOINT and NAME EDP commands to assign names to setpoints 1 and 2:

SETPOINT=1 NAME=1 SETPOINT=2 NAME=3

When you press the SETPOINT key to access setpoint 1, the indicator reads

SETPOINT key to access setpoint 3, the indicator

BEANS.

reads

…

SETPT 20

…

PEAS. When you press the

Setpoints and Batch Processing 63

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9.0 Optional and Advanced Features

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9.1 Accumulate Function

The accumulate function is used to add weight data to a register for later access by the user. The accumulator can keep a running total of weights entered, either automatically using setpoints, or manually pressing

PRINT key when the accumulate function is activ e.

the

To verify that the accumulate function is

DISP

ACCUM

With either the automatic or the manual entry method, if no tare is entered into the system, the register accumulates gross weight values. If a tare has been entered (indicated by the lit), the accumulator adds net weight to the register.

In normal operating mode with accumulate active and a weight value displayed, you can do the following:

• Press the

When displayed register, that value is not accumulated in the register. In other words, the register does not accumulate itself when printed. The display returns to the current weight reading automatically after ﬁve seconds, or you can press the current weight display immediately.

To clear the accumulator, press the to display the accumulated weight, then press the

CLEAR key. The display will then prompt the operator

CLR ACn (where n is the accumulator number,

with 0–4). Press the To cancel the clear operation, press the key is pressed, the display returns to the current weight reading after ﬁve seconds.

installed, press the present, the ACCUM annunciator on the left side of the display is lit.

PRINT key to add the displayed

value to the accumulator and print the accumulated weight. (NOTE: If PSHACCM is set to 0QUIET–4QUIET, the accumulator is updated but is not printed.)

DISP ACCUM key to display the

accumulated weight. The ACCUM annunciator lights and the accumulator value is displayed. With the accumulator displayed, press the PRINT key to print the accumulated weight to the serial port conﬁgured for demand mode.

PRINT is used as above to print out the

CLEAR key again to clear the register.

DISP ACCUM key. If

T or pT annunciator being

G/N key to return to the

DISP ACCUM key

G/N key. If no

Five accumulators are available with the accumulator software feature. One accumulator is provided for each channel, including the total channel. When the

PRINT key is pressed, the accumulator corresponding

to the current display channel is updated. To allow maximum ﬂexibility, you can access all ﬁve of the accumulators regardless of which channel is being displayed or how many channels are active.

The automatic accumulator can be tied to setpoints for automatic operation. The automatic accumulate function can be tripped immediately when the setpoint value is reached, or after the value is reached and the scale is at standstill.

Parameters used to conﬁgure the setpoint-activated accumulate functions are found on the SETPNTS menu, PSHACCM parameter (see Section 3.2.4 on page 23).

9.1.1 Front Panel Access

You can add to any accumulator from the front panel by pressing the accumulator number, followed by the

PRINT key. For example, if you are displaying

channel 1 and press be updated. To add to the total accumulator, you can

0 and press PRINT. If you are displaying channel

enter 1 and press updated.

To view the accumulators, press the key. A prompt informs you which accumulator is being displayed. To view a different accumulator, enter the accumulator number on the front panel then press the accumulator, press

ACCUM repeatedly to cycle through and view all of

the accumulators. If an invalid number is entered before the

updated and no ticket is printed. The total accumulator is handled the same as the other

accumulators. If the total channel is the current display channel and the

PRINT is entered, the total accumulator is updated.

The total accumulator is not meant to reﬂect the total of the other accumulators.

To clear an accumulator, you display the accumulator value and press the prompt

CLR AC0. You then press CLEAR again to clear the

accumulator. Each of the accumulators is cleared independently.

DISP ACCUM key. To view the total

PRINT key is pressed, no accumulator is

CLR AC1, CLR AC2, CLR AC3, CLR AC4, or

3, then PRINT, accumulator 3 will

PRINT only, accumulator 1 will be

DISP ACCUM

0 and DISP ACCUM. Press DISP

PRINT key is pressed or “0”

CLEAR key. The indicator will

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To print an accumulator you display the accumulator

DISCONTINUED

value and press the will be sent out the print destination port:

ACCUM #x aaaaaaa LB 01/01/98 92:16 AM

where x is the accumulator number and aaaaaaa is the current accumulated value. This is not a formattable ticket.

9.1.2 Setpoint Access

To access the accumulators from the setpoints, the PSHACCM parameter can be set to 1, 2, 3, 4, and 0. When the PSHACCM parameter is set, the appropriate accumulator will be updated and the new value will be printed as follows:

ACCUM #x aaaaaaa LB 01/01/98 09:20 AM

PRINT key. The following ticket

9.2 Rate of Change Function

The Rate of Change (ROC) function displays change in weight over a set period of time. The rate of change function is conﬁgured using the RATECHG submenu, under the FORMAT menu. Figure 9-1 shows the RATECHG submenu.

FORMAT

TOTAL

PRIMARY SECNDRY RATECHG

DSP DIV TIMEMULTDEC PNT

where x is the accumulator number and aaaaaaa is the updated accumulator value.

The ticket produced by the setpoint PSHACCM is not formattable. Some customers do not want this information printed so the following parameter settings for PSHACCM have been added: 1 QUIET, 2 QUIET, 3 QUIET, 4 QUIET, and 0 QUIET. By setting the PSHACCM setpoint parameter to one of these settings, the corresponding accumulator will be updated but the accumulator print ticket will be suppressed.

For example, if pounds (lb) are the primary unit and want to view the ROC of gallons of gasoline, you must know that one gallon of gasoline weighs 6 lbs See Section 10.4 on page 88 for information about conversion factors. With DSP DIV and DEC PNT set the same as PRIMARY, the MULT setting should be entered as 6. This causes the ROC units to increment every time the scale changes weight by six pounds.

The TIME parameter is used to set the time increments. You can choose between seconds or minutes. The display shows MIN for minutes and SEC for seconds. In the normal operating mode, you can press the display. When selected, the ROC is active for 7–8 seconds, then times out.

DISP ROC key to select a Rate of Change

Figure 9-1. Rate of Change Submenu

ROC conﬁguration is similar to

DISP ROC

If the ROC units are the same as the primary units, display divisions and decimal point location are the same under RATECHG as those settings under primary units. If the ROC units differ from the primary units, display divisions, decimal point location, and multiplier are changed to reﬂect the new units.

secondary units conﬁguration. ROC units are deﬁned under the FORMAT menu and the display is accessed in operating mode by pressing the

ROC

key.

DISP

Optional and Advanced Features 65

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9.3 Peak Hold Function

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The peak hold function is used to determine, display, and print the greatest net weight read during a weighing cycle. Peak hold tracks only net weight and operates independently of the display. Other analog inputs or gross weight can be shown during peak hold function cycles; the peak hold value is displayed only in net mode. The weighing cycle ends when a print command is issued, or when the peak value is manually cleared by pressing the

CLEAR key.

CONFIG

SCALE 4SCALE 3SCALE 1 SCALE 2

Figure 9-2. Peak Hold Submenu

For example, if the indicator is displaying gross weight, but AUTO peak hold is active, the display remains in gross mode but the net peak weight is automatically printed when standstill is achieved at zero.

The peak hold function is enabled by setting the following parameters on the CONFIG menu:

• Set the PK HOLD parameter on and choose the peak hold mode (NORMAL BI-DIR, or AUTO). See Figure 9-2.

• Set the PEAK parameter (under the FEATURE submenu) on.

NORMAL (Positive Peak, Manual Reset)

In NORMAL peak hold mode, the greatest net weight applied to the scale is held in memory until the weight is removed from the scale and the pressed. If the display is in gross mode, press the key to display the peak value.

CLEAR key is

G/N

PWRUPMD

NORMAL

AUTO (Positive Peak, Auto Print, Auto Reset)

Same as NORMAL except that an automatic print command is sent when the scale achieves standstill and the scale load is reduced to 0 ±10 display divisions. Following the print command, the peak value is cleared and reset automatically. The current peak hold value can also be cleared by pressing the

CLEAR or PRINT key.

BI-DIR

If PEAK HOLD is ON

PK HOLDTARE200

OFF

AUTO

BI-DIR (Bi-Directional Peak, Manual Reset)

Same as NORMAL except that the peak value can be positive or negative (representing the absolute value of the weight reading). If a positive peak is displayed, a negative weight value of greater absolute value can update the peak information in the same cycle.

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9.4 Passwords

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The password feature supports two passwords: one for the entire conﬁguration menu in setup mode and one for setpoint conﬁguration from the supervisor switch and from the

Entering Passwords

The passwords can be entered as parameters under the ﬁrst level menu CONFIG (from the submenu PASSWORD) if the password feature is turned ON. The indicator reads PASSWORD. Move down in the menu and the indicator will read CONFIG password and password. Move down again and enter up to seven digits for each password. This is the only place either password can be entered/changed.

Conﬁguration Password

When you are in normal operating mode and switch the CONFIG switch, the indicator prompts You can then enter the numeric password. As each digit is entered a “ indicator. You must then press the password is incorrect, the indicator displays and returns to the CONF ID prompt. There is no penalty for entering an incorrect password. You can attempt to enter the password as many times as you wish. Once a correct password is entered, the indicator displays menu.

SETPOINT key.

CFG PWD for the

SP PWD for the setpoint

CONF ID.

*” appears from left to right on the

ENTER key. If the

REJECT

ACCEPT and then moves into the CONFIG

9.5 Supervisor Setup Switch

With the supervisor setup switch, a modiﬁed setup mode can be accessed without entering the case or breaking the legal weights and measures seal. This mode allows access to all setpoint parameters. The supervisor setup switch must be unlocked with a key—normally carried by a supervisor—which prevents tampering with setpoint parameters by unauthorized operators.

The wiring for the switch is connected to the two terminals on J8 (main board) closest to the SW1 switch. The two terminals farthest from SW1 is jumpered at the factory as shown at below. Remove that existing jumper. Connect the supervisor switch wires to the two terminals closest to SW1 using appropriate connectors. The supervisor switch body can be mounted in a hole drilled in the enclosure for that purpose, or can be mounted remotely.

Factory-Installed

Jumper

SW1

Setpoint Password

The setpoint password works the same as the conﬁguration password. When you press the

SETPOINT key or enter supervisor mode, the

indicator prompts setpoint password and press

REJECT appears, then STPT ID again. If correct, you

can continue to view or change the setpoint parameters. The setpoint password cannot be changed from the setpoint submenu.

Disabling Passwords

Either or both of the CONFIG or SETPOINT passwords can be disabled by entering a 0 (zero) for the password in the CONFIG menu. Because passwords are saved on the EEPROM, the loss of battery backup does not disable the passwords.

Backdoor Password

If you forget the CONFIG password and have no way to enter the CONFIG menu, call Rice Lake Weighing Systems. We can help you ﬁnd a unique “back-door” password to enter the CONFIG menu.

STPT ID. You then enter the numeric

ENTER. If incorrect,

Supervisor Switch

Wire Terminals

SW1

Optional and Advanced Features 67

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9.6 Batching Switch

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The batching switch option comes as a complete unit with legend plate, locking stop button, and run/start/abort 3-way switch.

ABORT START

IN-STOP OUT-RUN

RUN

EMERGENCY

STOP

Both switches are wired into the indicator's digital I/O terminal strip as shown in the wiring diagram below. Each switch uses a separate digital input, leaving the third digital input available for other use.

After the switches are mounted and wired, the indicator must be conﬁgured for the correct digital input functions. Conﬁguration instructions are listed on the following page.

ABORT/RUN/START SWITCH

RED

A B O

NO NO

NO NC NC

STOP/START MUSHROOM SWITCH

Figure 9-3. Batching Switch Wiring Diagram

BLACK

For SS and HE models, the unit can be mounted directly on the face of the case by drilling 7/8" holes for the two switches. Desktop models have insufﬁcient room for switches on the case; a special FRP case is available for mounting the switch unit remotely. The remote mounting kit includes case, 5 feet of cable, O-ring, and cord grip for sealing the cable connection to the indicator. Either mounting method is waterproof and maintains a NEMA 4X rating.

S T A R T

J4-MAIN BOARD

1 2 3 4 5 6 7 8 9 10

WHITE

RED

BLACK

DIG OUT 1 DIG OUT 2 DIG OUT 3 DIG OUT 4 DIG IN 3 DIG IN 2 DIG IN 1 GND GND 5 VDC

The following items describe the operation of the batching switch for indicators running Release 3.0 and Release 3.1 software:

When correctly conﬁgured (see the

WARNING below)

the red STOP button must be in the OUT position to allow the batch process to run. To begin a batch process, the 3-way switch is momentarily turned to START. If the STOP button is pushed during the batch process, the process halts and the button locks in the IN position. The 3-way switch is ignored while the STOP button is locked in the IN position: The STOP button must be turned counterclockwise to unlock it, then released into the OUT position to enable the 3-way switch.

To restart an interrupted batch from the step where it left off, do the following:

1. Unlock STOP button (OUT position)

2. Turn 3-way switch to START

For indicators using Release 3.0

Caution

from the ﬁrst batch step using the procedure below. You cannot resume the batch from the point of the power failure.

software, if a power failure occurs during a batch sequence, the sequence must be reset and restarted

To restart an interrupted batch from the ﬁrst batch step, do the following:

1. Turn 3-way switch to ABORT

2. Unlock STOP button (OUT position)

3. Turn 3-way switch to START

NOTE: Anytime setpoint conﬁguration is changed, the

batch sequence must be reset as described above to initialize the new batch routine.

Conﬁguring the Batching Switch Option

Once cables and switches have been connected to the indicator, use the setup switch to place the indicator in setup mode.

•For indicators using Release 3.0 software, go to the DIG IN menu, move to DIGIN 1 and select BATSTRT as digital input 1. Then move to DIGIN 2 and select BATRUN as digital input 2. See Figure 9-4 on page 69.

•For indicators using Release 3.1 software, the default values for DIGIN 1 and DIGIN 2 are BATSTRT and BATRUN, respectively. Use the procedure described above to verify the digital input assignments.

In Release 3.1, if no digital input is

Warning

BATRUN, the batch will start when the 3-way switch is turned to RUN, but the STOP mushroom button will not function.

assigned to BATRUN, batching proceeds as if BATRUN were always on: If DIGIN 2 is not assigned to

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NOTE: In Release 3.0, the default value for DIGINs 1

DISCONTINUED

and 2 is OFF; in Release 3.1, the default values are BATSTRT (DIGIN 1) and BATRUN (DIGIN 2). Always verify the digital input assignments before using the batching switch.

DIG IN

DIGIN 3 DIGIN 1 DIGIN 2

same as DIGIN 1

When conﬁguration is complete, use the setup switch to place the indicator back in weighing mode. Initialize the batch by turning the 3-way switch to ABORT, then unlock the STOP button. The batching switch is now ready to use.

DSPTARE

BATSTRT

Figure 9-4. Digital Input Menu

UNITSNT/GRSTAREZEROOFF

BATRUNBATPAUSACCUMCLR CN

9.7 Bar Graph

The Bar Graph is an optional hardware feature that is recommended for all setpoint applications. The Bar Graph feature can be mounted on the front side of the display board in any of the IQ plus 800/810 models as shown in Figure 9-5.

Nylon Insulating Washers

Display/Power Supply Board

Figure 9-5. Bar Graph Option Installed on Display Board

The bar graph feature hardware uses 48 LED segments that can be scaled to represent weight, speed, or batch step progress. It can be used to monitor the progress of batch steps in a batching sequence, with assigned segments lighting when a particular batch step is active. The bar graph can also be used as a visual graph to monitor individual setpoint operations like a ﬁlling operation, with segments progressively lighting as the ﬁll weight increases until all 48 are lit when the setpoint weight is achieved.

The bar graph can also be set up around a band, rather than a single setpoint value. In this case, the segments begin to light at the bottom of the band value and are entirely lit at the middle of the band. Then they progressively extinguish until all are off at the top end of the band.

Optional and Advanced Features 69

Page 76

Figure 9-6 shows the BAR GRF menu used to conﬁgure the bar graph feature. See Section 3.2.9 on page 36 for

DISCONTINUED

more information about conﬁguring this feature.

XXXXXXXBAR GRF

OFF TWNKL

Figure 9-6. Bar Graph Submenu

During a batching operation where the setpoints are conﬁgured as steps in a batching sequence, the bar graph can be programmed to illuminate the appropriate three segments in the sequence while a particular setpoint (batch step) is active. This is the TWNKL selection mode shown in Figure 9-6. TWNKL provides a visual indication of which setpoint is active during a batch process. Continuous setpoints that are not part of the batch process are shown as continuously on by the bar graph.

Another use of the bar graph is to monitor the active weight value of a setpoint during a ﬁlling operation. This gives the operator a visual indication of the level of completion of a particular setpoint. This is the GRAPH selection mode. If the band width (BAND) is set to equal the setpoint value, each of the 48 segments is equal to approximately 2 percent of the total set point value. When the ingredient begins to ﬁll, all of the bar graph segments are off. The segments begin lighting from left to right as the weight value increases to meet the setpoint value.

DIGOUTS GRPHALL

GRAPH

SP REF

SP1 – SP20 number

Another popular use for the bar graph in GRAPH mode is as an over/under indicator. In this application the low level is set at one end of a band width and the high level is set at the other end. The difference between the low and high points becomes the “accept” band. When the weight on the scale is below the accept band, all segments of the bar graph (except the last segment on the left) are dark. When the weight reaches the low level point, the bar graph segments begin to light from left to right. When the weight is halfway between the high and low points, all of the bar graph segments will be lit. As the weight increases from this point the segments will begin to turn off from left to right. When the weight exceeds the high point of the band, all of the segments will be turned off, except the last one on the right. This segment remains on to show that the upper range of the band has been exceeded.

The bar graph can also be conﬁgured to display a particular load cell channel. For example, the weight value of scale 1 can be displayed digitally, while the weight value of scale 2 can be displayed graphically on the bar graph.

BAND

70 IQ plus 800/810 Installation Manual

Page 77

9.8 Expanded Serial Communications

DISCONTINUED

The expanded serial communications options provide duplex 20 mA current loop or RS-485

communications for the IQ plus 800/810. To install either option, disconnect power to the

indicator and open the enclosure. Follow the instructions below for installation on the main or expansion board. Once the chip is installed and the cabling complete, reassemble the enclosure, connect power, and place the indicator in setup mode. Use the SERIAL menu to conﬁgure the EDP port as described in Section 3.2.5 on page 30.

JP2

JP1

1234567

(1st Load Cell Term)

(2nd Load Cell Term)

A/D Converter

J10

(Factory Use Only)

(J7) Serial Communications

U22

U24

(J4) Digital I/O Wiring

Load Cell Connector

(Terminal Screws on Back)

SW1

EPROM

9.8.1 Duplex 20 mA Current Loop

The standard EDP port supports duplex RS-232 serial and simultaneous output-only (simplex) 20 mA current loop communications. To upgrade to 20 mA duplex operation, verify that socket U24 is empty (no RS-485 chip) and install the 20 mA chip in socket U22 (see Figure 9-7). Connect communications cable as described for 20 mA current loop in Table 9-1.

9.8.2 RS-485 Communications

The EDP port can be conﬁgured to operate as an RS-485 transceiver on a multi-drop, twisted-pair line. To enable RS-485 operation, verify that socket U22 is empty (no 20 mA chip) and install the RS-485 chip in socket U24 (see Figure 9-7). Connect communications cable as described for RS-485 in Table 9-1.

20 mA

J7 Pin RS-232

7 8

9 RxD 10 –20 mA OUT 11 TxD 12 GND +20 mA OUT

Table 9-1. EDP Port/J7 Pin Assignments

Current Loop

+20 mA IN 485-A –20 mA IN 485-B

RS-485

Figure 9-7. Location of Chips U22 and U24 on CPU Board

9.9 IQ plus 810 Expansion Board

The IQ plus 810 expansion board is a separate hardware board that supports the addition of other options to the system. The expansion board mounts on standoffs directly in back of the main board; ribbon cables connect the expansion board to the main and display boards. See Figures 9-8 and 9-9 on page 72.

Expansion board PN 35765 provides load cell connections and A/D conversion for two additional scale channels (channels 3 and 4). Expansion board PN 35767 provides a connector for attaching a remote keyboard to the indicator. Both expansion boards support an optional analog output module.

NOTE: If the expansion board is mounted in the IQ

plus 810 Desktop model, the unit cannot accommodate any relay rack options. SS and HE models will accommodate either one or two 4-channel racks, or one 16-channel rack, in addition to the expansion board.

To install the expansion board, disconnect power to the indicator and open the enclosure. If adding an analog output module, assemble the analog output to the expansion board before mounting the expansion board on the standoffs.

Once the expansion board is installed and cabling complete, reassemble the enclosure, connect power, and place the indicator in setup mode. Use the menus to conﬁgure additional channels and analog output, as required.

Optional and Advanced Features 71

Page 78

MAIN CPU BOARD EXPANSION BOARD

DISCONTINUED

Table 9-2 shows the pin assignments for load cell connections on the expansion boards.

Channel J10 Pin Signal

31–EXCITATION

2 +EXCITATION 3 SHIELD 4 –SENSE 5 +SENSE 6 –SIGNAL 7 +SIGNAL

41–EXCITATION

2 +EXCITATION 3 SHIELD 4 –SENSE 5 +SENSE 6 –SIGNAL 7 +SIGNAL

Figure 9-8. Installed Expansion Board, Side View

LOAD CELL INPUTS

WALLMOUNT HE/SS

EXPANSION BOARD

(connectors on A/D side of board)

7654321

C38

JP1

JP2

R124

R126

R170

R169

R123

R125

LOGIC CONNECTION TO MAIN BOARD

TO MAIN BOARD

POWER CONNECTION

A/D CONVERTER

CHANNEL 3

CHANNEL 4

7654321

CHANNELS 3 & 4

JP3

JP4

R226

R225

Table 9-2. Channel 3 & 4 Load Cell Pin Assignments

7654321

CHANNEL 3

CHANNEL 4

7654321

DESKTOP UNIT

R38

R39

R40

R42

R43

R44

R45

EXPANSION BOARD LOAD CELL INPUTS

(connectors on back

of board)

R34

R35 R36

R37 R10

R11

R12 R13

RN2

R14 R15 R16 R17

R41

R26 R27 R28 R29

RN4

R33 R32 R31 R30

R6 R7 R8 R9

RN1

R25 R24 R23 R22

RN3

R18 R19 R20 R21

C3 R1

REMOTE KEYBOARD CONNECTOR

ANALOG OUTPUT

CONNECTOR

R3 R4

C39

R224

R168

R167

R223

Figure 9-9. IQ plus 810 Expansion Board

72 IQ plus 800/810 Installation Manual

Page 79

9.10 Remote Keyboard

DISCONTINUED

The remote keyboard connector provides a means of connecting a remote keyboard to the IQ plus 810 indicator. The front panel keyboard on the indicator

remains active with the remote keyboard attached. All inputs to the remote keyboard connector are active

low with pullups to +5V. Front panel keyboard functions are activated by shorting the appropriate remote keyboard input to ground with hard-contact switches, or by setting TTL logic-low levels. Table 9-3 lists the inputs for the remote keyboard connector, J3.

J3 Pin Description J3 Pin Description

1 GND 20 GND 2 (spare) 21 (spare) 3 (spare) 22 CLEAR (Right) 4 PRINT 23 NEW ID

Table 9-3. Remote Keyboard J5 Pin Assignments

9.11 Analog Output

The IQ plus 800 supports one analog output module installed on its main board. The IQ plus 810 can accommodate two analog output modules—one on the main board, the second on the optional expansion board. Outputs can be set up for 0–10 volt or 4–20 mA analog output. IQ plus 810 models with two analog output modules installed can conﬁgure each module for either 10V or 20 mA operation. Each module has separate calibration parameters in the ALG OUT conﬁguration menu.

A single analog output module is installed on the back of the main board, immediately behind the setup switch. A second module (IQ plus 810 models only) can be installed on the back of the expansion board.

The J1 connector on the analog output module is used to connect the analog output to the receiving device.

Analog Output Module Installation

To install or replace the analog output module, ensure power to the indicator is disconnected, then place the indicator face-down on an antistatic work mat and open the enclosure. Loosen all in-use cord grips before separating the enclosure halves.

Use a wrist strap to ground yourself and

Caution

protect components from electrostatic discharge (ESD) when working inside the indicator enclosure.

J3 Pin Description J3 Pin Description

5 SETPOINT (Left) 24 SCALE # 6 ZERO 25 GROSS/NET 7TARE 26 UNITS 8 DISP TARE (Up) 27 1

9 GND 28 GND 10 GND 29 2 11 3 30 DISP ACCUM 12 4 31 5 13 6 32 DISP ROC 14 7 33 8 15 9 34 TIME/DATE (Down) 16 . (decimal point) 35 0 17 ENTER 36 GND 18 GND 37 NC 19 NC

Table 9-3. Remote Keyboard J5 Pin Assignments

CPU Board Installation

Mount the analog output module on its standoffs in the location shown in Figure 9-10 and plug the module input into connector J6 on the CPU board.

Expansion Board Installation

Mount the analog output module on its standoffs in the location shown in Figure 9-11 and plug the module input into connector J4 on the expansion board.

NOTE: Ensure jumpers JP1 and JP2 are installed in

position 2 (POS2, pins 2 and 3) as shown in Figures 9-10 and 9-11.

Route the output cable through a cord grip on the indicator backplate, then connect the output cable to the analog output module as shown in Table 9-4. For the IQ plus 800, see “Installing the IQ plus 800 Replacement Setup Switch” on page 74. For the IQ plus 810, reassemble the enclosure, then conﬁgure and calibrate the indicator and analog output as described on page 75.

Pin Signal

1+ Current Out 2– Current Out 3+ Voltage Out 4– Voltage Out

Table 9-4. Analog Output Module Pin Assignments

Optional and Advanced Features 73

Page 80

SETUP SWITCH

DISCONTINUED

4321

SW1

LOAD CELL INPUTS

JP2

JP1

CH-1

CH-2

J10B

J10C

J10A

4321

ANALOG OUTPUT

MODULE

A/D CONVERTER

JP2

ANALOG OUTPUT

EPROM

POS2POS1

JP1

POS1POS2

Figure 9-10. Analog Output Installed on CPU Board

A/D CONVERTER

LOGIC CONNECTION TO MAIN BOARD

TO MAIN BOARD

POWER CONNECTION

CHANNELS 3 & 4

Figure 9-11. Analog Output Installed on Expansion Board

ANALOG OUTPUT

MODULE

REMOTE KEYBOARD CONNECTOR

JP1

POS1POS2

ANALOG OUTPUT

JP2

POS2POS1

Installing the IQ plus 800 Replacement Setup Switch

The analog output option includes a replacement setup switch for the IQ plus 800. The replacement toggle switch mounts on the backplate U-bracket to allow access to setup mode without opening the enclosure when the analog output option is installed.

To install the replacement switch, follow the procedure shown in Figure 9-12. When done, reassemble the enclosure, and follow the conﬁguration and calibration instructions on page 75.

3 Set original slide setup switch

to the CONFIG position

2 Solder toggle switch wires to pads

under setup switch on main board

1 Assemble toggle switch

to backplate U-bracket

Figure 9-12. IQ plus 800 Replacement Setup Switch Installation

74 IQ plus 800/810 Installation Manual

Page 81

Analog Output Calibration

DISCONTINUED

The following calibration procedure requires a multimeter to measure voltage or current output from the analog output module.

After the IQ plus 800/810 is conﬁgured and calibrated to the scale, calibrate the analog output. Enter setup mode and go to the analog output (ALG OUT) menu (see Figure 9-13). Move down to the ALGOUT1 prompt to calibrate a single analog output module. If calibrating a second analog output, go to ALGOUT2.

NOTE: The analog output must be calibrated after the

indicator itself has been conﬁgured and calibrated.

XXXXXXXALG OUT

ALGOUT1 ALGOUT2

ZEROSOURCE

number number

TOT G

Figure 9-13. Analog Output Menu

Next, choose the source that the analog output will track. The SOURCE parameter allows selection of gross or net input from channel 1, 2, 3, 4, or the total channel. For calibration, set the SOURCE input to a channel gross input to avoid working with tare values. You can reconﬁgure the SOURCE input to track a net value when calibration is complete. After making your selection, move up one level, then move horizontally to the ZERO parameter to begin entering coarse zero and span values.

Entering Coarse Zero and Span Values

The coarse zero and span values give the indicator a starting point from which to begin calibration. These values must be entered before ﬁnal calibration.

Coarse Zero Value: To enter the coarse zero value,

move down from the ZERO prompt. If you are using 0–10 V output, enter 7.5 for the coarse zero value; if you are using 4–20 mA output, enter 3100. After entering the appropriate value, press

Coarse Span Value: Next, the coarse span value is

calculated. The calculation is based on the type of output and the weight value of the full span output.

SPAN

same as ALGOUT1

CH2 GCH1 NCH1 GTOT N

CH4 NCH4 GCH3 NCH3 GCH2 N

ENTER.

The following values are used as constants, depending on the type of output:

• 15300 For 0–10 V output

• 12400 For 4–20 mA output

To calculate the coarse span value, divide the appropriate constant value from above by the full span weight value. For example, to calculate the coarse span value for a 0–10 V output at 5000 lb, divide 15300 (0–10 volt output constant) by the full scale output of 5000:

15300/5000 = 3.06

This calculation results in a coarse span value of 3.06. Enter this value under the SPAN prompt, then press

ENTER.

Final Zero and Span Calibration

To perform ﬁnal zero and span calibration, the receiving device must be connected to the indicator. Use the setup switch to return to normal weighing mode. Verify that the scale reads zero with no weight applied and shows the correct span value with the test weight. When the indicator reads correctly, use the setup switch to return to setup mode. Remain in setup mode for the following steps.

NOTE: You may prefer to use a digital multimeter for the

following steps.

Final Zero Calibration: With the scale cleared of

weight, check that the value on the receiving device reads zero. If the receiving device is showing zero, continue to the ﬁnal span calibration. If the receiving device reads slightly less than zero, enter a slightly larger coarse zero value for the ZERO parameter. You may need to make several adjustments before the receiving device reads zero. If the receiving device reads slightly above zero, enter a slightly smaller number for the ZERO parameter, then check the receiving device again. Continue adjusting the coarse zero value until the receiving device reads zero.

Final Span Calibration: Put the calibration test weight

back on the scale, then check the value returned to the receiving device. Remember that if the test weight is only 50% of the full span value, the analog output should be adjusted to only 50% of its span value. If the value is not correct, adjust the SPAN parameter by entering a slightly smaller or larger value as described for ﬁnal zero calibration.

When ﬁnal span calibration is complete, verify the zero and span output readings at the receiving device. When done, return the indicator to normal weighing mode. Calibration is now complete.

Optional and Advanced Features 75

Page 82

9.12 Multiple Scale Inputs

DISCONTINUED

The standard IQ plus 800/810 has a single analog input channel. The 800 can be expanded to 2 channels, and the 810 to 2, 3, or 4. This feature is represented by the CHANS submenu, under the SET ALG menu. The parameter settings (or channel selections enabling multiple channel inputs) are accessible from the CHANS submenu (see Figure 9-22 on page 82).

The channels can be selected and processed individually or as a total by pressing the The red annunciators for the appropriate scales light to indicate the active source channels. A separate option allows channel 1 to be selected as a high-speed channel, weighing at 100 updates per second. The indicator power supply will support up to 32 700Ω load cells or 16 350Ω load cells, all on one channel or split between multiple channels.

Notice that only the speciﬁed channels are operational with the various multichannel setups. For example, channel 2 is not operational with the 1, 3 channel or the 1, 3, 4 channel setup.

The most common use of multiple channel weight indicators is in axle weighing truck scales. In this application two, three, or four truck scales are placed end to end. In a three-scale system, the front scale weighs the front axle of the truck. The second scale weighs the drive axles of the truck, and the third

weighs the trailer axles. The IQ plus 810 indicator could display each axle weight individually or display the sum of all scales.

It is also possible to do multiple “loss in weight” steps or ﬁlling applications using one indicator. There are 20 setpoints available on the IQ plus 800/810. Each setpoint step can be assigned to any one of the load cell input channels. The only restrictions are that the application not require high-speed display updates and that the weights in each tank not be simultaneously displayed. It is possible, however, to monitor two tanks at once—one channel can be watched on the bar graph, while monitoring the other channel on the digital display.

It is important to note that channels are processing information, whether or not those channels are displayed to the operator. Setpoint functions in Net mode on channel 2, for example, can run automatically even though the display may be showing gross weight on channel 1.

Each channel has its own individual setup parameter for graduations, display divisions, decimal point location, and units.

SCALE # key.

The hardware choices necessary to add multiple channels allow several possible combinations of multiple channels. Either a single or a dual-channel input module can be mounted on the main board and a dual-channel module on the expansion board. Both modules plug into female connectors already installed on the boards. The only external difference between the single-channel and dual-channel module is the activation of the second terminal strip for wiring the second scale). The second-channel sense jumpers (JP3, JP4) only appear on the dual-channel modules.

NOTE: Consult factory when upgrading to 3- or

4-channel capability. An alternative load cell connector is required to install the expansion board in the 810SS enclosure, and may be desirable in the other IQ plus 810 models.

The software choices under the SET ALG main menu allow the following combinations:

• Single-channel module on main board (CHANS = 1)

• Dual-channel module on main board (CHANS = 1, 2)

• Single-channel module on main board and single-channel module on expansion board (CHANS = 1, 3) modules on the expansion board are no longer available.

• Single-channel module on main board, and dual-channel module on expansion board (CHANS = 1, 3, 4) operational with this setup.

• Dual-channel on both main and expansion boards (CHANS = 1, 2, 3, 4)

NOTE: Single-channel

NOTE: Channel 2 is not

9.13 2- and 4-Channel Relay Boards (IQ plus 800)

2-channel and 4-channel relay boards are available for mounting inside the IQ plus 800 enclosure. The drawing below shows an installed IQ plus 800 relay board.

Relay Board

76 IQ plus 800/810 Installation Manual

Page 83

9.13.1 2-Channel Relay Board

DISCONTINUED

This compact (2.5" x 3.0") output board allows two digital outputs to control 115 VAC or DC services that operate other equipment. Both outputs can be wired for normally-open (N.O.) or normally-closed (N.C.) operation. Relays activate on a logic low state. Relay outputs are rated at 3 amps at 115 VAC and 0.5 amps at 50 VDC.

Output 2 N.O. Output 2 Com Output 2 N.C. Output 1 N.O. Output 1 Com Output 1 N.C.

115 VAC Outputs

9.13.2 4-Channel Relay Board

TB2

OUT

1 2 3 4 5 6

Figure 9-14. IQ plus 800 2-Channel Relay Board, PN 30549

LED2 LED1

TB1

+5 VDC Input 2

Input 1

2 1

Ground

TTL Compatible Inputs

This 3.0" x 4.0" input/output board allows up to four digital outputs to operate 115 VAC or DC service. Two of the channels have a normally-open contact output. The remaining two output channels are selectable for

either normally-open or normally-closed. Relay outputs K1 and K2 can be selected as normally-open or normally-closed by placing their jumpers to the NO or NC position.

Relay outputs are rated at 3 amps at 115 VAC and 0.5 amps at 50 VDC. The output contact is fused with a 4 amp fuse. Up to three AC inputs from equipment in the ﬁeld can also be wired to the board to feed into the indicator’s TTL-level digital inputs. Inputs are normally-open in a +5 VDC logic-high off condition. When AC voltage is present, the outputs go to an on logic-low state.

RELAY 1

RELAY 3

+++

AC OUTPUTS

AC INPUTS

NEUTRAL

K4 IN1 IN2 IN3

L2 L2 L2

Figure 9-15. IQ plus 800 4-Channel Relay Board, PN 36080

F2 F3

RELAY 2

RELAY 4

NO NC

LED1 LED2

LED3 LED4

1 2 3 4 5 6 7 8 9

Optional and Advanced Features 77

DIG OUT 4 DIG OUT 3 DIG OUT 2 DIG OUT 1 GROUND +5 VDC DIG IN 3 DIG IN 2 DIG IN 1

Page 84

9.14 Setpoint Digital Output Expander

DISCONTINUED

There are four standard digital outputs on the main board designed primarily to be switch-closure outputs for controlling relays. The setpoint expander board adds 12 additional digital output terminals, bringing the total to 16. Like the original digital outputs, each of these is an open-collector circuit capable of sinking 250 mA when on and withstanding +40 VDC when off. In addition, resistor pull-ups to +5V are provided, making the outputs capable of driving TTL or 5V CMOS logic directly, without the need for any additional circuitry. The logic levels are active-low. For example, a TTL low level indicates the output is on, and a high level indicates the output is off.

The setpoint digital output expander board mounts on standoffs on the component side of the main board (see Figure 9-16). An 8-pin male terminal (J5 on the main board), plugs into a socket on the setpoint expander board as it is being mounted on the standoffs. With the HE or SS models, it is necessary to temporarily remove the main board from its mounted position to gain enough clearance to install the setpoint expander board. The main board can then be reattached in its original position. With the desktop model, the setpoint digital output expander can be mounted with the main board in place.

NOTE: When assigning setpoints to the digital output

terminals, remember that digital outputs 1–4 remain on the J4 terminal of the main board, and 5–16 are on the J1 terminal of the setpoint expander board.

SW1

1 Digital Output 16 2 Digital Output 15 3 Digital Output 14 4 Digital Output 13 5 Digital Output 12 6 Digital Output 11 7 Ground 8 Digital Output 10 9 Digital Output 9 10 Digital Output 8 11 Digital Output 7 12 Digital Output 6 13 Digital Output 5 14 Ground

1 2 3 4 5 6 7 8 9 10 11 12 13 14

SETPOINT

OUTPUT

EXPANDER

BOARD

Figure 9-16. Setpoint Digital Output Expansion Board

SW1

MAIN CPU BOARD

78 IQ plus 800/810 Installation Manual

Page 85

9.15 IQ plus 810 4- and 16-Channel Relay Racks

DISCONTINUED

Relay racks can be mounted on standoffs or bolted to the main mounting panel on IQ plus 810 models to allow 5 VDC indicator signals to operate AC or DC working voltages. This allows the indicator to control (or receive input from) peripheral equipment operating at various voltages.

Individually fused input and output relays are designed to plug into either the 4-channel rack or the 16-channel rack. The AC output relays are rated at 3 A working voltage, with a 4A fuse. Both input and output relays are available in either AC or DC voltage conﬁguration. Each rack has a fuse tester for troubleshooting and one spare fuse.

A single 4-channel rack can be mounted in any of the IQ plus 810 models:

• On the SS and HE models, the relay board is mounted in pre-drilled holes in the panel holding the main CPU board (see Figure 9-17). For an 8-channel system, two 4-channel racks can be mounted side by side in the SS or HE models as shown in Figure 9-17.

CPU Board

SW1

A/D

Converter

J10

If more relays are needed, use the optional 12 TTL Setpoint Output Expander Board, PN 19362.

The 16-channel rack mounts in same outer holes as those used for the 4-channel racks in the IQ plus 810 SS and HE models. The desktop model will not accommodate the 16-channel rack.

Wiring connections vary according to particular combinations of input and output relays chosen for the application. Sample wiring diagrams in Figures 9-19 through 9-21 on the following pages show the general wiring principles.

• On the desktop models, the relay rack is mounted on a pre-drilled plate which is installed behind the CPU board using the supplied standoffs (see Figure 9-18).

RELAY

DISPLAY

BOARD

Figure 9-18. Installed 810 4-Channel Relay Board

MAIN

SETUP SWITCH

PLATE

RELAY

BOARD

AC POWER

123456789

TESTER

FUSE

G4PB4

FUSE

SPARE

Mounting holes for 16-channel relay rack

OPTO 22

FIELD CONTROL

23456789

Mounting holes for

second 4-channel

relay rack

Figure 9-17. SS/HE Panel-Mounted 4-Channel Relay Rack

Optional and Advanced Features 79

Page 86

AC OUTPUT 4

DISCONTINUED

TO EQUIPMENT

AC OUTPUT 3 TO EQUIPMENT

AC OUTPUT 2 TO EQUIPMENT

AC OUTPUT 1 TO EQUIPMENT

AC WIRING TO CONTROLLED EQUIPMENT IN FIELD

115 VAC HOT IN

SPARE

FUSE

TESTER

OAC5 OUT

23456789

OAC5 OUT

OPTO 22

G4PB4

FIELD CONTROL

Figure 9-19. Relay Wiring for 4 AC Outputs

J4 CONNECTOR

ON MAIN BOARD

DIGOUT 1

DIGOUT 2

DIGOUT 3

DIGOUT 4

DIGIN 3

DIGIN 2

DIGIN 1

GND

123456789

5VDC

DC CONTROL WIRING FROM INDICATOR

AC INPUT TO DIGIN 1

AC OUTPUT 3 TO EQUIPMENT

AC OUTPUT 2 TO EQUIPMENT

AC OUTPUT 1 TO EQUIPMENT

AC WIRING TO CONTROLLED EQUIPMENT IN FIELD

115 VAC

NEUTRAL

SPARE

FUSE

TESTER

OAC5 IN

OAC5 OUT

23456789

OAC5 OUT

OPTO 22

115 VAC

HOT IN

FIELD CONTROL

G4PB4

Figure 9-20. Relay Wiring for Three AC Outputs, One Input

J4 CONNECTOR

ON MAIN BOARD

DIGOUT 1

DIGOUT 2

DIGOUT 3

DIGOUT 4

DIGIN 3

DIGIN 2

DIGIN 1

GND

123456789

5VDC

DC CONTROL WIRING FROM INDICATOR

80 IQ plus 800/810 Installation Manual

Page 87

AC OUTPUT #16 TO EQUIPMENT

DISCONTINUED

AC OUTPUT #15 TO EQUIPMENT

AC OUTPUT #14 TO EQUIPMENT

AC OUTPUT #13 TO EQUIPMENT

AC OUTPUT #12 TO EQUIPMENT

AC OUTPUT #11 TO EQUIPMENT

AC OUTPUT #10 TO EQUIPMENT

AC OUTPUT #9 TO EQUIPMENT

AC OUTPUT #8 TO EQUIPMENT

AC OUTPUT #7 TO EQUIPMENT

AC OUTPUT #6 TO EQUIPMENT

AC OUTPUT #5 TO EQUIPMENT

AC OUTPUT #4 TO EQUIPMENT

AC OUTPUT #3 TO EQUIPMENT

AC OUTPUT #2 TO EQUIPMENT

AC OUTPUT #1 TO EQUIPMENT

AC WIRING TO CONTROLLED EQUIPMENT IN FIELD

115 VAC HOT IN

32 31 30

OAC5 OUT

28 27 26

OAC5 OUT

25 24

OAC5 OUT

23 22

OAC5 OUT

21 20

OAC5 OUT

17 16

OAC5 OUT

13 12

OAC5 OUT

9 8

OAC5 OUT

7 6

OAC5 OUT

3 2

OAC5 OUT

OPTO 22 G4PB16T

FIELD CONTROL

31 30 29

28 27 26

24 23 22

21 20 19 18

17 16 15

14 13 12 11

10 9

6 5 4

3 2 1

5 VDC GROUND

–

+5 VDC

DC DIGOUT #16

DC DIGOUT #15

DC DIGOUT #14

DC DIGOUT #13

DC DIGOUT #12

DC DIGOUT #11

DC DIGOUT #10

DC DIGOUT #9

DC DIGOUT #8

DC DIGOUT #7

DC DIGOUT #6

FROM DIGITAL OUTPUT EXPANSION BOARD OPTION ON INDICATOR

DC DIGOUT #5

DC DIGOUT #4

DC DIGOUT #3

DC CONTROL WIRING FROM INDICATOR

DC DIGOUT #2

DC DIGOUT #1

FROM J4 ON INDICATOR

TO J4-8 or J4-9 TO J4-10

Figure 9-21. 16-Channel Relay Rack

Optional and Advanced Features 81

Page 88

9.16 Jetpak™ High Speed Option

DISCONTINUED

The Jetpak version of the IQ plus 800/810 features an update rate of 100 updates per second. This option can be added after purchase to modify an existing unit, but it is best that it be initially ordered as a high-speed unit. The necessary hardware—a dedicated, single-channel 100 Hz A/D converter—should be installed at the factory. High-speed Jetpak units are identiﬁed by a special label on the A/D converter, and the letter “X” in the model number tag.

XXXXXXX

SET ALG

CHANS

Software indicators also designate the unit as a high-speed version. At startup, the unit runs through a lamp test, then displays the word seconds. When setup is completed and the unit exits setup mode, the word

display.

FAST again ﬂashes on the

FAST for two

1 1 2

Figure 9-22. Channels Submenu: Select 1 FAST for JetPak Option

The Jetpak version of the IQ plus 800/810 is a dedicated single-channel, high-speed indicator. As such, the high-speed A/D precludes the use of multiple input channels. When setting up the unit, use the ﬁrst level SET ALG menu, then move down to the submenu CHANS. The only selection available under the CHANS parameter is 1 FAST. Any other menu selections involving multiple channel choices will be either disabled or limited to single-channel choices. All other features of the standard IQ plus 800/810 system are compatible with the Jetpak option.

Maximizing Operating Speed

Operating more than two continuously-running setpoints requires intensive work from the microprocessor and typically slows the actual update rate to less than 100 per second. Batch setpoints, however, do not affect the update rate and can run at 100 updates per second.

1 3

1 3 4 1 2 3 4 1 FAST

Operations that depend heavily on serial communications will not affect the A/D converter rate, but will slow down the capabilities of the overall system. The practical limit for serial transmission is approximately only 50 readings per second, even though the A/D is updating at 100 per second. Continuous streaming format, end-of-line delays, and extensive EDP serial port commands all act to slow down the overall system performance. Slow baud rate selections will further reduce the capabilities of the system. A special high-speed data streaming v ersion is available. However, several standard options such as setpoints are not available when high-speed data streaming is used. Consult the factory for speciﬁcations and limitations.

Inappropriate settings, such as ﬁltering selections that require long settling times, will also slow down the overall speed of the weighing system.

82 IQ plus 800/810 Installation Manual

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9.17 Allen-Bradley Remote I/O Interface

DISCONTINUED

The Remote I/O Interface allows IQ plus 800/810 indicators to communicate with PLC controllers using the Allen-Bradley

network. The Remote I/O Interface returns weight and status

information streamed from the indicator to the PLC controller and provides full control of indicator function to the PLC programmer.

Figure 9-23 shows an example of the Remote I/O Interface used to connect an IQ plus 810 indicator to an SLC controller on an Allen-Bradley network.

and SLC™

Remote I/O

The Remote I/O Interface is housed in a NEMA 4X stainless steel enclosure to permit use in washdown environments. RS-232 communications between the Remote I/O Interface and the indicator is standard; a 20mA current loop interface option is also available.

Instructions for connecting and conﬁguring the IQ plus 800/810 indicators to communicate with the Remote I/O Interface are included in the Remote I/O Interface Installation and Programming Manual, PN

36254. Contact Rice Lake Weighing Systems for the latest

technical updates to the Remote I/O interface.

PLC or SLC Controller

Remote I/O Interface

Figure 9-23. Allen-Bradley Remote I/O Interface Sample Application

9.18 Proﬁbus Indicator Interface

The Proﬁbus Indicator Interface allows IQ plus 800/810 indicators to communicate with a Proﬁbus master device using the Proﬁbus-DP communications standard.

The Proﬁbus Indicator Interface provides full control of indicator functions to the PLC programmer and allows indicator weight and status data to be returned to the Proﬁbus DP network. A diskette containing the GSD ﬁle used to conﬁgure the master device is supplied with the Proﬁbus Indicator Interface.

IQ plus 810

GROSS

TARE

ZERO

UNITS PRINT

NET

DISP

TIME/ DATE

The Proﬁbus Indicator Interface is housed inside the

SET

POINT

NEW

DISP

L.D.

ACCUM

SCALE

DISP

CLEAR

ROC

ENTER

Scale Platform

NEMA 4X stainless steel indicator enclosure to permit use in washdown environments. RS-232 communications between the Remote I/O Interface and the indicator is standard; a 20mA current loop interface option is also available.

Instructions for connecting and conﬁguring the IQ plus 800/810 indicators to communicate with the Proﬁbus Indicator Interface are included in the

Proﬁbus

DP Indicator Interface Installation and

Programming Manual, PN 50955.

Contact Rice Lake Weighing Systems for the latest technical updates to the Proﬁbus Indicator Interface.

9.19 Dual Range Option

The IQ plus 800/810 dual range option software allows separate conﬁguration of display divisions and decimal point location for low and high weight ranges.

The low and high ranges are established by conﬁguring a split point. When the gross weight e xceeds the speciﬁed split point value, the indicator automatically switches from the low range display division and decimal point location values to the high range values. The indicator switches back to the low range settings when the gross weight returns to center of zero.

Conﬁguration menus, EDP commands, and operating instructions for the dual range option are provided in the Dual Range Option addendum, PN 53709.

Optional and Advanced Features 83

Page 90

10.0 Appendix

DISCONTINUED

10.1 Error Messages

If an error code appears on the display, use the information in Table 10-1 as a troubleshooting guide. If you cannot clear the error, call RLWS Service for assistance.

Be sure to check the software version (VERSION menu). In older versions with multiple scale applications, the display blanks when any scale goes over or under range.

Error Display Description Solution

Over range • Check load cell wiring, including sense jumpers.

-–-----

Under range

CCCCCCC

A/D out of range

• Check conﬁguration, including number of grads, channel selection, display divisions.

• Check calibration, including W ZERO and W SPAN values.

• Check for scale binding or damage.

• Check for proper excitation voltage.

• Call RLWS Service for assistance.

-–-----

Indicator reset In Version 3.13 and later, the indicator displays the message

RESET at power-up when EEROM values are reset to their

RESET

EEROM Check Changed conﬁguration parameters are written to the EEROM

EEROMCK

default values.The indicator must be reconﬁgured and recalibrated when these values are reset. To clear the then back on, or press the

only when the indicator exits setup mode. If the indicator is powered off before exiting setup mode, changed parameters and all setpoint deﬁnitions are lost.

In Version 3.13 and later, the indicator tests the latest conﬁguration parameters against a stored checksum value to ensure that the values stored in EEROM are current. If the checksum test fails, the indicator displays the message

EEROMCK.

If the EEROMCK message is displayed, do one of the following:

•To write the latest parameter values to EEROM, move the setup switch to setup mode (CONFIGURE), then back to normal mode (RUN).

•To reinitialize conﬁguration parameters and setpoint deﬁnitions, leave the indicator in normal mode and power it off, then back on.

RESET message, turn the indicator power off

CLEAR key.

Table 10-1. IQ plus 800/810 Error Messages

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10.2 ASCII Character Chart

DISCONTINUED

Use the decimal values for ASCII characters listed in Tables 10-2 and 10-3 when specifying print format strings on the P FORMT menu. The actual character printed depends on the character mapping used by the output device.

The IQ plus 800/810 can send or receive any ASCII character value (decimal 0–255), but the characters that can be shown on the indicator are limited by the 14-segment display. Text strings formatted for display on the

indicator should be limited to upper-case, unaccented characters to ensure legibility.

Control ASCII Dec Hex ASCII Dec Hex ASCII Dec Hex ASCII Dec Hex

Ctrl-@ NUL 00 00 space 32 20 @ 64 40 ` 96 60

Ctrl-A SOH 01 01 ! 33 21 A 65 41 a 97 61 Ctrl-B STX 02 02 “ 34 22 B 66 42 b 98 62 Ctrl-C ETX 03 03 # 35 23 C 67 43 c 99 63 Ctrl-D EOT 04 04 $ 36 24 D 68 44 d 100 64

Ctrl-E ENQ 05 05 % 37 25 E 69 45 e 101 65

Ctrl-F ACK 06 06 & 38 26 F 70 46 f 102 66 Ctrl-G BEL 07 07 ’ 39 27 G 71 47 g 103 67 Ctrl-H BS 08 08 ( 40 28 H 72 48 h 104 68

Ctrl-I HT 09 09 ) 41 29 I 73 49 i 105 69 Ctrl-J LF 10 0A * 42 2A J 74 4A j 106 6A Ctrl-K VT 11 0B + 43 2B K 75 4B k 107 6B Ctrl-L FF 12 0C , 44 2C L 76 4C l 108 6C

Ctrl-M CR 13 0D - 45 2D M 77 4D m 109 6D Ctrl-N SO 14 0E . 46 2E N 78 4E n 110 6E Ctrl-O SI 15 0F / 47 2F O 79 4F o 111 6F

Ctrl-P DLE 16 10 0 48 30 P 80 50 p 112 70

Ctrl-Q DC1 17 11 1 49 31 Q 81 51 q 113 71 Ctrl-R DC2 18 12 2 50 32 R 82 52 r 114 72

Ctrl-S DC3 19 13 3 51 33 S 83 53 s 115 73 Ctrl-T DC4 20 14 4 52 34 T 84 54 t 116 74

Ctrl-U NAK 21 15 5 53 35 U 85 55 u 117 75

Ctrl-V SYN 22 16 6 54 36 V 86 56 v 118 76

Ctrl-W ETB 23 17 7 55 37 W 87 57 w 119 77

Ctrl-X CAN 24 18 8 56 38 X 88 58 x 120 78 Ctrl-Y EM 25 19 9 57 39 Y 89 59 y 121 79 Ctrl-Z SUB 26 1A : 58 3A Z 90 5A z 122 7A

Ctrl-[ ESC 27 1B ; 59 3B [ 91 5B { 123 7B

Ctrl-\ FS 28 1C < 60 3C \ 92 5C | 124 7C

Ctrl-] GS 29 1D = 61 3D ] 93 5D } 125 7D Ctrl-^ RS 30 1E > 62 3E ^ 94 5E ~ 126 7E Ctrl-_ US 31 1F ? 63 3F _ 95 5F DEL 127 7F

Table 10-2. ASCII Character Chart (Part 1)

Appendix 85

Page 92

ASCII Dec Hex ASCII Dec Hex ASCII Dec Hex ASCII Dec Hex

DISCONTINUED

Ç 128 80 á 160 A0 192 C0 α 224 E0

ü 129 81 í 161 A1 193 C1 β 225 E1

é 130 82 ó 162 A2 194 C2 Γ 226 E2 â 131 83 ú 163 A3 195 C3 π 227 E3 ä 132 84 ñ 164 A4 196 C4 Σ 228 E4 à 133 85 Ñ 165 A5 197 C5 σ 229 E5 å 134 86 ª 166 A6 198 C6 µ 230 E6 ç 135 87 º 167 A7 199 C7 τ 231 E7 ê 136 88 ¿ 168 A8 200 C8 Φ 232 E8 ë 137 89 169 A9 201 C9 Θ 233 E9 è 138 8A ¬ 170 AA 202 CA Ω 234 EA ï 139 8B 1/2 171 AB 203 CB δ 235 EB î 140 8C 1/4 172 AC 204 CC ∞ 236 EC

ì 141 8D ¡ 173 AD 205 CD φ 237 ED Ä 142 8E « 174 AE 206 CE ∈ 238 EE Å 143 8F » 175 AF 207 CF ∩ 239 EF

É 144 90 176 B0 208 D0 ≡ 240 F0

æ 145 91 177 B1 209 D1 ± 241 F1

Æ 146 92 178 B2 210 D2 ≥ 242 F2

ô 147 93 179 B3 211 D3 ≤ 243 F3 ö 148 94 180 B4 212 D4 ⌠ 244 F4 ò 149 95 181 B5 213 D5 ⌡ 245 F5 û 150 96 182 B6 214 D6 ÷ 246 F6 ù 151 97 183 B7 215 D7 ≈ 247 F7

ÿ 152 98 184 B8 216 D8 ° 248 F8 Ö 153 99 185 B9 217 D9 • 249 F9 Ü 154 9A 186 BA 218 DA 250 FA

¢ 155 9B 187 BB 219 DB 251 FB

£ 156 9C 188 BC 220 DC 252 FC

¥ 157 9D 189 BD 221 DD

Pts 158 9E 190 BE 222 DE 254 FE

ƒ 159 9F 191 BF 223 DF 255 FF

253 FD

Table 10-3. ASCII Character Chart (Part 2)

86 IQ plus 800/810 Installation Manual

Page 93

10.3 Data Formats

ASCII 02

decimal

Address of the

transmitting indicator

Response commands from indicator:

where EOL = <CR> or <CR> <LF> (set by TERMIN parameter on the SERIAL menu)

ASCII 13

decimal

ASCII 03

decimal

Response commands from indicator:

NOTE : This is the Consolidated Controls continuous data format

ASCII 02

decimal

Address of the

transmitting indicator

ASCII 13

decimal

ASCII 03

decimal

DISCONTINUED

10.3.1 Continuous Output Serial Data Format

If continuous transmission is conﬁgured for the EDP or printer port (STREAM parameter on the SERIAL menu), the IQ plus 800/810 sends data using the Consolidated Controls serial data format shown in Figure 10-1:

If the initiating device address matches the port address of an IQ plus 800/810 listening on the RS-485 network, that indicator responds. For example, with demand outputs, or in response to a KPRINT command, the responding indicator uses the format shown in Figure 2-10:

ASCII 02

decimal

Polarity: <space> = Positive <–> = Negative

Weight: 7 digits, right-justified, dummy zeroes, decimal point with no leading zeroes except for leading zero immediately preceding the decimal point. Leading zeroes transmitted as spaces.

L = pounds K = kilograms T = tons G = grains <space> = grams O = ounces

G = Gross

N = Net

or <CR>

Status: <space> = valid I = Invalid M = Motion O = Over/under range

Figure 10-1. Continuous Output Serial Data Format

10.3.2 Demand Output Serial Data Format

When demand mode is conﬁgured for the EDP or printer port in the setup menus (PRNDEST on the SERIAL menu), the IQ plus 800/810 uses a data string formatted for a basic ticket printout. The particular ticket format printed depends on the indicator conﬁguration.

You can use the EDP port or keypad to fully customize the ticket to work with a wide variety of printers, scoreboard displays, and other remote equipment. See Section 7.0 on page 54 for more information on custom print formats.

10.3.3 RS-485 Data Formats

The IQ plus 800/810 has a built-in RS-485 software protocol which is enabled when you assign an address

to the indicator. The address is speciﬁed on the ADDRESS parameter on the SERIAL menu. The address is a non-zero ASCII decimal value; we recommend addresses of 65 or higher.

All remote commands are initiated using the data format shown in Figure 2-9:

Figure 10-3. RS-485 Respond Data Format

For example, to send the remote print command, KPRINT, from an ASCII terminal to an indicator at address 65 on the RS-485 network. After consulting an ASCII chart, you determine that the keyboard equivalent for the start-of-text (

CONTROL-B. The address (65) corresponds to the

capital letter “A” and the CR character is Therefore, from the terminal you type: A, K, P, R, I, N, T,

ENTER.

STX) character is

ENTER.

CONTROL-B,

The indicator responds with:

<STX> A SCALE #1 <EOL>

GROSS 1699 LB<EOL> 04/20/87 10:05 AM<EOL>

If continuous transmission is conﬁgured for the EDP port (STREAM parameter on the SERIAL menu), the IQ plus 800/810 sends data using the data format shown in Figure 10-4:

ASCII 02

decimal

receiving indicator

Address of the

EDP serial command

NOTE: Host must send <CR>, not <CR> <LF>. Failure to use <CR> renders all indicators unable to respond to serial commands

Figure 10-2. RS-485 Send Data Format

ASCII

13 decimal

Figure 10-4. RS-485 Continuous Data Format

Appendix 87

Page 94

10.4 Conversion Factors for Secondary Units

DISCONTINUED

The IQ plus 800/810 has the capability to mathematically convert a weight into many different

types of units and instantly display those results with a press of the

Secondary units can be speciﬁed on the FORMAT menu using the SECNDRY parameter, or by using EDP commands.

•To conﬁgure secondary units using the front

•To conﬁgure secondary units using EDP

• Long tons and metric tons units listed in

NOTE: Ensure that the secondary decimal point

position is set appropriately for the scale capacity in the secondary units. If the converted value requires more digits than are available, the indicator will display an overﬂow message. For example, if the primary units are short tons, secondary units are pounds, and the secondary decimal point is set to

8888.888, the indicator will overﬂow if 5 tons or more are applied to the scale. With 5 tons applied, and a conversion factor of 2000, the secondary units display needs ﬁve digits to the left of the decimal point to display the 10000 lb secondary units value.

UNITS key.

panel menus, use Table 10-4 to ﬁnd the conversion multiplier for the MULT parameter. For example, if the primary unit is pounds and the secondary unit is short tons, set the MULT parameter to 0.000500.

commands, use Table 10-4 to ﬁnd the conversion multiplier for the SEC.MULT#x command. For example, if the primary unit for the current channel is pounds and the secondary unit is short tons, send the EDP command SEC.MULT=0.0005<CR> to set the multiplier for the secondary units.

Table 10-4 cannot be directly speciﬁed as primary or secondary units on the IQ plus

800/810 indicators. For these or other unlisted units of weight, specify NONE on the UNITS

parameter.

Primary Unit x Multiplier Secondary Unit

grains 0.064799 grams

0.002286 ounces

0.000143 pounds

0.000065 kilograms

ounces 437.500 grains

28.3495 grams

0.06250 pounds

0.02835 kilograms

pounds 7000.00 grains

453.592 grams

16.0000 ounces

0.453592 kilograms

0.000500 short tons

0.000446 long tons

0.000453 metric tons

short tons 2000.00 pounds

907.185 kilograms

0.892857 long tons

0.907185 metric tons

grams 15.4324 grains

0.035274 ounces

0.002205 pounds

0.001000 kilograms

kilograms 15432.4 grains

35.2740 ounces

1000.00 grams

2.20462 pounds

0.001102 short tons

0.000984 long tons

0.001000 metric tons

metric tons 2204.62 pounds

1000.00 kilograms

1.10231 short tons

0.984207 long tons

long tons 2240.00 pounds

1016.05 kilograms

1.12000 short tons

1.01605 metric tons

Table 10-4. Conversion Factors

88 IQ plus 800/810 Installation Manual

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10.5 Filtering

1286432

1684

DIGFLTR

4 RT 8 RT 16 RT

32 RT 64 RT 128 RT

1 2

SCALE 1

CONFIG

DISCONTINUED

Finding the right ﬁlter settings takes both patience and experimentation. The following subsections will help you understand how ﬁltering works.

10.5.1 Analog Filtering

Analog ﬁltering uses electrical components (usually special capacitors and other “voltage smoothing” elements) to make the DC voltage from the load cell to the A/D converter as free of surges and ﬂuctuations as possible. These capacitors have a tendency toward smoothing out the major, high-frequency voltage bumps, while easily tracking the smaller, low-frequency changes. Analog ﬁltering is generally more effective than digital ﬁltering in preventing voltage ﬂuctuations caused by electrical or radio frequency interference. Voltage ﬂuctuation caused by such electrical interference usually shows as a regular rolling up and down of the display.

In Table 10-5, notice that settings for increased ﬁltering effect that screen out more electrical noise, also tend to increase settling time, therefore slowing down the display in achieving standstill. Generally, use the lowest ﬁltering effect which yields a quiet or stable display.

Advanced RATTLETRAP® digital ﬁltering (selections shown with RT after the number in Figure 10-5) indicate a mode that can be viewed as a hybrid combination of the best features of analog and digital ﬁltering. RATTLETRAP® uses a vibration-dampening algorithm developed in actual industrial applications with extreme vibration present. This ﬁltering mode evaluates the frequency of a repeating vibration, then derives a composite displayed weight equal to the actual weight on the scale less the vibration-induced ﬂaws. It is particularly effective for eliminating repeating vibration or mechanical interference from nearby machinery. RT selections eliminate much more mechanical vibration than standard digital ﬁltering, but usually also increase settling time over standard digital ﬁltering.

Approximate Settling

ALGFLTR Value Filtering Effect

NONE Low / > 25 Hz 64 ms

8 HZ Medium / > 8 Hz 200 ms 2 HZ High / > 2 Hz 800 ms

Table 10-5. Analog Filter Values

It is generally the best practice to attempt to clear interference ﬁrst with just the analog ﬁlter so the signal will be clear entering the A/D converter. When testing the effect of the analog ﬁlter in this manner , set the digital ﬁlter at its lowest setting, 1. If the highest rate of analog ﬁltering does not stabilize the display, leave the analog ﬁlter on at 8 Hz or 2 Hz, and begin increasing the digital ﬁlter settings.

10.5.2 Digital Filtering

Standard digital ﬁltering is basically a software function. It uses mathematical averaging to try to eliminate the variant digital readings that the A/D converter sends periodically because of external vibration. Digital ﬁltering does not effect the indicator's measurement rate, but does affect the settling time. The selections from 1 to 128 reﬂect the number of readings averaged per update period. When a reading is encountered that is outside a predetermined band, the averaging is overridden, and the display jumps directly to the new value.

Time

Figure 10-5. Digital Filtering Submenu

Digital ﬁltering is most effectiv e in eliminating effects of mechanical noise and vibrations when combined with analog ﬁltering. Mechanical noise usually shows on the display as a random changing of the least-signiﬁcant digit. The trade-off with using a high number of averages (and therefore a very accurate reading) is that the settling time increases as the number of averages increases. So even though the higher-numbered selections give a more accurate reading, if speed of display is important use the lowest selection which gives a stable display.

When using digital ﬁltering, analog ﬁltering is usually set to high (2 Hz). When testing the effect of the analog ﬁlter, set the digital ﬁlter to 1.

Appendix 89

Page 96

10.6 Software Revision History

DISCONTINUED

Version 3.1 software for the IQ plus 800/810 is based on Version 3.0, which is documented in the previous

version of this manual, PN 30262. The following list summarizes software changes made

for V ersion 3.1.

Front Panel Keys and LEDs

The following changes were made to the front panel key and LED functions for Version 3.1:

• Lb/Kg LED functions changed to better reﬂect actual units displayed.

SETPOINT key now displays only deﬁned

• setpoints. Setpoints set off at the front panel using the SETPOINT and CLEAR keys can now be set on using the

TARE key function changed to put the

• indicator in gross mode and clear the tare when a keyed tare of zero is entered.

• Alphanumeric character entry changed to simplify character editing. See the description of the P FORMT menu on for more information.

Conﬁguration Menus

The following changes were made to the conﬁguration menus for Version 3.1:

CONFIG Menu

•PWRUP parameter name changed to PWRUPMD

• 200TARE parameter name changed to TARE200

• LGLMODE parameter added

• A/B value added under FEATURE parameter

• DEFAULT parameter added (Revision 3.13)

SET ALG Menu

Default for TOTALS parameter changed to OFF, regardless of number of channels conﬁgured.

FORMAT Menu

•TOT AL parameter moved between SCALE4 and DATE. SCALE1 now the ﬁrst second-level parameter under FORMAT

• UNITS and SPNAME parameters added

SERIAL Menu

• ABSTRM optional parameter added for Remote I/O data streaming

P FORMT Menu

Changed to allow character editing at the ﬁrst level.

DIGIN Menu

Default values for DIGIN 1 and DIGIN 2 changed to BA TSTRT and BATRUN, respectively.

ENTER key.

Setpoint Processing

• Automatic reset for COUNTER setpoints

• No limit to number of TIMER and CONCUR setpoints

• Front panel entry of setpoint names supported on SPNAME parameter

• Changing setpoint KIND resets all setpoint values

• DIGOUTS changed for continuous setpoints using TRIP parameter with INBAND/ OUTBAND speciﬁed

•BATSTRT DIGIN dependency on BATRUN removed

• ALARM and HYSTER parameters for batch setpoints

• Enhanced batch status messages

• Batching automatically stopped when indicator placed in setup mode

• When batch setpoint trips, subsequent setpoints are evaluated immediately

Truck Modes

• Accumulator function for truck program

• Single-transaction tare weights and IDs supported in stored-ID truck modes

Print Formatting

New P FORMT menu structure allows editing of print formats on the ﬁrst menu level. Extended print format commands added for print formats using displayed, alternate, primary, and secondary units.

Consecutive number handling changed to increment value only when print format includes <CN> format command.

DA4 and TD4 print formatting commands added to support printing of four-digit year (Revision 3.13).

EDP Commands

Several new EDP commands were added for Version

3.1 for EDP port control of keyboard lockout, digital outputs, and batching.

• LOCKON/LOCKOFF commands added

• DON/DOFF commands added

•BATSTART, BATRESET, BATPAUSE, and BATSTATUS batching control commands added

Error Messages

Two new display messages were added to Version

EEROMCK and RESET. These messages are

3.13, described in Section 10.1 on page 84.

90 IQ plus 800/810 Installation Manual

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10.7 Speciﬁcations

DISCONTINUED

Power

Line Voltages 115 or 230 VAC (+10%/–15%) Frequency 50 or 60 Hz Power Consumption 12 VA with minimum conﬁguration, 30

Fusing 115 VAC operation: 0.25 A Slo-Blo radial lead

subminiature fuse (PN 35993) 230 VAC operation: 0.125 A Slo-Blo radial lead

subminiature fuse (PN 35994)

Analog Speciﬁcations

Full Scale Input Signal 5 – 39 mV including deadload Analog Signal Input 0.6 mV/V – 3.9 mV/V Analog Signal Sensitivity

Input Impedance > 10 MΩ Noise (ref to input) 0.3 µV p-p with 2 Hz analog ﬁlter,

Internal Resolution Selectable: 300,000–740,000 counts Display Resolution >100,000 dd, limited only by internal

Measurement Rate 20 meas/sec, nominal Input Sensitivity Normally 130 nV per internal count,

System Linearity Within 0.01% of FS Zero Stability 140 nV/°C maximum; 10 nV/°C typical Span Stability 3.5 ppm/°C maximum Calibration Method Software through front panel, voltage

Common Mode Voltage

Common Mode Rejection1

Normal Mode Rejection

Input Overload ± 12 V continuous, static discharge Excitation Voltage 10 ± 0.5 V DC, 16 x 350 Ω load cells

Analog Filter Software selectable: Off, 2, 8 Hz Digital Filter Software selectable: Off, 1, 2, 4, 8, 16,

Sense Ampliﬁer Differential ampliﬁer with 6-wire RFI Protection Signal, excitation, and sense lines

VA with all options

0.3 µV/graduation minimum,

1.0 µV/grad recommended

digital ﬁlter 4

resolution and system noise

<60 nV with expanded resolution or digital ﬁltering

and weight constants stored in EEPROM

± 4 V, referred to earth

40 dB minimum @ 50 or 60 Hz with 2 Hz or 8 Hz analog ﬁlter, digital ﬁlter 4

90 dB minimum @ 50 or 60 Hz with 2 Hz analog ﬁlter

80 dB minimum @ 50 or 60 Hz with 8 Hz analog ﬁlter

protected

32, 64, 128 Enhanced vibration capability available

through Rattletrap ﬁltering

sensing protected by capacitor bypass

hybrid digital

Analog Output Optional: fully isolated, voltage or current

output,14-bit resolution. Voltage output: 0 –10 VDC Load resistance:1kΩ minimum Current output: 4–20 mA External loop resistance: 500Ω maximum

Digital Speciﬁcations

Microcomputer NEC µPD75216A display processor,

Hitachi 64180 main processor Program memory: 128K x 8; RAM: 32K x

8; EEROM: 128 x 16, 93C66

Digital Inputs 3 inputs, TTL or switch closure,

active-low; special-purpose setpoint supervisor input

Digital Outputs 4 outputs, open collector with TTL pullup,

250 mA sink, 40 V withstand

Digital Output Expander

Optional: 12 additional 250 mA sink, 40 VDC withstand

Serial Communications

EDP Port 19200, 9600, 4800, 2400, 1200, 600, 300 bps.

Full duplex RS-232, simplex 20 mA current loop. Optional duplex 20 mA, RS-485

Printer Port 19200, 9600, 4800, 2400, 1200, 600, 300 bps.

Simplex RS-232, or simplex 20 mA current loop

Both Ports RS-232 or 20 mA current loop standard; 7 or 8

data bits; even, odd, or no parity

Operator Interface

Display 14 mm (0.55 inch), 14-segment

vacuum ﬂuorescent, 7 full digit display . Decimal point available at each digit. 8 LED annunciators

Additional Symbols Tare, entered tare, tare in system,

standstill, net, gross, center of zero,

minus sign, lb, kg, entry mode Keyboard 25-key ﬂat membrane panel Bar Graph Optional: 48-segment display tracks

setpoint, net or gross weight

Environmental

Operating Temperature–10 to +40°C (legal range)

–10 to +50°C (industrial range) Storage Temperature –25 to +70°C, limited by battery life

Mechanical

Overall Dimensions:

800 10.0" W, 7.75" H, 6.0" D 810 11" W, 8.5" H, 8.5" D 810 HE 16" W, 17.5" H, 8" D 810 SS 12.6" W, 15.5" H, 6.3" D

Weight:

800 12.0 lb 810 15.0 lb 810 HE 17.3 lb 810 SS 24.0 lb

Appendix 91

Page 98

Enclosure Classiﬁcation:

DISCONTINUED

800 NEMA 4X 810 NEMA 4 810 HE/SS NEMA 4X

Enclosure Materials:

800 Stainless steel 810 Die-cast zinc 810 HE Fiberglass Reinforced Polyester (FRP) 810 SS Stainless steel

Certiﬁcations and Approvals

•

NTEP

CoC Number: 92-013

•

Accuracy Class: III/III L

: 10 000

max

Measurement Canada

Approval: AM-4840 Accuracy Class:

III n IIIHD n

: 10 000

max

: 20 000

max

File Number: E207758

Requires control panel approval

LISTED

92 IQ plus 800/810 Installation Manual

Page 99

IQ plus 800/810 Limited Warranty

DISCONTINUED

Rice Lake Weighing Systems (RLWS) warrants that all RLWS equipment and systems properly installed by a Distributor or Original Equipment Manufacturer (OEM) will operate per written speciﬁcations as conﬁrmed by the Distributor/OEM and accepted by RLWS. All systems and components are warranted against defects in materials and workmanship for two years.

RLWS warrants that the equipment sold hereunder will conform to the current written speciﬁcations authorized by RLWS. RLWS warrants the equipment against faulty workmanship and defective materials. If any equipment fails to conform to these warranties, RLWS will, at its option, repair or replace such goods returned within the warranty period subject to the following conditions:

• Upon discovery by Buyer of such nonconformity, RLWS will be given prompt written notice with a detailed explanation of the alleged deﬁciencies.

• Individual electronic components returned to RLWS for warranty purposes must be packaged to prevent electrostatic discharge (ESD) damage in shipment. Packaging requirements are listed in a publication, Protecting Your Components From Static Damage in Shipment, available from RLWS Equipment Return Department.

• Examination of such equipment by RLWS conﬁrms that the nonconformity actually exists, and was not caused by accident, misuse, neglect, alteration, improper installation, improper repair or improper testing; RLWS shall be the sole judge of all alleged non-conformities.

• Such equipment has not been modiﬁed, altered, or changed by any person other than RLWS or its duly authorized repair agents.

•RLWS will ha ve a reasonable time to repair or replace the defective equipment. Buyer is responsible for shipping charges both ways.

• In no event will RLWS be responsible for travel time or on-location repairs, including assembly or disassembly of equipment, nor will RLWS be liable for the cost of any repairs made by others.

HESE WARRANTIES EXCLUDE ALL OTHER WARRANTIES, EXPRESSED OR IMPLIED, INCLUDING WITHOUT

LIMITATION

RLWS NOR DISTRIBUTOR WILL, IN ANY EVENT, BE LIABLE FOR INCIDENTAL OR CONSEQUENTIAL DAMAGES. RLWS

REPAIR ALL

OTHER CLAIMS TO WARRANTY.

HOULD THE SELLER BE OTHER THAN RLWS, THE BUYER AGREES TO LOOK ONLY TO THE SELLER FOR

WARRANTY

O TERMS, CONDITIONS, UNDERSTANDING, OR AGREEMENTS PURPORTING TO MODIFY THE TERMS OF THIS

WARRANTY OFFICER

WARRANTIES OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE. NEITHER

AND BUYER AGREE THAT RLWS’S SOLE AND EXCLUSIVE LIABILITY HEREUNDER IS LIMITED TO

OR REPLACEMENT OF SUCH GOODS. IN ACCEPTING THIS WARRANTY, THE BUYER WAIVES ANY AND

CLAIMS.

SHALL HAVE ANY LEGAL EFFECT UNLESS MADE IN WRITING AND SIGNED BY A CORPORATE

OF RLWS AND THE BUYER.

RICE LAKE WEIGHING SYSTEMS • 230 WEST COLEMAN STREET • RICE LAKE, WISCONSIN 54868 • USA

Appendix 93

Evolution IQ plus 800, IQ plus 810 Installation Manual

Specifications and Main Features

Frequently Asked Questions

User Manual

About this Manual

1.0 Introduction

1.1 Optional Features

1.2 Front Panel Keys and Annunciators

2.0 Installation

2.1 Power Connections

2.2 Board Connections

2.3 Board Diagrams

2.4 Load Cell Wiring

2.5 Serial Communications Wiring

2.6 Digital I/O Wiring

2.7 Wall- and Panel-Mounting

2.7.1 IQ plus 810 Panel Mount Kit

2.7.2 IQ plus 810 Wall Mount Kit

2.7.3 IQ plus 810 SS and HE Model Wall Mounting

2.7.4 IQ plus 800 Panel Mount Kit

2.8 Battery Replacement

Configuration 13

3.2 Menu Structures and Parameter Descriptions

3.2.2 Set Analog Menu

3.2.3 Format Menu

3.2.4 Setpoints Menu

3.2.5 Serial Menu

3.2.6 Print Format Menu

3.2.7 Digital Input Menu

3.2.8 Analog Output Menu

3.2.9 Bar Graph Menu

3.2.10 Calibration Menu

3.2.11 Version Menu

4.0 Calibration

4.1 Front Panel Calibration

4.2 EDP Command Calibration

4.3 Revolution™ Calibration

4.4 Adjusting Final Calibration

5.0 Operating Modes

5.1 Setup Mode

5.2 Normal Mode

5.2.1 Push-Button Tares

5.2.2 Keyed Tares

5.3 Truck Modes

5.3.1 Using the Truck Modes

5.3.2 Single-Transaction Tare Weights and IDs

5.3.3 Multiple Scales

5.4 Individual Scale Setup

5.5 Using the TOTAL Channel

6.0 EDP Commands

6.1 The EDP Command Set

6.1.1 Key Press Commands

6.1.2 Reporting Commands

6.1.3 Special Function Commands

6.1.4 Parameter Setting Commands

6.1.5 Transmit Weight Data Commands

6.1.6 Batching Control Commands

6.2 Saving and Transferring Data

6.2.2 Saving Indicator Data to a Personal Computer

7.0 Print Formatting

7.1 Customizing Print Formats

7.1.1 Using the EDP Port

7.1.2 Using the Front Panel

7.1.3 Using Revolution

7.2 Ticket Formats

7.2.1 Gross/Net Demand Ticket Format

7.2.2 Truck Weigh-in and Weigh-out Tickets

7.2.3 Setpoint Push Print Ticket

7.3 Extended Print Format Commands

7.4 Resetting ID, Consecutive Number, and Accumulator Values for Print Commands

8.0 Setpoints and Batch Processing

8.1 Using Continuous Setpoints

8.2 Using Batch Setpoints

8.3 Front Panel Preact Value Access

8.4 Setpoint Names

8.4.2 Assigning Names to Setpoints

9.0 Optional and Advanced Features

9.1 Accumulate Function

9.1.1 Front Panel Access

9.1.2 Setpoint Access