Page 1
Operating instructions
Non-contact safety system
CES-AZ-UBS-01B (Multicode)
More than safety.
Page 2
Operating Instructions Safety System CES-AZ-UBS-01B
Contents
Correct Use 3
Possible combinations for CES components 4
Exclusion of Liability and Warranty 4
General Safety Instructions 5
Function 6
Block diagram CES-AZ-UBS-01B 7
Installation 8
Electrical Connection 10
Safety in case of faults 10
Fusing of the power supply and the safety contacts 11
Connection examples 12
CES-AZ-UBS-01B with read head CET 12
CES-AZ-UBS-01B with standard read head 13
Commissioning 14
LED indicators 14
Functional Check 14
System Status Table 16
Technical Data 17
Evaluation unit CES-AZ-UBS-01B 17
Read head CES-A-LNA-... 20
Read head CES-A-LNA-SC 22
Read head CES-A-LCA-... 24
Read head CES-A-LQA-SC 26
Read head CES-A-LMN-SC 28
Actuator CES-A-BBA/CES-A-BCA 30
Actuator CES-A-BQA 31
Actuator CES-A-BDA 32
Actuator CES-A-BMB 33
Inspection and Service 34
Service 34
Declaration of Conformity 35
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Page 3
Operating Instructions Safety System CES-AZ-UBS-01B
Correct Use
The Coded Electronic Safety switches series CES are safety devices for monitoring movable safety guards.
In combination with a separating safety guard and the machine control, this safety
component prevents dangerous machine movements from occurring while the
safety guard is open. A stop command is triggered if the safety guard is opened
during the dangerous machine function.
Before safety switches are used, a risk assessment must be performed on the
machine in accordance with:
Ì EN ISO 13849-1, Safety of machinery. Safety related parts of control systems.
General principles for design
Ì EN ISO 14121-1, Safety of machinery. Risk assessment. Principles
Ì IEC 62061, Safety of machinery – Functional safety of safety-related electrical,
electronic and programmable electronic control systems.
Correct use includes compliance with the relevant requirements for installation
and operation, in particular
Important!
Ì EN ISO 13849-1, Safety of machinery. Safety related parts of control systems.
General principles for design
Ì EN 1088, Safety of machinery. Interlocking devices associated with guards.
Principles for design and selection
Ì EN 60204-1, Safety of machinery. Electrical equipment of machines. General
requirements
Ì EN 60947-5-3 Specification for low-voltage switchgear and controlgear. Con-
trol circuit devices and switching elements. Requirements for proximity devices
with defined behavior under fault conditions (PDF)
The following components can be connected to the evaluation unit CES-AZ--UBS...:
Ì CES read heads
Ì CEM read heads
Ì CET read heads
For further information, refer to the operating instructions of the corresponding
component and to the following table Possible combinations for CES components.
Ì The devices permit a safety-related stop function, initiated by a safety guard
according to Table 8 - DIN EN ISO 13849-1: 2008-12.
Ì The safety-related function of the PDF is the opening of the output
contacts (13/14, 23/24) when the actuator is absent.
Ì The user is responsible for safe integration of the device in a safe overall
system. For this purpose, the overall system must be validated, e.g. in accordance with EN ISO 13849-2.
Ì The permissible operating parameters must be observed for correct use
(see Technical Data).
Ì If a product data sheet is included with the product, the information on the
data sheet applies in case of discrepancies with the operating instructions.
Ì Only components may be used that are permissible in accordance with the
table below.
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Page 4
Operating Instructions Safety System CES-AZ-UBS-01B
Possible combinations for CES components
Actuator
Evaluation unit Read head
CES-A-BBA
071840
CES-A-BCA
088786
CES-A-BDA
084720
CES-A-BMB
077791
CES-A-BQA
098108
CES-A-NBA-...
All items
CES-A-LNA...
All items
CES-A-LNA-SC
077715
CES-A-LCA...
All items
CES-A-LMN-SC
077790
CES-A-LQA-SC
CES-AZ-UBS-01B
100064
095650
CEM-A-LE05K-S2
094800
CEM-A-LE05R-S2
095792
CEM-A-LH10K-S3
095170
CEM-A-LH10R-S3
095793
CET1-AX-LRA...
095735
CES-A-BPA
098775
CEM-A-BE05
094805
CEM-A-BH10
095175
CET-A-BWK-50X
096327
Combination possible
Combination possible, guard locking for process protection
Key to symbols
Combination possible, guard locking for personal protection
Combination not permissible
Exclusion of Liability and Warranty
In case of failure to comply with the conditions for correct use stated above, or
if the safety instructions are not followed, or if any servicing is not performed as
required, liability will be excluded and the warranty void.
4
Page 5
Operating Instructions Safety System CES-AZ-UBS-01B
General Safety Instructions
As the unique actuator codes are not evaluated, the CES-AZ-UBS-... version can only
be used for applications in which a hazard cannot result from possible tampering
with the system.
Safety switches fulfill personal protection functions. Incorrect installation or tampering can lead to severe injuries to personnel.
The number of teach-in and switching operations is saved in the internal memory
in the evaluation unit. If necessary, this memory can be read by the manufacturer.
Check the safe function of the safety guard particularly
Ì after any setup work
Ì after the replacement of a CES component
Ì after an extended period without use
Ì after every fault
Independent of these checks, the safe function of the safety guard should be
checked at suitable intervals as part of the maintenance schedule.
Warning!
Important!
Danger of fatal injury in the event of incorrect connection or incorrect use.
Ì Safety switches must not be bypassed (bridging of contacts), turned away,
removed or otherwise rendered ineffective.
On this topic pay attention in particular to the measures for reducing the possibility of bypassing from EN 1088:1995+A2:2008, section 5.7.
The device is only allowed to be installed and placed in operation by authorized
personnel
Ì who are familiar with the correct handling of safety components
Ì who are familiar with the applicable EMC regulations
Ì who are familiar with the applicable regulations on health and safety
Ì who have read and understood the operating instructions.
Prior to use, read the operating instructions and keep these in a safe place.
Ensure that the operating instructions are always available during mounting,
setup and servicing work. EUCHNER cannot provide any warranty in relation to
the readability of the CD for the storage period required. For this reason you
should archive a printed copy of the operating instructions. You can download
the operating instructions from www.EUCHNER.de.
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Page 6
Operating Instructions Safety System CES-AZ-UBS-01B
Function
The safety system CES-AZ-UBS... complies with the following safety requirements:
Ì Category 3, PLe according to EN ISO 13849-1
Ì Proximity device with self-monitoring type PDF-M according to EN 60947-5-3.
Ì Redundant design of the circuit in the evaluation unit with self-monitoring. As a
result, the safety system is still effective even if a component fails.
Ì When the safety guard is opened and closed, it is checked whether the safety
system relays open and close correctly.
The CES non-contact safety systems consist of three components:
Ì Coded actuator
Ì Read head
Ì Evaluation unit
1 read head may be connected to the evaluation unit CES-AZ-UBS...
Each delivered actuator possesses a unique electronic coding and so is a unique
element in the system used. The code in an actuator cannot be reprogrammed.
Unlike systems with unique code detection, on the CES-AZ-UBS... a specific code is
not polled but instead it is only checked whether the actuator is of a type that can be
detected by the system (multicode detection). There is no exact comparison of the
actuator code with the code defined in the evaluation unit (unique code detection).
The read head is fastened to the fixed part of the safety guard and is connected
to the evaluation unit via a two-core screened cable.
The actuator fastened to the movable part of the safety guard is moved towards
the read head by closing the door. When the switch-on distance is reached, power
is supplied to the actuator by the inductive read head and data can be transferred.
The bit pattern read is compared with the code saved in the evaluation unit; if the
data matches, the safety outputs (relay outputs) are enabled and the door monitoring output OUT (semiconductor output) is also set HIGH.
Due to the dynamic polling of the actuator and the redundant, diverse design
of the safety electronics, the evaluation unit will enter the safe state with every
detectable fault.
When the safety guard is opened, the safety outputs switch off the safety circuits
and the door monitoring output (OUT) is switched LOW. The state of the safety
outputs is monitored internally by positively driven NC contacts (relay output).
If an internal fault occurs in the evaluation unit, the safety circuits are switched
off, the diagnostic output (ERROR) is set HIGH and the ERROR LED lights up red.
The safety contacts on evaluation unit can also switch small currents. Since small
currents can be switched, the user has the option of connecting the evaluation
unit directly to a safe control system.
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Page 7
Operating Instructions Safety System CES-AZ-UBS-01B
Block diagram CES-AZ-UBS-01B
Transponder
Readhead
SH1
H11
K2
H12
+
13
14
24 V, 0 V Power supply
H11/H12 Connection for read head 1
SH1 Shield for read head 1
TST Test input
OUT Semiconductor monitoring output
ERR Diagnostic output
13, 14 Relay contact A connection,
23, 24 Relay contact B connection,
safety relay enable
safety relay enable
24 V
0V
24VDC
EUCHNER
CES-AZ-UBS-01B
100412
TST
OUT ERR GND
+
K1
23
24
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Page 8
Operating Instructions Safety System CES-AZ-UBS-01B
Installation
Caution!
Safety switches must not be bypassed (bridging of contacts), turned away,
removed or otherwise rendered ineffective.
Ì On this topic pay attention in particular to the measures for reducing the pos-
sibility of bypassing according to EN 1088:1995.A2:2008, sec. 5.7.
Ì The evaluation unit must be mounted in a control cabinet with a minimum
degree of protection of IP 54. A snap-in element on the rear of the device is
used for fastening to standard rails.
Ì If several evaluation units are mounted side by side in a control cabinet with-
out air circulation (e.g. fan), a minimum distance of 10 mm must be maintained between the evaluation units.
The distance enables heat from the evaluation unit to dissipate.
Caution!
Risk of damage to equipment as a result of incorrect installation. Read heads
or actuators must not be used as a mechanical end stop.
Ì Fit an additional end stop for the movable part of the safety guard.
Important!
Ì From the assured switch-off distance S
, the safety outputs are safely shut
ar
down.
Ì When mounting several read heads, observe the stipulated minimum dis-
tance to avoid mutual interference.
- For CES-A-LNA/-LCA s
- For CES-A-LMN s
- For CES-A-LQA s
= 50 mm
min
= 20 mm
min
= 80 mm
min
s
min
Ì If the actuator is installed fl ush, the switching distance changes as a function
of the installation depth and the safety guard material.
Flush mounting Surface mounting
Operating
Actuator
distance
Actuator
Operating
distance
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Page 9
Operating Instructions Safety System CES-AZ-UBS-01B
Note the following points:
Ì Actuator and read head must be easily accessible for inspection and replace-
ment.
Ì The switching operation must only be triggered by the specific actuator desig-
nated for this purpose.
Ì Actuator and read head must be fitted so that
Ì the front faces are at the minimum switch-on distance 0.8 x S
(see section Operating distances). To avoid entering the area of possible side
lobes, a minimum distance is to be maintained in case of a side approach
direction. See section Typical operating distance for the related actuator.
Ì when the safety guard is open up to the distance S
tance), a hazard is excluded.
Ì the actuator is positively mounted on the safety guard, e.g. by using the
safety screws included.
Ì they cannot be removed or tampered with using simple means.
Ì Pay attention to the maximum tightening torque for the read head or safety
switch and actuator mountings of 1 Nm. For read heads/actuators made of
PE-HD, the maximum tightening torque is only 0.5 Nm.
or closer
ao
(assured switch-off dis-
ar
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Page 10
Operating Instructions Safety System CES-AZ-UBS-01B
Electrical Connection
Warning!
In case of an error, loss of the safety function through incorrect connection.
Ì The monitoring output OUT must not be used as a safety output.
Ì Lay the connection cables with protection to prevent the risk of short cir-
cuits.
Caution!
Risk of damage to equipment or malfunctions as a result of incorrect connection.
Ì All the electrical connections must either be isolated from the mains supply
by a safety transformer according IEC 61558-2-6 with limited output voltage
in the event of a fault, or by other equivalent isolation measures.
Ì For use and operation as per the requirements, a power supply with the
feature "for use in class 2 circuits" must be used. The same requirement applies to the safety outputs.
Alternative solutions must comply with the following requirements:
a) Electrically isolated power supply unit with a max. open-circuit voltage of 30
V/DC and a limited current of max. 8 A.
b) Electrically isolated power supply unit in combination with fuse as per UL248.
This fuse should be designed for max. 3.3 A and should be integrated into
the 30 V/DC voltage section.
Ì All electrical outputs must have an adequate protective circuit for inductive
loads. The outputs must be protected with a free-wheeling diode for this purpose.
Ì Use cable material made of copper with a temperature resistance of at least
75 °C.
Ì The tightening torque for the screws on the connection terminals must be
0.6 ... 0.8 Nm.
Ì The connection cable for the read heads must only be extended using EU-
CHNER plug connectors and adequate consideration must be given to EMC.
Intermediate terminals must not be used.
Ì The screen on the connection cable for the read head must be connected to
the terminal SH1 on the evaluation unit. The portion of cable from which insulation is stripped should be kept as short as possible (max. 3 cm).
Safety in case of faults
Ì The operating voltage U
Ì The connection for the read head is not short circuit-proof.
Ì A short circuit between 13/14 and 23/24 can be detected only by means of
external pulsing.
Ì A short circuit in the cable can be excluded by laying the cable with protection.
is reverse polarity protected.
B
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Page 11
Operating Instructions Safety System CES-AZ-UBS-01B
Fusing of the power supply and the safety
contacts
Ì Provide external contact fuses (6 A gG fuse or 6 A circuit breaker, characteris-
tic B or C) for relay outputs.
Ì The power supply must be protected with a max. 8 A fuse before terminal U
.
B
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Page 12
Operating Instructions Safety System CES-AZ-UBS-01B
Connection examples
CES-AZ-UBS-01B with read head CET
24VDC
-F1
-S1
CET1-AX-LRA-00-50X-SA
095735
head
Actuator
Read-
EUCHNER
-A1
SH1
8
3
CES-AZ-UBS-01B
24V
100412
24VDC
0V
TST
H11
2
EUCHNER
H12
1
OUT
6
7
ERR
K1
GND
LED1
SH1
+
K2
H11
4
LED2
5
H12
13
+
14
-V1
-K3
-F2
24V
23
24
-V2
-K4
-M1
PLC
L1
L2 L3
11
12
21
22
feedback loop
M
~
3
GND
Important!
To achieve category 3 according to EN ISO 13849-1, it is necessary to monitor
the downstream contactors (here contacts of -K3 and -K4 in the feedback loop).
This example shows only an excerpt that is relevant for connection of the CES
system. The example illustrated here does not show complete system planning.
The user is responsible for safe integration in the overall system.
If only one enable path is to be used for control (e. g. of downstream contactors),
failures involving a short circuit between the contacts on the enable path and, for
example, the power supply must be excluded.
With reference to EN ISO 13849-2 Table D.5, this exclusion can be provided if
Ì the cables are inside an electrical installation space and
Ì the enclosure meets the related requirements (see EN 60204-1 or IEC 60204-1).
This example shows only an excerpt that is relevant for connection of the CES
system. The example illustrated here does not show complete system planning.
The user is responsible for safe integration in the overall system.
12
Page 13
Operating Instructions Safety System CES-AZ-UBS-01B
CES-AZ-UBS-01B with standard read head
24VDC
24V
GND
-A1
-F1
24V
24VDC
0V
CES-AZ-UBS-01B
100412
EUCHNER
OUT
ERR
TST
K1
GND
SH1
+
K2
Transponder
Readhead
H11
H12
+
13
14
-V1
-K3
-F2
23
24
-V2
-K4
-M1
PLC
L3
L1
L2
11
12
21
22
feedback loop
M
~
3
Important!
To achieve category 3 according to EN ISO 13849-1, it is necessary to monitor
the downstream contactors (here contacts of -K3 and -K4 in the feedback loop).
This example shows only an excerpt that is relevant for connection of the CES
system. The example illustrated here does not show complete system planning.
The user is responsible for safe integration in the overall system.
If only one enable path is to be used for control (e. g. of downstream contactors),
failures involving a short circuit between the contacts on the enable path and, for
example, the power supply must be excluded.
With reference to EN ISO 13849-2 Table D.5, this exclusion can be provided if
Ì the cables are inside an electrical installation space and
Ì the enclosure meets the related requirements (see EN 60204-1 or IEC 60204-1).
This example shows only an excerpt that is relevant for connection of the CES
system. The example illustrated here does not show complete system planning.
The user is responsible for safe integration in the overall system.
13
Page 14
Operating Instructions Safety System CES-AZ-UBS-01B
Commissioning
LED indicators
STATE LED green Normal operation
Flashing Teach-in operation (for further signal function
see status table)
OUT LED yellow Valid actuator detected
ERROR LED red - Test input activated
- Internal electronics fault
(see status table on Page 17)
In case of an operating fault, the evaluation unit can be reset to the operating state
by interrupting the power supply for approx. 10 seconds.
Functional Check
After installation and any fault, the safety function must be fully checked. Proceed
as follows:
Warning!
Danger of fatal injury as a result of faults in installation and functional check.
Ì Before carrying out the functional check, make sure that there are no per-
sons in the danger area.
Ì Observe the valid accident prevention regulations.
1. Switch on operating voltage.
Ì The safety switch carries out a self-test.
The green STATE LED flashes up to three times.
The STATE LED then lights up continuously.
The OUT and ERROR LEDs do not light up.
2. Close all safety guards.
Ì The machine must not start automatically.
Ì The green STATE LED and the yellow OUT LED light up continuously.
3. Enable operation in the control system.
4. Open the safety guard.
Ì The machine must switch off and it must not be possible to start it as long as
the safety guard is open.
Ì The green STATE LED lights up continuously; the OUT and ERROR LEDs do not
light up.
Repeat steps 2-4 for each safety guard.
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Page 15
Operating Instructions Safety System CES-AZ-UBS-01B
Self-test with test input TST
On electromechanical safety switches or magnetic switches, the function test can
be performed by cyclically opening the safety guard. From category 2 according
to EN ISO 13849-1 and in accordance with EN 60204-1 : 1997 (sec. 9.4.2.4), a
function test must be performed on the entire safety system on start-up or after
defined intervals.
Testing of the internal function of the device is not necessary because the device
monitors itself in real time. Welding of an output contact (relay output) is detected
by the device at the latest the next time the safety guard is opened. A short circuit
in the output cable is not detected by the device.
In addition, the entire safety circuit can be tested without opening the safety guard.
For this purpose, opening of the safety guard can be simulated by applying
DC 24 V to the test input TST.
The safety outputs are switched off, enabling testing of the complete safety circuit.
The diagnostic output ERR on the evaluation unit is also set HIGH as a monitoring
function.
When the test input TST is reset, the evaluation unit resets the diagnostic output
ERR to LOW, the red LED switches off and the safety outputs are switched on again.
This permits self-testing of the safety system without opening the safety guard.
15
Page 16
Operating Instructions Safety System CES-AZ-UBS-01B
System Status Table
Operating mode
Normal operation
State indication
Fault display
Test operation
Key to symbols
PLC
In- Output
Actuator/
Guard position
Safety outputs
13/14 and 23/24
TST
OUT (status signal)
closed on N 1 0
open off N 0 0
XoffX00
XoffN01
open off 1 0 1
closed off 1 0 1
3 x +
LED display
Output
State
ERR
N 0 Volt or not connected
1 24 Volt
0 0 Volt
15 Hz (8 s)
3 x
X Any state
3 x +
STATE (green)
OUT (yellow)
ERROR (red)
Normal operation, door closed.
Normal operation, door open.
Self-test after operating voltage is applied.
Device-internal component failure or
excessively high external interference (EMC).
External device test to “OPEN” and function of ERR output
with door closed.
LED is not lit
LED is lit
LED flashes for 8 seconds with 15 Hz
LED flashes three times and then lights up continuously
LED flashes three times, and this is then repeated
Important!
If you cannot find the displayed device status in the system status table, this
indicates that there is an internal device fault. In this case, you should contact
the manufacturer.
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Page 17
Operating Instructions Safety System CES-AZ-UBS-01B
Technical Data
Evaluation unit CES-AZ-UBS-01B
Approvals
Ì Housing for DIN rail mounting, IP 20
Ì 2 safety contacts (relay contacts)
Ì 2 internal NO contacts per safety contact
Ì 1 read head can be connected
Dimension drawing
22,5
H11 H12
24V 0V
CES
13 14 23 24
STATE
OUT
ERROR
SH1
GNDERROUTTST
Suitable for standard 35 mm DIN rail
114
99
Switching characteristics
2 safety contacts
Ì
(relay contacts)
Ì 1 door monitoring contact
(semiconductor output,
not a safety output)
Closed
(actuator detected)
Read head Actuator
13
23
14
24
24 V OUT
Safety guard
Read head
Open
(actuator not in the
operating distance)
13
23
14
24
24 V OUT
17
Page 18
Operating Instructions Safety System CES-AZ-UBS-01B
Technical Data
Parameter
min. typ. max.
Value
Unit
Housing material Plastic PA6.6
Dimensions 114 x 99 x 22.5 mm
Weight 0.2 kg
Ambient temperature at U
= DC 24 V -20 - +55 °C
B
Atmospheric humidity, not condensing - - 80 %
Degree of protection IP20
Degree of contamination 2
Installation DIN rail 35 mm according to EN 60715
Number of read heads 1 read head per evaluation unit
Connection (plug-in screw terminals/coded) 0.14 - 2.5 mm²
Operating voltage U
For the approval according to
(regulated, residual ripple < 5 %) 21 24 27 V DC
B
the following applies
Operation only with UL Class 2 power supply, or equivalent measures
Current consumption (with relay energized) 150 mA
External fuse (operating voltage U
) 0.25 - 8 A
B
Safety outputs 2 (relays with internally monitored contacts)
Switching current (relay outputs)
- At switching voltage AC/DC 21 ... 60 V
1 - 300
- At switching voltage AC/DC 5 ... 30 V 10 - 6000
- At switching voltage AC 5 ... 230 V 10 - 2000
External fuse (safety circuit) according to EN 60269-1 6 A gG or 6 A circuit breaker (characteristic B or C)
Utilization category to EN 60947-5-1 AC-12 60V 0.3A / DC-12 60V 0.3A
AC-12 30V 6A / DC-12 30V 6A
AC-15 230V 2A / DC-13 24V 3A
Classification according to EN 60947-5-3 PDF-M
Rated insulation voltage U
i
Rated impulse withstand voltage U
imp
- - 250 V
--4kV
Rated conditional short-circuit current 100 A
Resilience to vibration According to EN 60947-5-2
Mechanical operating cycles (relays) 10 x 10
Switching delay from state change
Difference time (between the switching points of the two
relays)
Ready delay
Dwell time
2)
3)
Switching frequency max.
Monitoring outputs (diagnostics ERR, door monitoring output
OUT, semiconductor output, p-switching)
- Output voltage 0.8 x U
1)
- - 180 ms
- - 25 ms
--3s
0.5 - - s
4)
5)
--1Hz
B
6
-U
B
V DC
- Max. load - - 20 mA
Test input LOW 0 - 2
HIGH 15 - U
B
V DC
EMC protection requirements In acc. with EN 60947-5-3
LED displays STATE Green LED: Normal operation
OUT Yellow LED: Actuator detected
ERROR Red LED: - Test input activated
- Internal electronics fault
- EMC interference
Reliability figures according to EN ISO 13849-1
as a function of the switching current at 24 V DC ≤ 0.1 A ≤ 1 A ≤ 3 A
Category 3
Performance Level (PL) e
-8
PFH
d
4.3 x 10
Mission time 20 years
Number of switching cycles/year 760 000 153 000 34 600
1) Corresponds to the risk time according to EN 60947-5-3. This is the maximum switch-off delay for the safety outputs following removal of the actuator.
2) After the operating voltage is switched on, the relay outputs are switched off and the door monitoring contact is set LOW during the ready delay.
3) The dwell time of an actuator inside and outside the operating distance must be at least 0.5 s to ensure reliable detection of internal faults in the evaluation unit (self-monitoring).
4) If the current load is > 100 mA, a switching frequency of 0.1 Hz should not be exceeded as this will affect the mechanical life of the relay contacts.
5) Not short circuit-proof
mA
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Page 19
Operating Instructions Safety System CES-AZ-UBS-01B
Ordering table
Series
CES-AZ-UBS...
Multicode
Category according to
EN ISO 13849-1
3151
Typ. switch-on distance
[mm]
Number of read heads Order no. / item
100412
CES-AZ-UBS-01B
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Page 20
Operating Instructions Safety System CES-AZ-UBS-01B
Read head CES-A-LNA-...
Approvals
Ì Cube-shaped design 42 x 25 mm
Ì Hard-wired cable
Dimension drawing
"l"
2 safety screws M4 x 14
included Active face Active face
42
CES-A-L XXXXXX
±0,1
32
12
4,5
25
4,6
8
Typical operating distance
With evaluation unit CES-AZ-UBS-... and actuator CES-A-BBA
Y
20
15
10
5
5
10
5
10
15
20
X
15
20
Z
Note
For a side approach direction for the actuator and read head, a minimum distance
of s = 3 mm must be maintained so that the operating distance of the side lobes
is not entered.
Pin assignment
Read head with connection cable
BN
H11
Evaluation unit
CES-AZ-UBS-...
WH
H12 SH1
Screen
20
Read
head
Page 21
Operating Instructions Safety System CES-AZ-UBS-01B
Technical Data
Parameter Value Unit
min. typ. max.
Housing material Fortron, reinforced thermoplastic, fully encapsulated
Dimensions 42 x 25 x 12 mm
Weight (incl. 10 m cable) 0.3 kg
Ambient temperature -25 - +70 °C
Degree of protection IP67/IP69K
Installation position Any
Method of operation Inductive
Power supply Via evaluation unit
In combination with actuator CES-A-BBA
Assured switch-off distance S
Operating distance for center offset m = 0
ar
1)
- Switch-on distance - 15 -
- Assured switch-on distance S
ao
- Switching hysteresis 0.5 2 Minimum distance s with lateral approach direction - 3 -
In combination with actuator CES-A-BDA
Assured switch-off distance S
Operating distance for center offset m = 0
ar
2)
- Switch-on distance - 16 -
- Assured switch-on distance S
ao
- Switching hysteresis 0.5 2 Minimum distance s with lateral approach direction - 4 Connection cable Hard-wired encapsulated connection cable, with crimped ferrules
Cable length - - 25 m
1) These values apply to non-flush installation of the read head and actuator.
2) These values apply to metal-free surrounding material. Other materials on request.
--26
10 - -
--33
11 - -
PUR, ∅ 4.8 mm, suitable for drag chain
PVC, ∅ 4.6 mm
mm
mm
Ordering table
Series Cable/connection type Cable length "l" [m] Order no. / item
CES-A-LNA...
V
Cable PVC
P
Cable PUR
10
15
25
10
15
5
5
071845
CES-A-LNA-05V
071846
CES-A-LNA-10V
071847
CES-A-LNA-15V
071975
CES-A-LNA-25V
077806
CES-A-LNA-05P
077807
CES-A-LNA-10P
084682
CES-A-LNA-15P
21
Page 22
Operating Instructions Safety System CES-AZ-UBS-01B
Read head CES-A-LNA-SC
Approvals
Ì Cube-shaped design 42 x 25 mm
Ì M8 plug connector (snap-action and screw terminals)
Dimension drawing
4232,6
±0,1
32
CES-A-L 077715
A0
Active face
CES-A-L 077715
A0
25
5,5
min.38
2 safety screws M4 x 14
included
6,8
10
26,5
5
4,
Cable outlet with
angled connector
12
4,6
8
Active face
3
1
4
Note
20 1,
Typical operating distance
With evaluation unit CES-AZ-UBS-... and actuator CES-A-BBA
Y
20
15
10
5
5
10
5
10
15
20
X
15
20
Z
For a side approach direction for the actuator and read head, a minimum distance
of s = 3 mm must be maintained so that the operating distance of the side lobes
is not entered.
22
Page 23
Operating Instructions Safety System CES-AZ-UBS-01B
Pin assignment
Read head with plug connector
WH
BN
H11 H12 SH1
Evaluation unit
CES-AZ-UBS-...
Screen
3
4
1
View
on plug connector
of the read head
Technical Data
Parameter Value Unit
min. typ. max.
Housing material Fortron, reinforced thermoplastic, fully encapsulated
Dimensions 42 x 25 x 12 mm
Weight (incl. 10 m cable) 0.3 kg
Ambient temperature -25 - +70 °C
Degree of protection IP67/IP69K
Installation position Any
Method of operation Inductive
Power supply Via evaluation unit
In combination with actuator CES-A-BBA
Assured switch-off distance S
Operating distance for center offset m = 0
- Switch-on distance - 15 -
- Assured switch-on distance S
- Switching hysteresis 0.5 2 Minimum distance s with lateral approach direction - 3 -
In combination with actuator CES-A-BDA
Assured switch-off distance S
Operating distance for center offset m = 0
- Switch-on distance - 16 -
- Assured switch-on distance S
- Switching hysteresis 0.5 2 Minimum distance s with lateral approach direction - 4 Connection M8 plug connector (snap-action and screw terminals), 3-pin
Connection cable - - 25 m
1) These values apply to non-flush installation of the read head and actuator.
2) These values apply to metal-free surrounding material. Other materials on request.
ar
ao
ar
ao
1)
2)
--26
10 - -
--33
11 - -
mm
mm
Ordering table
Series Order no. / item
CES-A-LNA-SC
077715
CES-A-LNA-SC
23
Page 24
Operating Instructions Safety System CES-AZ-UBS-01B
Read head CES-A-LCA-...
Approvals
Note
Ì Cube-shaped design 42 x 25 mm
Ì Plastic PE-HD housing material, suitable for use in aggressive media (e.g. ac-
ids, alkalis)
Dimension drawing
48
42
± 0,1
32
31
25
Flat seal
l
Active face
The flat seal provided must be used during assembly.
14
12
4,6
4,5
2 safety screws M4 x 14
included
8
Active face
Typical operating distance
Note
With evaluation unit CES-AZ-UBS-... and actuator CES-A-BCA
Y
20
15
10
5
5
10
5
10
15
20
X
15
20
Z
For a side approach direction for the actuator and read head, a minimum distance
of s = 3 mm must be maintained so that the operating distance of the side lobes
is not entered.
24
Page 25
Operating Instructions Safety System CES-AZ-UBS-01B
Pin assignment
Read head with connection cable
BN
H11
Evaluation unit
CES-AZ-UBS-...
Screen
WH
H12 SH1
Read
head
View
on plug connector
of the read head
Technical Data
Parameter Value Unit
min. typ. max.
Housing material Plastic PE-HD without reinforcement, fully encapsulated
Flat seal material Fluororubber 75 FPM 4100
Dimensions 42 x 25 x 12 mm
Weight (incl. 10 m cable) 0.3 kg
Ambient temperature -25 - +50 °C
Degree of protection IP67/IP69K
Installation position Any
Method of operation Inductive
Power supply Via evaluation unit
In combination with CES-A-BCA actuator
Assured switch-off distance S
Operating distance for center offset m = 0
- Switch-on distance - 15 -
- Assured switch-on distance S
- Switching hysteresis 0.5 2 Minimum distance s with lateral approach direction - 3 -
In combination with actuator CES-A-BDA
Assured switch-off distance S
Operating distance for center offset m = 0
- Switch-on distance - 16 -
- Assured switch-on distance S
- Switching hysteresis 0.5 2 Minimum distance s with lateral approach direction - 4 Connection cable Hard-wired encapsulated connection cable, with crimped ferrules
Cable length - - 25 m
1) These values apply to non-flush installation of the read head and actuator.
2) These values apply to metal-free surrounding material. Other materials on request.
--26
ar
ao
ar
ao
1)
10 - -
--33
2)
11 - -
PVC, ∅ 4.6 mm
mm
mm
Ordering table
Series Cable/connection type Cable length "l" [m] Order no. / item
CES-A-LCA...
V
Cable PVC
25
10
088785
CES-A-LCA-10V
Page 26
Operating Instructions Safety System CES-AZ-UBS-01B
Read head CES-A-LQA-SC
Approvals
Ì Cube-shaped design 50 x 50 mm
Ì M8 plug connector (snap-action and screw terminals)
Dimension drawing
0
0,25
-
20,2
7
0,25
0
-
50
Ø 4,5
20
6
50
±0,15
40
Active face
Typical operating distance
x1
M8
±0,15
40
Y
30
-30
30
X
20
10
10
10
20
20
-30
With actuator CES-A-BBA or CES-A-BCA
Y
30
20
10
10
10
20
30
X
20
30
Z
30
Z
with actuator CES-A-BQA on evaluation unit CES-A-UBS-01B
26
Page 27
Operating Instructions Safety System CES-AZ-UBS-01B
Pin assignment
Read head with connection cable
Screen
4
BN
WH
H11 H12SH1
Evaluation unit
CES-A-UBS-01B
Technical Data
Parameter Value Unit
min. typ. max.
Housing material Fortron, reinforced thermoplastic, fully encapsulated
Dimensions 50 x 50 x 20.2 mm
Weight 0.08 kg
Ambient temperature -25 - +70 °C
Degree of protection IP67
Installation position Any
Method of operation Inductive
Power supply Via evaluation unit
In combination with actuator CES-A-BBA or CES-A-BCA
Assured switch-off distance S
Operating distance for center offset m = 0
- Switch-on distance - 15 -
- Assured switch-on distance S
- Switching hysteresis 2 3 -
In combination with actuator CES-A-BQA on evaluation unit CES-A-UBS-01B
Assured switch-off distance S
Operating distance with vertical approach direction
Center offset m = 0
- Switch-on distance - 23 -
- Assured switch-on distance S
- Switching hysteresis 2 3 Operating distance with side approach direction
Distance in x direction = 10 mm
- Switch-on distance - 28 -
- Assured switch-on distance S
- Switching hysteresis 1 1.3 Connection cable - - 25 m
1) These values apply for surface installation of the read head and the actuator.
ar
ao
--60
ar
1)
ao
ao
1)
10 - -
16 - -
24 - -
1
Read head
3
--47
mm
mm
Ordering table
Series Cable/connection type Comment Order no. / item
CES-A-LQA-SC
SC
M8 plug connector
2 safety screws M4 x 14 are supplied
27
095650
CES-A-LQA-SC
Page 28
Operating Instructions Safety System CES-AZ-UBS-01B
Read head CES-A-LMN-SC
Approvals
Ì Cylindrical design M12
Ì M8 plug connector (snap-action and screw terminals)
Dimension drawing
m
Centre offset
s
4
1)
5
8
M8x1
30
37
35
connected
Active face
Reading distance
1)
19,7
32
M12x1
1) Clear zone (area of the active face without metal housing)
17
Note
The read head is allowed to be installed as a maximum up to the clear zone (area
of the active face without metal housing).
Typical operating distance
With evaluation unit CES-AZ-UBS-... and actuator CES-A-BMB
Y
8
8
6
6
8
X
6
4
2
2
2
4
4
6
8
6
8
Z
Note
A minimum distance of s = 1.2 mm must be maintained.
28
Page 29
Operating Instructions Safety System CES-AZ-UBS-01B
Pin assignment
Read head with plug connector
WH
BN
H11 H12 SH1
Evaluation unit
CES-AZ-UBS-...
Screen
3
4
1
View
on plug connector
of the read head
Technical Data
Parameter Value Unit
min. typ. max.
Housing material Nickel-plated CuZn housing sleeve
Dimensions M12 x 1, length 38 mm
Weight (incl. 10 m cable) 0.2 kg
Ambient temperature -25 - +70 °C
Ambient pressure
(only of active face in installed condition)
Degree of protection IP67
Installation position Any
Method of operation Inductive
Power supply Via evaluation unit
In combination with CES-A-BMB actuator
Assured switch-off distance S
Operating distance for center offset m = 0
- Switch-on distance - 5 -
- Assured switch-on distance S
- Switching hysteresis 0.1 0.3 Connection M8 plug connector (snap-action and screw terminals), 3-pin
Connection cable - - 15 m
1) These values apply for surface installation of the read head in steel.
ar
ao
1)
- - 10 bar
--10
3.5 - -
Plastic PBT GF20 cap
mm
Ordering table
Series Order no. / item
CES-A-LMN-SC
077790
CES-A-LMN-SC
29
Page 30
Operating Instructions Safety System CES-AZ-UBS-01B
Actuator CES-A-BBA/CES-A-BCA
Ì Cube-shaped design 42 x 25 mm
Ì CES-A-BCA suitable for use in aggressive media (e.g. acids, alkalis)
Ì In combination with read head CES-A-LNA.../CES-A-LCA...
Dimension drawing CES-A-BBA
Note
42
CES-A-B 071840
±0,1
32
2 safety screws M4 x 14
included
25
Active face
ø4,5
4,6
12
ø8
Active face
Dimension drawing CES-A-BCA
48
42
± 0,10
32
2 safety screws M4 x 14
included
Flat seal
31
25
Active face
CES-A-BCA: The flat seal provided must be used during assembly.
212
4,5
4,6
8
Active face
Technical Data
Parameter
Housing material
- CES-A-BBA Fortron, reinforced thermoplastic, fully encapsulated
- CES-A-BCA Plastic PE-HD without reinforcement, fully encapsulated
Flat seal material (CES-A-BCA only) Fluororubber 75 FPM 4100
Dimensions 42 x 25 x 12 mm
Weight 0.02 kg
Ambient temperature
- CES-A-BCA -25 - +50
Degree of protection IP67/IP69K
Installation position Active face opposite read head
Power supply Inductive via read head
min. typ. max.
Ordering table
Series Comment Version Order no. / item
CES-A-BBA
CES-A-BCA
2 safety screws M4 x 14
are supplied
2 safety screws M4 x 14
are supplied
Flat seal included
Housing material PE-HD
Value
-
071840
CES-A-BBA
088786
CES-A-BCA
Unit
°C- CES-A-BBA -25 - +70
30
Page 31
Operating Instructions Safety System CES-AZ-UBS-01B
Actuator CES-A-BQA
Ì Cube-shaped design 50 x 50 mm
Dimension drawing CES-A-BQA
0
0,25
-
20,2
0,25
0
-
50
Ø 4,5
6
Active face
50
±0,15
40
±0,15
40
Technical Data
Parameter
min. typ. max.
Housing material Fortron, reinforced thermoplastic, fully encapsulated
Dimensions 50 x 50 x 20.2 mm
Weight 0.07 kg
Ambient temperature -25 - +70 °C
Degree of protection IP67
Installation position Active face opposite read head
Power supply Inductive via read head
Ordering table
Series Comment Version Order no./item
CES-A-BQA
2 safety screws M4 x 14 are supplied -
Value
098108
CES-A-BQA
Unit
31
Page 32
Operating Instructions Safety System CES-AZ-UBS-01B
Actuator CES-A-BDA
Ì Round design ∅ 20 mm
Ì In combination with read head CES-A-LNA.../CES-A-LCA...
Dimension drawing
∅ 20
Active face Active face
2,2
Technical data
Parameter
Housing material Plastic PC
Dimensions ∅ 20 x 2.2 mm
Weight 0.0008 kg
Ambient temperature -25 - +70 °C
Degree of protection IP67
Installation position Active face opposite read head
Power supply Inductive via read head
min. typ. max.
Ordering table
Series Version/Comment Order no./item
CES-A-BDA
-
Value
084720
CES-A-BDA-20
Unit
32
Page 33
Operating Instructions Safety System CES-AZ-UBS-01B
Actuator CES-A-BMB
Ì Cylindrical design M12 x 75
Ì In combination with read head CES-A-LMN-SC
(with read head CES-A-LNA.../LCA... operating distance on request)
Dimension drawing
0,80
11
M12x0,75
6
Active face
Notes
Ì The actuator can be screwed into the M12 x 0.75 thread provided with the aid
of an insertion tool (Order No. 037 662).
Ì Flush installation of the actuator in steel is allowed.
Technical Data
Parameter
Housing material Stainless steel
Dimensions M12 x 0.75, depth 6 mm
Weight 0.002 kg
Ambient temperature -25 - +70 °C
Degree of protection IP67
Installation position Active face opposite read head
Power supply Inductive via read head
min. typ. max.
Ordering table
Series Version/Comment Order no. / item
CES-A-BMB
Insertion tool
For actuator CES-A-BMB
-
Value
077791
CES-A-BMB
037662
Unit
33
Page 34
Operating Instructions Safety System CES-AZ-UBS-01B
Inspection and Service
Warning!
Loss of the safety function because of damage to the device.
In case of damage, the related safety component must be replaced. The replacement of individual parts in a safety component is not permitted.
Regular inspection of the following is necessary to ensure trouble-free long-term
operation:
Ì Check the switching function (see section Functional check)
Ì Check the secure fastening of the devices and the connections
Ì Check for soiling
Ì Check for sealing of the plug connector on the safety switch
Ì Check for loose cable connections on the plug connector.
Ì Check of the switch-off distance
Maintenance work is not necessary. Repairs to the device are only allowed to be
made by the manufacturer.
Note!
Service
The year of manufacture can be seen on the rating plate in the lower right corner.
If service support is required, please contact:
EUCHNER GmbH + Co. KG
Kohlhammerstraße 16
D-70771 Leinfelden-Echterdingen
Service telephone:
+49 711 7597-500
E-mail:
info@euchner.de
Internet:
www.euchner.de
34
Page 35
Operating Instructions Safety System CES-AZ-UBS-01B
Declaration of Conformity
35
Page 36
Operating Instructions Safety System CES-AZ-UBS-01B
36
Page 37
Operating Instructions Safety System CES-AZ-UBS-01B
37
Page 38
More than safety.
Euchner GmbH + Co. KG
Kohlhammerstraße 16
D-70771 Leinfelden-Echterdingen
info@euchner.de
www.euchner.de
Issue:
100414-11-10/13
Title:
Operating Instructions Safety System CES-AZ-UBS-01B
(translation of the original operating instructions)
Copyright:
© EUCHNER GmbH + Co. KG, 10/2013
Subject to technical modifications,
all data supplied without liability.
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