Evolution IQ plus 800, IQ plus 810 Installation Manual
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®
IQ plus
800/810
Digital Weight Indicators
Version 3.1
Installation Manual
42100
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Contents
About this Manual.................................................................................................................................... 1
1.0 Introduction.................................................................................................................................. 1
1.1 Optional Features ............................................................................................................................... 2
1.2 Front Panel Keys and Annunciators.................................................................................................... 3
2.0 Installation................................................................................................................................... 6
2.1 Power Connections ............................................................................................................................ 6
2.2 Board Connections............................................................................................................................. 6
2.3 Board Diagrams ................................................................................................................................. 8
2.4 Load Cell Wiring ................................................................................................................................. 8
2.5 Serial Communications Wiring ............................................................................................................ 9
2.6 Digital I/O Wiring................................................................................................................................. 9
2.7 Wall- and Panel-Mounting................................................................................................................. 10
2.7.1 IQ plus 810 Panel Mount Kit..................................................................................................................... 10
2.7.2 IQ plus 810 Wall Mount Kit....................................................................................................................... 11
2.7.3 IQ plus 810 SS and HE Model Wall Mounting........................................................................................... 11
2.7.4 IQ plus 800 Panel Mount Kit..................................................................................................................... 12
2.8 Battery Replacement ........................................................................................................................ 12
3.0 Configuration.............................................................................................................................. 13
3.1 Configuration Methods ..................................................................................................................... 13
3.1.1 Revolution Configuration .......................................................................................................................... 13
3.1.2 EDP Command Configuration .................................................................................................................. 14
3.1.3 Front Panel Configuration......................................................................................................................... 14
3.2 Menu Structures and Parameter Descriptions................................................................................... 15
3.2.1 Configuration Menu.................................................................................................................................. 15
3.2.2 Set Analog Menu...................................................................................................................................... 19
3.2.3 Format Menu............................................................................................................................................ 20
3.2.4 Setpoints Menu........................................................................................................................................ 23
3.2.5 Serial Menu.............................................................................................................................................. 30
3.2.6 Print Format Menu ................................................................................................................................... 33
3.2.7 Digital Input Menu .................................................................................................................................... 34
3.2.8 Analog Output Menu................................................................................................................................ 35
3.2.9 Bar Graph Menu ...................................................................................................................................... 36
3.2.10 Calibration Menu..................................................................................................................................... 37
3.2.11 Version Menu.......................................................................................................................................... 37
4.0 Calibration.................................................................................................................................. 38
4.1 Front Panel Calibration...................................................................................................................... 38
4.2 EDP Command Calibration............................................................................................................... 40
4.3 Revolution
4.4 Adjusting Final Calibration................................................................................................................. 40
5.0 Operating Modes........................................................................................................................ 41
5.1 Setup Mode ..................................................................................................................................... 41
5.2 Normal Mode ................................................................................................................................... 41
5.2.1 Push-Button Tares................................................................................................................................... 41
5.2.2 Keyed Tares............................................................................................................................................. 41
™
Calibration.................................................................................................................... 40
Technical training seminars are available through Rice Lake Weighing Systems.
Course descriptions and dates can be viewed at www.rlws.com or obtained by
Copyright © 2002 Rice Lake Weighing Systems. All rights reserved. Printed in the United States of America.
calling 715-234-9171 and asking for the training department.
Specifications subject to change without notice.
Version 3.1, November 2002
ii
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5.3 Truck Modes.................................................................................................................................... 41
5.3.1 Using the Truck Modes ............................................................................................................................ 42
5.3.2 Single-Transaction Tare Weights and IDs ................................................................................................. 43
5.3.3 Multiple Scales......................................................................................................................................... 43
5.4 Individual Scale Setup....................................................................................................................... 43
5.5 Using the TOTAL Channel ................................................................................................................ 43
6.0 EDP Commands.......................................................................................................................... 45
6.1 The EDP Command Set ................................................................................................................... 45
6.1.1 Key Press Commands.............................................................................................................................. 45
6.1.2 Reporting Commands.............................................................................................................................. 46
6.1.3 Special Function Commands.................................................................................................................... 46
6.1.4 Parameter Setting Commands ................................................................................................................. 46
6.1.5 Transmit Weight Data Commands............................................................................................................ 50
6.1.6 Batching Control Commands................................................................................................................... 50
6.2 Saving and Transferring Data............................................................................................................ 52
6.2.1 Printing Configuration and Setpoint Data.................................................................................................. 52
6.2.2 Saving Indicator Data to a Personal Computer ......................................................................................... 52
6.2.3 Downloading Configuration Data from PC to Indicator.............................................................................. 53
6.2.4 Transferring Configuration Data from One Indicator to Another................................................................. 53
7.0 Print Formatting......................................................................................................................... 54
7.1 Customizing Print Formats................................................................................................................ 54
7.1.1 Using the EDP Port .................................................................................................................................. 54
7.1.2 Using the Front Panel............................................................................................................................... 55
7.1.3 Using Revolution...................................................................................................................................... 55
7.2 Ticket Formats.................................................................................................................................. 56
7.2.1 Gross/Net Demand Ticket Format............................................................................................................ 56
7.2.2 Truck Weigh-in and Weigh-out Tickets..................................................................................................... 57
7.2.3 Setpoint Push Print Ticket ........................................................................................................................ 57
7.3 Extended Print Format Commands................................................................................................... 58
7.4 Resetting ID, Consecutive Number, and Accumulator Values for Print Commands........................... 58
8.0 Setpoints and Batch Processing................................................................................................ 59
8.1 Using Continuous Setpoints ............................................................................................................. 61
8.2 Using Batch Setpoints...................................................................................................................... 61
8.3 Front Panel Preact Value Access...................................................................................................... 62
8.4 Setpoint Names................................................................................................................................ 62
8.4.1 Defining Setpoint Names.......................................................................................................................... 63
8.4.2 Assigning Names to Setpoints.................................................................................................................. 63
9.0 Optional and Advanced Features............................................................................................... 64
9.1 Accumulate Function ........................................................................................................................ 64
9.1.1 Front Panel Access .................................................................................................................................. 64
9.1.2 Setpoint Access....................................................................................................................................... 65
9.2 Rate of Change Function.................................................................................................................. 65
9.3 Peak Hold Function.......................................................................................................................... 66
9.4 Passwords ....................................................................................................................................... 67
9.5 Supervisor Setup Switch................................................................................................................... 67
9.6 Batching Switch ............................................................................................................................... 68
9.7 Bar Graph......................................................................................................................................... 69
9.8 Expanded Serial Communications.................................................................................................... 71
9.8.1 Duplex 20 mA Current Loop..................................................................................................................... 71
9.8.2 RS-485 Communications......................................................................................................................... 71
9.9 IQ plus 810 Expansion Board........................................................................................................... 71
9.10 Remote Keyboard........................................................................................................................... 73
9.11 Analog Output................................................................................................................................. 73
9.12 Multiple Scale Inputs....................................................................................................................... 76
9.13 2- and 4-Channel Relay Boards (IQ plus 800).................................................................................. 76
IQ plus 800/810 Installation Manual
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9.13.1 2-Channel Relay Board............................................................................................................................ 77
9.13.2 4-Channel Relay Board............................................................................................................................ 77
9.14 Setpoint Digital Output Expander.................................................................................................... 78
9.15 IQ plus 810 4- and 16-Channel Relay Racks................................................................................... 79
9.16 Jetpak™ High Speed Option.......................................................................................................... 82
9.17 Allen-Bradley Remote I/O Interface ................................................................................................. 83
9.18 Profibus Indicator Interface ............................................................................................................. 83
9.19 Dual Range Option ......................................................................................................................... 83
10.0 Appendix.................................................................................................................................... 84
10.1 Error Messages............................................................................................................................... 84
10.2 ASCII Character Chart .................................................................................................................... 85
10.3 Data Formats.................................................................................................................................. 87
10.3.1 Continuous Output Serial Data Format..................................................................................................... 87
10.3.2 Demand Output Serial Data Format......................................................................................................... 87
10.3.3 RS-485 Data Formats.............................................................................................................................. 87
10.4 Conversion Factors for Secondary Units......................................................................................... 88
10.5 Filtering........................................................................................................................................... 89
10.5.1 Analog Filtering........................................................................................................................................ 89
10.5.2 Digital Filtering ......................................................................................................................................... 89
10.6 Software Revision History ............................................................................................................... 90
10.7 Specifications ................................................................................................................................. 91
IQ plus 800/810 Limited Warranty......................................................................................................... 93
iii
iv
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IQ plus 800/810 Installation Manual
About this Manual
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This manual is intended for use by service technicians
responsible for installing and servicing the IQ plus
800/810 digital weight indicators. This manual applies
to Version 3.1 software for the IQ plus 800/810
indicators. See Section 10.6 on page 90 for a summary
of software changes included in Version 3.1.
This manual is organized so that you can learn about
the basic installation and standard operations first,
then find more detailed information about specific
optional features in later sections.
The configuration menu charts include parameter
choices for both the standard and optional features.
When configuring the IQ plus 800 or 810, you can
ignore the settings for parameters dealing with options
not installed on your indicator; settings chosen for
non-installed options are ignored.
Warning
Most procedures described in this
manual require work inside the indicator
enclosure. These procedures are to be
performed by qualified service
personnel only.
Authorized distributors and their
employees can view or download this
manual from the Rice Lake Weighing
Systems distributor site at
www.rlws.com
®
more information.
.
Warning
The digital output of continuous setpoints using the
TRIP parameter with INBAND or OUTBAND specified
is reversed in this release. Existing setpoints using
these values must be redefined for use with Version
3.1.
When the indicator is placed in setup mode:
•Analog outputs are set off (0 VDC or 0 mA)
•Batching stops automatically
When the indicator is returned to operating mode, the
interrupted batch must be manually restarted.
The BATSTRT digital input no longer requires an
active BATRUN digital input to start and run a
batch sequence. If no digital input is assigned to
BATRUN, batching proceeds as if BATRUN were
always on. See Section 3.2.7 on page 34 for
If you are upgrading to Version 3.1 or are
familiar with prior releases of the IQ plus
800/810 software, please note the
following changes before using the
software:
1.0 Introduction
For basic weighing applications, the IQ plus 800 and
IQ plus 810 have more useful standard features than
any other digital indicator currently available. For
more complex weighing applications, the IQ plus 800/
810 series indicators are expandable, programmable,
process controllers with an impressive array of
options.
The economical IQ plus 800 indicator is available in a
compact stainless steel enclosure. It carries all the
features of the standard IQ plus 800/810 indicators,
but its compact enclosure size will not accept all the
expansion options of the larger 810 enclosures.
The IQ plus 810 is available in desktop, stainless steel
batching (SS), and hostile environment batching (HE)
models. The 800 and all 810 models are
NTEP-certified for Class III and Class IIIL at 10,000
divisions. The 800 stainless steel, 810 SS and HE
models are certified for NEMA 4X washdown
applications.
Introduction
1
2
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1.1 Optional Features
Table 1-1 lists some of the optional features available for the IQ plus 800/810 indicators, including references to
pages in this manual for more information. See page 10 for information about wall- and panel-mounting options.
Option
Option PN Model See Page
Rate of Change Function 19359 All 65
Peak Hold Function 19360 All 66
Passwords 30547 All 67
Supervisor Setup Switch 19375 All 67
Batching Switch 19369 All 68
Bar Graph 19363 All 69
Duplex 20 mA Current Loop 19374 All 71
RS-485 Communications 19372 All 71
Dual Channel Load Cell Expansion Board for 800/810 desktop model 40386 800/810 71
Dual-Channel Load Cell Expansion Board for wall mount models) 67595 810 HE/SS 71
Remote Keyboard Input Expansion Board 40385 800/810 73
Analog Output 19357 All 73
2-Channel Relay Rack (Internal) 30549
4-Channel Relay Rack (Internal) 36080
800
800
77
77
Setpoint Digital Output Expansion Board 19362 All 78
4-Channel Relay Rack (External) 19365 All 79
16-Channel Relay Rack (External) 19373 All 79
Jetpak™ High Speed Option various All 82
Allen Bradley Remote I/O Interface (External) 35888 All 83
Profibus Interface (External) 49974 All 83
Dual Range Option 61138 All 83
Table 1-1. IQ plus 800/810 Optional Features
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
Lb
Kg
ROC
Accum
ZERO PRINTUNITSTAREG/N
DISP
TARE
TIME/
DATE
ACCUM
DISP
ROC
123
DISP
456
789
0
ENTER
SCALE
NEW
I.D.
Figure 1-1. IQ plus 800/810 Front Panel
Lb
Kg
ROC
Scale 1
Scale 2
Scale 3
Scale 4
SET
POINT
CLEAR
#
ACCUM
ZERO GROSS/NET TARE UNITS PRINT
123
456
789
•
10 11 12 13 14 15 163 4 5 6 7 8 91 2
ENTER
0
SCALE 1
SCALE 2
SCALE 3
SCALE 4
NEW I.D.DISP ACCUM
SCALE #DISP R.O.C.
SET POINTDISP TARE
CLEARTIME/DATE
Figure 1-2. IQ plus 810 HE Front Panel
IQ plus 800/810 Installation Manual
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1.2 Front Panel Keys and Annunciators
The following section describes the front panel keys, annunciators, and display functions of the IQ plus 800/810
indicators.
Numeric keypad
123
456
789
0
ZERO
ENTER
The numeric keypad is used to enter numeric values, such as tare weights and ID
numbers. Normally, you key a number, and then press
key. Each digit appears on the display screen as entered. If you key a number and
don’t press
reverts to the previous mode and the number is ignored.
If you make a mistake entering a number, press
Continue pressing
If you key a number and press
and the display returns to normal mode.
ZERO
Resets the scale gross weight to zero. The
scale is in motion or when the displayed weight value is outside of the
configured zero range.
ENTER
and/or a function key within several seconds, the display
CLEAR
to erase the remaining digits as necessary.
G/N
before pressing
ZERO
ENTER
CLEAR
ENTER
key cannot be used when the
and/or a function
to erase a single digit.
, the number is erased
G/N
TARE
UNITS
PRINT
G/N
Toggles between Gross and Net display modes. In Net mode, the display shows
NET
net weight and the
gross weight and the
Also, you can use
TARE
Captures the current gross weight as a tare value and switches to net mode. The
gross weight must be positive and the scale at standstill to perform a tare
operation.
Tare values can also be entered using the numeric keypad, then pressing
or by sending commands to the EDP port
The
T
and rhombus appear on the display when a tare is in the system. The
and rhombus indicates a manually entered (keyed) tare.
UNITS
Toggles the display between the primary and secondary units. Although the
standard label shows pounds and kilograms, other units can be defined in the
configuration menus. See the description of the LED annunciators on page 5 for
more information.
PRINT
In normal mode and with the scale at standstill, pressing the
data to the serial port. See Section 7.0 on page 54 for information about creating
custom print formats.
annunciator lights. In Gross mode, the display shows
G
annunciator lights.
G/N
to revert to normal weighing mode if in another mode.
PRINT
TARE
pT
key sends
,
Introduction
3
DISP
DISCONTINUED
TARE
TIME/
DA TE
DISP
ACCUM
4
DISP TARE
In the normal weighing mode,
CLEAR
T
annunciator.
CLEAR
ENTER
, the display prompts
any, and lights the
In the truck in/out mode, key in a truck ID number and press
NO ID
appears on the display. If the ID is found, press
value. If you press
truck ID.
In the Truck In/Out mode, press
TIME/DATE
Press once to display the date, press again to display the time.
You can enter new values for the date and time while they appear in the display by typing the
new value and pressing
DISP ACCUM
Displays the current weight from the accumulator register and sequentially lights the
accumulator annunciators. Press repeatedly to scroll through all five accumulators or enter an
accumulator number (0–4) and press
If you press
register.
DISP TARE
, the display prompts
DISP TARE
. Use the 24-hour format to enter time values.
displays the current weight in the tare register, if
DISP TARE
ENTER
CLR ID?
repeatedly to scroll through the stored IDs.
DISP ACCUM
CLR AC?.
.
Press
; press
CLEAR
to display the stored weight
CLEAR
again to clear the accumulate
. If the ID is not found,
again to clear the stored
DISP
ROC
NEW
I.D.
SCALE
#
DISP ROC
Displays the rate of change for weight data on the current scale channel. The ROC value is
expressed as the change in weight during a specific period of time, such as lb/min or Kg/hour.
The
DISP ROC
annunciator lights when the rate of change feature is active.
NEW ID
In the truck in/out mode,
the numeric keys and press
to enter the new ID number, save the tare, and print a weigh-in ticket, all in one step. Also, you
can use
See Section 5.3 on page 41 for information about using the truck modes.
SCALE #
Selects an individual scale channel or total channel for display.
The scale number LED annunciator lights to show which scale weight is displayed. If sources
are totaled, more than one LED is lit. The
channel is enabled and selected.
NEW ID to enter an ID number not associated with the truck program or weight storage.
key functions only if the rate of change feature is installed; the ROC
NEW ID
lets you enter a new truck ID number. Key in a number with
NEW ID to save. When a truck is on the scale, you can use NEW ID
SCALE # key functions only if more than one input
IQ plus 800/810 Installation Manual
SET
DISCONTINUED
POINT
CLEAR
SETPOINT
Press to show defined setpoint values. When you first press this key, the display shows
two seconds, then switches to show the setpoint value. Each time you press
next defined setpoint is shown.
You can change the setpoint value by keying in a number and pressing
setpoint, press
NOTE: In Version 3.1, you can reactivate setpoints that have been turned off at the front panel.
Press the
setpoint back on.
If you make an error when keying in a value, press
to normal mode, press
You can use the
normal mode. See Section 8.3 on page 62 for more information using the
access preact values.
See Section 8.4 on page 62 for more information about naming setpoints.
CLEAR
Erases digits entered from the keyboard or clears special function values.
• In the
• In the
to display the prompt CLR ACn (where n is the accumulator number, 0–4). Press CLEAR a
second time to clear the accumulator.
• In the
the prompt CLR TR?. Press CLEAR a second time to clear the tare register.
• In the
values.
CLEAR. The message OFF appears on the display for disabled setpoints.
SETPOINT key to show the OFF status for the setpoint, then press ENTER to turn the
CLEAR to erase individual digits. To return
G/N or wait for the display to switch back.
SETPOINT key to view or change preact v alues from the front panel during the
SETPOINT function, CLEAR disables setpoints or erases individual digits.
DISP ACCUM function, with the current accumulator value displayed, press CLEAR
DISP TARE function with the current tare value displayed, press CLEAR to display
DISP TARE function (truck in/out mode), CLEAR erases truck IDs, as well as tare
SETPOINT, the
ENTER. To turn off a
SETPOINT key to
SP 1 for
Lb
Kg
ROC
Accum
Scale 1
Scale 2
Scale 3
Scale 4
LED Annunciators
The LED annunciators provide status information about the indicator.
The LEDs on the left side of the display indicate the display units and whether the value
displayed is a rate of change or accumulator value. The Lb and Kg (Units) LEDs function as
follows:
• If the displayed weight is in pounds, the Lb LED is lit; if kilograms, the Kg LED is lit.
• If the primary unit of weight is pounds, the Kg LED is lit for secondary units—or, if the
primary unit is kilograms, the Lb LED is lit for secondary units, unless the secondary unit
of weight is the same as the primary unit.
• If neither primary nor secondary units are pounds or kilograms, the Lb LED is used as a
primary units annunciator and the Kg LED is used as the secondary units annunciator.
See the descriptions of the
The scale channel LEDs on the right side of the display indicate which scale weight is
displayed. See the description of the
UNITS, DISP ROC, and DISP ACCUM keys for more information.
SCALE # key for more information.
Introduction 5
2.0 Installation
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2.1 Power Connections
The IQ plus 800/810 can operate from either a 115
VAC or 230 VAC 3-wire power supply line at 50 or 60
Hz. It is further recommended that the 800/810 be
connected to an AC power supply that is on a separate
branch or feeder from other AC equipment that causes
step-load changes and/or other AC line disturbances.
The transformer on the power supply/display board is
pre-wired at the factory for 115 VAC operation. If the
installation requires 230 VAC operation, move the
transformer connector from J5 to J9 on the power
supply/display board. Also, be sure to install the
correct fuse. See Section 10.7 on page 91 for
specifications
SERIAL COMM WIRING
J7-1
J7-2
PINS 1–6:
J7-3
PRINTER PORT
J7-4
CONNECTORS
J7-5
J7-6
J7-7
PINS 7–12:
J7-8
EDP PORT
J7-9
CONNECTORS
J7-10
J7-11
J7-12
MAIN
BOARD
DISPLAY
BOARD
TO J10
2.2 Board Connections
The main CPU board is connected to the power
supply/display board by two ribbon cables. The power
ribbon cable connects between J1 on both boards; the
data ribbon cable connects between J2 on both boards.
Figures 2-1 through 2-3 show board locations and
cabling for the IQ plus 810, HE, and SS models.
Board locations and cabling for the IQ plus 800 are
essentially the same as for the IQ plus 810.
SETUP
SWITCH
TO J7
J7
TO J4
J4
DIGITAL I/O
DIGITAL I/O WIRING
J4-1 DIG OUT 1
J4-2 DIG OUT 2
J4-3 DIG OUT 3
J4-4 DIG OUT 4
J4-5 DIG IN 3
J4-6 DIG IN 2
J4-7 DIG IN 1
J4-8 GND
J4-9 GND
J4-10 +5 VDC
SERIAL
COMMUNICATIONS
LOAD CELL
GROUND
AC POWER
Figure 2-1. IQ plus 810 Wiring, Side View
SERIAL COMMUNICATIONS
CABLE TO J7
GROUND
LOAD CELL
CABLE TO J10
J10
J10-1 +Sig
J10-2 –Sig
J10-3 +Sense
J10-4 –Sense
J10-5 Shield
J10-6 +Exc
J10-7 –Exc
DIGITAL I/O
CABLE TO J4
SETUP SWITCH
7 6 5 4 3 2 1
Load Cell Wiring
J10
AC POWER
J7
Figure 2-2. IQ plus 810 Wiring, Top View
6 IQ plus 800/810 Installation Manual
Power Supply Display Board
DISCONTINUED
Display Driver
Fuse
DIGITAL I/O WIRING
J4-10
+5 VDC
J4-9
GND
J4-8
GND
J4-7
DIG IN 1
J4-6
DIG IN 2
J4-5
DIG IN 3
J4-4
Battery
REMOVE JUMPER
J6
J11 BEFORE
INSTALLING
BATTERY
J2
Data
Cable
Power
Ribbon
Cable
CPU Board A/D Module
J4-3
J4-2
J4-1
DIG OUT 4
DIG OUT 3
DIG OUT 2
DIG OUT 1
J1
J2
AC Power
Cable
Transformer
Power Supply Display Board
Display
Driver
Fuse
J4
Keyboard
AC Power Cable
Power Ribbon Cable
Figure 2-3. IQ plus 810 SS Wiring
REMOVE JUMPER
J6
J11 BEFORE
INSTALLING
BATTERY
Battery
J2
J1
J1
Data
Ribbon
Cable
Power Ribbon
Cable
AC Power
Cable
Pre-drilled holes for
Batching Switch Option
Data
Ribbon
Cable
Power
Ribbon
Cable
SERIAL COMM.
J7-12
J7-11
7-12
J7-10
EDP
J7-9
PORT
J7-8
J7-7
J7-6
1-6
J7-5
PRINTER
J7-4
PORT
J7-3
J7-2
J7-1
AC Power In
Transformer
SERIAL COMM.
J7-12
J7-11
J7-10
J7-9
J7-8
J7-7
J7-6
J7-5
J7-4
J7-3
J7-2
J7-1
Setup Switch
J4
J7
7-12
EDP
PORT
1-6
PRINTER
PORT
1234567
LOAD CELL WIRING
+Sig
1
–Sig
2
+Sense
3
–Sense
4
Shield
5
+Exc
6
–Exc
7
DIGITAL I/O WIRING
J4-10
J4-9
J4-8
J4-7
J4-6
J4-5
J4-4
J4-3
J4-2
J4-1
CPU Board
Setup Switch
+5 VDC
GND
GND
DIG IN 1
DIG IN 2
DIG IN 3
DIG OUT 4
DIG OUT 3
DIG OUT 2
DIG OUT 1
A/D Module
1234567
LOAD CELL WIRING
+Sig
1
–Sig
2
+Sense
3
–Sense
4
Shield
5
+Exc
6
–Exc
7
J1
J2
AC Power In
Figure 2-4. IQ plus 810 HE Wiring
Installation 7
2.3 Board Diagrams
DISCONTINUED
Figures 2-5 through 2-7 show major component
locations on the IQ plus 800/810 circuit boards.
JP1
JP3
J6
1234567
JP2
(1st Load Cell Term)
(2nd Load Cell Term)
A/D Converter
B1
REMOVE JUMPER
J11 BEFORE
INSTALLING
BATTERY
J2
J1
J11
J2
Load Cell Connector
J10
(Terminal Screws on Back)
J9
(Factory Use Only)
(J7) Serial Communications
U22
U24
(J4) Digital I/O Wiring
J5
SW1
J8
J6
EPROM
Figure 2-5. CPU Board, Component Side
J3
J8
EEPROM
2.4 Load Cell Wiring
Wire the analog input cable from the load cell or
junction box to the removable connector and plug into
the CPU board at J10 near the A/D module. If your
indicator was purchased after June 1, 1996, the A/D
module is surface mounted to the CPU board.
Note that earlier indicators (with A/D modules
mounted on standoffs) have J10 pin assignments in
reversed order from those shown in Table 2-1.
For a single-channel A/D module, use the upper
plug-in connector for the load cell. If a dual-channel
A/D module is being used, plug the second load cell
cable into the lower connector at J10.
If using 4-wire load cell cable, leave jumpers JP1 and
JP2 on (these jumpers connect pins 3 and 6, 4 and 7, at
terminal J10). For a 6-wire installation using sense
leads, remove the jumpers.
For dual-channel A/D modules, there are jumper pins
on the board near J10. The sense jumpers are labeled
JP1–JP2 for channel one, and JP3–JP4 for channel
two. Leave the jumpers installed for a 4-wire cable,
remove them for a 6-wire installation.
Table 2-1 shows the J10 pin assignments for load cell
connections.
L
(AC HOT)
N
(AC NEUTRAL)
G
(AC GROUND)
F1 (FUSE)
C32
C34
J9J5
J7
C33
T2
U8U7U6U5
J1
Figure 2-6. Power Supply/Display Board, Component Side
DS6
DS7
DS8
DS9
NET
P
T
BG–
0
J4
DS5
DS4
DS3
DS2
Channel J10 Pin Signal
11+SIGNAL
2 –SIGNAL
3 +SENSE
4 –SENSE
5 SHIELD
6 +EXCITATION
7 –EXCITATION
21+SIGNAL
2 –SIGNAL
3 +SENSE
4 –SENSE
5 SHIELD
6 +EXCITATION
7 –EXCITATION
Table 2-1. J10 Pin Assignments (Load Cells)
Figure 2-7. Power Supply/Display Board, Display Side
8 IQ plus 800/810 Installation Manual
2.5 Serial Communications Wiring
DISCONTINUED
Terminal block J7 on the CPU board connects both the
EDP (Electronic Data Processing) port and the printer
port. See Section 3.2.5 on page 30 for information
about configuring the serial ports.
The EDP port supports full-duplex RS-232 or simplex
20 mA current loop communication, with half-duplex
RS-485 and full-duplex 20 mA current loop as
optional features. The printer port can support full
duplex RS-232 and simplex 20 mA transmissions.
(Pin 3 is used as an RS-232 receive in some custom
software versions only.) See Section 9.8 on page 71
for information about serial communications options.
Table 2-2 shows the J7 pin assignments for serial
communications connections.
20mA
Port J7 Pin RS-232
Printer 1
2
3
4 –20mA OUT
5 TxD
6 GND +20mA OUT
EDP 7 +20mA IN 485-A
8
9 RxD
10 –20mA OUT
11 TxD
12 GND +20mA OUT
Table 2-2. J7 Pin Assignments (Serial Communications)
RS-485 Wiring
Biasing resistors R38 and R39 can be used to assure
that the RS-485 loop remains in a
idle. If the indicator is installed at the end of the
RS-485 cable, install a 100Ω termination resistor
across the inputs.
The IQ plus 800/810 RS-485 option requires
installation of a single chip (U24) to provide 2-wire,
half-duplex communications. RS-485
SPACE states are generated or detected when the
following conditions exist:
•
MARK state if 485-A (pin J7-7) is > 200 mV
lower than 485-B (J7-8)
•
SPACE state if 485-A (pin J7-7) is > 200 mV
higher than 485-B (J7-8)
Equipment using the 4-wire RS-485 implementation
can be incorporated into a network of IQ plus 800/810
indicators by tying the transmit (A) and receive (A)
RxD
Current Loop
–20mA IN 485-B
MARK state when
RS-485
R38/GND
R39/+5V
MARK and
pins together, and tying the transmit (B) and receive
(B) pins together.
2.6 Digital I/O Wiring
The standard unit allows three digital inputs and four
digital outputs. Wire any active digital inputs and
outputs to connector J4 on the CPU board. Table 2-3
shows the digital I/O assignments for the J4
connector.
J4 Pin Signal
1 DIG OUT 1
2 DIG OUT 2
3 DIG OUT 3
4 DIG OUT 4
5 DIG IN 3
6 DIG IN 2
7 DIG IN 1
8 GND
9 GND
10 +5 VDC
Table 2-3. J4 Pin Assignments (Digital I/O)
Typically, digital outputs control relays which operate
other equipment. Each output is a normally-open
collector circuit, capable of sinking 250 mA when on
and withstanding +40 VDC when off. All logic levels
are active (on) when a low voltage signal (0 VDC) is
present. The output circuits also include 5V pull-up
resistors to send a 5V TTL or 5V CMOS logic signal
when the outputs are closed (on). Use the SETPNTS
menu to configure the digital outputs.
You can wire as many as three external switches to the
digital inputs. These inputs can be set to duplicate
keyboard functions. When used with the batching
switch, PN 19369, the inputs can be set up to start,
run, pause, and stop batch sequences. As with the
outputs, the inputs are active (on) with low voltage (0
VDC) and can be driven by TTL or 5V logic without
additional hardware. Use the DIG IN menu to
configure the digital inputs (see Section 3.2.7 on
page 34).
NOTE: Indicators manufactured prior to September 1,
1996 do not provide a 5 VDC power supply at J4, pin
10. Two methods may be used to provide 5 VDC
power to this pin:
• Solder an insulated jumper wire from J1, pin
4 to J4, pin 10.
• Use an external power supply to energize J4,
pin 10. PN 16418 is recommended.
Indicators made after September 1, 1996 have 5 VDC
built into J4, pin 10.
Installation 9
2.7 Wall- and Panel-Mounting
DISCONTINUED
The following sections describe wall- and
panel-mounting procedures for the IQ plus 800/810
indicators.
2.7.1 IQ plus 810 Panel Mount Kit
The panel mounting kit for the IQ plus 810 desktop
model contains five screws with washers to replace the
original screws holding the body to the faceplate.
1. Create a template using the drawing in
Figure 2-8 to mark the hole cutout in the
panel.
10
9-7/16
5
9/16
15/32
To J10
To J7
Load Cell
Cable
7-29/64
1/8 R (8) OPTIONAL
7/32 DIA THRU (5)
2-5/8
Figure 2-8. IQ plus 810 Panel Cutout
4
9-1/4
2. Disconnect power to the indicator.
3. Remove the back of the indicator by
unscrewing the six machine bolts holding the
back to the faceplate.
4. Temporarily remove any cable connections
from the indicator terminals. Remove the
ground cable from the cast lug on the rear of
the indicator case.
5. Using a template made from the drawing
shown in Figure 2-8, transfer the cutout to the
panel. Cut out the panel and drill the holes to
size. Hold the faceplate against the panel and
secure with the five machine screws and
washers provided.
6. Attach the ground wire that was connected to
the lug on the indicator body to one of the five
screws (see Figure 2-9).
7. Reattach cables to indicator terminals. Power
up and test the indicator.
6-1/2
5/8
To J4
Ground
Figure 2-9. IQ plus 810 Panel Mount Wiring
Communications
Cable
AC Power Cable
10 IQ plus 800/810 Installation Manual
2.7.2 IQ plus 810 Wall Mount Kit
Remove installation screw after
threaded wall anchor is spread
Threaded eyebolts
hold indicator case
to wall anchor
DISCONTINUED
A wall mount kit is available for mounting the IQ plus
810 against vertical surfaces. The indicator mounting
plate both swivels and tilts for adjusting the viewing
angle. The indicator case is secured to the mounting
plate with two machine screws turned into threaded
holes in the bottom of the indicator body. Overall
dimensions are shown in Figures 2-10 and 2-11.
6.28
6.32
4.0
6.34
9.48
2.7.3 IQ plus 810 SS and HE Model Wall Mounting
If you are permanently mounting an SS or HE model
to a wall, Underwriters Laboratories (UL) requires
that you run the AC power cord in conduit and connect
it to the case with a conduit hub according to standard
construction practices. For portable units, the standard
power cord is sufficient.
Figure 2-12 shows a typical method for mounting the
indicator which maintains its portability. Use the
installation screws to secure four #10 wall anchors.
Then remove the installation screws and attach the
indicator with four threaded eye bolts.
Figure 2-10. IQ plus 810 Wall Mount (Side View)
6.78
Figure 2-12. Wall Mounting for HE and SS Models
4.0
Figure 2-11. IQ plus 810 Wall Mount (Front View)
Installation 11
2.7.4 IQ plus 800 Panel Mount Kit
DISCONTINUED
Use the following procedure when panel mounting IQ
plus 800 indicators manufactured after September
1997. These indicators use the same cutout
dimensions as that for the older IQ plus 800 models;
the panel mount kit includes a larger bezel and gasket
for secure mounting.
1. Make a 9 13/16 W x 7 5/16 H inch cutout in
the panel.
2. Remove the tilt stand from the indicator
enclosure.
3. Remove the 14 screws and washers that hold
the backplate to the enclosure body. Note the
location of the larger fillister head screw
above the setup switch access screw.
4. Slowly pull the backplate away from the
enclosure. Disconnect the ribbon cable
extension from the front panel membrane
overlay tail before attempting to completely
remove the backplate and boards from the
enclosure.
5. Remove the 10 nuts and washers that secure
the bezel to the front of the enclosure (see
Figure 2-13).
Bezel
Gasket
6. Remove the standard bezel and gasket from
the front of the indicator and replace with the
larger bezel and gasket from the panel mount
kit. Replace the washers and nuts to secure
the new front bezel.
7. Feed the power, load cell, and
communications cables through the cord grips
on the backplate. Make cable connections as
required.
8. Reassemble the indicator enclosure to the
backplate and boards. Move the indicator
halves together until the ribbon cable
extension can be reconnected to the front
panel membrane overlay tail. Reconnect the
ribbon cable extension then slide the
backplate and boards fully into the enclosure.
9. Place the indicator face-down on the antistatic
mat. Align the holes in the backplate with
those in the enclosure, then reassemble the
washers and screws remov ed in step 3. Use an
alternating pattern when tightening the screws
to prevent distorting the backplate gasket.
10. Feed indicator cables through the panel cutout
from front to rear. Insert the indicator into the
panel from the front and hold in place.
11. From the rear of the panel, use the 1/4-20 x
3/8 pan-head screws and lock washers
provided to attach the panel mount brackets to
the sides of the indicator as shown in Figure
1.
12. Thread the four 10-32 x 1 3/4-inch
round-head machine screws into the panel
mount brackets and tighten until the indicator
is held securely against the panel.
Enclosure
Scale 1
Scale 2
Scale 3
Scale 4
SET
POINT
PRINT
CLEAR
UNITS
NEW
I.D.
3
TARE
SCALE
#
6
2
9
G/N
5
Lb
1
8
ENTER
Kg
ROC
Accum
4
ZERO
0
7
DISP
.
ACCUM
DISP
ROC
DISP
TARE
TIME/
DATE
2.8 Battery Replacement
The 3.0V lithium battery on the power supply/display
board maintains the real-time clock and protects data
stored in the system RAM when the indicator is not
connected to AC power.
System RAM data includes time and date, print
formats, truck ID storage, and setpoint configuration.
This information is lost if the battery loses power and
the indicator is disconnected from AC power. To
Mounting hole for
panel mount bracket
Retaining nuts & washers
for front bezel (10 each)
prevent loss of data, do the following:
• Periodically check the battery voltage and
replace when the voltage drops. The battery
should last a minimum of one year.
• Use the Revolution
™
configuration utility or
EDP commands (see Section 6.2 on page 52)
to store a copy of the indicator configuration
on a PC before attempting battery
replacement. If any data is lost, the indicator
Figure 2-13. IQ plus 800 Bezel and Gasket Replacement
(for indicators manufactured after September 1997)
12 IQ plus 800/810 Installation Manual
configuration can be restored from the PC.
3.0 Configuration
DISCONTINUED
To configure the IQ plus 800/810 indicators, the
indicator must be placed in setup mode. The setup
switch is located on the top edge of the
vertically-mounted CPU board, near the middle of the
board. Moving the two-position setup switch toggles
between setup or normal mode. Access to the setup
switch depends on the type of indicator.
NOTE: Entering setup mode erases any pushbutton zero
values.
IQ plus 800
The setup switch is accessed by removing a screw on
the enclosure backplate. Switch position is changed
by inserting the screwdriver into the access hole and
moving the switch left (CONFIGURE) or right
(RUN), as indicated by the label immediately below
the access hole. Figure 3-1 shows a cutaway view of
the setup switch access screw and the setup
switch.
ACCESS SCREW
GUARD PLATE
SETUP SWITCH
Figure 3-1. IQ plus 800 Setup Switch Access
NOTE: For IQ plus 800 enclosures manufactured prior to
September 1997, the setup switch is accessed by
removing four screws that secure the setup switch cover
to the top of the enclosure.
IQ plus 810
The setup switch (SW1) is accessed by separating the
enclosure halves. See Figure 2-5 on page 8 for switch
location.
When the indicator is placed in setup mode, the word
CONFIG is shown on the display. The CONFIG menu
is the first of the main menus used to configure the
indicator. Detailed descriptions of these menus are
given in Section 3.2. When configuration is complete,
move the setup switch to the run position and replace
the setup switch access screw or reassemble the
enclosure, as required.
3.1 Configuration Methods
The IQ plus 800/810 indicators can be configured by
using the front panel keys to navigate through a series
of configuration menus or by sending commands or
configuration data to the EDP port. Configuration
using the menus is described in Section 3.1.3.
Configuration using the EDP port can be
accomplished using either the EDP command set
described in Section 6.0 or the Revolution
configuration utility.
3.1.1 Revolution Configuration
The Revolution configuration utility provides the
preferred method for configuring the IQ plus 800/810
indicators. Revolution runs on a personal computer to
set configuration parameters for the indicator. When
Revolution configuration is complete, configuration
data is downloaded to the indicator.
Revolution supports both uploading and downloading
of indicator configuration data. This capability allows
configuration data to be retrieved from one indicator,
edited, then downloaded to another.
To use Revolution, do the following:
1. Install Revolution on an IBM-compatible
personal computer running Windows
Windows 95. Minimum system requirements
are 4MB of extended memory and at least
5MB of available hard disk space.
2. With both indicator and PC powered off,
connect the PC serial port to the RS-232 pins
on the indicator EDP port.
3. Power up the PC and the indicator. Use the
setup switch to place the indicator in setup
mode.
4. Start the Revolution program.
Figure 3-2 on page 14 shows an example of one of the
Revolution configuration displays.
®
3.11 or
™
Windows® is a registered trademark of Microsoft Corporation
Configuration 13
DISCONTINUED
Figure 3-2. Sample Revolution Configuration Display
3.1.3 Front Panel Configuration
The IQ plus 800/810 indicators can be configured using a series of menus accessed through the indicator front
panel when the indicator is in setup mode. Table 3-1 provides a summary of the configuration functions provided
by each of these menus.
Revolution provides online help for each of its
configuration displays. Parameter descriptions
provided in this manual for front panel configuration
can also be used when configuring the indicator using
Revolution: the interface is different, but the
parameters set are the same.
3.1.2 EDP Command Configuration
The EDP command set can be used to configure the
IQ plus 800/810 indicators using either a personal
computer, terminal, or remote keyboard. Like
Revolution, EDP command configuration sends
commands to the indicator EDP port; unlike
Revolution, EDP commands can be sent using any
external device capable of sending ASCII characters
over a serial connection.
EDP commands duplicate the functions available
using the indicator front panel and provide some
functions not otherwise available. EDP commands can
be used to simulate pressing front panel keys, to
configure the indicator, or to dump lists of parameter
settings. See Section 6.0 for more information about
using the EDP command set.
Menu Menu Function
CONFIG Configuration Configure input channels and select general indicator functions. CONFIG menu is used to set
grads, zero tracking, zero range, motion band, overload, and digital filtering for each scale
channel, select truck modes and power-up mode, set consecutive number initial value, set
tare function, define passwords, and enable optional features.
SET ALG Set Analog Select input channels, TOTALS channel configuration, resolution, and analog filtering.
FORMAT Format Set display format (units, decimal point position, display divisions) for primary, secondary, and
rate-of-change weight displays, time and date information, and define setpoint names.
SETPNTS Setpoints Configure setpoints. See Section 8.0 for more information about setpoint configuration.
SERIAL Serial Configure EDP, printer, and auxiliary communications ports.
P FORMT Print Format Set print format used for demand, truck, and setpoint push-print tickets. See Section 7.0 for
more information about print formatting.
DIG IN Digital Input Assign digital input functions.
ALG OUT Analog Output Configure analog output modules. Used only if analog output option is installed.
BAR GRF Bar Graph Configure bar graph function. Used only if bar graph option is installed.
CALIBRT Calibrate Calibrate input channels. See Section 4.0 for calibration information.
VERSION Version Displays installed software version number.
Table 3-1. IQ plus 800/810 Menu Summary
Four front panel keys are used as directional keys to navigate through the menus in setup mode (see Figure 3-3).
The
SETPOINT and CLEAR keys scroll left and right (horizontally) on the same level; DISP TARE and TIME/
DATE move up and down (vertically) to different menu levels.
14 IQ plus 800/810 Installation Manual
To select a parameter, press SETPOINT or CLEAR
DISCONTINUED
until the desired menu group appears on the display,
DISP
TARE
SET
POINT
then press
level. When moving down through the menus, the
default setting appears first on the display . To change a
default, scroll left or right through the various options
TIME/
DA TE
CLEAR
for that level. When the desired option appears on the
display , press
move back up one level. For parameters requiring a
numerical entry, key in the number, press
scroll up to lock in the number.
Figure 3-3. Menu Navigation Keys
3.2 Menu Structures and Parameter Descriptions
The following sections provide graphic
representations of the IQ plus 800/810 menu
structures (Figures 3-4 through 3-15). In the actual
menu structure, the settings you choose under each
parameter are arranged horizontally. To save page
space, menu choices are shown in vertical columns.
The factory default setting appears at the top of each
column. Settings shown surrounded by a dotted-line
box only appear under the special circumstances
explained under each box.
Most menu diagrams are accompanied by one or more
tables that describe all parameters and parameter
values associated with that menu option. Default
parameter values are shown in bold type.
TIME/DATE to move down to the desired
DISP TARE to lock in your selection and
ENTER, and
3.2.1 Configuration Menu
CONFIG SET ALG
SCALE 1 SCALE 2
same as SCALE 1
ZTRKBNDGRADS
number
OFF
0.5 D
1 D
3 D
1.9%
100%
XXXXXXX CALIBRT XXXXXXXVERSIONXXXXXXXBAR GRFALG OUTDIG INXXXXXXXSERIAL P FORMTSETPNTSFORMATXXXXXXX
1 D
2 D
3 D
5 D
PWRUPMD
GO
DELAY
OVRLOAD
FS + 2%
FS + 1D
FS + 9D
FS
OFF
MODE 1
MODE 2
MODE 3
MODE 4
MODE 5
MODE 6
DIGFLTR
4
8
16
32
64
128
4 RT
8 RT
16 RT
32 RT
OFF BOTH
NORMAL
BI-DIR
AUTO
if PK HOLD is
ON
ACCUM
64 RT
128 RT
SCALE 4SCALE 3
MOTBANDZRANGE
10 D
20 D
OFF
TARE FNPK HOLDTARE200
NO TARE
PB TARE
KEYED
ON
1
2
ROC
LGLMODE
LEGAL
INDUST
access code number
OFF/ON
if OFF
number
PASSWRDPEAK
SP PWDCFG PWD
passwordpassword
if ON
3.13 and later only
FEATUREPASSWRDCONSNUM
OFF
A/B
DEFAULT
RESET
Software versions
Figure 3-4. Configuration Menu
Configuration 15
CONFIG Menu
DISCONTINUED
Parameter Choices Description
Level 2 submenus
SCALE 1–4 GRADS
ZTRKBND
ZRANGE
MOTBAND
OVRLOAD
DIGFLTR
PWRUPMD GO
DELAY
TARE200 OFF
MODE 1
MODE 2
MODE 3
MODE 4
MODE 5
MODE 6
PK HOLD OFF
NORMAL
BI-DIR
AUTO
TARE FN BOTH
NO TARE
PB TARE
KEYED
LGLMODE LEGAL
INDUST
CONSNUM 0
number
PASSWRD OFF
CFG PWD
SP PWD
Specifies the analog input channel being configured. See level 3 submenus for
configuration choices.
Power up mode. In GO mode, the scale goes into operation immediately after a brief
power up display test. In DELAY mode, the scale performs a power up display test, then
warms up (WARM UP and standstill symbol displayed). Indicator becomes operational
when no motion is detected for 30 seconds. DELAY mode is used where local regulations
require a warm-up period.
200 ID/Tare Truck In/Truck Out mode. Specifies one of six truck modes. If selected, the
indicator shifts from normal weighing mode to the selected truck mode. See Section 5.3
on page 41 for more information about truck modes.
MODE 1: Auto clear ID, keyed tares, value swapping
MODE 2: Auto clear ID, no keyed tares, value swapping
MODE 3: Stored ID, keyed tares, value swapping
MODE 4: Stored ID, no keyed tares, value swapping
MODE 5: Stored ID, keyed tares, no value swapping
MODE 6: Stored ID, no keyed tares, no value swapping
Peak hold function. Optional feature used to hold display of the highest net weight
achieved during a weighing cycle.
If the peak hold function is enabled, PK HOLD is set on for all channels. The TOTAL
channel peak value is independent of the individual channels; it does not represent the
sum of the channel peak values. See Section 10 for more information about the peak hold
function.
Tare function. Enables or disables push-button and keyed tares. Possible values are:
BOTH: Both push-button and keyed tares are enabled
NO TARE: No tare allowed (gross mode only)
PB TARE: Push-button tares enabled
KEYED: Keyed tares enabled
Legal/industrial mode. Controls whether scale switches to gross or net display when a
tare of zero is entered in gross mode. If LEGAL is selected, scale r eturns to gross mode; if
INDUST is selected, scale switches to net display.
Consecutive numbering. Specifies starting value for sequential numbering used to count
batch sequences or serialize ticket numbers. The consecutive number can be printed on
any print ticket; value is incremented after it is printed. If consecutive number is not
printed, it is effectively disabled. The CONSECNUM EDP command allows you to view or
change consecutive numbers.
Password. Optional feature supports two passwords: one for configuration menus in
setup mode (CFG PWD), one for setpoint configuration using supervisor switch and
SETPOINT key (SP PWD). Passwords can be entered only if feature is enabled (see
FEATURE parameter).
Enter up to seven digits for each password. See Section 9.4 on page 67 for more
information.
Table 3-2. Configuration Menu Parameters
16 IQ plus 800/810 Installation Manual
CONFIG Menu
DISCONTINUED
Parameter Choices Description
FEATURE ACCUM
ROC
PEAK
PASSWRD
A/B
DEFAULT RESET Press the down (TIME/DATE) key to reset configuration parameters to default values. This
Level 3 submenus
GRADS number Graduations. Specifies the number of full scale graduations. The value entered should be
ZTRKBND OFF
0.5 D
1 D
3 D
ZRANGE 1.9%
100%
MOTBAND 1D
2 D
3 D
5 D
10 D
20 D
OFF
OVRLOAD FS + 2%
FS + 1D
FS + 9D
FS
Allows you to verify current feature status or to activate a feature. See the Level 3
parameter descriptions on page 18 for information about activating these features.
parameter is available only with software versions 3.13 and later.
NOTE: Indicator must be reconfigured and load cells recalibrated after performing this
function.
consistent with legal requirements and environmental limits on system resolution. Enter a
value with the numeric keypad; exit upward to save the new value.
To calculate GRADS, use the formula, GRADS = Capacity / Display Divisions.
Display divisions for primary and secondary units are specified on the FORMAT menu.
Zero track band. Automatically zeroes the scale when within the range specified, as long
as the input is within the ZRANGE and scale is at standstill. Selections are ± display
divisions. Maximum legal value varies depending on local regulations.
Zero range. Selects the range within which the scale can be zeroed. The 1.9% selection is
± 1.9% around the calibrated zero point, for a total range of 3.8%. Indicator must be in
standstill and in gross weight display mode to zero the scale. Use 1.9% for legal-for-trade
applications
When the ZERO key is pressed while displaying the total channel, the amount on each
individual channel is zeroed off, if possible. If the ZERO is not possible on all channels,
then the ZERO is denied.
Motion band. Sets the level, in display divisions, at which scale motion is detected by
comparing the current display with the previous display. If motion is not detected for 1
second or more, the standstill symbol lights, enabling the scale to process a PRINT
command. Maximum legal value varies depending on local regulations.
If OFF is selected, ZTRKBAND must also be set to OFF. TOTAL channel is considered at
standstill when all individual channels are out of motion.
Overload. Determines the point at which the display blanks and an out-of-range error
message is displayed. Maximum legal value varies depending on local regulations.
When any individual channel is overloaded, the total channel display is also blanked.
Table 3-2. Configuration Menu Parameters (Continued)
Configuration 17
CONFIG Menu
DISCONTINUED
Parameter Choices Description
DIGFLT 4
ACCUM
ROC
PEAK
PASSWRD
A/B
8
16
32
64
128
4 RT
8 RT
16 RT
32 RT
64 RT
128 RT
1
2
OFF
ON
Digital filtering. Selects the digital filtering rate used to reduce the effects of mechanical
vibration from the immediate area of the indicator.
Choices indicate the number of A/D conversions per update that are averaged to obtain
the displayed reading. A higher number gives a more accurate display by minimizing the
effect of a few noisy readings, but slows down the settling rate of the indicator.
RATTLETRAP
filtering repeating vibrations caused by mechanical noise from nearby machines but may
increase settling times over standard digital filter selections.
See Section 10.5 on page 89 for more information on digital filtering.
ACCUM is a standard feature and can simply be turned ON or OFF. Use the following
procedure to activate the ROC, PEAK, PASSWRD, and A/B features:
1. From the selected feature (ROC, PEAK, PASSWRD, or A/B), press TIME/DATE to
move down and show the feature status. If OFF, press TIME/DATE again to display a
unique number generated by the indicator. This number is used to calculate the
access code for the feature.
2. Record the generated number, then use the number in the following equation to
calculate the feature access code:
(generated_number
where feature_type is:
For example, if the number generated for the ROC feature is 5000, the access code
would be:
(5000 x 5) + 14 = 25000 + 14 = 25014
3. Use the numeric keypad to enter the calculated access code, then press ENTER. The
display should return to show the changed feature status value (ON).
®
selections (shown with “RT” after the number) are most effective at
x 5) + feature_type
14 for ROC
21 for PEAK
28 for PASSWRD
35 for A/B
The CLEARALLFEATURES EDP command can be used to turn off all active features.
See Section 9.0 for more information about using these features.
Table 3-2. Configuration Menu Parameters (Continued)
18 IQ plus 800/810 Installation Manual
3.2.2 Set Analog Menu
DISCONTINUED
CONFIG SET ALG
1 2
1 3
1 3 4
1 2 3 4
1 FAST
OFF
ENABLE
T ONLY
OFF
Available if multiple
channels are selected
OFF
P1>CH3
P>CH3+4
STANDRD
HIGH
60 HZ
50 HZ
Figure 3-5. Set Analog Menu
SET ALG Menu
Parameter Choices Description
Level 2 submenus
CHANS 1
1 2
1 3
1 3 4
1 2 3 4
1 FAST
TOTALS OFF
ENABLE
T ONLY
PULS IN OFF
P1>CH3
P>CH3+4
RESOLUT STANDRD
HIGH
FREQ 60 HZ
50 HZ
ALGFLTR 8 HZ
OFF
2 HZ
Channels. Selects the channels used for analog input to the indicator. The standard unit has
one channel; up to four channels can be specified. If the Jetpak option is installed, channel
1 can be selected as a high-speed channel (1 FAST) with an update rate of 100/second.
TOTALS channel configuration. Possible values are:
OFF: TOTALS channel disabled. This is the default value for all channel configurations.
ENABLE: TOTALS channel enabled. Indicator displays TOTALS with other configured
channels.
T ONLY: Indicator displays only the TOTALS channel
Pulse input. This option is not available at this time.
Resolution. Selects between standard (360 000 grads a t 120V, 60 Hz, 20 updates/sec) and
high resolution (740 000 grads at 120V, 60 Hz, 10 updates/sec). Internal resolution is
increased by 20% with 50 Hz AC power supply.
Frequency. Sets the A/D converter to match AC power supply.
Analog filter. Selects the range used for filtering mechanical and electrical noise. 8 Hz value
has a medium filtering effect; 2 Hz has the greatest effect. Normally, the minimum filter value
that allows a stable display should be selected. If digital filtering is also used, select either 2
Hz or 8 Hz for this parameter. See Section 10.5 on page 89 for more information about
analog filtering.
XXXXXXX CALIBRT XXXXXXXVERSIONXXXXXXXBAR GRFALG OUTDIG INXXXXXXXSERIAL P FORMTSETPNTSFORMATXXXXXXX
ALGFLTRFREQRESOLUTPULS INCHANS TOTALS
8 HZ1
OFF
2 HZ
Table 3-3. Set Analog Menu Parameters
Configuration 19
3.2.3 Format Menu
DISCONTINUED
CONFIG SET ALG
PRIMARY SECNDRY RATECHG
DSP DIV UNITSDEC PNT
1
2
5
DSP DIV MULTUNITSDEC PNT
5
1
2
8888888
888888.8
88888.88
8888.888
888.8888
88.88888
8.888888
8888800
8888880
888888.8
88888.88
8888.888
888.8888
8.888888
8888800
8888880
8888888
LB
KG
OZ
TN
GR
G
NONE
KG
OZ
TN
GR
G88.88888
NONE
LB
same as SCALE 1
DSP DIV TIMEMULTDEC PNT
1
2
5
number
8888888
888888.8
88888.88
8888.888
888.8888
88.88888
8.888888
8888800
8888880
SCALE 4SCALE 3SCALE 2SCALE 1
DATEFMT DATESEP
MMDDYY
DDMMYY
TOTAL
SLASH
DASH
SEMI
XXXXXXX CALIBRT XXXXXXXVERSIONXXXXXXXBAR GRFALG OUTDIG INXXXXXXXSERIAL P FORMTSETPNTSFORMATXXXXXXX
SECnumber
MIN
TIMEDATE
LB
KG
OZ
TN
GR
G
NAME 0
name
TIMEFMT TIMESEP
12 HOUR
COLON
COMMA24 HOUR
SPNAMEUNITS
NAME 1 thru NAME 9
same as NAME 0
Figure 3-6. Format Menu
FORMAT Menu
Parameter Choices Description
Level 2 submenus
SCALE 1
SCALE 2
SCALE 3
PRIMARY
SECNDRY
RATECHG
Selects the format for an analog input channel., including primary, secondary, and rate of
change units used to display weight data for each channel.
SCALE 4
TOTAL
DATE DATEFMT
Allows selection of date format and separator character.
DATESEP
TIME TIMEFMT
Allows selection of time format and separator character.
TIMESEP
Table 3-4. Format Menu Parameters
20 IQ plus 800/810 Installation Manual
FORMAT Menu
DISCONTINUED
Parameter Choices Description
UNITS unit ID Allows customization of default units identifiers for displayed and printed weights. Default
values (LB=pound; KG=kilogram; OZ=ounce; TN=ton; GR=gram; G=grain) can be
modified using the procedure described for the P FORMT menu. Customized identifiers
are listed in the UNITS subparameter values for primary, secondary, and ROC
parameters.
SPNAME SPNAME0 –
SPNAME9
Level 3 submenus
PRIMARY DSP DIV
DEC PNT
UNITS
SECNDRY DSP DIV
DEC PNT
UNITS
MULT
RATECHG DSP DIV
DEC PNT
MULT
TIME
DATEFMT MMDDYY
DDMMYY
DATESEP SLASH
DASH
SEMI
TIMEFMT 12 HOUR
24 HOUR
TIMESEP COLON
COMMA
Level 4 submenus
Primary Units
DSP DIV 1
2
5
DEC PNT 8888888
888888.8
88888.88
8888.888
888.8888
88.88888
8.888888
8888800
8888880
Allows specification of setpoint names. Use the procedure described under the P FORMT
menu to assign names for SPNAME0 through SPNAME9. Names specified on this
parameter are assigned to setpoints using the NAME parameter on the SETPNTS menu.
Allows selection of display divisions, decimal point location, and units for the primary
units.
Allows selection of display divisions, decimal point location, units, and multiplier for
secondary units.
Allows selection of display divisions, decimal point location, multiplier, and time for the
rate of change (ROC) function. See Section 9.2 on page 65 for more information about
the ROC function.
Date format. Specifies the format in which the date is printed and displayed, either month/
day/year, or day/month/year.
Date separator. Specifies the separator character between the day, month, and year
when the date is printed. The display always uses a period (.) as the date separator.
Time format. Specifies the format in which the time is displayed and printed, either in
12-hour or 24-hour format. The actual setting of time is done through the front panel
TIME/DATE key, and is always entered in 24-hour format.
Time separator. Specifies the separator character between the minutes and hours when
the time is printed. The display always uses a period (.) as the time separator.
Display divisions. Selects the minimum division size for the primary units displayed weight.
Decimal point location. Specifies the location of the decimal point or dummy zeroes in the
primary unit display. Value should be consistent with local legal requirements.
Table 3-4. Format Menu Parameters (Continued)
Configuration 21
FORMAT Menu
DISCONTINUED
Parameter Choices Description
UNITS LB
KG
OZ
TN
GR
G
NONE
Secondary Units
DSP DIV 5
1
2
DEC PNT 888888.8
88888.88
8888.888
888.8888
88.88888
8.888888
8888880
8888888
UNITS KG
OZ
TN
GR
G
LB
NONE
MULT 0.453592
Enter other
choices via
keyboard
Rate of Change Units
DSP DIV 1
2
5
DEC PNT 8888888
888888.8
88888.88
8888.888
888.8888
88.88888
8.888888
8888800
8888880
MULT 1.0000
Enter other
choices via
keyboard
TIME SEC
MIN
Specifies primary units for displayed and printed weight. Values are: LB=pound;
KG=kilogram; OZ=ounce; TN=ton; GR=gram; G=grain.
Display divisions. Selects the value of minimum division size of the displayed weight.
Decimal point location. Determines the location of the decimal point or dummy zeros in
the display.
Specifies secondary units for displayed and printed weight. Values are: KG=kilogram;
OZ=ounce; TN=ton; GR=gram; G=grain; LB=pound.
Multiplier. Specifies the conversion factor by which the primary units are multiplied by to
obtain the secondary units. The default is 0.453592, which is the conversion factor for
changing pounds to kilograms. Section 10.4 on page 88 for a list of multipliers.
To toggle between primary and secondary units, press the UNITS key.
Display divisions. Selects the minimum division size for the rate of change units displayed
weight.
Decimal point location. Specifies the location of the decimal point or dummy zeroes in the
primary unit display. Value should be consistent with local legal requirements.
Multiplier. Specifies the conversion factor by which the primary units are multiplied by to
obtain the rate of change units. The default is 1.0000. See Section 10.4 on page 88 for a
list of multipliers.
Specifies time units for the rate of change function.
Table 3-4. Format Menu Parameters (Continued)
22 IQ plus 800/810 Installation Manual
3.2.4 Setpoints Menu
DISCONTINUED
See Section 8.0 on page 59 for more information about configuring and using setpoints.
CONFIG SET ALG
OFF GROSSSP %REL SP–REL SP+REL SPNET SP
same as GROSSSP
RELNUM
1 thru 20
DIGOUT
NONE
1 thru 16
VALUE
PSHTARE
Continuous or Batch setpoints
same as GROSSSP
OFF
ON
OFF
ON
WAIT SS
same as +REL SP
HIGHER
LOWER
INBAND
OUTBAND
XXXXXXX CALIBRT XXXXXXXVERSIONXXXXXXXBAR GRFALG OUTDIG INXXXXXXXSERIAL P FORMTSETPNTSFORMATXXXXXXX
BANDVALTRIPPSHPRNT
numbernumber
if TRIP = INBAND or
OUTBAND
BATCHNGSETPT 1 SETPT 2–20 same as SETPT 1
OFF
AUTO
MANUAL
HYSTER
number
ALARM
OFF
ON
continued
at A
OFF
0 thru 4
0 QUIET
thru
4 QUIET
PREACT SOURCEPSHACCM PREVAL BATCH
OFF
ON
LEARN
number
if PREACT = ON
or LEARN
OFF
ON
Figure 3-7. Setpoints Menu (Part 1)
CH 1
CH 2
CH 3
CH 4
TOTAL
ACCESS
ON
OFF
HIDE
NAME
NONE
0 thru 9
Configuration 23
Batch setpoints
DISCONTINUED
A
PAUSE DELAY AUTOJOGCOUNTERWAIT SS
same as PAUSE
VALUE same as PAUSE
number
ALARM PSHACCMPSHPRNTPSHTARE
OFF
ON
COZ INMOTON BATCHPR
ACCESS
ON
OFF
HIDE
OFF
ON
WAIT SS HIDE
NAME
NONE
0 thru 9
OFF
ON
DELAY and
WAIT SS
setpoints
only
same as COZ
DIGOUT
NONE
1 thru 16
OFF
0 thru 4
0 QUIET
thru
4 QUIET
Continuous setpoints
–GROSSINRANGE
SOURCE
TOTAL
CH 1
CH 2
CH 3
CH 4
SOURCE
CH 1
CH 2
CH 3
CH 4
TOTAL
–NET
ACCESS
ON
OFF
HIDE
ACCESS
VALUE
number
ON
OFF
VALUE
number
NAME
NONE
0 thru 9
same as COUNTER
ACCESS
ON
OFF
HIDE
NAME
NONE
0 thru 9
TIMER
same as TIMER
START
1 thru 20
DIGOUT
NONE
1 thru 16
NAME
NONE
0 thru 9
DIGOUT
NONE
1 thru 16
CONCUR
END
1 thru 20
DIGOUT
NONE
1 thru 16
ACCESS
ON
OFF
HIDE
NAME
NONE
0 thru 9
DIGOUT
NONE
1 thru 16
Figure 3-8. Setpoints Menu (Part 2)
24 IQ plus 800/810 Installation Manual
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