Evolution EVO230-HDX Instruction Manual

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230mm (9”) TCT Steel Cutting Circular Saw
Instruction Manual
Read instructions before operating this tool.
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We, Evolution Power Tools Limited, Venture One, Longacre Close, Sheffield, S20 3FR as the supplier of the product listed below:
EVO230-HDX 230mm TCT Steel Cutting Circular Saw
Part Number EVO230X1/EVO230X2/EVO230X2EU
Voltage 110/230v
Power 1750W
Declare, under our sole responsibility that the equipment to which this document relates, is in conformity with the following standards or other normative documents:
EN60335-1: 1994+A1+A2+A11-A16
EN55014-1: 2000+A1+A2
EN55014-2: 1997+A1
EN61000-3-2: 2000
EN61000-3-3: 1995+A1
EN61000-3-11: 2000
EN60745-1/A1:2003
EN60745-2-5:2003
And thereby conforms to the protection requirements of Council Directive 73/23/EEC amended by 93/68/EEC
relating to the Low Voltage Directive, Council Directive 98/37/EEC relating to the Machine Directive and Council Directive 89/336/EEC relating to the EMC Directive, and is compliant with Council Directive 2002/95/EC in relation to the
Restriction of Hazardous Substances in electrical & electronic equipment (RoHS). EU Directive 2002/95/EC restricts the
use of the 6 substances below in the manufacture of specific
types of electrical equipment. Whilst this restriction does not
legally apply to components, it is recognized that component
‘compliance’ is relevant to many customers.
Evolution Power Tools definition of RoHS Compliance:
• The product does not contain any restricted substances in
concentrations and applications banned by the directive and
for components, the product is capable of being worked at
the higher temperatures required by lead-free soldering.
• The restricted substances and maximum allowed
concentrations in homogenous materials are, by weight:
Lead – 0.1%
Mercury – 0.1%
PBB (Polybrominated Biphenyis) – 0.1%
PBDE (Polybrominated Diphenyl Ethers) – 0.1%
Hexavalent Chromium – 0.1%
Cadmium – 0.01%
Level of Sound pressure according to
86/188/EEC, 98/37/EEC & 2000/14/EC
Guaranteed Sound Power Level 108.7 dB(A)
All Relevant technical documentation is held at Evolution
Power Tools Ltd, Sheffield, United Kingdom.
Authorised By
Mr Matthew J Gavins
Managing Director
9th May 2007
EC - DECLARATION OF CONFORMITY
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Please read these operating and safety instructions carefully
and completely. For your own safety, before using this
equipment check that the voltage is correct and that all
handles and parts are firmly secured. If you are uncertain
about any aspect of using this equipment, please contact our
Technical Helpline.
Technical Helpline UK 0870 609 2297 Technical Helpline USA 1-866-EVO-TOOL
Congratulations on your purchase of an Evolution Power Tools Circular Saw. Please complete and mail your product registration card or register on line to validate your machine’s warranty period and ensure prompt service if needed. We sincerely thank you for selecting a product from Evolution Power Tools.
12 MONTH LIMITED WARRANTY.
Evolution power tools reserves the right to make
improvements and modifications to design without
prior notice.
Evolution Power Tools will, within twelve (12) months from
the original date of purchase, repair or replace any goods
found to be defective in materials or workmanship, provided
the product warranty registration card has been returned
to Evolution Power Tools. This warranty is void if the tool
being returned has been used to cut materials beyond the
recommendations in the Instruction Manual or if the saw has
been damaged by accident, neglect, or improper service. This
warranty does not apply to machines and / or components
which have been altered, changed, or modified in any way,
or subjected to use beyond recommended capacities
and specifications. Electrical components are subject to
respective manufacturers’ warranties. All goods returned
defective shall be returned prepaid freight to Evolution Power
Tools. Evolution Power Tools reserves the right to optionally
repair or replace it with the same or equivalent item. There
is no warranty – written or verbal – for saw blades. In no
event shall Evolution Power Tools be liable for loss or damage
resulting directly or indirectly from the use or merchandise or
from any other cause. Evolution Power Tools is not liable for
any costs incurred on such goods or consequential damages.
No officer, employee or agent of Evolution Power Tools is
authorised to make oral representations of fitness or to waive
any of the foregoing terms of sale and none shall be binding
on Evolution Power Tools. Questions relating to this limited
warranty should be directed to the company’s head office, or
call the appropriate Helpline number.
SAVE THESE INSTRUCTION FOR FUTURE REFERENCE.
WARNING! Read and understand all instructions before operating this product. Failure to follow all instructions listed below, may result in electric shock, fire and / or serious personal injury.
When using electric tools basic safety precautions should
always be followed to reduce the risk of fire, electric shock
and personal injury including the following.
Read all these instructions before attempting to operate this product and save these instructions.
The term “power tool” in the warnings refers to your mains-
operated (corded)
1) Work Area Safety a) Keep work area clean and well lit. Cluttered or dark areas
invite accidents.
b) Do not operate power tools in explosive atmospheres,
such as in the presence of flammable liquids, gases or
dust. Power tools create sparks which may ignite the dust
or fumes. c) Keep children and bystanders away while operating a
power tool. Distractions can cause you to lose control.
2) Electrical Safety a) Power tool plugs must match the outlet. Never modify the
plug in any way. Do not use any adapter plugs with earthed
(grounded) power tools. Unmodified plugs and matching
outlets will reduce risk of electric shock. b) Avoid body contact with earthed or grounded surfaces,
such as pipes, radiators, ranges and refrigerators. There is
an increased risk of electric shock if your body is earthed
or grounded.
c) Do not expose power tools to rain or wet conditions. Water
entering a power tool will increase the risk of electric shock. d) Do not abuse the cord. Never use the cord for carrying,
pulling or unplugging the power tool. Keep cord away from
heat, oil, sharp edges or moving parts. Damaged or entangled
cords increase the risk of electric shock.
e) When operating a power tool outdoors, use an extension
cord suitable for outdoor use. Use of a cord suitable for
outdoor use reduces the risk of electric shock. f) If operating a power tool in a damp location is unavoidable,
use a residual current device (RCD) protected supply. Use of
an RCD reduces the risk of electric shock.
IMPORTANT
EVO230-HDX 230mm (9” )TCT CIRCULAR SAW
GENERAL SAFETY RULES
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3) Personal Safety a) Stay alert, watch what you are doing and use common
sense when operating a power tool. Do not use a power tool
while you are tired or under the influence of drugs, alcohol or
medication. A moment of inattention while operating power
tools may result in serious personal injury. b) Use personal protective equipment. Always wear eye
protection. Protective equipment such as dust mask, non-
skid safety shoes, hard hat, or hearing protection used for
appropriate conditions will reduce personal injuries. c) Prevent unintentional starting. Ensure the switch is in
the off-position before connecting to power source and/or
battery pack, picking up or carrying the tool. Carrying power
tools with your finger on the switch or energising power
tools that have the switch on invites accidents. d) Remove any adjusting key or wrench before turning the
power tool on. A wrench or a key left attached to a rotating
part of the power tool may result in personal injury. e) Do not overreach. Keep proper footing and balance at
all times. This enables better control of the power tool in
unexpected situations.
f) Dress properly. Do not wear loose clothing or jewellery. Keep
your hair, clothing and gloves away from moving parts. Loose
clothes, jewellery or long hair can be caught in moving parts.
g) If devices are provided for the connection of dust extraction
and collection facilities, ensure these are connected and properly
used. Use of dust collection can reduce dust-related hazards.
4) Power Tool Use & Care a) Do not force the power tool. Use the correct power tool
for your application. The correct power tool will do the job
better and safer at the rate for which it was designed. b) Do not use the power tool if the switch does not turn it
on and off. Any power tool that cannot be controlled with the
switch is dangerous and must be repaired. c) Disconnect the plug from the power source and/or
the battery pack from the power tool before making any
adjustments, changing accessories, or storing power tools.
Such preventive safety measures reduce the risk of starting
the power tool accidentally. d) Store idle power tools out of the reach of children and do
not allow persons unfamiliar with the power tool or these
instructions to operate the power tool. Power tools are
dangerous in the hands of untrained users. e) Maintain power tools. Check for misalignment or binding
of moving parts, breakage of parts and any other condition
that may affect the power tool’s operation. If damaged, have
the power tool repaired before use. Many accidents are
caused by poorly maintained power tools. f) Keep cutting tools sharp and clean. Properly maintained
cutting tools with sharp cutting edges are less likely to bind
and are easier to control. g) Use the power tool, accessories and tool bits etc. in
accordance with these instructions, taking into account the
working conditions and the work to be performed. Use of
the power tool for operations different from those intended
could result in a hazardous situation.
5) Service a) Have your tool repaired by a qualified person. This electric
tool complies with the relevant safety rules. Repairs should
only be carried out by qualified persons using original spare
parts, otherwise this may result in considerable danger to
the user. b) When servicing a tool, use only genuine Evolution
replacement parts. Follow instructions in the Maintenance
section of this manual. Use of unauthorized parts or failure
to follow Maintenance Instructions may create a risk of
electric shock or injury.
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WARNING!
Do not operate machine if warning and / or instruction labels
are missing or damaged. Contact evolution power tools for
replacement labels.
Symbol Description
V Volts
A Amperes
Hz Hertz
Min Minutes
~ Alternating Current
No No Load Speed
Double Insulated
Only use genuine Evolution replacement blades.
Unauthorized blades may be dangerous! Keep saw blades
securely fastened. Check blade flanges for debris before
installing any new blade. Do not use dull or broken blades.
Check blades often for condition and wear. Damaged or
worn blades should be replaced immediately. Check chip
collector cover for proper fit to minimize the risk of flying
debris. Loose fitting or damaged collector must be replaced
immediately. Beware of ejecting chips as they may be HOT.
Always make provisions for safe handling of excess material.
Keep bottom of base plate free from dirt and other debris.
To obtain an additional copy of your manual, please
contact Evolution Power Tools at :
UK 0870 609 2297 USA 1-866-EVO-TOOL WEB www.evolutionpowertools.com
a) DANGER: Keep hands away from cutting area and the
blade. Keep your second hand on auxiliary handle, or motor
housing. If both hands are holding the saw, they cannot be
cut by the blade. b) Do not reach underneath the workpiece. The guard cannot
protect you from the blade below the workpiece. c) Adjust the cutting depth to the thickness of the workpiece.
Less than a full tooth of the blade teeth should be visible
below the workpiece. d) Never hold piece being cut in your hands or across your
leg. Secure the workpiece to a stable platform. It is important
to support the work properly to minimize body exposure,
blade binding, or loss of control. e) Hold power tool by insulated gripping surfaces when
performing an operation where the cutting tool may contact
hidden wiring or its own cord. Contact with a “live” wire will
also make exposed metal parts of the power tool “live” and
shock the operator. f) When ripping always use a rip fence or straight edge
guide. This improves the accuracy of cut and reduces the
chance of blade binding. g) Always use blades with correct size and shape (diamond
versus round) of arbour holes. Blades that do not match the
mounting hardware of the saw will run eccentrically, causing
loss of control. h) Never use damaged or incorrect blade washers or bolt.
The blade washers and bolt were specially designed for your
saw, for optimum performance and safety of operation.
SPECIFIC SAFETY RULES & SYMBOLS ADDITIONAL SPECIFIC SAFETY RULES
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Causes & Operator Prevention Of Kickback:
- kickback is a sudden reaction to a pinched, bound or
misaligned saw blade, causing an uncontrolled saw to lift up
and out of the workpiece toward the operator;
- when the blade is pinched or bound tightly by the kerf
closing down, the blade stalls and the motor reaction drives
the unit rapidly back toward the operator;
- if the blade becomes twisted or misaligned in the cut,
the teeth at the back edge of the blade can dig into the top
surface of the wood causing the blade to climb out of the
kerf and jump back toward the operator.
Kickback is the result of saw misuse and/or incorrect operating procedures or conditions and can be avoided by taking proper precautions as given below.
a) Maintain a firm grip with both hands on the saw and
position your arms to resist kickback forces. Position your
body to either side of the blade, but not in line with the
blade. Kickback could cause the saw to jump backwards, but
kickback forces can be controlled by the operator, if proper
precautions are taken. b) When blade is binding, or when interrupting a cut for any
reason, release the trigger and hold the saw motionless
in the material until the blade comes to a complete stop.
Never attempt to remove the saw from the work or pull the
saw backward while the blade is in motion or kickback may
occur. Investigate and take corrective actions to eliminate
the cause of blade binding. c) When restarting a saw in the workpiece, centre the saw
blade in the kerf and check that saw teeth are not engaged
into the material. If saw blade is binding, it may walk up or
kickback from the workpiece as the saw is restarted. d) Support large panels to minimise the risk of blade pinching
and kickback. Large panels tend to sag under their own
weight. Supports must be placed under the panel on both
sides, near the line of cut and near the edge of the panel. e) Do not use dull or damaged blades. Unsharpened or
improperly set blades produce narrow kerf causing excessive
friction, blade binding and kickback. f) Blade depth and bevel adjusting locking levers must be
tight and secure before making cut. If blade adjustment
shifts while cutting, it may cause binding and kickback.
g) Use extra caution when making a “plunge cut” into
existing walls or other blind areas. The protruding blade may
cut objects that can cause kickback.
a) Check lower guard for proper closing before each use. Do
not operate the saw if lower guard does not move freely and
close instantly. Never clamp or tie the lower guard into the
open position. If saw is accidentally dropped, lower guard
may be bent. Raise the lower guard with the retracting
handle and make sure it moves freely and does not touch
the blade or any other part, in all angles and depths of cut. b) Check the operation of the lower guard spring. If the
guard and the spring are not operating properly, they must be
serviced before use. Lower guard may operate sluggishly due
to damaged parts, gummy deposits, or a build-up of debris. c) Lower guard may be retracted manually only for special
cuts such as “plunge cuts” and “compound cuts.” Raise
lower guard by retracting handle and as soon as blade enters
the material, the lower guard must be released. For all other
sawing, the lower guard should operate automatically. d) Always observe that the lower guard is covering the blade
before placing saw down on bench or floor. An unprotected,
coasting blade will cause the saw to walk backwards, cutting
whatever is in its path. Be aware of the time it takes for the
blade to stop after switch is released.
Caution!
Always unplug saw before changing blades, servicing,
cleaning or adjusting the saw.
FURTHER SAFETY INSTRUCTIONS FOR ALL SAWS SAFETY INSTRUCTIONS FOR SAWS
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Model EVO230-HDX Specifications
Motor (230v or 115v 50/60 Hz) (Watts) 1750
Maximum Box (1/4” 6mm Wall 900) 84mm
Maximum Box (1/4” 6mm Wall 450) 53mm
Optimum Cutting Thickness (Mild Steel Plate) 12mm
RPM No Load (min-1) 2700
Recommended Maximum Duty Cycle 30mins
Sound Pressure Level (Under Load) (dB(A)) 108.7
Vibration Level (Under Load) (m/s2) 3.9
Weight 19.0kg
Maximum Dimensions 370x400x500
Minimum Dimensions 250x325x500
Blade Dimensions
Maximum Diameter 230mm
Bore Diameter 25.4mm
Thickness 2mm
Your Evolution Power Tools saw is shipped complete.
Remove all contents from the box and inspect to ensure
no damage was incurred during shipping, and that the
items listed below are included.
Description Qty
Instruction Manual 1
Spanner (Attached To Unit) 1
Edge Guide 1
Side Handle 1
Carry Case 1
Batteries 2
GETTING STARTED
CAUTION! ALWAYS DISCONNECT THE SAW FROM
POWER SOURCE BEFORE MAKING ADJUSTMENTS.
Refer to the “Service Parts List Drawing”. If required,
assemble edge guide to shoe plate, and adjust edge guide to
desired position. Secure with thumb screws. Install a blade
as detailed in the “Changing Saw Blades” section. Always
adjust both front and back bevel lock knobs and tighten
before cutting.
What You Should Know Before Sawing:
Warning!
Never start the saw with cutting edge of saw blade contacting
work surface. Do not retract blade guard manually. Guard
retracts automatically.
Mounting / Removing TCT Saw Blades
Remove the chip collection cover from the machine by
undoing the hexagonal screw. Loosen the screw that retains
the spanner to the machine and remove the spanner. Undo
the M13 bolt that secures the blade (fig. 3) and remove the
blade flange. Note: Use spindle lock. Replace blade, making
sure that the arrow for the direction of rotation of the blade
matches that of the machine then tighten the M13 bolt
with the flange in the correct position. Note: Check that the
spindle lock is fully released by manually rotating the blade
before use. Refit the spanner to the holder on the machine
and tighten the retaining screw.
Adjustment Of The Cutting Depth
Release the handle to adjust to the required cutting depth.
Ensure that the blade protrudes a maximum of 3/16” (4mm)
through the material being cut. Tighten the handle to lock in
position. Note: The safety guard (fig. 1) is marked in increments
from 0 – 84mm to assist in setting the depth of cut.
Adjustment Of The Cutting Angle
Release both locking handles (fig. 2) and adjust to the
required cutting angle by lining up the mark with the printed
scale. Tighten both handles to lock in position. Note: There
are certain compound cuts on which it may be necessary to
manually retract the guard to allow the blade to enter into
and / or through the cut.
Line Of Cut Guide Slots
Guide slots are provided at the front of the saw base. The
left slot is used to follow a line when making a 90-degree
cut. The right slot is used to follow a line when making a
45-degree cut.
SPECIFICATIONS
ASSEMBLY
OPERATION
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Operating Advice
Always clamp the work piece on a rigid support such as a
bench or saw horses where possible. This tool is equipped
with a safety start feature – to start the tool, you must
first push in the switch on the side of the handle with your
thumb – you can then depress the main trigger switch to
power the motor. Do not force the tool – let the speed of
the saw blade do the work. Cutting performance will not
improve by applying more pressure on the tool and blade
life will be reduced. When using the parallel guide, ensure
that it is parallel with the blade and not the base of the tool,
as otherwise the blade and motor could become damaged.
To set the guide, loosen the two retaining screws, and slide
it up snugly against the side of the work piece. Retighten
the screws to secure it in the desired position. Place front
edge of saw squarely on work before starting motor. When
starting a cut, sight the cutting line with the line of cut guide
taking care to introduce the blade to the material slowly, so
as not to damage its teeth. Use both hands to move the saw
forward through the work piece.
Laser Sight Guide System
An additional feature of this machine is the laser sight system,
which is intended as a guide only and should not be relied upon
for the accuracy of a cut. Remove the battery compartment
cover and fit the supplied batteries, taking care to observe the
correct polarity, then replace the cover. Press the switch to
the on position to activate, and remember to turn off the laser
when you have finished a cut. Before use the sight must be
aligned by means of the adjustment screw. Important Notice:
Do not point the laser at anyone and NEVER look into the laser
light, as serious eye damage may occur.
Chip Collection
This tool is provided with a chip collector compartment.
When the chips accumulate up to the see-through window,
remove the cover, clean out the cover, then replace it, and
tighten the knobs. Notice: The metal chips inside the cover
may be very hot and sharp - do not touch with bare hands.
Ear and eye protection MUST be worn while operating this
equipment. Do NOT touch the blade while it is in motion.
Always follow the Personal Protection Equipment (PPE)
recommendations while operating this tool. This machine is
designed for cutting steel using the appropriate TCT (Tungsten
Carbide Tipped) blades and accessories. It should NOT be
modified and / or used for any application other than for which
it was intended, including powering other equipment.
Ensure that the total work area can be viewed from the
operating position. Use barriers to keep people away. Do
not operate the tool in explosive environments – power tools
create sparks that may ignite flammable materials or gases.
Do not operate the tool in damp or wet conditions, as electric
shocks may result. Always use both hands to operate the
tool. Always ensure that the material you are working on is
securely clamped.
• This tool is equipped with an approved cord and plug for its
intended Country of use.
• Remove plug from power supply before replacement of
the blade, making adjustments or other maintenance work.
• Use only genuine EVOLUTION brand saw blades.
• Inspect the machine and blade before each use and do not
use deformed, cracked, worn or otherwise damaged blades.
• Ensure the blade is correctly mounted and is appropriate
for the material to be cut.
• Do not use blades made of high-speed steel.
• Do not use blades that do not comply with the characteristics
specified in these instructions.
• Do not stop the blade by lateral pressure on the disc.
• Ensure that moveable guards operate freely without jamming.
• Never use the tool without the original protection guard system.
Do not lock the moving guard in the open position.
• Always keep the power cord away from moving parts of the tool.
• When you put the tool away, switch off the motor and ensure
that all moving parts have come to a complete standstill.
• In case of jamming, immediately switch off the tool and
disconnect the plug.
• Before using accessories, always compare the maximum
allowed RPM of the accessory with the RPM of the tool.
• Ensure that the cutting depth adjustment handle, angle
adjustment handle, and side handle are rmly xed whilst
using the tool (fig. 1).
• Only use the anges and washers that are supplied with the
tool, and replace them if they become damaged or scored.
Adjustment Of The Cutting Depth
Release the handle to adjust to the required cutting depth.
Ensure that the blade protrudes a maximum of 3/16” (4mm)
through the material being cut. Tighten the handle to lock in
position. Note: The safety guard (fig. 1) is marked in increments
from 0 – 84mm to assist in setting the depth of cut.
Adjustment Of The Cutting Angle
Release both locking handles (fig. 2) and adjust to the required
cutting angle by lining up the mark with the printed scale. Tighten
both handles to lock in position. Note: There are certain compound
cuts on which it may be necessary to manually retract the guard
to allow the blade to enter into and / or through the cut.
Line Of Cut Guide Slots
Guide slots are provided at the front of the saw base. The left slot
is used to follow a line when making a 90-degree cut. The right
slot is used to follow a line when making a 45-degree cut.
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Maintenance & Troubleshooting
Keep tool, cord, and carry case clean and free from chips.
Avoid using cleaning products, which include benzene,
trichloroethelene, chloride, or ammonia as these can damage
plastic parts. In case of electrical or mechanical malfunction,
immediately switch off the tool and disconnect the plug.
Excessive sparking may indicate the presence of dirt in
the motor or worn out carbon brushes. Check for wear and
replace when they reach 1/4” (6mm). For all other service
take machine to your local dealer, or to Evolution Power
Tools USA, Iowa, if bought in the USA.
Lubrication
Your machine gearbox is lubricated at the factory. To check
and / or add lubricant, it is necessary to dismantle the tool.
This operation should always be handled by the nearest
SERVICE CENTER or Evolution Power Tools USA, Iowa,
if in the USA. All repairs and servicing made by these
centers are fully guaranteed against defective materials and
workmanship.
40T 9” (230mm) TCT Wood Blade
48T 9” (230mm) TCT Mild Steel Blade
60T 9” (230mm) TCT Stainless Steel Capable Blade
80T 9” (230mm) TCT Aluminium Blade
Notice: Fair wear and tear and damage caused by misuse is not covered under the 12-Month guarantee.
Recycle unwanted materials instead of disposing of them
as waste. All tools, hoses and packaging should be sorted,
taken to the local recycling center and disposed of in an
environmentally safe way.
Recyclable Materials Analysis List
Material Weight(Kg) Percentage (%)
Aluminum 1.94 24.40
Cast Iron 0.0 0.00
Iron Plate 3.61 47.00
Plastics 1.96 25.70
Others 0.10 1.30
Total 7.61
Major Packaging Materials
Material Weight(Kg)
Carton 1.23
Polystyrene 0.0
Plastic 4.50
Polypropylene 0.001
Others 0.0
Total 5.731
EVOLUTION BLADE ACCESSORIES
MAINTENANCE ENVIRONMENTAL PROTECTION
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10
EVO230-HDX CUTTING THROUGH 1/2” MILD STEEL PLATE
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11
EVO230-HDX TRIGGER SWITCH EVO230-HDX FIGURE 1
EVO230-HDX 1750W MOTOR EVO230-HDX FIGURE 3
EVO230-HDX TILTING BLADE EVO230-HDX FIGURE 2
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