These operating instructions are valid for all CES-I-AS2A-M-C04. These operating instructions, the document “Safety information and maintenance” and any enclosed data sheet form the complete user information for your device.
1.2. Target group
Design engineers and installation planners for safety devices on machines, as well as setup and servicing staff possessing
special expertise in handling safety components.
1.3. Key to symbols
Symbol/depictionMeaning
Printed document
www
DANGER
WARNING
Document is available for download at www.euchner.com
Document on CD
Safety precautions
Danger of death or severe injuries
Warning about possible injuries
Caution slight injuries possible
CAUTION
Notice about possible device damage
NOTICE
Important!
TipUseful information
Important information
1.4. Supplementary documents
The overall documentation for this device consists of the following documents:
Document title
(document number)
Safety information and
maintenance CES-I-AS2A
(2120543)
Operating instructions
(2120545)
Possibly enclosed data
sheet
Contents
Basic information for safe setup and service
(this document)
Item-specic information about deviations or additions
Important!
Always read all documents to gain a complete overview of safe installation, setup and use of the
device. The documents can be downloaded from www.euchner.com. For this purpose enter the doc.
no. in the search box.
4
(translation of the original operating instructions) 2120545-05-08/18
Page 5
Operating Instructions
Non-Contact Safety Switch CES-I-AS2A-M-C04
2. Correct use
The series CES-I-AS Coded Electronic Safety switches from EUCHNER are operated as slaves on the safety bus AS-Interface
Safety at Work and function as interlocking devices with low coding level without guard locking (type4). The device meets
the requirements according to ENIEC60947-5-3.
In combination with a movable safety guard and the machine control, this safety component prevents dangerous machine
functions from occurring while the safety guard is open. A stop command is triggered if the safety guard is opened during
the dangerous machine function.
This means:
Ì Starting commands that cause a dangerous machine function must become active only when the safety guard is closed.Ì Opening the safety guard triggers a stop command.Ì Closing a safety guard must not cause automatic starting of a dangerous machine function. A separate start command
must be issued. For exceptions, refer to ENISO12100 or relevant C-standards.
Before safety switches are used, a risk assessment must be performed on the machine, e.g., in accordance with:
Ì EN ISO 13849-1, Safety of machinery – Safety-related parts of control systems – Part 1: General principles for designÌ EN ISO 12100, Safety of machinery – General principles for design – Risk assessment and risk reductionÌ IEC 62061, Safety of machinery – Functional safety of safety-related electrical, electronic and programmable electronic
control systems.
Correct use includes observing the relevant requirements for installation and operation, e.g.
Ì EN ISO 13849-1, Safety of machinery – Safety-related parts of control systems – Part 1: General principles for designÌ ENISO14119, Safety of machinery – Interlocking devices associated with guards – Principles for design and selectionÌ EN 60204-1, Safety of machinery. Electrical equipment of machines. General requirements.
The safety switch must be used only in conjunction with the designated CES actuators from EUCHNER. On the use of different
actuators, EUCHNER provides no warranty for safe function.
Important!
Ì The user is responsible for the proper integration of the device into a safe overall system. For this
purpose, the overall system must be validated, e.g. in accordance with ENISO13849-2.
Ì In the estimation of the PL for the overall system, a maximum value of 100 years can be assumed
for the MTTFD according to the limit value in EN ISO 13849-1:2008, section 4.5.2. This corresponds to a minimum value for the PFHD of 2.47 x 10-8/h.
Ì Correct use requires observing the permissible operating parameters (see Technical data).Ì If a product data sheet is included with the product, the information on the data sheet applies.
Ì It is only allowed to use components that are permissible in accordance with the table below.
Table 1: Possible combinations for CES components
Actuator
Safety switch
CES-A-BBN-C04-115271CES-A-BDN-06-104730
CES-I-AS2A-M-C04-...
Key to symbolsCombination possible
2120545-05-08/18 (translation of the original operating instructions)
In case of failure to comply with the conditions for correct use stated above, or if the safety instructions are not followed,
or if any servicing is not performed as required, liability will be excluded and the warranty void.
5. General safety instructions
Safety switches fulll personal protection functions. Incorrect installation or tampering can lead to fatal injuries to personnel.
Check the safe function of the safety guard particularly
Ì after any setup workÌ after the replacement of a system componentÌ after an extended period without useÌ after every fault
Independent of these checks, the safe function of the safety guard should be checked at suitable intervals as part of the
maintenance schedule.
WARNING
Danger to life due to improper installation or due to bypassing (tampering). Safety components perform
a personal protection function.
Ì Safety components must not be bypassed, turned away, removed or otherwise rendered ineffec-
tive. On this topic pay attention in particular to the measures for reducing the possibility of bypassing according to ENISO14119:2013, section 7.
Ì The switching operation must be triggered only by actuators designated for this purpose.Ì Mounting, electrical connection and setup only by authorized personnel possessing the following
knowledge:
- specialist knowledge in handling safety components
- knowledge about the applicable EMC regulations
- knowledge about the applicable regulations on occupational safety and accident prevention.
Important!
Prior to use, read the operating instructions and keep these in a safe place. Ensure the operating
instructions are always available during mounting, setup and servicing. EUCHNER cannot provide any
warranty in relation to the readability of the CD for the storage period required. For this reason you
should archive a printed copy of the operating instructions. You can download the operating instructions from www.euchner.com.
6
(translation of the original operating instructions) 2120545-05-08/18
Page 7
Operating Instructions
Non-Contact Safety Switch CES-I-AS2A-M-C04
6. Function
The safety switch monitors the position of movable safety guards. When the actuator is moved to/removed from the operating distance, a corresponding bit sequence is sent via the AS-Interface bus.
The system consists of the following components: coded actuator (transponder) and switch.
Whether the device learns the complete actuator code (unicode) or not (multicode) depends on the respective version.
Devices with unicode evaluation: The actuator must be assigned to the safety switch by a teach-in operation so that it
is detected by the system. This unambiguous assignment ensures a particularly high level of protection against tampering.
The system thus possesses a high coding level.
Devices with multicode evaluation: Unlike systems with unique code detection, on multicode devices a specic code is
not requested but instead it is only checked whether the actuator is of a type that can be detected by the system (multicode
detection). There is no exact comparison of the actuator code with the taught-in code in the safety switch (unique code
detection). The system possesses a low coding level.
When the safety guard is closed, the actuator is moved towards the safety switch. When the switch-on distance is reached,
power is supplied to the actuator by the switch and data is transferred.
When the safety guard is closed and the code is permissible, each CES-I-AS transmits a switch-specic, unique safety code
sequence with 8x4 bits via the AS-Interface bus.
The zero sequence is transmitted via the AS-Interface bus when the safety guard is opened.
In the event of a fault in the safety switch, the zero sequence is sent and the DIA LED illuminates red. The occurrence of
faults is detected at the latest on the next demand to close the safety outputs (e.g. on starting).
6.1. Limit-range monitoring
If the safety door with the actuator should settle over time, the actuator can drift out of the read head operating distance.
The device recognizes this situation and indicates that the actuator is in the limit range by ashing the STATE LED. This
allows the safety door to be readjusted in time. Also see chapter 10. System status table on page 12.
6.2. Switching states
The detailed switching states for your switch can be found in the system status table. All safety outputs, monitoring outputs
and display LEDs are described there.
(actuator in the operating distance and permissi-
Safety guard closed
ble code detected)
(actuator not in the operating distance)
Safety guard open
ProgrammingStateD0, D1D2, D3Monitor diagnosis
Dual-channel
dependent
Synchronization time
≥100ms /
Dual-channel
positively driven
Safety guard closedCode sequence
Intermediate state during opening or closing of the
safety guard.
Switch S1 (internal) open
Intermediate state during opening or closing of the
safety guard.
Switch S2 (internal) open
Safety guard open0000Red
Address 0 or communication disrupted–Gray
Half-sequence
00
00
Half-sequence
If start-up test selected:
Yellow ashing on start-up
During opening: Yellow ashing
During closing: Red
After expiration of the synchronization time:
Yellow ashing
2120545-05-08/18 (translation of the original operating instructions)
Safety switches must not be bypassed (bridging of contacts), turned away, removed or otherwise
rendered ineffective.
Ì Observe ENISO14119:2013, section 7, for information about reducing the possibilities for by-
passing an interlocking device.
NOTICE
Risk of damage to equipment and malfunctions as a result of incorrect installation.
Ì Safety switches and actuators must not be used as an end stop.Ì Observe ENISO14119:2013, sections 5.2 and 5.3, for information about fastening the safety
switch and the actuator.
Ì From the assured switch-off distance SÌ When mounting several safety switches, observe the stipulated minimum distance to avoid mutual
interference.
, the safety outputs are safely shut down.
ar
min. 140 mm
.
Ì If the actuator is installed ush, the switching distance changes as a function of the installation
depth and the safety guard material.
Ì Observe direction of arrow on the device (see gure below).
Permissible approach directions
AB
Note the following points:
CD
Ì Actuator and safety switch must be easily accessible for inspection and replacement.Ì Actuator and safety switch must be tted so that
- the front faces are at the minimum switch-on distance 0.8xSao or closer when the safety guard is closed. To avoid
entering the area of possible side lobes, a minimum distance is to be maintained in case of a side approach direction.
See chapter 11. Technical data, section Typical operating distance for the related actuator.
- when the safety guard is open up to the distance Sar (assured switch-off distance), a hazard is excluded.
- the actuator is positively mounted on the safety guard, e.g. by using the safety screws included.
- they cannot be removed or tampered with using simple means.
Ì Pay attention to the maximum tightening torque for the read head or safety switch and actuator mountings of 0.8Nm.
8
(translation of the original operating instructions) 2120545-05-08/18
Page 9
8. Electrical connection
CAUTION
Risk of damage to equipment or malfunctions as a result of incorrect connection.
Ì Power devices which are a powerful source of interference must be installed in a separate location
away from the input and output circuits for signal processing. The cable routing for safety circuits
should be as far away as possible from the cables of the power circuits.
Ì To avoid EMC interference, the physical environmental and operating conditions at the in-
stallation site of the device must comply with the requirements according to the standard
EN60204-1:2006, section 4.4.2 (EMC).
Ì Please pay attention to any interference elds in case of devices such as frequency converters or
induction heating systems. Observe the EMC instructions in the manuals from the respective manufacturer.
Important!
If the device does not appear to function when operating voltage is applied (e.g. green STATE LED
does not ash), the safety switch must be returned unopened to the manufacturer.
Operating Instructions
Non-Contact Safety Switch CES-I-AS2A-M-C04
8.1. Notes about
Important!
Ì For use and operation as per the requirements
Ì For use and applications as per the requirements
1) Note on the scope of the UL approval: Only for applications as per NFPA79 (Industrial Machinery). The devices have been tested as per the requirements of UL508
(protection against electric shock and re).
1)
, a power supply with the feature “for use in
class 2 circuits” must be used.
Alternative solutions must comply with the following requirements:
Ì Electrically isolated power supply unit in combination with fuse as per UL248. This fuse should be
designed for max. 3.3A and should be integrated into the 30VDC voltage section.
1)
, a connection cable listed under UL cate-
gory code CYJV must be used.
2120545-05-08/18 (translation of the original operating instructions)
(translation of the original operating instructions) 2120545-05-08/18
Page 11
Operating Instructions
Non-Contact Safety Switch CES-I-AS2A-M-C04
9. Setup
9.1. LED indicators
You will nd a detailed description of the signal functions in chapter 10. System status table on page 12.
LEDColor
STATEgreen
DIAred
9.2. Initial setup
1. Apply operating voltage to the safety switch.
¨ The red LED ashes briey
A self-test is performed during this time. After this, the green LED ashes cyclically one time and signals that it is in
standby state.
LEDs
2. Move actuator to the read head (observe distance < Sao).
¨ The green LED illuminates continuously and indicates the detection of the actuator.
If the green LED is ashing quickly, the actuator is in the limit range. In this case the safety guard must be re-adjusted
such that the actuator is completely in the read area.
9.3. Functional check
WARNING
Danger of fatal injury as a result of faults in installation and functional check.
Ì Before carrying out the functional check, make sure that there are no persons in the danger area.Ì Observe the valid accident prevention regulations.
9.3.1. Electrical function test
After installation and any fault, the safety function must be fully checked. Proceed as follows:
1. Switch on operating voltage.
¨ The machine must not start automatically.
¨ The safety switch carries out a self-test. The green STATE LED then ashes at regular intervals.
2. Close all safety guards.
¨ The machine must not start automatically.
¨ The green STATE LED illuminates continuously.
3. Enable operation in the control system.
4. Open the safety guard.
Ì The machine must switch off and it must not be possible to start it as long as the safety guard is open.Ì The green STATE LED ashes at regular intervals.
Repeat steps 2-4 for each safety guard.
2120545-05-08/18 (translation of the original operating instructions)
closed3 xDefective actuator (e.g. fault in code or code not readable)
XInternal fault (e.g. component faulty, data error)
STATE (green)
ashing
quickly
10 Hz (8 s)
3 x
XAny state
State
DIA (red)
Normal operation, door closed, actuator in limit range ¨ Re-adjust door
LED not illuminated
LED illuminated
LED ashes for 8 seconds at 10 Hz
LED ashes three times, and this is then repeated
After the cause has been remedied, faults can generally be reset by opening and closing the safety guard. If the fault is
still displayed afterward, briey interrupt the power supply. Please contact the manufacturer if the fault could not be reset
after restarting.
Important!
If you do not nd the displayed device status in the system status table, this indicates an internal device
fault. In this case, you should contact the manufacturer.
12
(translation of the original operating instructions) 2120545-05-08/18
Page 13
Operating Instructions
Non-Contact Safety Switch CES-I-AS2A-M-C04
11. Technical data
NOTICE
If a data sheet is included with the product, the information on the data sheet applies.
11.1. Technical data of safety switch CES-I-AS2A-M-C04
ParameterValueUnit
min.typ.max.
Housing materialPlastic PBT
Rubber-support materialNBR 80 ±5 Shore
Fixing screw tightening torque--0.8Nm
Dimensions42 x 25 x 18mm
Weight (without connection cable)0.04kg
Ambient temperature at UB = DC 30 V-25-+65
Storage temperature-25-+70
Degree of protectionIP67
Safety classIII
Degree of contamination 3
Installation positionAny
Installation methodNon-ush
ConnectionM8 plug connector, 3-pin
For the approval according to UL the following appliesOperation with UL-class 2 power supply only
Rated insulation voltage U
Rated impulse withstand voltage U
Resilience to vibrationIn acc. with EN IEC 60947-5-2
Switching frequency--1Hz
Ready delay-0.5-s
Risk time--260ms
Switch-on time300ms
AS-Interface dataEA code: 0ID code: B
AS-i operating voltage19-31.6DC V
Total current consumption--50mA
Valid AS-Interface addresses1 - 31
AS-Interface inputsAcc. to AS-Interface Safety at Work
Door monitoring contactD0 - D3
Reliability values according to EN ISO 13849-1
Category4
Performance LevelPL e
PFH
D
Mission time20years
i
imp
--300V
--1.5kV
-9
4.5 x 10
/ h
°C
2120545-05-08/18 (translation of the original operating instructions)
Please refer to the technical data for the exact values.
Ready delay: After switching on, the unit carries out a self-test. The system is ready for operation only after this time.
Switch-on time: The max. reaction time ton is the time from the moment when the actuator is in the operating distance to
sending the code sequence.
Risk time according to EN 60947-5-3: If an actuator moves outside the operating distance, the zero sequence is sent
via the AS-Interface bus.
11.1.2. Dimension drawing of safety switch CES-I-AS2A-M-C04
Active face
25
ASi green/red
8
LED status indication
4,8
Rubber support
(included)
14,5
15,5
10,6
M8
LED status indication
42
With rubber support
4,1
13
32
Active face
14
(translation of the original operating instructions) 2120545-05-08/18
Page 15
Non-Contact Safety Switch CES-I-AS2A-M-C04
14
11.2. Technical data of actuator CES-A-BBN-C04
Operating Instructions
Parameter
Housing materialPlastic PBT
Rubber-support materialNBR 80 ±5 Shore
Dimensions42 x 25 x 18mm
Weight0.03kg
Ambient temperature- 40-+ 65°C
Degree of protectionIP67/IP69K
Installation positionActive face opposite read head
Power supplyInductive via read head
min.typ.max.
Value
11.2.1. Dimension drawing
Active face
6
4,5
42
32
25
18
14,5
15,5
With rubber support
Unit
NOTICE
Ì 2 safety screws M4x20 included.Ì Rubber support included.
11.2.2. Switching distances
Operating distance for center offset m = 0
Approach directionParameterValueUnit
ABmin.typ.max.
1) On approach in Z direction
Approach directionParameterValueUnit
CDmin.typ.max.
Rubber support
Switch-on distance-15-
Assured switch-on distance s
Switching hysteresis
Assured switch-off distance s
- in x/z direction
- in y direction
Switch-on distance-11-
Assured switch-on distance sao
Switching hysteresis
Assured switch-off distance s
- in x/z direction
- in y direction
1)
1)
1)
ao
ar
1)
ar
10--
12-
-
-
6--
12-
-
-
-
-
-
-
mm
40
60
EN
mm
40
60
1) On approach in x direction
2120545-05-08/18 (translation of the original operating instructions)
15
Page 16
Operating Instructions
Y
Z
Non-Contact Safety Switch CES-I-AS2A-M-C04
11.2.3. Typical operating distance in approach direction A
(only in combination with actuator CES-A-BBN-C04)
40
35
30
25
-30
-25
15
20
X
20
15
10
5
-5
5
5
10
-5
-10
-15
-20
-25
-30
-35
-40
-20
-15
-10
10
15
20
25
30
For a side approach direction (y direction) for the actuator and safety switch, a
minimum distance of s = 6 mm must be maintained so that the operating dis-
tance of the side lobes is not entered.
Figure 2: Typical operating distance
16
(translation of the original operating instructions) 2120545-05-08/18
Page 17
Operating Instructions
Non-Contact Safety Switch CES-I-AS2A-M-C04
11.3. Technical data of actuator CES-A-BDN-06
ParameterValueUnit
min.typ.max.
Housing materialMacromelt PA-based plastic
Dimensions26 x ∅ 6mm
Weight
Ambient temperature- 40-+ 70°C
Degree of protection acc. to ENIEC60529IP67 / IP69K
Installation positionActive face opposite read head
Power supplyInductive via read head
1) With ush installation
11.3.1. Dimension drawing
Installation options
6
Operating
distance
0.005
1)
Approach
direction
kg
* min.
30
Ø
+
0,1
6,1
0
+
0,5
26
30
*
0
30
*
* Metal-free zone
CAUTION
Ì Do not mount at temperatures below 0 °C.Ì The actuator can be damaged during mounting.
11.3.2. Switching distances
Operating distance for center offset m = 0
Approach directionParameterValueUnit
Amin.typ.max.
Switch-on distance-19-
Assured switch-on distance s
Switching hysteresis
Assured switch-off distance s
- in x/z direction
- in y direction
1) The values apply to surface installation of the actuator
C
A
1)
ao
1)
ar
14--
-2-
-
-
-
-
mm
40
60
Approach directionParameterValueUnit
Cmin.typ.max.
Switch-on distance-15-
Assured switch-on distance sao
Switching hysteresis
1)
Assured switch-off distance s
- in x/z direction
- in y direction
1) The values apply to surface installation of the actuator
2120545-05-08/18 (translation of the original operating instructions)
Suitable accessories, e.g. cables or assembly material, can be found at www.euchner.com. To order,
enter the order number of your item in the search box and open the item view. Accessories that can
be combined with the item are listed under “Accessories”.
13. Inspection and service
WARNING
Loss of the safety function because of damage to the system.
Ì In case of damage, the entire device must be replaced. Ì Only accessories or spare parts that can be ordered from EUCHNER may be replaced.
Regular inspection of the following is necessary to ensure trouble-free long-term operation:
Ì Check the switching function (see chapter 9.3. Functional check on page 11)Ì Check the secure fastening of the devices and the connectionsÌ Check for soiling
No servicing is required; repairs to the device are only allowed to be made by the manufacturer.
NOTICE
The year of manufacture can be seen in the lower right corner of the type label. The current version
number in the format (VX.X.X) can also be found on the device.
14. Service
If service support is required, please contact:
EUCHNER GmbH + Co. KG
Kohlhammerstraße 16
70771 Leinfelden-Echterdingen
Service telephone:
+49 711 7597-500
E-mail:
support@euchner.de
Internet:
www.euchner.com
18
(translation of the original operating instructions) 2120545-05-08/18
Page 19
15. Declaration of conformity
Operating Instructions
Non-Contact Safety Switch CES-I-AS2A-M-C04
2120545-05-08/18 (translation of the original operating instructions)