EUCHNER CES-AZ-UES-xxx User Manual

0 (0)

Operating instructions Non-contact safety system CES-AZ-UES-... (Multicode)

More than safety.

Operating Instructions Safety System CES-AZ-UES-...

Contents

Correct Use

3

Possible combinations for CES components

4

Exclusion of Liability and Warranty

4

General Safety Instructions

5

Function

6

Block diagram CES-AZ-UES-...

8

Installation

9

Electrical Connection

11

Safety in case of faults

11

Fusing of the power supply and the safety contacts

12

Connection example CES-AZ-UES-01B

13

Connection example CES-AZ-UES-02B

14

Connection example CES-AZ-UES-04B

15

Commissioning

16

LED indicators

16

Parameter setting

16

Functional Check

18

System Status Table

20

Technical Data

22

Evaluation unit CES-AZ-AES-01B

22

Evaluation unit CES-AZ-AES-02B

24

Evaluation unit CES-AZ-AES-04B

26

Read head CES-A-LNN-...

28

Read head CES-A-LSP-...

30

Read head CES-A-LNA-...

32

Read head CES-A-LNA-SC

34

Read head CES-A-LCA-...

36

Read head CES-A-LQA-SC

38

Read head CES-A-LMN-SC

40

Actuator CES-A-BBN

42

Actuator CES-A-BSP

43

Actuator CES-A-BDN-06

44

Actuator CES-A-BBA/CES-A-BCA

45

Actuator CES-A-BQA

46

Actuator CES-A-BDA

47

Actuator CES-A-BMB

48

Ordering Information and Accessories

49

Inspection and Service

51

Service

51

Declaration of Conformity

52

2

Operating Instructions Safety System CES-AZ-UES-...

Correct Use

The Coded Electronic Safety switches series CES are safety devices for monitoring movable safety guards.

In combination with a separating safety guard and the machine control, this safety component prevents dangerous machine movements from occurring while the safety guard is open. A stop command is triggered if the safety guard is opened during the dangerous machine function.

Before safety switches are used, a risk assessment must be performed on the machine in accordance with:

EN ISO 13849-1, Safety of machinery. Safety related parts of control systems. General principles for design

EN ISO 14121-1, Safety of machinery. Risk assessment. Principles

IEC 62061, Safety of machinery – Functional safety of safety-related electrical, electronic and programmable electronic control systems.

Correct use includes compliance with the relevant requirements for installation and operation, in particular

EN ISO 13849-1, Safety of machinery. Safety related parts of control systems. General principles for design

EN 1088, Safety of machinery. Interlocking devices associated with guards. Principles for design and selection

EN 60204-1, Safety of machinery. Electrical equipment of machines. General requirements

EN 60947-5-3 Specification for low-voltage switchgear and controlgear. Control circuit devices and switching elements. Requirements for proximity devices with defined behavior under fault conditions (PDF)

The following components can be connected to the evaluation unit CES-AZ--UES...:

CES read heads

CEM read heads

CET read headss

For further information, refer to the operating instructions of the corresponding component and to the following table Possible combinations for CES components.

Important!

The devices permit a safety-related stop function, initiated by a safety guard according to Table 8 - DIN EN ISO 13849-1: 2008-12.

The safety-related function of the PDF is the opening of the output contacts (13/14, 23/24) when the actuator is absent.

The user is responsible for safe integration of the device in a safe overall system. For this purpose, the overall system must be validated, e.g. in accordance with EN ISO 13849-2.

The permissible operating parameters must be observed for correct use (see Technical Data).

If a product data sheet is included with the product, the information on the data sheet applies in case of discrepancies with the operating instructions.

Only components may be used that are permissible in accordance with the table below.

3

EUCHNER CES-AZ-UES-xxx User Manual

Operating Instructions Safety System CES-AZ-UES-...

Possible combinations for CES components

 

 

Actuator

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Evaluation unit

Read head/

CES-A-BSP-104970

 

CES-A-BBN-106600 106600

CES-A-BDN-06-104730 104730

 

 

 

 

 

 

 

 

 

 

 

CET-A-BWK-50X

 

safety switch

 

 

 

 

 

 

 

 

CEM-A-BE05

 

CEM-A-BH10

 

 

 

 

 

CES-A-BCA

 

CES-A-BQA 098108

CES-A-BDA 084720

CES-A-BMB

 

 

 

 

 

 

104970

CES-A-BBA 071840

088786

077791

094805

095175

096327

 

CES-A-LSP-...

20

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

All items

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

CES-A-LNN-...

 

 

15

19

 

 

 

 

 

 

 

 

 

 

 

 

 

 

All items

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

CES-A-LCA-...

 

 

 

 

15

15

 

 

16

 

 

 

 

 

 

 

 

 

All items

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

CES-A-LNA-...

 

 

 

 

15

15

 

 

16

 

 

 

 

 

 

 

 

 

All items

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

CES-AZ-UES-01B

CES-A-LQA-SC

 

 

 

 

15

15

 

23

 

 

 

 

 

 

 

 

 

095650

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

105139

CES-A-LMN-SC

 

 

 

 

 

 

 

 

 

5

 

 

 

 

 

 

 

CES-AZ-UES-02B

077790

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

105140

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

CEM-A-LE05K-S2

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

CES-AZ-UES-04B

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

094800

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

105141

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

CEM-A-LE05R-S2

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

095792

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

CEM-A-LH10K-S3

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

095170

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

CEM-A-LH10R-S3

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

095793

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

CET1-AX-LRA-...

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

095735

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

CET1-AX-LDA-...

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

100399

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

15

Combination possible, typ. switch-on distance 15 mm

 

Combination possible, guard locking for process protection

 

Key to symbols

Combination possible, guard locking for personal protection

Combination not permissible

Exclusion of Liability and Warranty

In case of failure to comply with the conditions for correct use stated above, or if the safety instructions are not followed, or if any servicing is not performed as required, liability will be excluded and the warranty void.

4

Operating Instructions Safety System CES-AZ-UES-...

General Safety Instructions

As the unique actuator codes are not evaluated, the CES-AZ-UES-... version can only be used for applications in which a hazard cannot result from possible tampering with the system.

Safety switches fulfill personal protection functions. Incorrect installation or tampering can lead to severe injuries to personnel.

The number of teach-in and switching operations is saved in the internal memory in the evaluation unit. If necessary, this memory can be read by the manufacturer.

Check the safe function of the safety guard particularly

after any setup work

after the replacement of a CES component

after an extended period without use

after every fault

Independent of these checks, the safe function of the safety guard should be checked at suitable intervals as part of the maintenance schedule.

Warning!

Danger of fatal injury in the event of incorrect connection or incorrect use.

Safety switches must not be bypassed (bridging of contacts), turned away, removed or otherwise rendered ineffective.

On this topic pay attention in particular to the measures for reducing the possibility of bypassing from EN 1088:1995+A2:2008, section 5.7.

The device is only allowed to be installed and placed in operation by authorized personnel

who are familiar with the correct handling of safety components

who are familiar with the applicable EMC regulations

who are familiar with the applicable regulations on health and safety

who have read and understood the operating instructions.

Important!

Prior to use, read the operating instructions and keep these in a safe place. Ensure that the operating instructions are always available during mounting, setup and servicing work. EUCHNER cannot provide any warranty in relation to the readability of the CD for the storage period required. For this reason you should archive a printed copy of the operating instructions. You can download the operating instructions from www.EUCHNER.de.

5

Operating Instructions Safety System CES-AZ-UES-...

Function

The safety system CES-AZ-AES... complies with the following safety requirements:

Category 4, PLe according to EN ISO 13849-1

Proximity device with self-monitoring type PDF-M according to EN 60947-5-3.

Redundant design of the circuit in the evaluation unit with self-monitoring. As a result, the safety system is still effective even if a component fails.

When the safety guard is opened and closed, it is checked whether the safety system relays open and close correctly.

The CES non-contact safety system consists of three components:

Coded actuator

Read head

Evaluation unit

The number of read heads that can be connected depends on the evaluation unit:

CES-AZ-AES-01B 1 read head

CES-AZ-AES-02B 2 read heads

CES-AZ-AES-04B 4 read heads

It is also possible to connect a start button (monitoring of the falling edge) and a feedback loop for monitoring external relays and contactors.

The individual configuration is defined by a setup procedure.

Each delivered actuator possesses a unique electronic coding and so is a unique element in the system used. The code in an actuator cannot be reprogrammed.

Unlike systems with unique code detection, on the CES-AZ-UES... a specific code is not polled but instead it is only checked whether the actuator is of a type that can be detected by the system (multicode detection). There is no exact comparison of the actuator code with the code defined in the evaluation unit (unique code detection).

The read heads are fastened to the fixed part of the safety guard and are each connected to the evaluation unit via a two-core screened cable.

The actuator fastened to the movable part of the safety guard is moved towards the read head by closing the door. When the switch-on distance is reached, power is supplied to the actuator by the read head by induction and data can be transferred.

The bit pattern read is compared with the code saved in the evaluation unit. If the data match, the door monitoring output O1 or O1...O2 or O1...O4 (semiconductor output) on the related read head is set HIGH. If all data for all read heads activated match, the safety outputs (relay outputs) are then enabled. The OUT LED illuminates.

Optionally, a feedback loop can be connected to the evaluation unit. The evaluation unit can then only be started with the feedback loop closed. A welded contactor contact in the release path will thus be detected the next time the machine is started.

Due to the combination of dynamic polling of the actuators and the redundant, diverse design of the safety electronics with two safety outputs, the evaluation unit will enter the safe state with every detectable fault.

When a safety guard is opened, the safety outputs switch off the safety circuit and the OUT LED goes out. The state of the safety outputs is monitored internally by positively driven NC contacts (relay output).

6

Operating Instructions Safety System CES-AZ-UES-...

Independent of the switching state of the safety circuit, the position of all safety doors can be polled via the outputs O1 or O1...O2 or O1...O4.

If an internal fault occurs in the evaluation unit, the safety circuit is switched off, the diagnostic output (DIA) is set HIGH and the DIA LED illuminates red.

7

Operating Instructions Safety System CES-AZ-UES-...

Block diagram CES-AZ-UES-...

CES-AZ-UES-01B

Activation of the

Trans-

teach-in operation

ponder

with jumper

 

on J, 0V.

 

 

Read-

 

head 1

UB, 0V

Power supply

J, 0V

Jumper for teach-in operation

H11/H12

Connection for read head 1

SH1

Screen read head 1

TST

Test input (see „Self-test with test

 

input TST“ page 18)

O1

Semiconductor monitoring output

DIA

Diagnostics output

13, 14

Connection for relay contact A,

 

safety relay enable

23, 24

Connection for relay contact B,

 

safety relay enable

Y1, Y2

Feedback loop

S

Connection for start button

 

(monitoring of the falling edge)

0V

UB J

SH1

H11H12

 

 

 

 

 

 

CES-AZ-UES-01B

EUCHNER

 

 

 

 

 

 

105139

 

+

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

K2

+

 

 

 

 

 

 

 

K1

 

 

 

 

 

 

 

 

 

 

 

 

TST

 

O1

DIA

23

24

13

14

Y1 Y2 S

 

 

 

 

 

CES-AZ-UES-02B

 

Trans-

Trans-

Activation of the

ponder

ponder

 

 

teach-in operation

 

 

with jumper

Read-

Read-

on J1, J2.

head 1

head 2

UB, 0V

Power supply

J1, J2

Jumper for teach-in operation

H11/H12, H21/H22 Connection for read heads 1 and 2

SH1, SH2

Screen read heads 1 and 2

TST

Test input (see „Self-test with test

 

input TST“ page 18)

O1, O2

Semiconductor monitoring outputs

DIA

Diagnostics output

13, 14

Connection for relay contact A,

 

safety relay enable

23, 24

Connection for relay contact B,

 

safety relay enable

Y1, Y2

Feedback loop

S

Connection for start button

 

(monitoring of the falling edge)

0V UB J1 J2 SH1 H11H12 SH2 H21H22

CES-AZ-UES-02B EUCHNER

105140

+

K2

+

K1

TST

O1 O2

DIA

23

24

13

14

Y1 Y2 S

 

 

 

 

CES-AZ-UES-04B

 

Trans-

Trans-

Trans-

Trans-

 

ponder

ponder

ponder

ponder

Activation of the

 

 

 

 

teach-in operation

 

 

 

 

with jumper

Read-

Read-

Read-

Read-

on J1, J2.

head 1

head 2

head 3

head 4

UB, 0V

Power supply

J1, J2

Jumper for teach-in operation

H11/H12...H41/H42 Connection for read heads 1..0.4

SH1...SH4

Screen read heads 1...4

TST

Test input (see „Self-test with test

 

input TST“ page 18)

O1...O4

Semiconductor monitoring outputs

DIA

Diagnostics output

13, 14

Connection for relay contact A,

 

safety relay enable

23, 24

Connection for relay contact B,

 

safety relay enable

Y1, Y2

Feedback loop

S

Connection for start button

 

(monitoring of the falling edge)

0V UB J1 J2 SH1 H11H12 SH2 H21H22 SH3 H31H32 SH4 H41H42 CES-AZ-UES-04B EUCHNER

105141

+

K2

+

K1

TST

O1

O2 O3 O4 DIA

23

24

13

14

Y1 Y2 S

 

 

 

 

8

Operating Instructions Safety System CES-AZ-UES-...

Installation

Caution!

Safety switches must not be bypassed (bridging of contacts), turned away, removed or otherwise rendered ineffective.

On this topic pay attention in particular to the measures for reducing the possibility of bypassing according to EN 1088:1995.A2:2008, sec. 5.7.

The evaluation unit must be mounted in a control cabinet with a minimum degree of protection of IP 54. A snap-in element on the rear of the device is used for fastening to standard rails.

If several evaluation units are mounted side by side in a control cabinet without air circulation (e.g. fan), a minimum distance of 10 mm must be maintained between the evaluation units.

The distance enables heat from the evaluation unit to dissipate.

Caution!

Risk of damage to equipment as a result of incorrect installation. Read heads or actuators must not be used as a mechanical end stop.

Fit an additional end stop for the movable part of the safety guard.

Important!

From the assured switch-off distance Sar, the safety outputs are safely shut down.

When mounting several read heads, observe the stipulated minimum distance to avoid mutual interference.

- For CES-A-LNA/-LCA

smin = 50 mm

- For CES-A-LMN

smin

= 20 mm

- For CES-A-LQA

smin

= 80 mm

smin

If the actuator is installed flush, the switching distance changes as a function of the installation depth and the safety guard material.

Flush mounting

Surface mounting

 

 

 

 

 

 

 

Actuator

 

 

 

Actuator

Operating

 

 

Operating

distance

 

 

distance

 

 

 

 

 

 

9

Operating Instructions Safety System CES-AZ-UES-...

Note the following points:

Actuator and read head must be easily accessible for inspection and replacement.

The switching operation must only be triggered by the specific actuator designated for this purpose.

Actuator and read head must be fitted so that

the front faces are at the minimum switch-on distance 0.8 x Sao or closer (see section Operating distances). To avoid entering the area of possible side lobes, a minimum distance is to be maintained in case of a side approach direction. See section Typical operating distance for the related actuator.

when the safety guard is open up to the distance Sar (assured switch-off distance), a hazard is excluded.

the actuator is positively mounted on the safety guard, e.g. by using the safety screws included.

they cannot be removed or tampered with using simple means.

Pay attention to the maximum tightening torque for the read head or safety switch and actuator mountings of 1 Nm. For read heads/actuators made of PE-HD, the maximum tightening torque is only 0.5 Nm.

10

Operating Instructions Safety System CES-AZ-UES-...

Electrical Connection

Warning!

In case of an error, loss of the safety function through incorrect connection.

The monitoring output OUT must not be used as a safety output.

Lay the connection cables with protection to prevent the risk of short circuits.

Caution!

Risk of damage to equipment or malfunctions as a result of incorrect connection.

All the electrical connections must either be isolated from the mains supply by a safety transformer according IEC 61558-2-6 with limited output voltage in the event of a fault, or by other equivalent isolation measures.

For use and operation as per the requirements, a power supply with the feature "for use in class 2 circuits" must be used. The same requirement applies to the safety outputs.

Alternative solutions must comply with the following requirements:

a)Electrically isolated power supply unit with a max. open-circuit voltage of 30 V/DC and a limited current of max. 8 A.

b)Electrically isolated power supply unit in combination with fuse as per UL248. This fuse should be designed for max. 3.3 A and should be integrated into the 30 V/DC voltage section.

All electrical outputs must have an adequate protective circuit for inductive loads. The outputs must be protected with a free-wheeling diode for this purpose.

Use cable material made of copper with a temperature resistance of at least 75 °C.

The tightening torque for the screws on the connection terminals must be 0.6 ... 0.8 Nm.

The connection cable for the read heads must only be extended using EUCHNER plug connectors and adequate consideration must be given to EMC. Intermediate terminals must not be used.

The screen on the connection cable for the read head must be connected to the appropriate terminal SH1 ... 4 on the evaluation unit. The portion of cable from which insulation is stripped should be kept as short as possible (max. 3 cm).

Safety in case of faults

The operating voltage UB is reverse polarity protected.

The connections for the read heads are not short circuit-proof.

A short circuit between 13/14 and 23/24 can be detected only by means of external pulsing.

A short circuit in the cable can be excluded by laying the cable with protection.

11

Operating Instructions Safety System CES-AZ-UES-...

Fusing of the power supply and the safety contacts

Provide external contact fuses (6 A gG fuse or 6 A circuit breaker, characteristic B or C) for relay outputs.

The power supply must be protected with a max. 8 A fuse before terminal UB.

12

Operating Instructions Safety System CES-AZ-UES-...

Connection example CES-AZ-UES-01B

24 VDC

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Trans-

 

 

 

 

 

 

 

 

 

 

 

 

 

ponder

 

 

 

 

 

 

 

 

-F1

-F2

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Read-

 

 

 

 

 

 

 

 

 

 

 

 

 

head 1

 

 

 

 

 

 

 

 

 

0V

UB

J

SH1

H11H12

 

 

 

 

 

 

 

 

 

 

CES-AZ-UES-01B

EUCHNER

 

 

 

 

 

 

 

Start

 

 

105139

 

 

 

 

 

 

 

 

 

 

 

 

 

+

 

 

 

 

 

 

 

 

 

 

 

 

K2

 

 

 

 

 

 

 

 

 

 

 

 

 

+

 

 

 

 

 

 

 

 

 

 

 

 

K1

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

TST

 

 

O1

 

DIA

23

24

13

14

Y1

Y2

S

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

21

 

 

 

 

 

 

 

 

 

 

 

 

 

-K4

 

 

 

 

 

 

 

 

 

 

 

 

22

 

 

 

 

 

 

 

 

A1

 

 

 

A1

21-K3

 

 

 

 

 

-V1

-K3

-V2

-K4

22

 

 

 

 

 

 

A2

A2

 

 

 

 

 

 

 

 

 

 

 

 

 

GND

 

 

 

 

 

 

 

 

 

 

feedback loop

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Important!

 

 

 

 

 

 

 

 

 

 

L1 L2 L3

-K3 13 23 33

14 24 34

-K4 13 23 33

14 24 34

M -M1 3~

To achieve category 4 according to EN ISO 13849-1, it is necessary to monitor the downstream contactors (here contacts of -K3 and -K4 in the feedback loop). This example shows only an excerpt that is relevant for connection of the CES system. The example illustrated here does not show complete system planning. The user is responsible for safe integration in the overall system.

If only one enable path is to be used for control (e. g. of downstream contactors), failures involving a short circuit between the contacts on the enable path and, for example, the power supply must be excluded.

With reference to EN ISO 13849-2 Table D.5, this exclusion can be provided if

the cables are inside an electrical installation space and

the enclosure meets the related requirements (see EN 60204-1 or IEC 60204-1).

This example shows only an excerpt that is relevant for connection of the CES system. The example illustrated here does not show complete system planning. The user is responsible for safe integration in the overall system.

13

Operating Instructions Safety System CES-AZ-UES-...

Connection example CES-AZ-UES-02B

24 VDC

 

 

 

Trans-

Trans-

 

ponder

ponder

-F1

-F2

 

 

Read-

Read-

 

head 1

head 2

0V

UB J1 J2 SH1

H11H12

SH2

H21H22

 

 

 

 

 

 

 

CES-AZ-UES-02B

EUCHNER

 

 

 

 

 

 

 

Start

 

105140

 

 

 

 

 

 

 

 

 

 

 

 

+

 

 

 

 

 

 

 

 

 

 

K2

 

 

 

 

 

 

 

 

 

 

 

+

 

 

 

 

 

 

 

 

 

 

K1

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

TST

O1

O2

 

DIA

23

24

13

14

Y1

Y2

S

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

21

 

 

 

 

 

 

 

 

 

 

 

-K4

 

 

 

 

 

 

 

 

 

 

22

 

 

 

 

 

 

A1

 

 

 

A1

21-K3

 

 

 

-V1

-K3

-V2

-K4

22

 

 

 

 

A2

A2

 

 

 

 

 

 

 

 

 

 

 

GND

 

 

 

 

 

 

 

 

feedback loop

 

 

 

 

 

 

 

 

 

 

 

Important!

 

 

 

 

 

 

 

 

 

 

L1 L2 L3

-K3 13 23 33

14 24 34

-K4 13 23 33

14 24 34

M -M1 3~

To achieve category 4 according to EN ISO 13849-1, it is necessary to monitor the downstream contactors (here contacts of -K3 and -K4 in the feedback loop). This example shows only an excerpt that is relevant for connection of the CES system. The example illustrated here does not show complete system planning. The user is responsible for safe integration in the overall system.

If only one enable path is to be used for control (e. g. of downstream contactors), failures involving a short circuit between the contacts on the enable path and, for example, the power supply must be excluded.

With reference to EN ISO 13849-2 Table D.5, this exclusion can be provided if

the cables are inside an electrical installation space and

the enclosure meets the related requirements (see EN 60204-1 or IEC 60204-1).

This example shows only an excerpt that is relevant for connection of the CES system. The example illustrated here does not show complete system planning. The user is responsible for safe integration in the overall system.

14

Operating Instructions Safety System CES-AZ-UES-...

Connection example CES-AZ-UES-04B

24 VDC

 

 

 

 

 

Trans-

Trans-

Trans-

Trans-

 

ponder

ponder

ponder

ponder

-F1

-F2

 

 

 

 

Read-

Read-

Read-

Read-

 

head 1

head 2

head 3

head 4

0V

UB J1 J2 SH1

H11H12

SH2

H21H22

SH3

H31H32

SH4

H41H42

 

CES-AZ-UES-04B

EUCHNER

 

 

 

 

 

 

 

Start

 

105141

 

 

 

 

 

 

 

 

 

 

 

 

+

 

 

 

 

 

 

 

 

 

 

K2

 

 

 

 

 

 

 

 

 

 

 

+

 

 

 

 

 

 

 

 

 

 

K1

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

TST

O1

O2 O3 O4

DIA

23

24

13

14

Y1

Y2

S

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

21

 

 

 

 

 

 

 

 

 

 

 

-K4

 

 

 

 

 

 

 

 

 

 

22

 

 

 

 

 

 

A1

 

 

A1

21-K3

 

 

 

 

 

 

 

 

 

 

 

 

-V1

-K3

 

-V2

-K4

A2

22

 

 

 

 

 

 

A2

 

 

 

 

GND

 

 

 

 

 

 

 

 

feedback loop

 

 

 

 

 

 

 

 

 

 

 

Important!

 

 

 

 

 

 

 

 

 

 

L1 L2 L3

-K3 13 23 33

14 24 34

-K4 13 23 33

14 24 34

M -M1 3~

To achieve category 4 according to EN ISO 13849-1, it is necessary to monitor the downstream contactors (here contacts of -K3 and -K4 in the feedback loop). This example shows only an excerpt that is relevant for connection of the CES system. The example illustrated here does not show complete system planning. The user is responsible for safe integration in the overall system.

If only one enable path is to be used for control (e. g. of downstream contactors), failures involving a short circuit between the contacts on the enable path and, for example, the power supply must be excluded.

With reference to EN ISO 13849-2 Table D.5, this exclusion can be provided if

the cables are inside an electrical installation space and

the enclosure meets the related requirements (see EN 60204-1 or IEC 60204-1).

This example shows only an excerpt that is relevant for connection of the CES system. The example illustrated here does not show complete system planning. The user is responsible for safe integration in the overall system.

15

Operating Instructions Safety System CES-AZ-UES-...

Commissioning

LED indicators

STATE

LED green

State display (multifunction display using flashing modes)

OUT

LED yellow

Safety circuit closed

DIA

LED red

- Operating error or

 

 

- External fault (fault in the feedback loop) or

 

 

- Internal device fault or

 

 

- TST input activated (function test active)

Parameter setting

Before the system forms a function unit, the parameters are set in the evaluation unit by the user (number of connected read heads, with or without automatic start, with or without feedback loop). During this process the read heads are activated.

These configuration parameters are saved in the non-volatile memory in the evaluation unit.

The safety outputs are open during the parameter assignment. The system is in a safe state.

Important!

During the parameter setting the following conditions must be met:

There must be no state change, e.g. opening a safety guard or closing a further safety guard or a change in the signal on the terminals for the start button and the feedback circuit.

The power supply must not be switched off.

If these conditions are not met, the evaluation unit switches to the safe fault state (diagnostics LED illuminates) and signals this operating fault with the STATE LED by 3 short flashes that are repeated every second. The parameter setting operation must be repeated.

The number of parameter setting operations is unlimited. The evaluation unit can be re-configured as often as required.

Do not change DIP switches during operation.

To trigger a parameter setting operation, the user must perform the following actions in the stipulated order:

1.Prepare for parameter setting operation

Switch off power supply UB

Fit a jumper between terminals J1 and J2 (for CES-AZ-AES-01B between J and 0V)

16

Operating Instructions Safety System CES-AZ-UES-...

2. Set required configuration on DIP switches

Switch designation

Switch position left (OFF)

Switch position right (ON)

1

No read head connected to terminals

Read head connected to terminals

 

H11, H12, SH1 connected

H11, H12, SH1 connected

 

 

 

2

No read head connected to terminals

Read head connected to terminals

 

H21, H22, SH2 connected

H21, H22, SH2 connected

 

 

 

3

No read head connected to terminals

Read head connected to terminals

 

H31, H32, SH3 connected

H31, H32, SH3 connected

 

 

 

4

No read head connected to terminals

Read head connected to terminals

 

H41, H42, SH4 connected

H41, H42, SH4 connected

 

 

 

5

Automatic start

Manual start

 

(No start button connected)

(Start button connected)

 

 

 

6

No feedback loop connected

Feedback loop connected

 

 

 

3.Set required configuration on machine

Close all doors to be monitored (the actuators must be in the operating distance of the related read head)

For Manual start operating mode: Keep start button closed

For With feedback loop operating mode: keep feedback loop closed

4.Start parameter-setting operation

Switch on operating voltage

Wait for self-test (STATE LED flashes for approx. 10 seconds at 15 Hz)

Parameter setting operation starts (STATE LED flashes at approx. 1 Hz)

Wait for acknowledgement of the parameter setting operation (STATE LED goes out after approx. 10 seconds)

5.End parameter-setting operation

Remove jumper between J1 and J2

(for CES-AZ-AES-01B between J and 0V)

For Manual start operating mode: Start button must be connected

For With feedback loop operating mode: Feedback loop must be connected

Press reset button or interrupt operating voltage for at least 10 seconds

Wait for self-test (STATE LED flashes for approx. 10 seconds at 15 Hz)

6.Check all safety guards for effectiveness

Changing the configuration

The evaluation unit can be re-configured as often as required. For this purpose you must proceed as per the first parameter setting operation according to the section Setup.

17

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