Evolution Inkjet Printer Installation And Operation Manual

EVOLUTION SC

INK JET PRINTERS

INSTALLATION AND OPERATION MANUAL

digital design inc.

67 Sand Park Road

Cedar Grove, NJ 07009

(973)

www.evolutioninkjet.com

This manual is for use in operating and maintaining the EVOLUTION 1 Ink Jet Printer. This includes various optional features, which may not be included in your basic model printer. For basic start-up instructions, please refer to PART 1 Installation Procedures.

All rights reserved. No part of this document may be reproduced, stored on a retrieval system, or transmitted in any form, or by any means electronic, mechanical, photocopying, recording or otherwise, without the prior permission of Digital Design Inc. Digital Design Inc. has a policy of continual product improvement. The Company therefore reserves the right to modify the information contained in this manual without prior notice.

857-9500

Trend Marking Systems

PO Box 1311

Castle Hill, NSW, 1765, AUSTRALIA

(+61) 02-96299535

www.trendmarking.com.au

ALL PRINT CARTRIDGES SUPPLIED BY DIGITAL DESIGN INC. ARE FACTORY TESTED AND PROFILED TO PRODUCE AN OPTIMUM AND CONSISTANT CODE. USING OTHER THAN AUTHORIZED RESULTS. EACH FLASH DATA CARD IS PROFILED EXPLICITELY FOR ITS’ INTENDED USE IN OTHER THAN THE ORIGINAL PRINTER FOR WHICH IT WAS PURCHASED. KEEP ALL UPGRADE CARDS IN A SECURE PLACE. EVOLUTION PROGRAMMING CAPABILITIES. OPTIONAL SOFTWARE MAY BE ADDED TO A BASIC UNIT AND IS COVERED IN THIS MANUAL.

i

CARTRIDGES WILL CAUSE UNDESIRABLE

PRINTER, AND IS SECURITY LOCKED PROHIBITING

1 IS A BASIC MODEL WITH NO VARIABLE FIELD

EVOLUTION 1

SYSTEM MANUAL Issue 1.4 16 May 2006

INSTALLATION AND OPERATION MANUAL

TABLE OF CONTENTS

PART 1 INSTALLATION PROCEDURES 1-1 PART 2 OPERATION PROCEDURES 2-1 PART 3 MAINTENANCE PROCEDURES 3-1 PART 4 TROUBLESHOOTING AND REPAIRS 4-1 PART 5 PARTS LIST AND OPTIONS PART 6 COMMUNICATIONS PROTOCOL 6-1 PART 7 JUMPER SETTINGS 7-1 PART 8 SPECIFICATIONS 8-1 PART 9 MSDS 9-1

AMENDMENT RECORD Amendment Date All Pages at First Issue 1.0

Second Issue 1.1

Third Issue 1.2

Fourth Issue 1.3

Fifth Issue 1.4

1 Dec 2004

18 Mar 2005

5 April 2005

8 June 2005

16 May 2006

5-1

PART 1: INSTALLATION PROCEDURES

CONTENTS

INSTALLING THE SYSTEM 1-2 Mounting on production line 1-2 Ground Strap Installation 1-3 Input Power Connection and Modification 1-3 Installing the Print CARTRIDGE 1-4 CONNECTING THE CONTROLLER TO THE CARRIAGE 1-5 CONFIGURING THE PRINTING SYSTEM 1-6 System Reset 1-6 MULTIPLE PRINT HEADS 1-7 EVOLUTION 1 QUICK START Changing Language Prompts 1-8 Enabling Print Mode 1-8 Head Select Mode 1-8 Entering a Message 1-9 Saving a Message 1-10 Loading a Message 1-11 EVOLUTION 1 SYSTEM QUICK SETUP

1-8

1-12

1 EVOLUTION 1 SYSTEM MANUAL Issue 1.4 16 May 2006

INSTALLING THE EVOLUTION 1 PRINTING SYSTEM

Caution should be taken while installing the EVOLUTION 1 printing system on your equipment. Digital Design Inc. has taken every precaution to ensure a safe and accurate instruction set to guide the installer through the installation process. Follow the operational guidelines in the installation procedures.

VERIFY THAT YOUR EQUIPMENT IS IN PROPER OPERATING CONDITION.

LOCATE A CONVENIENT POSITION ON YOUR EQUIPMENT. EVOLUTION 1 REQUIRES 4-1/2" OF SPACE ON THE PRODUCTION LINE.

FOLLOW THE INSTALLATION PROCEDURES.

READ CAREFULLY ALL INSTALLATION PROCEDURES BEFORE PROCEEDING.

INSTALL THE PRINTING SYSTEM ON YOUR EQUIPMENT. THERE IS NO EXTRA HARDWARE REQUIRED OTHER THEN THAT SUPPLIED IN THE INSTALLATION KIT.

MOUNTING ON PRODUCTION LINE

Locate the supplied mounting template and affix in a convenient location on the production line. Spot and drill both mounting holes for a 5/16” bolt. NOTE: the user may also thread the side of the conveyer using a 5/16” tap. Fasten the mounting bracket to the conveyer using the supplied mounting hardware and ensuring that the supplied ground strap is located securely beneath

either of the two mounting bolts, and that conductivity to earth ground is less than 1 ohm. This ensures a proper path for static discharge, should the need arise.

2 EVOLUTION 1 SYSTEM MANUAL Issue 1.4 16 May 2006

GROUNDING STRAP INSTALLATION

INSTALL STRAP UNDER 5/16” SCREW. E CONDUCTIVITY TO EARTH GROUND IS LESS THAN 1 OHM

NSURE

INPUT POWER CONNECTION AND MODIFICATION

Insert the power plug to the available power source. The supplied power supply will is universal and will auto detect 100/240 VAC 50-60hZ.

No other adjustments are necessary.

3 EVOLUTION 1 SYSTEM MANUAL Issue 1.4 16 May 2006

INSTALLING THE PRINT CARTRIDGE

Remove the protective film from the face of the print head and retain the film. This protective film may be re-applied to store partially used cartridges. If it is necessary to remove the print head and store for a long period of time, it is best to re-apply the plastic film, and place the cartridge in a closeable plastic bag. Rotate the Print Head Release mechanism to the rear of the print head so that it is free for insertion of the print cartridge. Push the print cartridge in and down to insert it into the print carriage. Gently lift the locking arm and press forward against the print cartridge. A snap will be felt as the locking mechanism presses the cartridge into the correct position.

NOTE: EACH PRINT CARTRIDGE HAS BEEN PROFILED AT THE FACTORY. THIS PROCEDURE DETERMINES THE OPTIMAL OPERATING CHARACTERISTECS FOR EACH INDIVIDUAL CARTRIDGE. USING ANY OTHER PRINT CARTRIDGE WILL HAVE UNDESIRABLE RESULTS.

NOTE: WHEN A NEW CARTRIDGE IS INSTALLED, BOTH THE RED AND GREEN LIGHT WILL FLASH TWICE INDICATING A CORRECT INSTALLATION. THE USER MUST REMEMBER TO RESET THE INK LEVEL UNDER THE F4 FUNCTION KEY.

4 EVOLUTION 1 SYSTEM MANUAL Issue 1.4 16 May 2006

CONNECTING THE CONTROLLER TO THE CARRIAGE

Connect the Controller to the print carriage using the supplied 3 FT (.9 mm) interconnect cable C21008-3 supplied with the Printing System. The cable is a standard RJ50 (10 conductor). Longer cables are available as required. Connect either end of the cable to the Carriage Assembly and securely lock in place. NOTE: THE CONNECTOR MUST BE PLUGGED INTO THE INPUT RJ50

CONNECTOR LOCATED ADJACENT TO THE LED’S AND MARKED WITH AN ARROW POINTING TO THE CONNECTOR. A click will be heard when the

connector is in the appropriate position. Connect the free end to the Controller Assembly and ensure connector is securely seated.

PRINT CARRIAGE RJ50

RESET SWITCH ACCESS HOLE

OUTPUT CONNECTOR

PRINT CARRIAGE RJ50 INPUT CONNECTOR

GREEN CYCLE LED

RED PRINT ENABLE LED

CONTROLLER RJ50

POWER INPUT +12VDC @1.5A

CONNECTOR

CAUTION: NOTE ORIENTATION OF THE CONNECTORS. DO NOT FORCE CONNECTORS INTO POSITION SECURELY LATCH (CLICK) INTO POSITION. CONTROLLER MUST PLUG INTO THE PRINT CARRIAGE RJ50 INPUT CONNECTOR FOR PROPER OPERATION. THE PRINT CARRIAGE RJ50 OUTPUT CONNECTOR IS USED EITHER FOR CONNECTION TO THE NEXT PRINTER ON A NETWORK OR FOR EXTERNAL PRODUCT OR EXTERNAL ENCODER INPUT. THE POWER INPUT CONNECTOR MUST BE SECURELY INSERTED INTO THE PRINT CARRIAGE. UPON PROPER INSERTION BOTH THE RED AND GREEN LED’S WILL FLASH INDICATING PROPER CONNECTION.

5 EVOLUTION 1 SYSTEM MANUAL Issue 1.4 16 May 2006

CONFIGURING THE PRINTER

To verify the current operating software press the STOP PRINT

key.

Press the V key

CONTROLLER 7.08 PRINTER 2.08J PRINTER SN XXXXXX EXIT ANY KEY

The first line indicates the version of the controller software The second line numerics indicate printer software version and the letter is the firmware version of the printer. The ‘+’ (s) following indicate options installed: + _ _ _ = Option 1 _ _ + _ = Option 1.5 + _ + _ = Option 1 and Option 1.5 +++ _ = Option 2 ++++ = Option 3 The third line indicates the serial number of the printer

SYSTEM RESET

There are two types of resets available in the Evolution printing system. The first type of reset is a SOFT RESET.

ERASE STORED MESSAGES YES OR NO Y/N

RESET PRINT HEAD

YES OR NO Y/N

ALL HEADS WILL BE RESET CONTINUE = X KEY ANY OTHER EXITS

Depressing the R key while applying power to the unit will display the reset command mode CAUTION: A response of Y will delete all stored messages.

The next screen to appear prompts the user to determine if a print head is to be restored to its default value.

CAUTION: ALL PRINT HEADS CONNECTED TO THE CONTROLLER WILL BE RESET TO FACTORY DEFAULT CONDITIONS. THIS INCLUDES RESETING EACH UNIT ADDRESS TO 1. TO PREVENT THIS REMOVE ALL INTERCONNECTED PRINT HEADS EXCEPT FOR THE UNIT TO BE RESET FROM THE DATA LINK.

6 EVOLUTION 1 SYSTEM MANUAL Issue 1.4 16 May 2006

The second reset is a hard reset. Disconnect the power cable. Insert a standard paper clip into the hole on the female dovetail side of the cabinet, and while holding the paper clip in place (a light click will be felt) re-apply the power connector. This operation will reset the print carriage assembly to the factory default settings and clear any current message.

MULTIPLE PRINT HEADS

EVOLUTION 1 printing systems have the ability to reside on a network. The network may contain from 1 to 32 print carriages connected via RJ50 cables. These cables are available in varying lengths depending on the application. Each mounting bracket can support up to 4 print carriages and would typically interconnect with a 6” RJ50 data cable.

NOTE: Please address each unit individually as per page 2-17 prior to daisy chaining the printers. Special care must be taken to connect the output of the first print carriage to the input of the next print carriage.

When connecting multiple print carriages place no more than 2 stations on a side of the mounting bracket as shown.

PRINT CARRIAGE ADDRESS 4

PRINT CARRIAGE LOCKING SET SCREW

PRINT CARRIAGE ADDRESS 1

TO CONTROLLER OR COMPUTER DATA LINK

7 EVOLUTION 1 SYSTEM MANUAL Issue 1.4 16 May 2006

EVOLUTION 1 QUICK START

Connect the printer carriage to the appropriate

STOPPED HD 1- - >SPEED=120

EVOLUTION 1

power source. Connect the controller to the carriage assembly. The controller derives power from the carriage.

On startup the LCD will display as pictured.

CHANGING LANGUAGE PROMPTS

< - - SELECT - - >

ENGLISH

Press the F4 key LANGUAGE. Use the desired language and press the

language.

ENABLING PRINT MODE

PRINTING HD 1- - >SPEED=120

EVOLUTION 1

Press the GREEN PRINT key to start printing

HEAD SELECT MODE

STOPPED HD 1- - >SPEED=120

The hand held controller can program up to 32 print carriages on an RS485 data link. The factory default sets each print carriage to ADDRESS 1. Selection of another print head other than ADDRESS 1, press

EVOLUTION 1

and select for

keys to select the

to select the

< - - SELECT - - >

WHICH HEAD = 1

NO RESPONSE

ANY KEY TO EXIT

8 EVOLUTION 1 SYSTEM MANUAL Issue 1.4 16 May 2006

the alternate print carriage number and press the

key. The print carriage whose address was selected will respond with the current message and appropriate parameters.

As an added convenience using the scan to find the next available head connected to the environment

Accessing an address not associated with any print carriage will result in a no response message.

key. Use the keys to select the

will auto

ENTERING A MESSAGE

STOPPED

HD 1- - >SPEED=120

EVOLUTION 1

MESSAGE ENTRY FONT 1 LINE

EVOLUTION 1

MESSAGE ENTRY FONT 1 LINE

EXP 12/10/04

PRINTING

HD 1- - >SPEED=120

EXP 12/10/04

Press the GREEN PRINT key The LCD display will change from PRINTING to STOPPED.

Press the GREEN EDIT key

Press the BLUE F3 key message

Press the BLUE FONT key to select the desired font size and enter the text EXP 12/10/04

Press the ENTER key EDIT mode

Press the GREEN print enable key to enter the print mode

to end the MESSAGE

to delete the entire

9 EVOLUTION 1 SYSTEM MANUAL Issue 1.4 16 May 2006

STORING A MESSAGE (OPTION PACK 1, 1.5, 2 OR 3)

STOPPED

HD 1- - >SPEED=120

EXP 12/10/04

MESSAGE # 1 PLEASE WAIT

MESSAGE # 1 MESSAGE STORED

EXP 12/10/04

STOPPED

HD 1- - >SPEED=120

EXP 12/10/04

Press the GREEN STOP PRINT KEY

Note: In option pack 1 there is a maximum of 50 messages stored. Option pack 1.5 increases message storage to 99 messages.

Press the RED MESSAGE STORE key The LCD display will display the message storage screen

Use the location

Press the RED MESSAGE STORE KEY second time and the current message appears in the selected location and is stored.

Press the ENTER key command prompt.

or to select the desired storage

a

to return to the

10 EVOLUTION 1 SYSTEM MANUAL Issue 1.4 16 May 2006

LOADING A MESSAGE ((OPTION PACK 1, 1.5, 2 OR 3)

STOPPED HD 1- - >SPEED=120

EVOLUTION 1

MESSAGE # 1 PLEASE WAIT

MESSAGE # 1

EXP 12/10/04

STOPPED HD 1- - >SPEED=120

EXP 12/10/04

Press the GREEN STOP PRINT KEY

Note: In option pack 1 there is a maximum of 50 messages stored. Option pack 1.5 increases message storage to 99 messages.

Press the RED MESSAGE STORE key

use the or keys to select the desired message

and press the ENTER

key

and

PRINTING

HD 1- - >SPEED=120

EXP 12/10/04

Press the GREEN print enable key the print mode

to enter

11 EVOLUTION 1 SYSTEM MANUAL Issue 1.4 16 May 2006

EVOLUTION 1 QUICK SETUP

Install a new cartridge. Press the following keys in order:

REMAINING INK 100 % C NEW CARTRIDGE OTHER KEY EXIT

Each time a new print cartridge is installed the system automatically profiles the correct operating parameters for the new cartridge. These parameters set the required voltage and on time to produce consistent results without user intervention..

NOTE: USING OTHER THAN AUTHORIZED CARTRIDGES MAY CAUSE UNDESIRABLE RESULTS.

Press the GREEN print enable key

To set the LINE SPEED, press to put the system in the Printing mode. Set character width by

To set the PRINT DELAY press: to put the system in the Printing mode. Set print delay by

To reset the ink level detector press

to enter the print mode

. NOTE: Each increment or decrement changes the delay by the pre-defined amount.

You may continue to experiment with line speed and print delay until the desired code registration on the product is achieved.

12 EVOLUTION 1 SYSTEM MANUAL Issue 1.4 16 May 2006

PART 2: OPERATION PROCEDURES

CONTENTS

OVERVIEW 2-2 Controller and LCD 2-2 Keypad Key Descriptions 2-3 Turning on the Print Station for the First Time 2-4 Checking System and Font information 2-4 Changing System Time and Date (OPTION PACK 2) 2-5 PROGRAMMING 2-6 Definitions and Modes of Operation 2-6 Menu Structure 2-7 F1 Menu 2-8 Character Spacing 2-8 External Encoder 2-8 Date Offset (OPTION PACK 3) 2-8 F2 Menu 2-9 Direction 2-9 Print Inverse 2-9 Product Detect 2-9 Auto Repeat (OPTION PACK 1 OR 2) 2-10 F3 Menu 2-11 Product Counter (OPTION PACK 3) 2-11 Shift Code (OPTION PACK 3) 2-12 Format Date (OPTION PACK 2) 2-13 Format Time (OPTION PACK 2) 2-14 F4 Menu 2-15 Change Language 2-15 Ink Supply 2-15 Set Unit Address 2-16 Load Card Fonts-Logos-Optional Software 2-17 SETTING UP LINE SPEED AND PRINT DELAY 2-20 Setting Line Speed 2-20 Setting Print Delay 2-21 INPUT, EDIT AND DELETE MESSAGES 2-22 Editing Messages 2-22 PASSWORD PROTECTION (OPTION PACK 1 OR 2) 2-24 MESSAGE STORAGE (OPTION PACK 1, 1.5 OR 2) 2-25 Storing a Message 2-25 Recalling A Stored Message 2-25

1 EVOLUTION 1 SYSTEM MANUAL Issue 1.4 16 May 2006

OVERVIEW CONTROLLER AND LCD

The keypad on the print station, pictured here, contains 64 keys. The LCD will display various messages to assist in programming on the upper half of the display. The lower half of the display will show up to two lines of the entered print message.

The 4 keys on the top row are the function keys F1 through F4. They each consist of submenus for modifying various printer functions. Their specific menus are detailed later in this section. .

STOPPED

HD 1 - ->SPEED= 120

EVOLUTION 1

2 EVOLUTION 1 SYSTEM MANUAL Issue 1.4 16 May 2006

KEYPAD KEY DESCRIPTIONS

This is the manual cycle key. When in the Stopped mode, pressing this key causes the printer to print one code

.

This is the Print key. Use it to place the unit in the Print mode

This is the Purge key. Use it to purge ink for maintenance purposes. The unit must be in the Command mode to use this key.

This is the Head Select key. Use it to select the address of the head to be

S1

communicated with. Use this arrow to decrease values, and use it to move the cursor in the message line while editing the message. Use this arrow to increase values and use it to move the cursor in the message line while editing the message. Use this arrow to move the cursor between the message lines while in Edit mode and building a message.

Use this arrow to move the cursor between the message lines while in Edit mode and building a message.

This key is the Message Storage key. Use it to store and to recall individual codes.

This is the Delete key. Use it to backspace to delete a character when mistyped as well as to exit from certain menus.

This is the Message Entry key. Use this key to enter the Message Entry mode, to input a code or to edit a code.

This is the Date key. Use this key to enter the Date in Message Entry Mode. (OPTION PACK 2). Change Date in STOPPED mode.

This is the Time key. Use this key to enter the Time in Message Entry Mode. (OPTION PACK 2). Change Time in STOPPED mode.

This is the Sequence Number key. Use this key to enter the Sequence Number in Message Entry Mode. (OPTION PACK 2)

This is the Enter or Return key. When pressed, the unit will accept input and exit certain menus.

This key selects the Print Delay in COMMAND mode and Offset Date in EDIT mode (OPTION PACK 3)

This key selects the Line Speed in COMMAND mode and the shift code in the EDIT mode (OPTION PACK 3)

This key selects the Font size in the EDIT mode. In the COMMAND mode pressing this key displays the current fonts loaded in the print head. Pressing this key while in the Message Entry mode accesses special characters

S2

3 EVOLUTION 1 SYSTEM MANUAL Issue 1.4 16 May 2006

This key is reserved for special customer Logos

TURNING ON THE PRINT STATION FOR THE FIRST TIME

To turn the print station on insert the power jack into

STOPPED HD1- - >SPEED=120

EVOLUTION 1

information regarding the system: The Top line indicates the operating mode of the unit: “STOPPED” when in Command mode, “ PRINTING” when in Print mode, and “MESSAGE ENTRY when in message entry. The 2 product and the programmed SPEED. The lower half two lines of the display shows the message entered for printing. This may represent one or two lines of code.

nd

line shows the print head currently selected, the direction of travel for the

the DC power connector.

There is no on/off switch.

The first time the print station is turned on, as received from the factory, the LCD will look like the illustration on the left. Each line gives important

CHECKING SYSTEM INFORMATION

CONTROLLER 7.08 PRINTER 2.08J +++ PRINTER SN284955 ANY KEY TO EXIT

pack 1, the second + indicates option pack 1.5 and the last + indicates option pack 2.

Verify system information by pressing the V key on the hand held controller keyboard. The LCD screen will display the software, firmware, serial number and options enabled. Enabled options are indicated on the second line as a series of + characters where the first + indicates option

CHECKING LOADED FONTS

ACTIVE FONTS 2 LINE fontname 1 LINE fontname ANY KEY TO EXIT

Press the FONT key in the COMMAND mode to check what fonts are currently loaded in the print head.

4 EVOLUTION 1 SYSTEM MANUAL Issue 1.4 16 May 2006

CHANGING SYSTEM DATE (OPTION PACK 2 INSTALLED)

PRESENT SETTING ANY CHANGES Y/N 01/04/00

PRESENT SETTING ANY CHANGES Y/N 01/04/00 ENTER MONTH-

PRESENT SETTING ANY CHANGES Y/N 04/23/05

When the unit is in the STOPPED mode

pressing the DATE key allows the user to change the system date. If there are no changes press the N key to return to the STOPPED mode. Press the Y key to change the date. The system will prompt the user first for the Month (enter 2 digits), then the Day (2 digits) and finally the year (2 digits).

After the data is entered the system displays the currently entered date and pressing the N key returns the user to the STOPPED mode, or press Y to the correct the date.

CHANGING SYSTEM TIME (OPTION PACK 2 INSTALLED)

Select the N key if the time is correct and

PRESENT SETTING ANY CHANGES Y/N 23:05

PRESENT SETTING ANY CHANGES Y/N 23:05 ENTER HOURS -

PRESENT SETTING

return to the STOPPED mode.

Press the Y key to change to the correct time. Enter the correct hours (2 digits) followed by the correct minutes (2 digits). The screen displays the corrected time. Press the Y key to make further changes or N key to return to the STOPPED mode.

Notice the time is in 24-hour format.

ANY CHANGES Y/N 13:50

5 EVOLUTION 1 SYSTEM MANUAL Issue 1.4 16 May 2006

PROGRAMMING

DEFINITIONS

There are two parts to programming the EVOLUTION 1 ink jet printer,

• Setting the operations parameters, (character width, delay, etc.) and

• Building the message.

MODES OF OPERATION

The system operates is 3 basic modes. They are: Print Mode, Command Mode, and Message Entry Mode.

In Print Mode the majority of the keys on the keypad are disabled to avoid inadvertent changes. When in Print Mode the Top line of the LCD will display PRINTING.

The Command Mode is used to change the functions of the printer. When in the Command Mode the display will show STOPPED on the top line.

The Message Entry Mode is used to create or modify printable codes, when in this mode the top line of the display will show MESSAGE ENTRY.

PRINT MODE AND STOPPED “COMMAND” MODE

PRINTING HD1- - >SPEED=120

EVOLUTION 1

STOPPED HD1- - >SPEED=120

EVOLUTION 1

Mode. To enter Command mode, press

When in the Print mode the screen will look like the screen on the left. When PRINTING is seen on the LCD, the unit will print as product passes in front of the carriage assembly. To enter Print

mode, press

When in the Command Mode the screen looks like the illustration at left. When STOPPED the printer will not print when product is moved past the carriage assembly. In Command mode, access can be made to the menus under the function keys, F1 through F4 icon control keys plus access to Message Entry

.

6 EVOLUTION 1 SYSTEM MANUAL Issue 1.4 16 May 2006

MENU STRUCTURE

In the Command mode, access is allowed to the menu structure for basic parameters. The menus reside within the function keys, F1 through F4. In order to select one of the parameters, press the number key that corresponds to the desired parameter.

The F1 key, when pressed, brings up the menu as shown below.

1=CHAR. SPACING 2=EXT. ENCODER 3=DATE OFFSET

The F2 key, when pressed, brings up the menu as shown below.

1=DIRECTION 2=PRINT INVERSE 3=PRODUCT DETECT 4=AUTO REPEAT

The F3 key, when pressed, brings up the menu as shown below.

NOT AVAILABLE

ANY KEY TO EXIT

1= PRODOCT COUNT 2= SHIFT CODE 3=DATE FORMAT 4=TIME FORMAT

The F4 key, when pressed, brings up the menu as shown below.

#3 VALID IN OPTION PACK 3 ONLY

SCREEN WITHOUT OPTION PACK 2 OR 3 INSTALLED

#1 VALID IN OPTION PACK 3 ONLY #2 VALID IN OPTION PACK 3 ONLY #3 VALID IN OPTION PACK 2 OR 3 #4 VALID IN OPTION PACK 2 OR 3

1=LANGUAGE 2=INK SUPPLY 3=SET UNIT I.D. 4=LOAD CARD

7 EVOLUTION 1 SYSTEM MANUAL Issue 1.4 16 May 2006

F1 MENU

1=CHAR. SPACING 2=EXT. ENCODER 3=DATE OFFSET

reserved for future system expansion.

Place the unit in the Command mode and press

. The screen shown to the left is produced. Press the correct number to make changes to that parameter. Those selections designated as NOT AVAILABLE will not respond to selection. They are

1 = CHARACTER SPACING:

< - - SELECT - - > # OF SPACES- 1

This parameter controls the amount of space between characters in the code. Spacing can be varied from 1 to 25 columns. Use this control to make printed codes more legible when code is

change the value. Press

compressed. Press the

once the desired value is displayed.

then press or to

2 = EXT. ENCODER:

ENCODER 1=INTERNAL 2=EXTERNAL

line. The printer can be set to produce a perfect aspect ratio character (300 dpi vertical and horizontal) or compressed by setting the print head line speed faster than the actual line speed, or expanded by changing the internal speed slower than the actual line speed. In the event there is an acceleration or deceleration to the production line, or there is a requirement to guarantee accurate aspect ratio, such in the case of

barcodes, an external encoder is necessary. Press encoder. While external encoder is selected the LINE SPEED key will adjust

the expansion and compression of the printed message. NOTE: WHEN PRODUCING BARCODES IT IS NECESSARY TO PRODUCE A PERFECT ASPECT RATIO CHARACTER.

Press to select internal time base. This parameter controls the source of the time base used for printing. Each vertical column printed requires a signal necessary to produce a character representative of the line speed of the production

to select external

3 = DATE OFFSET: (OPTION PACK 3 ONLY)

This selection is only available with option pack 3

DATE OFFSET USE KEYS 0->9 # OF DAYS = 100

installed. This allows the user to preset the number of days used in the date offset calculation to a maximum of 999 days. The format of the date offset can be different than a normal date and may be set with the F3 #3 option DATE FORMAT.

8 EVOLUTION 1 SYSTEM MANUAL Issue 1.4 16 May 2006

F2 MENU

Place the unit in the Command mode and press

1=DIRECTION 2=PRINT INVERSE 3=PRODUCT DETECT 4=AUTO REPEAT

produced. Press the correct number to make changes to that parameter NOTE: OPTION 4 ONLY APPEARS IF OPTION PACK 1 IS INSTALLED

. The screen shown to the left is

1 - DIRECTION:

The arrow shown on the LCD’s third line screen

< - - SELECT - - > LINE DIRECTION

< - - - -

should agree with the direction of product travel. Press

for the unit to accept the change.

or to change direction. Press

2 - PRINT INVERSE:

CODE ORIENTATION 1 = NORMAL PRINT

This parameter allows the code to print right side up or upside down. Pressing the following screen. Press for normal print

will produce

2 = UPSIDE DOWN

on the imprint.

or by pressing . Look for the change of direction

for upside down codes. Save the choice

3 – PRODUCT DETECT:

PRODUCT DETECT 1 = INTERNAL 2 = EXTERNAL

a portion of the product not directly in front of the print head then an external product detect sensor must be used. This setting also allows the EVOLUTION 1 to be controlled from other sources, like a PLC. When external product detect is selected the user must also change the jumper option within the print head. Refer to the OPTION SELECT section for proper use.

This menu selection allows the user to select the source of the product detect feature. Press

to use the internal product detect sensor located at the front of the print carriage just below the print cartridge. If it becomes necessary to sense

9 EVOLUTION 1 SYSTEM MANUAL Issue 1.4 16 May 2006

4 - AUTO REPEAT: (OPTION PACK 1, 2 OR 3)

< - - SELECT - - > REPEAT TIME= 0

time delay adds or subtracts a distance equivalent to the pre-defined setting. Save your choice by pressing

This option enables the unit to continuously print repeated codes at specified time intervals along the entire length of the product. A time of 0 disables the Auto Repeat option. Use

or

to change the repeat time. Each number in the

.

10 EVOLUTION 1 SYSTEM MANUAL Issue 1.4 16 May 2006

F3 MENU

This menu is reserved for system expansion.

NOT AVAILABLE

ANY KEY TO EXIT

WITH OPTION PACKS INSTALLED 1 – PRODUCT COUNT: (OPTION PACK 3 ONLY)

1= PRODUCT COUNT 2= SHIFT CODE 3=DATE FORMAT 4=TIME FORMAT

Press F3 to change the product count feature. Each of the following screens prompts the user to enter the desired format. NOTE: this is not a printable field.

PRODUCT COUNT CHANGES Y / N OR C 08:00 - - > 16:00 COUNT = 000000

Enter Y to change the product count start and end times or N to abort. If the counter is to be cleared enter the letter C

PRODUCT COUNT START TIME 08:00 - - > 16:00 ENTER HOURS-

Selecting Y prompts the user to enter the desired hours-starting time. NOTE: all times are entered in military time

PRODUCT COUNT START TIME 08:00 - - > 16:00 ENTER MINUTES-

The next screen prompts for the start time minutes.

PRODUCT COUNT END TIME 08:00 - - > 16:00 ENTER HOURS-

PRODUCT COUNT START TIME 08:00 - - > 16:00

Next the user enters the ending hours time. NOTE: all times are in military time.

Finally, the ending time minutes are entered. The product count feature is a non-printable value and may only be accessed via this menu function. It will accumulate product counts each day until the value is cleared using the C key at the start of the menu option.

ENTER MINUTES-

11 EVOLUTION 1 SYSTEM MANUAL Issue 1.4 16 May 2006

2 – SHIFT CODE: (OPTION PACK 3 ONLY)

1= PRODUCT COUNT 2= SHIFT CODE 3=DATE FORMAT 4=TIME FORMAT

ADJUST SHIFTS

< - - SELECT - - >

SHIFT 1 07:00 A

ANY CHANGES Y/N

The shift code option allows the user to enter 6 different shift times per day. Use the arrow keys to select a shift and enter a Y to change a shifts start time.

ADJUST SHIFTS

SHIFT 1 START TIME ENTER HOURS -

Enter the shift starting hours. Note: all times are in military format

ADJUST SHIFTS

SHIFT 1 START TIME ENTER MINUTES -

The next screen prompts for the shift starting minutes.

ADJUST SHIFTS

SHIFT 1

PRINT CODE -

Finally, enter the desired code required to represent a shift. This may be any alpha/numeric field. This field will automatically increment with each shift change.

NOTE: TO DISABLE A SHIFT ENTER A SPACE CHARACTER IN THE PRINT CODE FIELD. THE SHIFT TIMES WILL BE DISPLAYED AS --:-- FOR ALL DISABLED SHIFT TIMES.

12 EVOLUTION 1 SYSTEM MANUAL Issue 1.4 16 May 2006

3 – DATE FORMAT: (OPTION PACK 2 OR 3)

Press F3 to change the date formatting. Each of

1= NOT AVAILABLE 2= NOT AVAILABLE 3=DATE FORMAT 4=TIME FORMAT

CHANGE FORMAT 1=CALENDAR DATE 2=OFFSET DATE

MONTH FORMAT 1=NUMERIC 2=LETTERS

DATE FORMAT D=DAY M=MONTH Y=YEAR J=JULIAN dm/dd/dy

DATE FORMAT D=DAY M=MONTH Y=YEAR J=JULIAN jjj

DATE FORMAT D=DAY M=MONTH Y=YEAR J=JULIAN jjjyy

return to the STOPPED mode.

MONTH FORMAT 1=NUMERIC 2=LETTERS

the following screens prompts the user to enter the desired format for printing.

When option pack 3 is installed the user has the option of selecting a different date format for the normal printed calendar date and the printed date offset. Select 1 or 2 to alter the appropriate date field.

Selecting the standard numeric format will prompt the user to enter the format of the date in standard number format.

The default as shipped from the factory is dm/dd/dy, and may be modified as required. If the offset format was selected the word DATE is replaced with the word OFFSET.

To change the format press the delete key and the last line on the display will be erased. The entire format will be erased and must be reentered. Press either of the designator keys (ie M for month) and the display will display the correct code for the item selected. As an example enter the Julian date and year. Press the J key followed by the Y key. The code entered will print the Julian date followed by the 2-digit year. Notice no delimiters were selected, but may have been entered by selecting the appropriate key on the keyboard. Press the Enter key to

Alpha characters may have bee selected by pressing option 2.

13 EVOLUTION 1 SYSTEM MANUAL Issue 1.4 16 May 2006

Delete the current formatting by pressing the

DATE FORMAT D=DAY M=MONTH Y=YEAR jjjyy

DATE FORMAT D=DAY M=MONTH Y=YEAR ddmmmyy

Delete key.

NOTE: DELIMITER CHARACTERS LIKE A / CODE MAY BE ENTERED TO SEPARATE FIELDS

Enter the desired Date Format and notice when the M (month) is selected the display shows mmm. Select the appropriate key on the keyboard by entering in the desired code. Press the Enter key to return to the STOPPED mode.

4 – TIME FORMAT: (OPTION PACK 2 OR 3)

Change the Time Format by selecting option 4.

1= NOT AVAILABLE 2= NOT AVAILABLE 3=DATE FORMAT 4=TIME FORMAT

TIME FORMAT H=HOURS M=MINUTES hh:mm

TIME FORMAT H=HOURS M=MINUTES hh

NOTE: Delimiter characters like a : code may be entered to separate fields

The factory default for time formatting is hh:mm and may be changed as required. Press the Delete key and the last line on the display is erased.

Enter the desired format by pressing the H and or M keys, and select delimiters as required. Select H if only hours are required. Press the Enter key to return to the STOPPED mode.

14 EVOLUTION 1 SYSTEM MANUAL Issue 1.4 16 May 2006

F4 MENU

1 = LANGUAGE 2 = INK SUPPLY 3 = SET UNIT I.D. 4 = LOAD CARD

Place the unit in the Command mode and press

. The screen shown at left is produced. Press the number that corresponds to the parameter you wish to change.

1 - LANGUAGE:

Press and the screen will change like the

< - - SELECT - - >

ENGLISH

mode. Whenever language is chosen, all prompts and commands shown on the screen will be in that language.

one on the left. The default language is English; the other choice is Spanish. Scroll through the

choices using either or . Once the desired language is shown on the screen, press

. This will return the unit to the Command

2 - INK SUPPLY:

The second line of the display shows the

REMAINING INK 100 C

NEW CARTRIDGE

ANY KEY TO EXIT

When a C is entered the system automatically profiles the operating conditions for the new cartridge.

Each cartridge is tested and profiled at the factory eliminating the burden of personalizing each cartridge by the user. There are a number of tasks associated with print cartridge profiling, as each print cartridge differs from another. The correct drive voltage, pulse width timing and pre-fire pulse warming must be calculated for optimum operation.

percentage of ink remaining in the print cartridge. Each time a new cartridge is installed the user must reset the system ink gauge by pressing the

C key.

NOTE: USING NON-AUTHORIZED CARTRIDGES MAY PRODUCE UNDESIRABLE RESULTS

15 EVOLUTION 1 SYSTEM MANUAL Issue 1.4 16 May 2006

3 – SET UNIT I.D.:

< - - SELECT - - > SET HEAD # = 1

when adding multiple print carriages to affix a label indicating the unique ADDRESS number of the individual carriage. To program a carriage it must be connected directly to the hand held controller, with no other carriages connected.

Each print carriage can contain a unique address to distinguish multiple carriages when controlled by a single hand held controller or computer data link using an RS485 data link. The default for each new print carriage module is ADDRESS 1. Addresses can range from 1 to 32. It is advisable

16 EVOLUTION 1 SYSTEM MANUAL Issue 1.4 16 May 2006

4 – LOAD CARD:

LOADING FONTS (MENU SELECT 1)

EXECUTE LOADER 1=LOAD FONTS 2=LOAD LOGOS 3=LOAD OPTIONS

LOAD FONT 1= LOAD DEFAULTS 2= LOAD ALTERNATE

LOAD RESULTS PLEASE WAIT

MEMORY ERROR NO FLASH CARD

ANY KEY TO EXIT

LOAD RESULTS 2 LINE fontname 1 LINE fontname ANY KEY TO EXIT

LOAD RESULTS 2 AF fontname

The user can replace the existing FONT, add up to six logos, or load optional software from a Data Flash card, which is plugged into the top of the print carriage. Select 1 to load a different font to replace the current system font.

The screen to the left will appear and after a few seconds a result will be displayed to indicate NOTHING LOADED or the name of the newly loaded font, logos or software upgrades.

To load or replace the current LOGOS in the system press the

FONTS the screen at the left will appear indicating the load results.

This screen will be displayed if the data flash card is either not present or cannot be read.

CHECK THAT THE DATA FLASH CARD IS PROPERLY INSTALLED

A successful load will display the current font names loaded into the print head. This screen will be displayed when the default fonts are loaded.

When loading alternate fonts the AF will replace LINE for the alternate font or fonts loaded.

1 AF fontname ANY KEY TO EXIT

key. Similar to loading

17 EVOLUTION 1 SYSTEM MANUAL Issue 1.4 16 May 2006

LOADING LOGOS (MENU SELECT 2)

EXECUTE LOADER 1=LOAD FONTS 2=LOAD LOGOS 3=LOAD OPTIONS

EXECUTE LOADER PLEASE WAIT

MEMORY ERROR NO FLASH CARD

ANY KEY TO EXIT

LOAD RESULTS 2 LINE 1 2 3 1 LINE 1 2 3 ANY KEY TO EXIT

LOADING OPTIONS (menu select 3)

EXECUTE LOADER 1=LOAD FONTS 2=LOAD LOGOS 3=LOAD OPTIONS

NOTE: when optional software is loaded into the system the Data Flash Card is encoded with the serial number of the unit and is valid only for the unit in which the software was loaded.

CONTROLLER 7.08 PRINTER 2.08I ++++ PRINTER SN284955 ANY KEY TO EXIT

1, the second + indicates option pack 1.5 the third is option pack 2 and the last + indicates option pack 3.

The user can replace the existing FONT, add up to six logos, or load optional software from a Data Flash card, which is plugged into the top of the

print carriage. Select print head.

This screen will be displayed if the data flash card is either not present or cannot be read.

CHECK THAT THE DATA FLASH CARD IS PROPERLY INSTALLED

Displaying the number of logos as indicated in the pictorial indicates successful loading. The display indicates the number of logos loaded for the 1 line or 2 line mode.

Optional software may be added via Data Flash Card to the basic unit to add features.

Verify system information by pressing the V key on the hand held controller keyboard. The LCD screen will display the software, firmware, serial number and options enabled. Enabled options are indicated on the second line as a series of + characters where the first + indicates option pack

to load logos into the

18 EVOLUTION 1 SYSTEM MANUAL Issue 1.4 16 May 2006

NOTE: THE FIGURE BELOW SHOWS THE CORRECT ORIENTATION FOR INSERTING THE DATA FLASH CARD.

INSERT THE DATA FLASH CARD INTO THE SLOT PROVIDED AT THE TOP OF THE PRINT CARRIAGE AS SHOWN. NOTE THE ORIENTATION OF THE LABEL ON THE CARD. PRESS THE CARD COMPLETELY INTO THE SLOT. THE CARD SHOULD BE REMOVED AFTER USE AND STORED IN A SAFE PLACE. ONCE LOADED (FONTS & OPTIONS) THE CA IS SECURITY LOCKED WITH THE SERIAL NUMBER OF THE PRINTER CARRIAGE AND WILL NOT OPERATE IN ANOTHER PRINT CARRIAGE.

RD

NOTE: There are two fonts loaded into the EVOLUTION printer at any one time. Loading a new font will overwrite the existing font or fonts. Print starts at the bottom nozzle of the print head (dot 150 for line 2) and at the middle of the print head (dot 75 line 1). The printer is shipped with a 1/2” font (FONT1 for a single line of print) and a 7/32” font (FONT0 for two lines of print). The 1/2” font may be replaced with other than a 1/2” tall character. Alternate fonts that are loaded replace the existing fonts. Inserting a data flash card containing alternate fonts and cycling the power will temporarily use the alternate fonts on the data flash card until the card is removed and either the power is cycled or the print station is set to the STOPPED mode. This eliminates the need to load the alternate font using the LOAD CARD option.

19 EVOLUTION 1 SYSTEM MANUAL Issue 1.4 16 May 2006

SETTING PRINT DELAY AND LINE SPEED

LINE SPEED – This setting adjusts the width of the printer message on the

product. This setting should be adjusted to produce the desired print on the product. Line speed can be increased or decreased to stretch or compress the message to fit the desired print area.

PRINT DELAY – This setting adjusts the location of the printed message on the product.

STOPPED HD1- - >SPEED=120

EVOLUTION 1

Access to these parameters is possible when the unit is in either the STOPPED or PRINTING mode as shown to the left.

Pressing the delay key allows the user to determine the amount of print delay. Each

PRINTING HD1- - >SPEED=120

EVOLUTION 1

count at a normal aspect ratio is approximately 0.060”. This will vary according the amount of compression or expansion used.

SETTING LINE SPEED

Normally, the system will be set to use the internal

< - - SELECT - - > LINE SPEED = 100

this parameter. Once pressed, a new screen appears, as shown to the left. Changes can now be made by using

character width is 1 to 200. Once the desired number is chosen, press save your entry.

< - - SELECT - - > ENCODER DIV = 4

time base for line speed control. The default value is 100, which creates a normal width character on a line moving at 100 ft per min. The print can be narrowed by increasing the number and widened by decreasing the number. Pressing accesses

or . The range of values for

to

If external encoder is enabled and the unit is in the PRINTING mode the user has the option of adjusting the compression ratio of the printer

message. Changes may be made by using

. Once the desired number is chosen, press

to save your entry.

or

20 EVOLUTION 1 SYSTEM MANUAL Issue 1.4 16 May 2006

SETTING PRINT DELAY

STOPPED HD1- - >SPEED=120

EVOLUTION 1

is either in the PRINTING or STOPPED mode

PRINTING HD1- - >SPEED=120

EVOLUTION 1

< - - SELECT - - > PRINT DELAY= 100

PERFECT ASPECT RATIO CHARACTER. WHEN PRINTING A COMPRESSED OR EXPANDED CHARACTER THE ACTUAL DIMENSIONAL NUMBER WILL BE DIFFERENT BUT CAN BE ESTIMATED BASED ON THE 18 COLUMNS PER COUNT.

NOTE: Setting the line speed first, then adjusting the print delay may prove to be the best starting point

Print delay is used to position a message on the product at a location other than at the leading edge.

Access this parameter by pressing keypad.

NOTE: This parameter may be set when the unit

To change the value use either range of values for this parameter is 1 to 255. Each increment represents 18 columns, approximately .060” (1.5mm). Therefore, a delay of 255 would approximate 15.3” (388mm). Once a number is

chosen, press DIMENSION INDICATED IS WHILE PRINTING A

to save the entry. NOTE: THE

on the

or . The

21 EVOLUTION 1 SYSTEM MANUAL Issue 1.4 16 May 2006

INPUT, EDIT OR DELETE MESSAGES

STOPPED HD1- - >SPEED=120

EVOLUTION 1

MESSAGE ENTRY FONT 1 LINE

EVOLUTION 1

MESSAGE ENTRY FONT 1 LINE

EXP 12/01/2004

MESSAGE ENTRY FONT 2 LINE BEST BY EXP 12/01/2004

STOPPED HD1- - >SPEED=120 BEST BY

To input, delete or edit a message, the unit must be in the STOPPED Mode. If the LCD reads PRINTING, press similar to the one shown at the left.

Enter the Message Entry mode by pressing The top portion of the screen will change as shown on the left.

The user has two options to edit or change a message. If a new message is to be entered press the

For example, to produce a single line of 1 LINE.

Press until the 1/2 “ font size is shown, and enter EXP 12/01/2004. The message shown to the left would be an example if the 1 LINE font were used.

To place two lines use the to select 2 LINE size. Press the

Press the will be entered on. Enter BEST BY. The pictorial at the left shows two lines of 2 LINE character size. To enter and print only 1 line of 2 LINE select the line and enter data to that line only. Once the message line(s) is complete, save the change by pressing

key to delete the entire existing message.

EXP 12/01/2004

. The screen should be

.

to delete the entire message.

to select which line the data

.

22 EVOLUTION 1 SYSTEM MANUAL Issue 1.4 16 May 2006

MESSAGE ENTRY FONT 1 LINE

EXP 12/01/2004

MESSAGE ENTRY FONT 1 LINE

EXP 12/0

MESSAGE ENTRY FONT 1 LINE

EXP 12/05/2005

MESSAGE ENTRY FONT 1 LINE

EXP 12/15/2004

< - - SELECT - - > !#

$&( )*+=¢ŇẾỖ

STOPPED HD1- - >SPEED=120

EVOLUTION 1

The second option is to replace characters by using the key or moving the cursor over a character to

be replaced. When the MESSAGE ENTRY mode is entered the cursor is placed at the end of the line.

Pressing the key will delete the last character on the line. Successive

last character on a line. At the left the characters 4 0 0 2 / 1 were deleted.

Enter the correct data, in this case 5/2005.

The alternative approach if just a few characters are to change is to use the

over the characters to be changed and retype the correct characters. In this example the 01 was changed to 15.

Symbols are inserted by pressing Message Entry mode, position the cursor where a

symbol is needed and press . The screen will show a line of symbols as presented on the left.

Position the cursor by pressing special character to be inserted and press

Continue to build the message or press to the Command mode.

’s will continue to delete the

or to place the cursor

. When in

or on the

.

to return

23 EVOLUTION 1 SYSTEM MANUAL Issue 1.4 16 May 2006

PASSWORD PROTECTION (OPTION PACK 1 OR 2)

The EVOLUTION 1 contains a password function

PASSWORD XXXXX

password (which is 12345). Enter the 12345.

ENABLE PASSWORD YES OR NO Y/N

PASSWORD XXXXX

password.

If the new password is misplaced or forgotten, reset the unit.

designed to limit access to the edit menu and prevent unauthorized changing of message lines. To activate this function, switch the unit off, then

press and hold The display changes and requests the default

The screen to the left appears and prompts the operator or ENABLE PASSWORD A response of N maintains the current password and disables password protection.

If the response Y is selected the screen at the left appears to prompt the user to enter a new password. Enter the new 5 character password any combination of letters and numbers may be used. Once this has been completed, the unit will not allow message editing without the entry of the

while switching the unit on.

24 EVOLUTION 1 SYSTEM MANUAL Issue 1.4 16 May 2006

MESSAGE STORAGE (OPTION PACK 1, 1.5 OR 2) STORING A MESSAGE

All EVOLUTION 1 printers are able to store up to 50

MESSAGE # 1

MESSAGE # 1 PLEASE WAIT

MESSAGE # 1 MESSAGE STORED

EVOLUTION 1

NOTE: Message storage should be used after the product has been coded satisfactorily. When a message is stored all operating parameters of the printed code are saved. Once recalled, codes will be printed the same as they had been before. Option pack 1 enables the user to store up to 50 messages in the hand held controller. With option pack 1.5 or 2 the controller is capable of storing up to 99 messages.

system wide programmed messages and their associated parameters. Follow these steps to store a message. Create the message and press Press

message location number. Press into that numeric location for recall at a later time. Use the same procedure to overwrite an existing stored message as well.

The LCD display will indicate that the message is stored.

Press

. Using or , scroll to the desired

a second time. This places the message

to exit.

.

RECALLING A STORED MESSAGE

MESSAGE # 1

EVOLUTION 1

STOPPED HD1- - >SPEED=120

Place the unit in “Stopped” mode and press . Use the or to scroll through the stored

messages. Find the desired message and press

. That message is now displayed on the screen

ready for printing.

EVOLUTION 1

25 EVOLUTION 1 SYSTEM MANUAL Issue 1.4 16 May 2006

PART 3: MAINTENANCE PROCEDURES

CONTENTS

PERIODS OF SHUT-DOWN 3-2 Short Periods of Shutdown 3-2 Long Periods of Shutdown 3-3 PRINT CARTRIDGE MAINTENANCE 3-4

PRINT CARRIAGE MAINTENANCE 3-5 EXPLODED VIEW OF PRINT CARRIAGE 3-5

1 EVOLUTION 1 SYSTEM MANUAL Issue 1.4 16 May 2006

PERIODS OF SHUTDOWN

SHORT PERIODS OF SHUT-DOWN

When the printer has been shut down overnight, the system might require a purge to clear out dust particles that have settled on the nozzle area during nonuse. This is only necessary if there are missing dots in the printed code on product.

STOPPED HD1- - >SPEED=120

EVOLUTION 1

PURGING HD1- - >SPEED=120

EVOLUTION 1

STOPPED HD1- - >SPEED=120

EVOLUTION 1

PRINTING HD1- - >SPEED=120

EVOLUTION 1

To purge be sure that the unit is in the STOPPED Mode by pressing green

changes to STOPPED as shown to left.

Place a piece of lint free wipe (or absorbant paper) in front of the print head and press the red

Allow the unit to purge for several seconds. There is an automatic shut down after 1,000 printed columns to ensure that the print head will not be damaged. If ink residue has solidified on the nozzle area a small drop of water may be applied to the lint free wipe. When purging is complete the LCD will be returned to the STOPPED mode.

Press the green PRINTING, as shown at the left. The unit is ready to begin coding.

and the screen changes to

key. The screen

.

2 EVOLUTION 1 SYSTEM MANUAL Issue 1.4 16 May 2006

LONG PERIODS OF SHUT-DOWN

When the printer is to be shut down for extended periods, or the ink cartridge needs to be changed to insert a different color cartridge, the ink cartridge should be removed. Clean the print head nozzle area with a soft, lint free wipes and insure there is no ink residue remaining on the nozzle area. Re-apply the sealing tape. The print cartridge may be stored in a sealable plastic bag.

CAUTION: USE THE ORIGINAL SEALING TAPE SUPPLIED WITH THE EVOLUTION 1 INK CARTRIDGE. DO NOT USE ANY OTHER MATERIAL OR ANY ADHESIVE BACKED PRODUCT, AS THIS WILL DAMAGE THE NOZZLE AREA.

3 EVOLUTION 1 SYSTEM MANUAL Issue 1.4 16 May 2006

PRINT CARTRIDGE MAINTENANCE

It is necessary to maintain the EVOLUTION 1 print cartridge free from accumulated dust and debris. Periodically the cartridge should be removed and cleaned. This is totally dependent on the operating environment and the average printable life of the ink cartridge. In extremely dusty environments, this maintenance procedure may be required regularly.

To clean the cartridge, carefully clean the face of the cartridge with a soft, lint free wipe. Use caution in wiping the NOZZLE area so as not to scratch the face. Always wipe in the ARRAY PLATE vertically as indicated. Clean the CONTACT area in a similar fashion.

DIRECTION OF WIPING

4 EVOLUTION 1 SYSTEM MANUAL Issue 1.4 16 May 2006

NOZZLES

CONTACT AREA

PRINT CARRIAGE MAINTENANCE

It is necessary to maintain the print head carriage free from accumulated dust and debris. Periodically the print head carriage should be inspected and cleaned. This is totally dependent on the operating environment. In extremely dusty environments, this maintenance procedure may be required occasionally but on average every week should be sufficient. Remove the print cartridge and carefully inspect the print carriage C21001 for dust and debris. Re-insert the print cartridge and place the unit into the PRINTING mode by

pressing

.

EXPLODED VIEW OF THE C21002 PRINT CARRIAGE

5 EVOLUTION 1 SYSTEM MANUAL Issue 1.4 16 May 2006

PART 4: TROUBLESHOOTING AND REPAIRS

CONTENTS

FAULTS 4-2 LCD remains blank 4-2 Unit does not print, although LCD shows information 4-2 Low ink indicator on with full ink cartridge 4-2 Unit does not purge 4-2 Missing one or more dots from code. 4-2 Unit loses data while printing 4-2

1 EVOLUTION 1 SYSTEM MANUAL Issue 1.4 16 May 2006

FAULTS

This chart was created to assist the user in troubleshooting the unit. Find the problem in the first column; apply the remedy(s) suggested in the third column.

Condition Probable Cause Remedy

LCD remains blank. No power.

Ensure the controller is securely connected to the correct port on the print carriage assembly

Unit does not print, although LCD shows information. Unit in “COMMAND”

No message in unit Input your message (see pages

2-18). Press

.

mode.

No ink. Replace ink cartridge; reset ink

volume parameter (press and follow the sequence.

Low ink indicator on with full ink cartridge.

Did not reset ink volume parameter.

Press . Continue key entry following menu prompts.

Unit does not purge. Out of ink. Replace with full ink cartridge.

Reset ink volume parameter

Unit in “PRINTING” mode

(press Press Stop Print.

).

Ink cartridge clogged Clean Ink Cartridge Nozzle area

with lint free wipe

Missing one or more dots from code.

No ink. Clean or Replace cartridge and

purge system (press ).

Long down-time. Follow daily start-up procedure if

your line experienced a long down time.

Unit loses data while printing Static electricity Eliminate source of static.

Attach ground strap between print head and low impedance earth ground.

High levels of radio

frequency.

Move unit to an alternate location or attach ground strap as above.

Spikes in electrical line. Use AC line filter

2 EVOLUTION 1 SYSTEM MANUAL Issue 1.4 16 May 2006

PART 5: PARTS LIST AND OPTIONS

Part No. Description

C21001-1

SPARE PARTS

EVOLUTION 1 Controller Cabinet C21001-2 C21001-3

C30238

C21002 C21002-7

C21002-8 C21005

C21000-2

96280-01 Floor stand C21003 Top Coding Mounting Bracket C21006 External Product Detect C21007 External Encoder

C21012 Optional Junction Box EV1-SW1 Option Pack 1 Password, Message Store, Auto Repeat

EV1-SW1.5 Option Pack 1.5 Expanded Message Length

EVOLUTION 1 Controller LCD Assembly

EVOLUTION 1 Controller PCB Assembly

EVOLUTION 1 Controller Keypad

EVOLUTION 1 Print Head Carriage Assembly

EVOLUTION 1 Print Head Carriage CPU Assembly

EVOLUTION 1 Print Head Carriage POGO Assembly

EVOLUTION 1 Mounting Bracket Assembly

EVOLUTION 1 Power supply

OPTIONS

EV1-SW2 Option Pack 2 (Option Pack 1 & 1.5) & Time, Date, Sequential Number EV1-SW3 Option Pack 3 (Option Pack 2) & Date Offset, Shift Code, Product Count

EV1-FONT Alternate Font (Specify when ordering) EV1-LOGO Logo Option (Specify when ordering)

C21008-1 C21008-3

C21008-10 C21008-25 C21008-50 C21008-100

CABLES

EVOLUTION 1 RJ50 Cable 6 INCH

EVOLUTION 1 RJ50 Cable 3 Feet

EVOLUTION 1 RJ50 Cable 10 Feet

EVOLUTION 1 RJ50 Cable 25 Feet

EVOLUTION 1 RJ50 Cable 50 Feet

EVOLUTION 1 RJ50 Cable 100 Feet

EVOLUTION 1 SYSTEM MANUAL Issue 1.4 16 May 2006 1

INKS

4500BK6 6 Pack of Black Ink Cartridges 4500RD6 6 Pack of Red Ink Cartridges 4500GR6 6 Pack of Green Ink Cartridges 4500BL6 6 Pack of Blue Ink Cartridges 4500YW6 6 Pack of Yellow Ink Cartridges

4500CY6 6 Pack of Cyan Ink Cartridges 4500UV6 6 Pack of Ultra Violet Ink Cartridges

4600BK6 6 Pack of Black Ink Cartridges (SEMI-POROUS)

EVOLUTION 1 SYSTEM MANUAL Issue 1.4 16 May 2006 2

PART 6: COMMUNICATIONS PROTOCOL

CONTENTS

DESCRIPTION 6-2 Data Word Definitions 6-2 Baud Rate 6-2 Definitions 6-2 Cabling 6-2 Hardware Interface 6-2 Physical Connections for RS485 6-2 Protocol Format 6-3 SOFTWARE PROTOCOL 6-4 ERROR CODES 6-4 LIST OF COMMANDS 6-5

1 EVOLUTION 1 SYSTEM MANUAL Issue 1.4 16 May 2006

DESCRIPTION

This communication protocol is Version 1.4 and was released NOV 2005 and is used with all EVOLUTION products. The communications option converses with a host computer via an RS485 data link.

NOTE: EACH REQUEST OR COMMAND SENT TO A PRINT STATION RECEIVES A RESPONSE FROM THAT PRINT STATION. COMMUNICATIONS SOFTWARE MUST WAIT FOR A RESPONSE TO DETERMINE IF THE PRINT STATION WAS READY TO ACCEPT THE COMMAND, AND THE DATA WAS VALID AND PROCESSED. NO RESPONSE COULD INDICATE THE DATA WAS LOST. IF AN ERROR WAS DETECTED IN PROCESSING A NAK WITH AN ERROR CODE IS RETURNED.

DATA WORD DEFINITION

Full Duplex - 7 Data Bits - 1 Even Parity Bit - 1 Start Bit - 1 Stop Bit

BAUD RATE

115,200 Bits per second

DEFINITIONS

Q=QUERY TO HEAD R=RESPONSE FROM HEAD D=DATA UPDATE TO HEAD X=ACK FROM HEAD ‘!’=ASCII CHARACTER OR CHARACTERS

0x21 HEX DATA EQUIVELENT ADDRESS= TWO ASCII REPRESENTATIONS OF HEX CHARACTERS

CABLING FOR EVLINK ENVIRONMENT

C20552 RS232C to RS485 converter module C20551 Cable from PC to RS485 converter module C21008-xxxx Cable (define length) from EVOLUTION units to RS485 data link C21009 Termination plug for RS485 data link

HARDWARE INTERFACE

When connecting multiple print carriages via an RS485 link, input and output connectors are provided on the print station, which allows the cabling to be daisy chained. NOTE: It is important to remember to set each of the print stations to a unique address.

PHYSICAL CONNECTIONS RS485 PRINT CARRIAGE

Pin # 4 = Receive + Pin # 5 = Receive Pin # 6 = Transmit + Pin # 7 = Transmit Pin # 9 = Ground

2 EVOLUTION 1 SYSTEM MANUAL Issue 1.4 16 May 2006

Note: At the end of the data link a termination plug is installed to balance the RS485 data link. This termination plug connects pin 4 to pin 5 and pin 6 to pin 7. This adds a 120ohm termination resistor across the data lines.

PROTOCOL FORMAT:

Host request for information; ESC|Command|SOH|EOT (Single End Host to 1 printer)

Or

ESC|STX|Address|Command|SOH|EOT (Multiple printers)

Host sending new information; ESC|Command|Data|EOT (Single End Host to 1 printer)

Or

Evolution Printable Character Set

A B C D E F G H I J K L M N O P Q R S T U V W X Y Z 0 1 2 3 4 5 6 7 8 9 Special Symbols: ASCII Character Space (0x20) Space ! (0x21) Hour Glass # (0x23) # $ (0x24) $ & (0x26) & ( (0x28) ( ) (0x29) ) * (0x2a) * + (0x2b) +

- (0x2d) . (0x2e) Period = (0x3d) = : (0x3a) : / (0x2f) / " (0x22) Cents % (0x25) Solid block ; (0x3b) Ň ? (0x3f) Ě @ (0x40) Ó { (0x7b} Logo 1 | (0x7c) Logo 2 } (0x7d} Logo 3

NOTE: ALL OTHER CHARACTERS ARE ILLEGAL AND MUST NOT BE SENT TO THE PRINT HEAD.

Hexadecimal Prints As

3 EVOLUTION 1 SYSTEM MANUAL Issue 1.4 16 May 2006

SOFTWARE PROTOCOL

In the following pages, all references to characters or digits pertain to the standard ASCII character set. The | (bar) character is used as a field separator and it is not part of the transferred data. When data is shown in hexadecimal, it will consist of the hex number followed by an H, for example (1BH). All packets to and from a print station begin with an ESC (1BH) and terminate with an EOT (04H). There are two types of commands: The first sends information to the print station and the second requests information from the print station. To distinguish the two types of commands, a SOH (HEX 01) is placed after the command byte in a request command string. The following illustrates this concept: To download data to print station ESC/GROUP ADDRESS/UNITADDRESS/COMMAND/DATA/EOT

To request data from the Print Station

ESC/GROUP ADDRESS/UNITADDRESS/COMMAND/SOH/EOT

NOTE: EACH REQUEST OR COMMAND SENT TO A PRINT STATION RECEIVES A RESPONSE FROM THAT PRINT STATION. COMMUNICATIONS SOFTWARE MUST WAIT FOR A RESPONSE TO DETERMINE IF THE PRINT STATION WAS READY TO ACCEPT THE COMMAND, AND THE DATA WAS VALID AND PROCESSED. NO RESPONSE COULD INDICATE THE DATA WAS LOST. IF AN ERROR WAS DETECTED IN PROCESSING A NAK WITH AN ERROR CODE IS RETURNED.

ERROR CODES

Commands to a print station, if completed successfully, return a single byte response of an ASCII ACK (06H). If the command was not successful, a twobyte response of an ASCII NAK (15H) is returned, followed by an error code. Below is a list of the returned error codes.

NAK 1 = Transmission Error NAK 2 = Illegal Command Byte NAK 3 = Trying to print while in command mode NAK 4 = Trying to read a write only register NAK 5 = Trying to write a read only register NAK 6 = Print station buffer full must print before next download to clear

buffer.

NAK 7 = Print station busy with user interaction through local keyboard (i.e. in

edit mode).

NAK 8 = Print station busy.

4 EVOLUTION 1 SYSTEM MANUAL Issue 1.4 16 May 2006

COMMANDS: '!' 0x21 Software Version (read only)

Q. ESC|STX|Address|`!`|SOH|EOT R. ESC|STX|Address|`PRINTERxxxxxyyyy`|CR|EOT Where:

PRINTER= ASCII word PRINTER

xxxxx = Software and Firmware versions

(e.g. 2.02H indicates version 2.02 with Firmware version H) yyyy = Optional Software loaded Where: The first y indicates option pack 1 The second y indicates option pack 2 The third y indicates option pack 1.5 The last y indicates option pack 3

The presence of an option pack is indicated by the character

+ (&h2B)

The absence of an option pack is indicated by an ASCII

SPACE (&h20)

'\' 0x5c Unit Serial Number

Q. ESC|STX|Address|`\`|SOH|EOT R. ESC|STX|Address|`\`|`serial number`|CR|EOT

'B' 0x42 Set Unit Address (Write Only)

D. ESC|STX|Address|`B`|`xy`|EOT X. ESC|STX|Address|`B`|ACK|EOT Where: xy = 8 bit unit address i.e. x = 31 & y = 35 yields unit address 15

'#' 0x23 Printer Configuration (read only)

Q. ESC|STX|Address|`#`|SOH|EOT R. ESC|STX|Address|`#`|`xy`|EOT Where: Byte x Bits 3,2,1,0 Bit 3 = if 1 Cartridge Not Valid Bit 2 = Not Used Bits 1,0 = System Type 11 = Evolution 1 10 = Evolution 2 01 = Evolution 3 00 = Evolution 4 Where: Byte y Bits 3,2,1,0 0000 = no options available 0001 = option1 enabled 0010 = option2 enabled 0100 = option3 enabled

5 EVOLUTION 1 SYSTEM MANUAL Issue 1.4 16 May 2006

'r' 0x52 Remaining Ink (0 to 99%)

Q. ESC|STX|Address|`r` |SOH|EOT R. ESC|STX|Address|`r`|`ab`|EOT Where ‘ab’ is a percentage

ESC|STX|Address|’r’|0|0|EOT Resets the ink level

'1' 0x31 Auto Repeat Inter-print delay (0 - 255) – OP1/2/3

Q. ESC|STX|Address|`1`|SOH|EOT R. ESC|STX|Address|`1`|`ab`|EOT

D. ESC|STX|Address|`1`|`ab`|EOT X. ESC|STX|Address|`1`|ACK|EOT 0 = Auto Repeat Disabled and each count provides a delay equal to 18 columns of print.

'8' 0x38 Control Flags

Q. ESC|STX|Address|`8`|SOH|EOT R. ESC|STX|Address|`8`|`xy`|EOT Where x bits 7,6,5,4,

y bits 3,2,1,0 Bit 0 1 = Enable print mode Bit 1 1 = Direction forward Bit 2 1 = External Product Detect Bit 3 1 = External Encoder Bit 4 1 = Head busy purging Bit 5 1 = Head busy manual cycle Bit 6 1 = Print image inverted Bit 7 1 = Head busy printing message

D. ESC|STX|Address|`8`|`xy`|EOT X. ESC|STX|Address|`8`|ACK|EOT Bit 0 1 = Enable print mode Bit 1 1 = Direction forward Bit 2 1 = External Product Detect Bit 3 1 = External Encoder Bit 4 Don't Care Bit 5 Don't Care Bit 6 1 = Print image inverted Bit 7 Don't Care

'&' 0x26 Line Speed (RANGE 10-200)

Q. ESC|STX|Address|`&`|SOH|EOT R. ESC|STX|Address|`&`|`xy`|EOT

D. ESC|STX|Address|`&`|`xy`|EOT X. ESC|STX|Address|`&`|ACK|EOT

6 EVOLUTION 1 SYSTEM MANUAL Issue 1.4 16 May 2006

'd' 0x64 Encoder Divider (Range 0-7)

Q. ESC|STX|Address|`d`|SOH|EOT R. ESC|STX|Address|`d`|`ab`|EOT

D. ESC|STX|Address|`d`|`ab`|EOT X. ESC|STX|Address|`d`|ACK|EOT

'’' 0x27 Product Delay (RANGE 1-255)

Q. ESC|STX|Address|`0x27`|SOH|EOT R. ESC|STX|Address|`0x27`|`xy`|EOT

D. ESC|STX|Address|`0x27`|`xy'|EOT X. ESC|STX|Address|`0x27`|ACK|EOT

')' 0x29 Inter-Character spaces (RANGE 1-25)

Q. ESC|STX|Address|`)`|SOH|EOT R. ESC|STX|Address|`)`|`xy`|EOT

D. ESC|STX|Address|`)`|`xy'|EOT X. ESC|STX|Address|`)`|ACK|EOT

‘j’ Reset Print Head (Write only)

D. ESC|STX|Address|`j`| 96 |CR|EOT X. ESC|STX|Address|`j`|ACK|EOT

‘G’ 0x47 Errors

Q. ESC|STX|Address|`G`|SOH||EOT R. ESC|STX|Address|`G`|'xy'|EOT Where:

Byte x Bits 3,2,1,0 Bit 3 = UART Overrun Error Bit 2 = Communication Overrun Error Bit 1 = UART Framing Error Bit 0 = UART Parity Error Where:

Byte y Bits 3,2,1,0 Bit 3 = Font checksum error loading from card to chip Bit 2 = Font 1 checksum error in Ram Bit 1 = Font 0 checksum error in Ram Bit 0 = Real Time Clock Memory error

D. ESC|STX|Address|`G`|'xy'|EOT same bit positions as above use only as a mask to clear error bits. i.e. X = 0001 and y = 0100 clears real time clock memory error and communications overrun error. X. ESC|STX|Address|`G`|ACK|EOT

7 EVOLUTION 1 SYSTEM MANUAL Issue 1.4 16 May 2006

SPECIAL FIELD OBJECTS

Message Objects define special characteristics about the messages contained in line 1 or line 2. These may define for example font size, sequence number, date code, etc. There may be up to 15 Objects (special fields) for each line in a message with the limitation that there can only be 1 sequence number imbedded in a message.

'P' 0x50 Message Objects

Q. ESC|STX|Address|`P`|SOH|aabbEOT R. ESC|STX|Address|`P`|'aabbccddeeffgggghhhh' |EOT

Where: aa = objects for which line 0 or 1 bb = number of objects transmitted. (Max 15) Each object as defined by bb: (repeat the following for each object) cc = Position within message string dd = Number of characters in object ee = Attribute of the object Where: ee= 00 Normal Alpha/Numeric character ee= 01 Time Hours ee= 02 Time Minutes ee= 03 Time Seconds ee= 04 Date Month ee= 05 Date Day ee= 06 Date Year ee= 07 Date Julian ee= 08 Sequence Number (only 1 per message) ee= 09 Barcode ee= 0A Shift Code ee= 0B Expiration Date Month ee= 0C Alpha Date Code ee= 0D Expiration Date Year ee= 0E Expiration Date Julian ee= 0F Expiration Date Day ff = font of object Where: ff= 00 for 2 Line Font ff= 01 for 1 Line Font gggg = starting column of object in printed image (reserved hhhh = starting row of object in printed image

D. ESC|STX|Address|`P`|'aabbccddeeffgggghhhh’ |EOT X. ESC|STX|Address|`P`|ACK|EOT

8 EVOLUTION 1 SYSTEM MANUAL Issue 1.4 16 May 2006

'$' 0x24 Line 1 Message (max 24 characters)

Q. ESC|STX|Address|`$`|SOH|EOT R. ESC|STX|Address|`$`|`message`|CR|EOT

D. ESC|STX|Address|`$`|`message`|CR|EOT X. ESC|STX|Address|`$`|ACK|EOT

'%' 0x25 Line 2 Message (max 24 characters)

Q. ESC|STX|Address|`%`|SOH|EOT R. ESC|STX|Address|`%`|`message`|CR|EOT

D. ESC|STX|Address|`%`|`message`|CR|EOT X. ESC|STX|Address|`%`|ACK|EOT

':' 0x3A Logo1 Name (read only - max 9 characters)

Q. ESC|STX|Address|`:`|SOH|`xy`|EOT R. ESC|STX|Address|`:`|`logo name`|CR|EOT Where: x = don’t care y = Bit 0 = 0 = Logo Name in Font 0 1 = Logo Name in Font 1 Bit 1 = 0 = Get Name from on board data flash chip 1 = Get Name fro Data Flash card

';' 0x3B Logo2 Name (read only - max 9 characters)

Q. ESC|STX|Address|`;`|SOH|xy|EOT R. ESC|STX|Address|`;`|` logo name `|CR|EOT Where: x = don’t care y = Bit 0 = 0 = Logo Name in Font 0 1 = Logo Name in Font 1 Bit 1 = 0 = Get Name from on board data flash chip 1 = Get Name fro Data Flash card

'<' 0x3C Logo3 Name (read only - max 9 characters)

Q. ESC|STX|Address|`<`|SOH|`xy`|EOT R. ESC|STX|Address|`<`|` logo name `|CR|EOT Where: x = don’t care y = Bit 0 = 0 = Logo Name in Font 0 1 = Logo Name in Font 1 Bit 1 = 0 = Get Name from on board data flash chip 1 = Get Name fro Data Flash card

9 EVOLUTION 1 SYSTEM MANUAL Issue 1.4 16 May 2006

'G' 0x47 Error Flags (read only)

Q. ESC|STX|Address|`G`|SOH|EOT R. ESC|STX|Address|`G`|`xy'|EOT

Where Byte x Bits 3,2,1,0 Bit 3 = Not Used Bit 2 = Font Load error Bit 1 = Uart Parity Error Bit 0 = clock chip memory read/write error

Where Byte y Bits 3,2,1,0 Bit 3 = Not Used Bit 2 = Not Used Bit 1 = Not Used Bit 0 = Not Used

'R' 0x52 Head Status (read only)

Q. ESC|STX|Address|`R`|SOH|EOT R. ESC|STX|Address|`R`|`xy'|EOT

Where: Byte x Bits 3,2,1,0 Bit 3 = Not Used Bit 2 = Latched eye active Bit 1 = Unfiltered eye active Bit 0 = Product being printed

Where: Byte y Bits 3,2,1,0 Bit 3 = auto repeat print gap active Bit 2 = Not Used Bit 1 = Input buffer Line 2 full Bit 0 = Input buffer Line 1 full

'Q' 0x51 Starting Sequence Number (max. 9 digits) – OP2/3

Q. ESC|STX|Address|`Q`|SOH|EOT R. ESC|STX|Address|`Q`|`zzzzzzzzz'| CR | EOT

Where: zzzzzzzzz = starting sequence number.

D. ESC|STX|Address|`Q `|`zzzzzzzzz'| CR | EOT X. ESC|STX|Address|`Q`|ACK|EOT

‘3’ 0X31 Days until Expiration (max 999) – OP3

Q. ESC|STX|Address|`3`|SOH|EOT R. ESC|STX|Address|`3`|`aaaa`|EOT Where: aaaa = number of days until expiration in BCD format

D. ESC|STX|Address|`3`|aaaa`|EOT Where: aaaa = number of days until expiration in BCD format X. ESC|STX|Address|`3`|ACK|EOT

10 EVOLUTION 1 SYSTEM MANUAL Issue 1.4 16 May 2006

‘0’ 0x30 Shift Code – OP3

Q. ESC|STX|Address|`0`|SOH||EOT R. ESC|STX|Address|`0`|`xxyyzz`|CR|EOT Where: xx = shift start hours yy = shift start minutes zz = shift code to print

D. ESC|STX|Address|`0`|`xxyyzz`|CR|EOT Where: xx = shift start hours yy = shift start minutes zz = shift code to print X. ESC|STX|Address|`0`|ACK|EOT

'2' 0x32 Date and Time Setting / Reading – OP2/3

Q. ESC|STX|Address|`2`|SOH|EOT R. ESC|STX|Address|`2`|`aabbccddeeffgg'| EOT

Where: aa= Time of Day Seconds (not used) bb= Time of Day Minutes cc= Time of Day Hours dd= Date Day of Week (not used) ee= Date Day ff = Date Month gg= Date Year

D. ESC|STX|Address|`2`|`aabbccddeeffgg'| CR | EOT X. ESC|STX|Address|`2`|ACK|EOT

'u' 0x75 Store message into non-volatile memory

D. ESC|STX|Address|`u`| EOT X. ESC|STX|Address|`u`|ACK|EOT

‘/’ 0x2f Product Counter (6 Digits Max) – OP3

Q. ESC|STX|Address|`/`|SOH|EOT R. ESC|STX|Address|`/`|`wwxxyyzzcccccc`|CR|EOT Where: ww = Product counter start hours xx = Product counter start minutes yy = Product counter stop hours zz = Product counter stop minutes cccccc = counter (6 Digits Max)

D. ESC|STX|Address|`/`|`wwxxyyzzcccccc`|CR|EOT Where: ww = Product counter start hours xx = Product counter start minutes yy = Product counter stop hours zz = Product counter stop minutes cccccc = counter X. ESC|STX|Address|`/`|ACK|EOT

11 EVOLUTION 1 SYSTEM MANUAL Issue 1.4 16 May 2006

PART 7: OPTION JUMPERS AND CABLING

CONTENTS

OPTION JUMPER DESCRIPTIONS 7-2 VSEL J7 7-2 ENSEL J9 7-2 PRSEL J10 7-2 JUMPER LOCATIONS 7-3 OPTION CABLING DESCRIPTIONS (EXTERNAL PRODUCT DETECT AND ENCODER

7-4

1 EVOLUTION 1 SYSTEM MANUAL Issue 1.4 16 May 2006

OPTION JUMPER DESCRIPTIONS

Factory default for all jumper settings is in the ON position. To remove a jumper in the OFF position place the jumper on a single pin for future use

OFF ON

VSEL J7

This jumper when in the ON position supplies a +12vdc source on the RJ50 input connector. The hand held controller uses this source for power. Removing this jumper prevents the +12vdc source from exiting on pin 2 and possibly damaging other external control devices.

ENSEL J9

When this jumper is in the ON position the external encoder signal connected to the RJ50 output connector is passed through the print carriage to the RJ50 input connector. This allows the same encoder signal to drive several print carriages. If this is not desired remove the jumper

PRSEL J10

When this jumper is in the ON position the external product detect signal connected to the RJ50 output connector is passed through the print carriage to the RJ50 input connector. This allows the same product detect signal to drive several print carriages. If this is not desired remove the jumper

2 EVOLUTION 1 SYSTEM MANUAL Issue 1.4 16 May 2006

JUMPER LOCATION

EXTERNAL ENCODER ENSEL J9 ON= PASS THRU OFF= FLOAT OUTPUT

VOLTAGE SELECT VSEL J7 ON= +12 OUTPUT OFF= FLOAT OUTPUT

EXTERNAL PRODUCT DETECT PRSEL J10 ON=PASS THRU

=

3 EVOLUTION 1 SYSTEM MANUAL Issue 1.4 16 May 2006

OPTION CABLING DESCRIPTIONS

Evolution printers can accept inputs from external sources to control product detection and timing circuits to track product speed (Encoders). These device inputs are internally connected to pull-up resistors and drive optically isolated devices and may be driven by open collector or switch contacts.

ENC

PDET

R? 1K

V3.3

R? 1K

8 7

6 5

U?

PCT218

C1 E1

C2 E2

A1 K1

A2 K2

R? 1K

1 2

3 4

V+

V+V3.3

R? 1K

ENCIN RDATA+

RDATATDATA+ TDATAXPDETIN

SP1

V+

J?

COMMOUT

1 2 3 4 5 6 7 8 9

10

Each input requires the capability of sinking 12ma to ground as depicted in the above circuit. Connection to the optional control port requires an RJ50 connector. Below is an example of the external product detect eye supplied by DIGITAL DESIGN INC part number C21006.

4 EVOLUTION 1 SYSTEM MANUAL Issue 1.4 16 May 2006

For those applications requiring accurate line speed detection an external encoder is needed. The external encoder will provide accurate signals eliminating problems in those applications where moving product has an acceleration or deceleration component in its motion, and is often mandatory when trying to produce a reliable printed barcode. Selecting the external encoder should take into consideration a supply source that will yield the correct aspect ration of printed height to width. A vertical printed column contains 150 dots and spans 1/2”. This equates to 0.00333 between each vertical dot placement, thusly each horizontal dot placement should be the same to maintain a perfect 300DPI ratio. Selecting the external encoder, the line speed calculation is replaced by a scalable encoder setting ranging from 0-7 allowing a printed message to be compressed or expanded. Ideally, the external encoder should be provided to use this feature to its maximum advantage. If the external encoder were selected to provide a resolution of 0.00333 then the external encoder set to 0 would produce the correct aspect ratio and the message can only be expanded in multiples of 0.00333 thousands of an inch. This may provide all that is required. Selecting an external encoder source that provided 0.00111 thousands of an inch would be a better choice.

The above pictorial is an example of the connections for an external encoder. If it becomes necessary to supply both external product detect, and external encoder, both signals can be wired into the same connector, or DIGITAL DESIGN INC can supply an optional adaptor to allow connection of both cables (part number C21012)

5 EVOLUTION 1 SYSTEM MANUAL Issue 1.4 16 May 2006

PART 8: SPECIFICATIONS

CONTENTS

PRINTER SPECIFICATIONS 8-2 Print Characteristics 8-2 Print Station 8-2 Environmental Conditions 8-2 General 8-2 DEFAULT SETTINGS 8-3

4500BK BLACK POROUS INK MSDS 8-4 4500 COLORED POROUS INKS MSDS 8-10 4600BK SEMI POROUS INK MSDS 8-17

1 EVOLUTION 1 SYSTEM MANUAL Issue 1.4 16 May 2006

PRINTER SPECIFICATIONS

PRINT CHARACTERISTICS

Character Set: Full alphanumeric and 20 special symbols Standard Font: Arial style Logos: up to 3 resident Line Speeds: From 10 to 200 fpm Encoder Ratio: 0 to 7 Print Delay: From 1 to 255 (approx .060 in to 15.0 in) Character Heights: 1/2” single line of print 7/32” two lines of print Length: 24 characters (1/2”) 48 characters (7/32”) Message Storage 50 Messages Print Head to Product Distance: Up to 1/4" (6.35 mm)

CONTROLLER

Standard Finish: Hi Impact ABS Black Dimensions: 8.75"H x 4.25"W x 2.7"D (222 mm x 108 mm x 69 mm) Weight: 1 lbs. (4.5 kg) Control Panel: Touch Switches and 4x16 Line LCD

PRINT CARRIAGE

Standard Finish: Aluminum Black Anodized Dimensions: 3.0"H x 1.8"W x 4.0"D (76 mm x 46 mm x 102 mm) Weight: 1 lbs. (4.5 kg)

ENVIRONMENTAL CONDITIONS

Temperature Range: 40°F - 104°F (5°C - 40°C) Humidity: up to 90% relative, non-condensing Electrical Supply: 100-250 VAC; 50-60 Hz; 0.25Amp

GENERAL

Product Detector: IR LED convergent Communications link RS485 (115KBAUD 7-BITS EVEN PARITY 1 STOP

BIT)

2 EVOLUTION 1 SYSTEM MANUAL Issue 1.4 16 May 2006

DEFAULT SETTINGS

FUNCTION DEFAULT SETTING RANGE DIRECTION

FONTS ARIEL STYLE USER DEFINED INTER-CHARACTER SPACING LANGUAGE ENGLISH ENGLISH / SPANISH LINE SPEED 100 10 - 200 LOGOS 0 1 - 3 PRINT INVERSE NORMAL NORMAL / INVERSE PRODUCT DETECT INTERNAL INTERNAL / EXTERNAL EXTERNAL ENCODER INTERNAL INTERNAL / EXTERNAL PRINT DELAY 1 1 - 255 ENCODER RATIO 4 0 - 7 MESSAGE STORAGE (OPTION PACK 1, 1.5, 2, 3) PASSWORD (OPTION PACK 1, 1.5, 2, 3) AUTO REPEAT (OPTION PACK 1, 2) DATE (OPTION PACK 2, 3) dd/dm/dy User defined TIME (OPTION PACK 2, 3) hh:mm User defined SHIFT CODE (OPTION PACK 3) DATE OFFSET (OPTION PACK 3) PRODUCT COUNTER (OPTION PACK 3)

< < >

10 1 - 25

1 1 - 50

12345 5 CHARACTERS USER

DEFINED

0 0 - 255

TIMES AND CODES SET TO ZERO OFFSET DAYS SET TO ZERO TIMES AND CODES SET TO ZERO

User defined

3 EVOLUTION 1 SYSTEM MANUAL Issue 1.4 16 May 2006

MATERIAL SAFETY DATA SHEET

PART I

What is the material and what do I need to know in an emergency?

1. PRODUCT IDENTIFICATION

TRADE NAME (AS LABELED):

SYNONYM/CHEMICAL CLASS:

PRODUCT USE:

MANUFACTURER’S NAME: ADDRESS:

67 Sand Park Road Cedar Grove, NJ 07009 MANUFACTURER’S PHONE: EMERGENCY PHONE:

DATE OF PREPARATION:

2. COMPOSITION, INFORMATION ON HAZARDOUS INGREDIENTS

CHEMICAL FAMILY CAS # % w/w EXPOSURE LIMITS IN AIR (ppm)

ACGIH OSHA OTHER TLV STEL PEL STEL IDLH

Lactam 872-50-4 < 3 N/L N/L N/L N/L N/L 100

N/L = Not Listed

3. HAZARD IDENTIFICATION

EMERGENCY OVERVIEW: This material presents mild health hazards when used in the prescribed manner.

POTENTIAL HEALTH EFFECTS FROM ACUTE AND CHRONIC EXPOSURE

Prepared to U.S. OSHA, CMA, ANSI and Canadian WHMIS Standards

4500 Black

Solution of dyes

Ink Jet Printing Ink

Digital Design Inc.

973-857-9500

1-800-255-3925 (Chem-Tel Inc.)

November 17, 2005

HMIS Codes

HEALTH (BLUE)

FLAMMABILITY (RED)

REACTIVITY (YELLOW)

1

0

Inhalation:

This product produces a low odor and should not cause any respiratory

problems when used in the prescribed manner.

Contact with Skin or Eyes: discoloration of the skin and may be removed by washing. Contact may also cause slight irritation of the skin. Contact with the eyes will cause irritation and may impair vision by staining the eye.

Ingestion:

Ingestion of this material may stain the mouth and esophagus and may cause irritation of the upper gastrointestinal tract, which can cause difficulty in swallowing. Minute amounts aspirated into the lungs during ingestion or vomiting may cause pulmonary injury.

4 EVOLUTION 1 SYSTEM MANUAL Issue 1.4 16 May 2006

Due to the colorant components, skin contact will cause

PART II

4. FIRST-AID MEASURES

WHAT DO I DO IF A HAZARDOUS SITUATION OCCURS?

Inhalation: Remove victim to fresh air, and get medical aid immediately. If breathing has ceased, apply artificial respiration with oxygen and a suitable mechanical device such as a bag and a mask. Do NOT use mouth-to-mouth resuscitation.

Eyes:

Flush eyes with plenty of water for at least 15 minutes. Get medical aid as a precautionary measure. Do NOT allow victim to rub or keep eyes closed.

Skin:

If spilled on skin or eyes, immediately wash it off with running water. Remove contaminated clothing, taking care not to contaminate the eyes. Victims must seek immediate medical attention if any symptoms of irritation develop

Ingestion: available and victim is conscious and alert, give two to four cups of milk or water. Do not induce vomiting.

Victims of chemical exposure should be taken for medical attention if symptoms of exposure develop. Take copy of label and MSDS to physician or health professional with victim.

FLASHPOINT C (method): AUTO-IGNITION TEMPERATURE: EXPLOSIVE LIMITS (in air by volume %): Upper:

FIRE EXTINGUISHER MATERIALS AND METHODS: against electrostatic discharge. Vapors may be ignited by pilot lights, other flames, sparks, heaters, smoking, electric motors, static discharge, other ignition sources at locations distant from material handling point. Product can accumulate static charges, which can cause an incendiary electrical discharge. Carbon Dioxide: Alcohol Foam:

SPECIAL FIRE FIGHTING PROCEDURES: with a full face piece operated in the positive pressure demand mode with appropriate

If chemical is swallowed, seek medical attention. If professional advice is not

5. FIRE-FIGHTING MEASURES

> 100 oC (Seta flash, closed-cup)

>200 oC

Lower: 0.5

8

Take precautionary action

OK Water Spray: OK

OK Dry Chemical: OK

wear a self-contained breathing apparatus

5 EVOLUTION 1 SYSTEM MANUAL Issue 1.4 16 May 2006

turn-out gear and chemical resistant personal protective equipment. Refer to the personal protective equipment section of this MSDS.

UNUSUAL FIRE AND EXPLOSION HAZARDS: temperatures or burning, this product will emit fumes containing carbon monoxide, nitrogen oxides and carbon dioxide. Closed containers may rupture (due to build up of pressure) when exposed to extreme heat.

6. ACCIDENTAL RELEASE MEASURES

SPILL AND LEAK RESPONSE: as rubber gloves and rubber apron, splash goggles or safety glasses. Trained personnel that use pre-planned procedures should respond to uncontrolled or large releases. Proper protective equipment should be used. In case of any spill, clear the affected area, protect people, and respond with trained personnel. Respiratory protection should be used to protect against potentially irritating contaminated dust. Absorb spilled liquid with polypads or other appropriate materials. Avoid splashing or spraying liquid. Clean area thoroughly by rinsing with water. It may not be possible to decolorize stains. Place all spill residues in a double plastic bag, in appropriate sealed container. Dispose of in accordance with Federal, State, and local waste disposal regulations.

PART III

7. HANDLING AND STORAGE

WORK PRACTICES AND HYGENE PRACTICES: IN YOU. Wash hands after handling chemicals. Do not eat or drink while handling chemicals. Avoid breathing mists of this ink.

STORAGE AND HANDLING PRACTICES: containers in cool location. Avoid oxidizing and reducing agents and alkalies.

PROTECTIVE PRACTICES DURING MAINTENANCE OF CONTAMINATED EQUIPMENT: Follow practices indicated in Section 6 (Accident Release Measures). Make certain application equipment is locked and tagged-out safely. Always use this product in areas where adequate ventilation is provided. Clean equipment with appropriate flushing solution before maintenance begins. Collect all rinsates and dispose of according to applicable Federal, State, or local procedures.

8. EXPOSURE CONTROLS – PERSONAL PROTECTION

VENTILATION AND ENGINEERING CONTROLS: a mechanical fan or vent area to outside.

How can I prevent hazardous situations form occurring?

For incidental spills, use professional equipment such

When subjected to prolonged high

Avoid getting chemicals ON YOU or

Store product in properly labeled, closed,

Use with adequate ventilation. Use

6 EVOLUTION 1 SYSTEM MANUAL Issue 1.4 16 May 2006

RESPIRATORY PROTECTION: None required under routine conditions of use. It is advisable to use respiratory protection during the release response procedures.

EYE PROTECTION:

Splash goggles or safety glasses.

HAND PROTECTION: Use of butyl gloves is recommended. Check gloves for leaks. Wash hands after removing gloves.

BODY PROTECTION: aprons, or chemical protective clothing made from natural rubber are generally acceptable, depending upon the task.

Use body protection appropriate for task. Cover-alls, rubber

9. MATERIAL CHARACTERISTICS

PHYSICAL STATE: Liquid % VOLITILE (by weight): < 90 % SPECIFIC GRAVITY: 0.90 – 1.1 MELTING POINT: -30 to -10 °C WATER SOLUBILITY: Miscible BOILING POINT: > 90 °C

APPEARANCE, ODOR AND COLOR:

10. STABILITY AND REACTIVITY

STABILITY:

CONDITIONS TO AVOID: acrid smoke and hazardous byproducts of carbon monoxide, nitrogen oxides and carbon dioxide.

HAZARDOUS POLYMERIZATION:

PART IV

CARCINOGENITY: FEDERAL OSHA 2 LIST, NTP, IARC, CAL/OSHA.

IRRITANCY OF PRODUCT: may occur after exposure to this product.

MEDICAL CONDITIONS AGGRAVATED BY EXPOSURE: chemical conditions, which would be aggravated by exposure to this product.

Stable

Extreme heat may cause material to decompose, producing

Is there any other useful information about this material?

11. TOXICOLOGICAL INFORMATION

This product’s ingredients are not found on the following lists:

Listed below are the potential reproductive effects which

Mutagenicity:

Teratogenicity:

While no data exist for the product, this ink is not expected to

cause any fetal toxicity problems related to mutagenicity. While no data exist for this product, this ink is not expected to cause any fetal toxicity problems related to teratogenicity.

This ink is a black liquid and has a mild odor.

Will not occur.

There are no known

7 EVOLUTION 1 SYSTEM MANUAL Issue 1.4 16 May 2006

TOXICOLOGICALLY SYNERGISTIC PRODUCTS: None known.

RECOMMENDATIONS TO PHYSICIANS: procedures are available.

12. ECOLOGICAL INFORMATION

ENVIRONMENTAL STABILITY: which have been reported for this ink, except discoloration. All work practice should be aimed at eliminating environmental contamination.

EFFECT OF MATERIAL ON PLANTS OR ANIMALS: this ink indicate that it is a mild skin and eye irritant and moderately toxic by ingestion. No detailed studies have been performed for environmental effects.

EFFECT OF CHEMICAL ON AQUATIC LIFE: aquatic life due to exposure to this ink. It is expected that this material will float near the surface of water and dissipate in a time-frame dependent upon the magnitude of the release and the movement of the water.

13. DISPOSAL CONSIDERATIONS

Currently, there are no adverse environmental effects,

Treat symptoms. No specific medical

Animal studies on components of

There are no reported adverse effects on

PREPARING WASTES FOR DISPOSAL: Waste disposal must be in accordance with appropriate Federal, State, and local regulations. This chemical, if unaltered by handling, may be disposed of by treatment at a permitted facility or as advised by your local hazardous waste regulatory authority. Discharge into a sanitary sewer or storm drain may violate local ordinance.

EPA WASTE NUMBER:

14. REGULATORY INFORMATION

TSCA INVENTORY STATUS: Inventory.

SARA Title III – Section 313, Emissions Reporting: 50-4)

MARINE POLLUTANT: designated by the Department of Transportation to be Marine Pollutants in 49 CFR

172.101, Appendix B.

CALIFORNIA PROPOSITION 65: of consumer products into the State of California to provide a warning statement if the product contains ingredients for which the state has found to cause cancer, birth defects, or other reproductive harm. This ink contains N-methyl-2-pyrolidone (CAS 872-50-4)

Not Applicable.

The chemicals in this compound ARE listed on the TSCA

N-methyl-2-pyrrolidone (CAS 872-

This product contains no chemicals which have been

Proposition 65 requires manufacturers or distributors

8 EVOLUTION 1 SYSTEM MANUAL Issue 1.4 16 May 2006

CERCLA REPORTABLE QUANTITIES (RO): Not Applicable.

ploy

15. OTHER INFORMATION

PREPARED BY: Digital Design Inc. 67 Sand Park Road Cedar Grove, NJ 07009

The information contained herein is furnished without warranty of any kind. Users should consider these data only as a supplement to other information gathered by them and must make independent determinations of suitability and completeness of information from all other sources to assure proper use and disposal of these materials and the safety and health of em

ees and customers and the protection of the environment.

9 EVOLUTION 1 SYSTEM MANUAL Issue 1.4 16 May 2006

MATERIAL SAFETY DATA SHEET

PART I

What is the material and what do I need to know in an emergency?

6. PRODUCT IDENTIFICATION

TRADE NAME (AS LABELED): SYNONYM/CHEMICAL CLASS: PRODUCT USE: MANUFACTURER’S NAME: ADDRESS:

67 Sand Park Road Cedar Grove, NJ 07009 MANUFACTURER’S PHONE: EMERGENCY PHONE: DATE OF PREPARATION:

7. COMPOSITION, INFORMATION ON INGREDIENTS

CHEMICAL NAME CAS # % w/w EXPOSURE LIMITS IN AIR

ACGIH OSHA OTHER TLV STEL PEL STEL IDLH

mg/m

Polyazo Dyestuff Proprietary

Solubilized Sulfer Dye 1326-86-9

Disazo Dyestuff Proprietary

NE = Not Established

CHEMICAL NAME CAS # % w/w EXPOSURE LIMITS IN AIR

ACGIH OSHA OTHER TLV STEL PEL STEL IDLH

mg/m

pH Modifier Proprietary

5-Chloro-2-methyl- 26172-55-4 4-isothiazoline-3-one

WATER 7732-18-5

Glycol Proprietary

Prepared to U.S. OSHA, CMA, ANSI and Canadian WHMIS Standards

COLOR INKS

Solution of Dyes

Ink Jet Printing Ink

Digital Design Inc.

973-857-9500

1-800-255-3924 (Chem-Tel Inc.)

November 17, 2005

mg/m

3

< 5.0 NE NE NE NE NE NE

< 2.5 NE NE NE NE NE NE

< 3.3 NE NE NE NE NE NE

mg/m

3

< 2.0 NE NE NE NE NE NE

< 0.1 NE NE NE NE NE NE

> 50 NE NE NE NE NE NE

<20 NE NE NE NE NE NE

mg/m

3

mg/m

3

Hazardous Material

HEALTH

(BLUE)

Information

FLAMMABILITY

System

(RED)

REACTIVITY (YELLOW)

mg/m

3

mg/m

3

1

0

mg/m

3

mg/m

3

10 EVOLUTION 1 SYSTEM MANUAL Issue 1.4 16 May 2006

8. HAZARD IDENTIFICATION

EMERGENCY OVERVIEW: This is a colored liquid with properties similar to water. It is a low hazard material which presents only slight health hazards. Though the material is not flammable, the byproducts of thermal decomposition may include toxic gas (i.e. carbon monoxide and nitrogen oxides).

SYMPTOMS OF OVER-EXPOSURE BY ROUTE OF EXPOSURE: generally low risk, when used in the prescribed manner. Health affects expected may include irritation of the affected part of the body.

Inhalation: toxicity, and will not normally cause inhalation problems. Inhalation of a mist of this material may cause respiratory irritation, which shall be relieved upon termination of the exposure.

Contact with Skin or Eyes: discoloration of the skin and is not easily removed by washing. Irritation may occur. Contact with the eyes will cause burning and may impair vision by staining the eye.

Skin Absorption: While trace components have been reported to absorb, their concentration in this ink is sufficiently low so that this is not considered a problem.

Ingestion large amounts will cause gastrointestinal distress. Ingestion will cause irritation of the upper gastrointestinal tract, causing difficulty in swallowing.

HEALTH EFFECTS OR RISKS FROM EXPOSURE (An explanation in lay terms).

The constituents of this material are of low volatility, low order of acute

Due to the colorant components, skin contact will cause

The major components of this ink do not absorb through the skin.

: Ingestion of this material will stain the mouth and esophagus. Ingestion of

This material is

ACUTE: This ink is generally a low hazard material. The major acute affect is discoloration of affected tissue and local irritation. Contact with the eyes will cause irritation and may impair vision.

CHRONIC: No chronic affects are expected from any of the constituents of this ink at the concentrations present in the ink.

PART II

9. FIRST-AID MEASURES

WHAT DO I DO IF A HAZARDOUS SITUATION OCCURS?

If spilled on skin or eyes, immediately wash it off with running water. Remove contaminated clothing, taking care not to

11 EVOLUTION 1 SYSTEM MANUAL Issue 1.4 16 May 2006

contaminate the eyes. Victims must seek immediate medical attention if any symptoms of irritation develop. If the product is in the eyes, flush under gentle running water for 15 minutes. If chemical is inhaled and causes irritation, remove victim to fresh air.

If chemical is swallowed, seek medical attention. If professional advice is not available, give large quantities of water and induce vomiting if victim is conscious. Never induce vomiting or give diluents (milk or water) to someone who is unconscious, having convulsions, or who cannot swallow.

If excessively inhaled, remove to fresh air. If difficulty in breathing, give artificial respiration.

Victims of chemical exposure should be taken for medical attention if symptoms of exposure develop. Take copy of label and MSDS to physician or health professional with victim.

10. FIRE-FIGHTING MEASURES

FLASHPOINT C (method): IGNITION TEMPERATURE C: FLAMMABLE LIMITS (in air by volume %): Upper:

FIRE EXTINGUISHER MATERIALS AND METHODS: on surrounding materials. This material will not contribute to the intensity of the fire or the toxicity of the smoke.

Water Spray: Foam:

SPECIAL FIRE FIGHTING PROCEDURES: protection. Structural fire fighters must wear self-contained breathing apparatus and full protective equipment. This ink may discolor run-off water.

UNUSUAL FIRE AND EXPLOSION HAZARDS: temperatures or burning, this product will emit fumes containing carbon monoxide, nitrogen oxides and carbon dioxide.

Explosion Sensitivity to Mechanical Impact: Explosion Sensitivity to Static Discharge:

OK Dry Chemical: OK Halon: OK

OK Carbon Dioxide: OK

9. ACCIDENTAL RELEASE MEASURES

>305 deg F TCC

Not applicable

Lower: Not Applicable

Not Applicable

Fire fighting should concentrate

Incipient fire responders should wear eye

When subjected to prolonged high

Not sensitive.

12 EVOLUTION 1 SYSTEM MANUAL Issue 1.4 16 May 2006

SPILL AND LEAK RESPONSE: For incidental spills, use professional equipment such as rubber gloves and rubber apron, splash goggles or safety glasses. Uncontrolled or large releases should be responded to by trained personnel using pre-planned procedures. Proper protective equipment should be used. In case of any spill, clear the affected area, protect people, and respond with trained personnel. Respiratory protection should be used to protect against potentially irritating contaminated dust.

Absorb spilled liquid with polypads or other appropriate materials. Avoid splashing or spraying liquid. Decontaminate area thoroughly by rinsing with water. It may not be possible to decolorize stains. Place all spill residue in a double plastic bag, in appropriate sealed container. Dispose of in accordance with Federal, State, and local waste disposal regulations.

PART III

10. HANDLING AND STORAGE

WORK PRACTICES AND HYGENE PRACTICES: IN YOU. Wash hands after handling chemicals. Do not eat or drink while handling chemicals. Avoid breathing mists of this ink.

STORAGE AND HANDLING PRACTICES: containers in cool location.

PROTECTIVE PRACTICES DURING MAINTENANCE OF CONTAMINATED EQUIPMENT: Follow practices indicated in Section 6 (Accident Release Measures). Make certain application equipment is locked and tagged-out safely. Always use this product in areas where adequate ventilation is provided. Decontaminate equipment using soapy water before maintenance begins. Collect all rinsates and dispose of according to applicable Federal, State, or local procedures.

11. EXPOSURE CONTROLS – PERSONAL PROTECTION

VENTILATION AND ENGINEERING CONTROLS: a mechanical fan or vent area to outside.

RESPIRATORY PROTECTION: proper ventilation. It is advisable to use respiratory protection (NIOSH-Approved) during prolonged exposure.

EYE PROTECTION:

How can I prevent hazardous situations form occurring?

Avoid getting chemicals ON YOU or

Store product in properly labeled, closed,

Use with adequate ventilation. Use

None required under routine conditions of use and

Splash goggles or safety glasses.

HAND PROTECTION: Use lightweight rubber or plastic gloves. Check gloves for leaks. Wash hands after removing gloves.

BODY PROTECTION: aprons, or chemical protective clothing to minimize exposure. Clothing made from natural rubber are generally acceptable, depending upon the task.

Use body protection appropriate for task. Cover-alls, rubber

13 EVOLUTION 1 SYSTEM MANUAL Issue 1.4 16 May 2006

9. MATERIAL CHARACTERISTICS

PHYSICAL STATE: VAPOR DENSITY: SPECIFIC GRAVITY: <15°C SOLUBILITY IN WATER: Miscible BOILING POINT: >100°C VAPOR PRESSURE: ODOR THRESHOLD: COEFFICENT: NA APPEARANCE, ODOR AND COLOR: HOW TO DETECT THIS SUBSTANCE (warning properties): visible by its color.

10. STABILITY AND REACTIVITY

STABILITY: CONDITIONS TO AVOID: acrid smoke and hazardous byproducts of carbon monoxide, nitrogen oxides and carbon dioxide. This ink is compatible with most chemicals found in the work place. Avoid strong oxidizing agents. MATERIALS WITH WHICH SUBSTANCE IS INCOMPATIBLE: compatible with chemicals generally found in the industrial work place. The product would not be compatible with water reactive materials. HAZARDOUS POLYMERIZATION:

HAZARDOUS DECOMPOSITION PRODUCTS: monoxide during combustion.

PART IV

SUSPECTED CANCER AGENT: following lists: FEDERAL OSHA 2 LIST, NTP, IARC, CAL/OSHA.

IRRITANCY OF PRODUCT: may occur after exposure to this product.

Stable

Is there any other useful information about this material?

11. TOXICOLOGICAL INFORMATION

Mutagenicity:

Teratogenicity:

Reproductive Toxicity:

Liquid % VOLATILE : < 9.34 LB/GAL

Not Available EVAPORATION RATE: Not Available

1.0-1.1 MELTING POINT OR RANGE :

Not Available pH: 9.0 – 10.5

Not Established OIL/WATER DISTRIB.

This ink is a colored liquid, having a slight odor.

This ink will be readily

Extreme heat may cause material to decompose, producing

This material is

Will not occur.

Components may form carbon

This product’s ingredients are not found on the

Listed below are the potential reproductive effects which

While no data exist for the product, this ink is not expected to

cause any fetal toxicity problems related to mutagenicity. While no data exist for this product, this ink is not expected to cause any fetal toxicity problems related to teratogenicity.

While no data exist for the product, this ink is not expected to have an adverse effect on the male or female reproductive system or to cause any fetal toxicity problems.

14 EVOLUTION 1 SYSTEM MANUAL Issue 1.4 16 May 2006

MEDICAL CONDITIONS AGGRAVATED BY EXPOSURE: There are no known chemical conditions which would be aggravated by exposure to this product.

Dermal Exposure: Discolors skin and may cause local irritation. Acute Dermal LD50 None Ingestion Exposure: May cause gastrointestinal distress. Acute Oral LD50 >15 G/KG - Rat Inhalation Exposure: Not likely to occur, but may cause irritation. Acute Inhalation LC50 None

RECOMMENDATIONS TO PHYSICIANS: procedures are available.

13. DISPOSAL CONSIDERATIONS

Treat symptoms. No specific medical

PREPARING WASTES FOR DISPOSAL: Waste disposal must be in accordance with appropriate Federal, State, and local regulations. This chemical, if unaltered by handling, may be disposed of by treatment at a permitted facility or as advised by your local hazardous waste regulatory authority. Discharge into a sanitary sewer or storm drain may violate local ordinance for color or solids.

EPA WASTE NUMBER: for disposal purposes.

14. TRANSPORTATION INFORMATION

THIS MATERIAL IS NOT TRANSPORTATION.

PROPER SHIPPING NAME:

HAZARD CLASS NUMBER AND DESCRIPTION: UN IDENTIFICATION NUMBER: DOT LABELS REQUIRED: PACKAGING GROUP:

EMERGENCY RESPONSE GUIDE NUMBER: Not Applicable.

CTC DANGEROUS GOODS CHIPPING REGULATIONS:

15. REGULATORY INFORMATION

Not Applicable. This material is not a RCRA Hazardous Waste

HAZARDOUS BY THE U.S. DEPARTMENT OF

This ink is not regulated by the U.S. Department of

Transportation.

Not Applicable.

THIS MATERIAL IS NOT

CONSIDERED A DANGEROUS GOOD.

15 EVOLUTION 1 SYSTEM MANUAL Issue 1.4 16 May 2006

SARA REPORTING REQUIREMENTS: No component in this product is subject to the reporting requirements of Section 313 of Title III of the Superfund Amendments and Reauthorization Act. TSCA INVENTORY STATUS:

The chemicals in this compound ARE listed on the TSCA Inventory. MARINE POLLUTANT:

This product contains no chemicals which have been

designated by the Department of Transportation to be Marine Pollutants in 49 CFR

172.101, Appendix B. CALIFORNIA PROPOSITION 65:

No component of this solution is on the California Proposition 65 lists. CERCLA REPORTABLE QUANTITIES (RO): STATE REGULATORY INFORMATION:

Not Applicable.

The following chemicals in this product are

covered under specific State regulations:

Alaska – Designated Toxic and Hazardous Substance: None. Massachusetts – Substance List: None. Pennsylvania – Hazardous Substance List: None. Minnesota – List of Hazardous Substances: None

California – Permissible Exposure Limits: None. Missouri – Employer Information/Toxic

Substance List: None.

Rhode Island – Hazardous Substance List: None. Florida – Substance List: None Illinois – Toxic Substance List: None. New Jersey – Right to Know Hazardous

Substance List: None. West Virginia – Hazardous Substance List: None. Kansas – Section 302/313 List: None. North Dakota – List of Hazardous Chemicals Reportable Quantities: None Wisconsin – Toxic and Hazardous Substances: None.

LABELING (Precautionary Statements): CAUTION! This material may cause skin and eye irritation. Avoid getting the ink on your skin or in your eyes. In case of exposure, wash thoroughly with water. If irritation occurs, seek medical assistance. This material will not contribute to the intensity of a fire. The product may discolor runoff water. Store containers tightly closed in a cool location. Consult Material Safety Data Sheet.

16. OTHER INFORMATION

PREPARED BY: Digital Design Inc. 67 Sand Park Drive Cedar Grove, NJ 07009

The information contained herein is furnished without warranty of any kind. Users should consider these data only as a supplement to other information gathered by them and must make independent determinations of suitability and completeness of information from all other sources to assure proper use and disposal of these materials and the safety and health of employees and customers and the protection of the environment.

16 EVOLUTION 1 SYSTEM MANUAL Issue 1.4 16 May 2006

MATERIAL SAFETY DATA SHEET

PART I

What is the material and what do I need to know in an emergency?

11. PRODUCT IDENTIFICATION

TRADE NAME (AS LABELED):

SYNONYM/CHEMICAL CLASS:

PRODUCT USE:

MANUFACTURER’S NAME: ADDRESS:

67 Sand Park Road Cedar Grove, NJ 07009 BUSINESS PHONE: EMERGENCY PHONE: DATE OF PREPARATION:

12. COMPOSITION, INFORMATION ON HAZARDOUS INGREDIENTS

CHEMICAL FAMILY CAS # % w/w EXPOSURE LIMITS IN AIR (ppm)

ACGIH OSHA OTHER TLV STEL PEL STEL IDLH

Alcohol 64-17-5 < 15 1000 N/L 1000 N/L N/L N/L

N/L = Not Listed

13. HAZARD IDENTIFICATION

This product is not a flammable liquid.

POTENTIAL HEALTH EFFECTS FROM ACUTE AND CHRONIC EXPOSURE

Inhalation:

Inhalation of this material may cause respiratory irritation and can be prevented by wearing proper respiratory equipment. Vapor concentration should be limited to 300 ppm (daily TWA). Inhalation of higher concentrations may cause central nervous system depression – characterized by headache, nausea, and/or vertigo. Though single exposure to fumes may cause no harmful effects, repeated daily exposures may cause illness.

Contact with Skin or Eyes: discoloration of the skin and may be removed by washing. Contact may also cause slight irritation of the skin. Contact with the eyes will cause irritation and may impair vision by staining the eye.

Ingestion:

Ingestion of this material may stain the mouth and esophagus and may cause irritation of the upper gastrointestinal tract, which can cause difficulty in swallowing. Ingestion may also result in similar effects to those caused by inhalation. Minute

Prepared to U.S. OSHA, CMA, ANSI and Canadian WHMIS Standards

4600 Black

Dispersion of pigments

Ink Jet Printing Ink

Digital Design, Inc.

1-973-857-9500

1-800-255-3925 (Chem-Tel Inc.)

January 9, 2006

Due to the colorant components, skin contact will cause

HMIS Codes

HEALTH (BLUE)

FLAMMABILITY (RED)

REACTIVITY (YELLOW)

1

0

17 EVOLUTION 1 SYSTEM MANUAL Issue 1.4 16 May 2006

amounts aspirated into the lungs during ingestion or vomiting may cause pulmonary injury.

PART II

14. FIRST-AID MEASURES

WHAT DO I DO IF A HAZARDOUS SITUATION OCCURS?

Inhalation: Remove victim to fresh air, and get medical aid immediately. If breathing has ceased, apply artificial respiration with oxygen and a suitable mechanical device such as a bag and a mask. Do NOT use mouth-to-mouth resuscitation.

Eyes:

Flush eyes with plenty of water for at least 15 minutes. Get medical aid as a precautionary measure. Do NOT allow victim to rub or keep eyes closed.

Skin:

If spilled on skin or eyes, immediately wash it off with running water. Remove contaminated clothing, taking care not to contaminate the eyes. Victims must seek immediate medical attention if any symptoms of irritation develop

Ingestion: available and victim is conscious and alert, give two to four cups of milk or water. Do not induce vomiting.

Victims of chemical exposure should be taken for medical attention if symptoms of exposure develop. Take copy of label and MSDS to physician or health professional with victim.

FLASHPOINT C (method): AUTO-IGNITION TEMPERATURE: EXPLOSIVE LIMITS (in air by volume %): Upper:

FIRE EXTINGUISHER MATERIALS AND METHODS: against electrostatic discharge. Vapors may be ignited by pilot lights, other flames, sparks, heaters, smoking, electric motors, static discharge, other ignition sources at locations distant from material handling point. Product can accumulate static charges, which can cause an incendiary electrical discharge. Carbon Dioxide: Alcohol Foam:

If chemical is swallowed, seek medical attention. If professional advice is not

15. FIRE-FIGHTING MEASURES

89 oC (Seta flash, closed-cup)

>200 oC

Lower: 0.5

8

Take precautionary action

OK Water Spray: OK

OK Dry Chemical: OK

18 EVOLUTION 1 SYSTEM MANUAL Issue 1.4 16 May 2006

SPECIAL FIRE FIGHTING PROCEDURES: wear a self-contained breathing apparatus with a full face piece operated in the positive pressure demand mode with appropriate turn-out gear and chemical resistant personal protective equipment. Refer to the personal protective equipment section of this MSDS.

UNUSUAL FIRE AND EXPLOSION HAZARDS: temperatures or burning, this product will emit fumes containing carbon monoxide, nitrogen oxides and carbon dioxide. Closed containers may rupture (due to build up of pressure) when exposed to extreme heat. This product’s vapor is combustion sensitive to static discharge.

12. ACCIDENTAL RELEASE MEASURES

SPILL AND LEAK RESPONSE: as rubber gloves and rubber apron, splash goggles or safety glasses. Trained personnel that use pre-planned procedures should respond to uncontrolled or large releases. Proper protective equipment should be used. In case of any spill, clear the affected area, protect people, and respond with trained personnel. Respiratory protection should be used to protect against potentially irritating contaminated dust. Absorb spilled liquid with polypads or other appropriate materials. Avoid splashing or spraying liquid. Clean area thoroughly by rinsing with water. It may not be possible to decolorize stains. Place all spill residues in a double plastic bag, in appropriate sealed container. Dispose of in accordance with Federal, State, and local waste disposal regulations.

PART III

13. HANDLING AND STORAGE

WORK PRACTICES AND HYGENE PRACTICES: Avoid getting chemicals ON YOU or IN YOU. Wash hands after handling chemicals. Do not eat or drink while handling chemicals. Avoid breathing mists of this ink.

STORAGE AND HANDLING PRACTICES: containers in cool location. Avoid oxidizing and reducing agents and alkalies.

PROTECTIVE PRACTICES DURING MAINTENANCE OF CONTAMINATED EQUIPMENT: Follow practices indicated in Section 6 (Accident Release Measures). Make certain application equipment is locked and tagged-out safely. Always use this product in areas where adequate ventilation is provided. Clean equipment with appropriate flushing solution before maintenance begins. Collect all rinsates and dispose of according to applicable Federal, State, or local procedures.

14. EXPOSURE CONTROLS – PERSONAL PROTECTION

How can I prevent hazardous situations form occurring?

For incidental spills, use professional equipment such

When subjected to prolonged high

Store product in properly labeled, closed,

19 EVOLUTION 1 SYSTEM MANUAL Issue 1.4 16 May 2006

VENTILATION AND ENGINEERING CONTROLS: Use with adequate ventilation. Use a mechanical fan or vent area to outside.

RESPIRATORY PROTECTION: advisable to use respiratory protection during the release response procedures.

EYE PROTECTION:

Splash goggles or safety glasses.

None required under routine conditions of use. It is

HAND PROTECTION: Use of butyl gloves is recommended. Check gloves for leaks. Wash hands after removing gloves.

BODY PROTECTION: Use body protection appropriate for task. Cover-alls, rubber aprons, or chemical protective clothing made from natural rubber are generally acceptable, depending upon the task.

9. MATERIAL CHARACTERISTICS

PHYSICAL STATE: Liquid % VOLITILE (by weight): < 90 % SPECIFIC GRAVITY: 0.90 – 1.1 MELTING POINT: -30 to -10 °C WATER SOLUBILITY: Miscible BOILING POINT: > 90 °C

APPEARANCE, ODOR AND COLOR: odor.

10. STABILITY AND REACTIVITY

STABILITY:

CONDITIONS TO AVOID: acrid smoke and hazardous byproducts of carbon monoxide, nitrogen oxides and carbon dioxide.

HAZARDOUS POLYMERIZATION:

PART IV

CARCINOGENITY: FEDERAL OSHA 2 LIST, NTP, IARC, CAL/OSHA.

IRRITANCY OF PRODUCT: may occur after exposure to this product.

Stable

Extreme heat may cause material to decompose, producing

Is there any other useful information about this material?

11. TOXICOLOGICAL INFORMATION

This product’s ingredients are not found on the following lists:

Listed below are the potential reproductive effects which

Mutagenicity:

While no data exist for the product, this ink is not expected to

cause any fetal toxicity problems related to mutagenicity.

This ink is a black liquid and has a characteristic

Will not occur.

20 EVOLUTION 1 SYSTEM MANUAL Issue 1.4 16 May 2006

Teratogenicity: While no data exist for this product, this ink is not expected

to cause any fetal toxicity problems related to teratogenicity.

MEDICAL CONDITIONS AGGRAVATED BY EXPOSURE: chemical conditions, which would be aggravated by exposure to this product.

There are no known

TOXICOLOGICALLY SYNERGISTIC PRODUCTS: None known.

RECOMMENDATIONS TO PHYSICIANS: procedures are available.

12. ECOLOGICAL INFORMATION

ENVIRONMENTAL STABILITY: which have been reported for this ink, except discoloration. All work practice should be aimed at eliminating environmental contamination.

EFFECT OF MATERIAL ON PLANTS OR ANIMALS: this ink indicate that it is a mild skin and eye irritant and moderately toxic by ingestion. No detailed studies have been performed for environmental effects.

EFFECT OF CHEMICAL ON AQUATIC LIFE: aquatic life due to exposure to this ink. It is expected that this material will float near the surface of water and dissipate in a time-frame dependent upon the magnitude of the release and the movement of the water.

13. DISPOSAL CONSIDERATIONS

Currently, there are no adverse environmental effects,

Treat symptoms. No specific medical

Animal studies on components of

There are no reported adverse effects on

PREPARING WASTES FOR DISPOSAL: Waste disposal must be in accordance with appropriate Federal, State, and local regulations. This chemical, if unaltered by handling, may be disposed of by treatment at a permitted facility or as advised by your local hazardous waste regulatory authority. Discharge into a sanitary sewer or storm drain may violate local ordinance.

EPA WASTE NUMBER:

14. REGULATORY INFORMATION

TSCA INVENTORY STATUS: Inventory.

SARA Title III – Section 313, Emissions Reporting:

MARINE POLLUTANT: designated by the Department of Transportation to be Marine Pollutants in 49 CFR

172.101, Appendix B.

Not Applicable.

The chemicals in this compound ARE listed on the TSCA

Not applicable.

This product contains no chemicals which have been

21 EVOLUTION 1 SYSTEM MANUAL Issue 1.4 16 May 2006

CALIFORNIA PROPOSITION 65: Proposition 65 requires manufacturers or distributors

ploy

of consumer products into the State of California to provide a warning statement if the product contains ingredients for which the state has found to cause cancer, birth defects, or other reproductive harm. This ink contains no such ingredient.

CERCLA REPORTABLE QUANTITIES (RO):

Not Applicable.

15. OTHER INFORMATION

PREPARED BY: Digital Design, Inc. 67 Sand Park Road Cedar Grove, NJ 07009

The information contained herein is furnished without warranty of any kind. Users should consider these data only as a supplement to other information gathered by them and must make independent determinations of suitability and completeness of information from all other sources to assure proper use and disposal of these materials and the safety and health of em

ees and customers and the protection of the environment.

22 EVOLUTION 1 SYSTEM MANUAL Issue 1.4 16 May 2006

Evolution Inkjet Printer Installation And Operation Manual

Specifications and Main Features

Frequently Asked Questions

User Manual