ETS-Lindgren OMS User Manual

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Sample Draw
Monitoring System
Oxygen
User Manual
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ETS-Lindgren Inc. reserves the right to make changes to any product described herein in order to improve function, design, or for any other reason. Nothing contained herein shall constitute ETS-Lindgren Inc. assuming any liability whatsoever arising out of the application or use of any product or circuit described herein. ETS-Lindgren Inc. does not convey any license under its patent rights or the rights of others.
© Copyright 2013 by ETS-Lindgren Inc. All Rights Reserved. No part of this document may be copied by any means without written permission from ETS-Lindgren Inc.
Trademarks used in this document: The ETS-Lindgren logo and OMS are trademarks of ETS-Lindgren Inc.; NEMA is a registered trademark of NEMA; 3M and Scotch-Brite are trademarks of 3M.
Revision Record
MANUAL,OXYGEN DEFICIENCY MONITOR | Part #399374, Rev. B
Revision
A
Description
Initial Release
Date
August, 2013
B
www.fmgrupotec.com fmgrupotec@fmgrupotec.com 0034.903.360.306 Calle Algepser n16 Parque Empresarial Tactica- 46980 Paterna (Valencia)- España
Updated Introduction; added installation location information; added Sample Draw Sensor
Tubing
December, 2013
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Table of Contents
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Notes, Cautions, and
1.0
Introduction .......................................................................... 9
Technology ................................................................................................. 9
Long-Life Zirconium Oxide Sensor Cell ............................................... 9
Smart Electronics.............................................................................. 10
Standard Configuration ............................................................................. 10
Optional Remote Display .......................................................................... 10
Other Optional Items................................................................................. 11
ETS-Lindgren Product Information Bulletin ............................................... 11
2.0
Maintenance ....................................................................... 13
Recommended Routine Maintenance ....................................................... 14
Every 6-12 Months ............................................................................ 14
Annually............................................................................................ 14
Replacement and Optional Parts .............................................................. 15
Service Procedures .................................................................................. 15
3.0
Specifications..................................................................... 17
Electrical Specifications ............................................................................ 17
Physical Specifications ............................................................................. 17
Performance Specifications ...................................................................... 18
Gas Detection System Specifications........................................................ 18
Signal Outputs .......................................................................................... 19
Default Factory Settings............................................................................ 19
4.0 Component
Front View Exterior ................................................................................... 21
Front View, Cover Removed ..................................................................... 23
Transmitter Interior ................................................................................... 25
Alarm Relay Board.................................................................................... 26
5.0 Before You Begin
Site Requirements .................................................................................... 27
Connect to 24 VDC Regulated Power ....................................................... 28
Connect OMS and Sensor Before Powering ............................................. 28
Warnings.............................................. vii
Views .............................................................. 21
Installation........................................... 27
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Do Not Exchange the Sensor Electronics.................................................. 28
Use Proper Calibration Steps.................................................................... 28
Keep Away From Silicone Compounds ..................................................... 29
Keep Away From High Air Flow ................................................................ 29
Keep Away From a Water Stream............................................................. 30
6.0
Installation ..........................................................................
Mounting the OMS .................................................................................... 31
Transmitter and Sensor..................................................................... 32
Enclosure Mounting Feet .................................................................. 33
Dust Filter ......................................................................................... 34
Sample Draw Sensor Tubing .................................................................... 35
Using an Available Waveguide.......................................................... 36
Using Kit 551060 to Install Waveguide .............................................. 37
Wiring ....................................................................................................... 39
Installing the Optional Remote Display...................................................... 40
Connecting a Remote Horn and Strobe to OMS........................................ 42
Connecting a Remote Fan Contactor to OMS ........................................... 43
Initial Startup............................................................................................. 44
7.0
Operation ............................................................................
Joystick Operation .................................................................................... 47
Main Operation Mode ............................................................................... 48
Internal Sample Flow Rate........................................................................ 48
Signal Outputs .......................................................................................... 48
Instrument Faults ...................................................................................... 49
Loss of Power Indicator ............................................................................ 50
Alarm Reset .............................................................................................. 50
8.0 Programming the
Program Flowchart ................................................................................... 52
Passwords ................................................................................................ 57
Enter Password ................................................................................ 57
Change Password............................................................................. 58
Enable/Disable Password Function ................................................... 59
Main Menus and Submenus ..................................................................... 60
Set 4–20 mA Loop ............................................................................ 60
OMS ......................................................
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Set Formats ...................................................................................... 61
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Set Alarm Threshold Parity ............................................................... 63
Set Latching...................................................................................... 65
Reset Latching Alarm........................................................................ 66
Set Alarm Delay ................................................................................ 67
Set Zero Suppression ....................................................................... 67
Set Alarm Thresholds ....................................................................... 68
Set Alarm Hysteresis ........................................................................ 70
Set Sensor Adjust ............................................................................. 72
9.0 Sensor
Required Gas and Equipment ................................................................... 74
Sensor Verification Procedure .................................................................. 74
Sensor Verification to Nitrogen.................................................................. 75
Sensor Verification to Known Concentration of Oxygen ............................ 76
Appendix A:
Verification ............................................................
Warranty .............................................................
73
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Notes, Cautions, and Warnings
Note: Denotes helpful information intended to
See the ETS-Lindgren Product Information Bulletin for safety, regulatory, and other product marking information.
provide tips for better use of the product.
Caution: Denotes a hazard. Failure to follow instructions could result in minor personal injury and/or property damage. Included text gives proper procedures.
Warning: Denotes a hazard. Failure to follow instructions could result in SEVERE personal injury and/or property damage. Included text gives proper procedures.
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1.0 Introduction
The ETS-Lindgren Sample Draw Oxygen Monitoring System (OMS™) is a self-contained oxygen deficiency detection system suitable for remote sampling of confined spaces; this single-point monitor is designed for the continuous detection and measurement of ambient oxygen concentration levels.
As a compact gas monitoring system, the OMS is ideal for the continuous monitoring of the air in MRI rooms, labs, freezers, confined spaces, and other shielded enclosures where inert gases may displace the oxygen and create a danger for patients and staff. The OMS is suitable for indoor and outdoor use, and is intended to be installed outside of the shielded enclosure.
Each system consists of a long-life zirconium oxide sensor cell and 3-wire transmitter. Unlike electrochemical sensor cells, the zirconium oxide sensor cell provides stable oxygen readings even in areas where temperature and humidity levels are changing. The OMS may be used as a standalone gas detector or connected to your own centralized control and surveillance system.
Technology
L
ONG-LIFE ZIRCONIUM OXIDE SENSOR CELL
The heart of the monitoring system is a zirconium sensor, which responds to low oxygen conditions within seconds and provides accurate measurements over a wide temperature and humidity range. The zirconium sensor will operate continuously for eight or more years, requiring minimum maintenance. There are no zero or span calibration pots to adjust, and when compared to disposable sensors, the long-life zirconium sensor can save hundreds of dollars in annual maintenance.
Unlike concentration cells, the zirconium sensor does not need an oxygen reference gas for proper operation. The OMS can detect low oxygen levels in confined spaces and process tools without the need of a reference gas.
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S
MART ELECTRONICS
The OMS incorporates a special electronic circuit that continuously monitors sensor operation. With the addition of the alarm relay option, any cell degradation or complete failure will be detected immediately. This smart circuitry alerts the user to sensor faults and other electrical problems that may interrupt surveillance through the standard mA signal output signal or through the optional fault relay option.
Ideal for continuously monitoring oxygen levels in confined spaces or areas where inert gases are used, the OMS does not drift or lose sensitivity with weather or temperature changes. The electronics are housed in a NEMA Type 4X enclosure.
Standard Configuration
The OMS must be installed outside of the shielded enclosure.
Oxygen Monitoring System
Power supply
Dust filter
Optional Remote Display
The remote display receives oxygen concentration information from the OMS. Up to two remote displays can be connected. See page 40 for installation information.
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Other Optional Items
Remote Horn and Strobe
Waveguide Installation Kit
ETS-Lindgren Product Information Bulletin
See the ETS-Lindgren Product Information Bulletin included with your shipment for the following:
Warranty information
Safety, regulatory, and other product marking information
Steps to receive your shipment
Steps to return a component for service
ETS-Lindgren calibration service
ETS-Lindgren contact information
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2.0 Maintenance
WARRANTY
Calibrate or challenge the OMS ONLY outside the MRI suite.
Before performing any maintenance, follow the safety information in the ETS-Lindgren Product Information Bulletin included with your shipment.
Maintenance of the OMS is limited to the procedures described in this manual, and should be performed only by qualified personnel.
Warranty may be void if non-authorized procedures are performed, or if performed by non-qualified personnel.
If you have any questions concerning maintenance, contact ETS-Lindgren Customer Service.
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Recommended Routine Maintenance
The Sample Draw Oxygen Monitoring System (OMS™) is a continuous gas detection system that measures and detects hazardous gas leaks in the workplace, and therefore requires periodic maintenance to ensure proper operation. The frequency with which this routine maintenance is performed depends on your environment and company policies. Following are recommendations intended as a general guideline.
E
VERY
6-12 M
ONTHS
Visual checks: Check for power and proper operation. The OMS
should output a 17.34 mA signal when the oxygen level is at 20.9%.
Also, the display should indicate 20.9% oxygen when the oxygen is at
A
ambient levels.
Sensor verification with nitrogen: The ambient oxygen level is
20.9%; therefore, under ambient conditions verification of the OMS to
20.9% oxygen is constantly performed. The OMS requires periodic
testing with nitrogen only to verify the cell response to low oxygen
levels. See Sensor Verification on page 73 for detailed steps.
NNUALLY
Depending on the environment, the filter should be replaced every 12 months; in dusty environments, the filter may need to be replaced more frequently. If the filter becomes completely blocked, the internal flow sensor will detect the loss of flow and activate the fault relay and LED.
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Maintenance
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Replacement and Optional Parts
ETS-Lindgren may substitute a similar part or new part number with the same functionality for another part/part number. Contact ETS-Lindgren for questions about part numbers and ordering parts.
Following are the part numbers for ordering replacement or optional parts for the OMS.
Part Description
Part Number
Optional Remote Display Filter Replacement
Service Procedures
250552 250551
For the steps to return a system or system component to ETS-Lindgren for service, see the Product Information Bulletin included with your shipment.
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Maintenance
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3.0 Specifications
Electrical Specifications
A regulated 24 VDC power supply is required.
Power:
24 VDC external power
Consumption:
Approximately 700 mA
Physical Specifications
Height: Width: Depth: Weight: Enclosure Type:
7.0 in (178 mm)
5.0 in (127 mm)
5.0 in (127 mm)
4.0 lb (2 kg) NEMA Type 4X wall mount general
purpose; not intended for explosive atmospheres or electrically-classified areas
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Performance Specifications
Sensor Type:
Long-life zirconium oxide sensor cell, 0%–25%
Response Time:
Repeatability: Fault Indicators:
Operating Temperature:
Humidity:
Within 2 seconds of any change in oxygen
± 2% of reading
Loss of VDC power (analog signal drops to 0 mA).
Sensor cell failure: fault relay activated
-40°C to + 40°C (40°F to 104°F)
Contact ETS-Lindgren for lower or higher operating temperatures
0% to 95% relative humidity (RH) Contact ETS-Lindgren for sensors
which can operate in 100% condensing RH environments
Gas Detection System Specifications
Type:
Sensor Life:
Long-life zirconium oxide sensor cell, 0%–25%
8 to10 years, under normal conditions
Transmitter:
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Specifications
Microprocessor electronics with built-in 3-digit backlit LCD display
Joystick-operated menus
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Signal Outputs
Local Display: Digital display calibrated for
The range is stated on the serial number and can be accessed via the joystick on the front panel. In the measurement mode push the joystick down to scroll the gas and range on the display. Push the joystick down again to stop the scrolling and re-display the gas.
Standard:
oxygen.
Analog Output: DC 4–20 mA
Optional:
Default Factory Settings
Relay Output: Dual level user-selectable alarm relays and one fault relay
Rated: 2 amps @ 30 VDC; 2 amps @ 240 VAC
The built-in relay settings are user-changeable; see Main Menus and Submenus on page 60 for more information.
Menu Function / Description Set 4–20 mA loop
To set the OMS 4 mA (zero) and 20 mA (span) to your PLC or distributive control system.
Set Formats; LED and Alarm Relay State To set the relays to energize (normal) or
de-energize (fail safe) when the alarm activates.
Note: The LED indicators on the front panel are connected directly to the alarm relays.
Factory Default
The mA output is set at the factory using a calibrated Fluke meter.
Alarm 1 = Normal Alarm 2 = Normal Fault = Normal
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Menu Function / Description
Factory Default
Set Alarm Threshold Polarity
To set to alarm at a level higher (normal) or lower (inverted) than the alarm threshold.
Note: The Audio Alarm feature is optional. Set Latching
To set the alarm to automatically reset (non-latching) or to manually reset (latching).
Alarm Delay To set the time to wait until the relay alarms
activate.
Zero Suppression Note: This function is not enabled on
the OMS. Set Alarm Thresholds
To set the level to alarm.
Note: The Audio Alarm feature is optional. Set Alarm Hysteresis
Use when utilizing the OMS for control or valves and process; see page 70 for more information.
Alarm 1 = Inverted Alarm 2 = Inverted Audio = Inverted
Alarm 1 = Non-latching Alarm 2 = Non-latching Audio = Non-latching
Alarm = 5 seconds
000 = 0.00%
Alarm 1 = 19.5 % Alarm 2 = 18.0 % Audio = 19.5%
Alarm 1 = 0.0 % Alarm 2 = 0.0 % Audio = 0.0 %
Sensor Adjustment
No factory default
For use when dynamically gas calibrating the OMS to a known span gas; see page 72 for more information.
Manage Passwords
Factory default is 557
To change the password from the factory default to a new password.
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Specifications
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4.0 Component Views
Front View Exterior
1. Front cover—Removable, waterproof cover that protects the interior of
the transmitter; fastened by four captive screws.
2. Joystick—Used to select and adjust the built-in menus. The OMS features dual level user-selectable alarms.
3. Digital display—Displays the oxygen levels in percentage; the normal oxygen level on Earth is 20.9%.
Component Views
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4. Alarm relay LEDs—Three multi-colored LED indicators,
from left to right:
Alarm 2—Red
Alarm 1—Orange
Fault—Yellow
5. Mounting feet (4)
6. Sample inlet—Permits the flow of oxygen to enter the sensor.
7. Cable strain relief—The sealed opening in the transmitter housing for
connecting the input power, 4–20 mA output, and relay wiring.
8. Sample exhaust—Permits the flow of oxygen to exit the enclosure.
9. Front cover fasteners (4)—Four captive screws attach the front
window to the base unit.
10. Front panel fastening screws (2)
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Component Views
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Front View, Cover Removed
1. Sample pump—Brings in a sample to the sensor. Flow rate is preset
at the factory, and is continuously protected with a built-in flow sensor. For more information, see Instrument Faults on page 49.
2. Sensor assembly—A zirconium oxide sensor cell that detects and measures the level of oxygen. When exposed to oxygen, the sensor outputs an electrical signal proportional to the actual concentration of oxygen.
3. Retaining screws for electronics panel (2)—These mount the display front panel and electronics to the enclosure.
When unfastening the front panel electronics, apply upwards pressure on the back of the front panel to release the captive screw.
Component Views
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Front view with electronics panel rotated
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Component Views
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Transmitter Interior
The fuse is field-replaceable.
The power analog output terminal block is a 5-pin terminal block where the 24 VDC power and 4–20 mA analog output connections are made.
Component Views
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Alarm Relay Board
For the relays, from left to right:
NC – C – NO
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Component Views
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5.0 Before You Begin Installation
Before installing or connecting any components, follow the safety information in the ETS-Lindgren Product Information Bulletin included with your shipment.
Failure to follow the instructions in this chapter
Site Requirements
The OMS must be installed outside of the shielded enclosure.
The Sample Draw Oxygen Monitoring System (OMS™) enclosure should be mounted in an area free of vibration and electrical noise or interference. If possible, avoid areas with high temperatures or condensing humidity.
may damage the OMS and/or the sensor.
The OMS is not designed for installation in a hazardous area. Contact ETS-Lindgren for information on special enclosures for use in a hazardous environment.
The OMS must be installed outside of the MRI room; otherwise, the OMS may interfere with the normal operation of the MRI system.
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Connect to 24 VDC Regulated Power
The OMS requires 24 VDC regulated power.
WARRANTY
Connect OMS and Sensor Before Powering
Do Not Exchange the Sensor Electronics
Do not connect the OMS to any voltage that exceeds 24 Volts DC.
Do not connect the OMS to any AC voltage.
To avoid damage to the sensor:
Do not power the OMS with the sensor unplugged from the main PC board.
Do not connect the sensor to the PC board while the OMS is powered.
The sensor is matched to the electronics. Never exchange the electronics with a sensor from a
different OMS.
Use Proper Calibration Steps
Calibrate or challenge the OMS ONLY outside the MRI suite.
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Before You Begin Installation
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When calibrating or challenging the OMS:
Do not expose the OMS to flow rates that exceed a half-liter per minute (500 cc per minute).
When testing sample draw monitors use an on-demand regulator to expose the span gas to the OMS.
Expose the OMS to span gas blends that only consist of oxygen and nitrogen. Do not expose the OMS to any combustible gas (methane, hydrogen, etc.). Exposure to combustible span gases can damage the sensor.
Keep Away From Silicone Compounds
Do not expose the OMS to silicone compounds. Exposure to silicone compounds can cause a
loss of sensitivity.
Keep Away From High Air Flow
Do not expose the OMS to high air flow or install it directly in front of fans. High air flow can cool the sensor and cause inaccurate readings.
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Keep Away From a Water Stream
Do not expose the sensor directly to a water stream. Cover and protect the OMS and power supply if located in an area that requires wash downs.
Contact ETS-Lindgren for information on purchasing a waterproof enclosure.
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Before You Begin Installation
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6.0 Installation
Before connecting any components, follow the safety information in the ETS-Lindgren Product Information Bulletin included with your shipment.
Prior to performing any of the steps in this chapter, see Before You Begin Installation on page 27.
The OMS must be installed outside of the MRI room; otherwise, the OMS may interfere with the normal operation of the MRI system.
The OMS must be installed outside of the shielded enclosure.
Mounting the OMS
The Sample Draw Oxygen Monitoring System (OMS™) is designed primarily for wall mounting and should be installed at a height convenient for operation, maintenance, and viewing of the instrument display. The transmitter and sensor should be installed in a location where gas leaks are likely to occur or where released gases may accumulate.
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T
RANSMITTER AND SENSOR
Leave clearance room on the bottom of the OMS for the filter, which adds an additional 3.75 inches.
The OMS should be mounted no closer than 12 inches above floor level. Airflow within the monitored area, the characteristics of the gas (lighter or heavier than air), and the position of workstations and personnel should all be considered in determining the most suitable installation location.
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E
NCLOSURE MOUNTING FEET
The four mounting feet can be oriented in any direction. The feet can also be removed for mounting the OMS flush with a wall or other surface.
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D
UST FILTER
To protect the pump from dust, a particulate filter is provided.
1. Attach the filter to the sample inlet by inserting the filter into the 1/4-in
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tube compression fitting.
2. Verify the correct flow by aligning the arrow towards the OMS.
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Sample Draw Sensor Tubing
A penetration panel area contains active electrical equipment and connections; contact with this equipment can be life threatening.
Installation must be performed by a qualified individual.
Run transparent polyurethane 1/4-in (7-mm) tubing (not included) a maximum of 100 feet (30 meters) from the display unit, through a waveguide, and into the interior of the MRI room or shielded enclosure.
The OMS flow pump continuously samples air drawn from end points up to a maximum of 100 feet (30 meters) from the unit. For optimal sensing, position the end point of the tube near the ceiling of the monitored space. A tuned pipe waveguide allows the tubing to enter the shield but attenuates electromagnetic interference (EMI) from entering.
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U
SING AN AVAILABLE WAVEGUIDE
(Magnet penetration panel area shown)
1. In the equipment room locate the penetration panel and determine if there is an available waveguide port. Any unused pipe waveguide with a 1/2-in diameter or greater can be used. If there is no waveguide
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available, go to page 37 to install Waveguide Kit 551060.
2. If one of the following types of waveguides is available, then route the sensor tubing through and into the MRI room or other shielded enclosure:
If a threaded pipe waveguide is available: Install standard threaded
plastic bushings to ensure that the sensor tubing is not abraded over time.
If a medical gas port that consists of a copper tube is available:
Use a type of grommet to protect each end of the waveguide tube.
Installation
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U
SING KIT
551060
TO INSTALL WAVEGUIDE
The Waveguide Kit 551060 includes the following:
1/2-in threaded brass pipe waveguide (1 each)
1/2-in brass bee nuts (2 each)
To prevent linen dust or other airborne particulate matter from clogging the sensor tubing, use a small filtered terminus that can be serviced easily.
1. Locate the area in the penetration panel to place the 1/2-in pipe
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waveguide.
2. Using a hole saw with the same inner diameter as the 1/2-in pipe waveguide outer diameter, gently cut through the copper shielding. This can be done by hand-rotating the hole saw in reverse, or by marking the copper and using a box cutter to remove the copper.
3. Cut through the plywood with the hole saw.
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4. Use a 3M™ Scotch-Brite™ pad or fine steel wool to clean the copper
surface where the waveguide will pass through the shield; do not use sandpaper.
5. Run one of the brass bee nuts down to the approximate half-point of the waveguide.
Slide the 12-oz copper washer onto the waveguide so that it will rest between the copper shield face and the bee nut.
Insert the waveguide.
6. On the inside of the shield install the second bee nut and hand tighten. On the outside of the shield grip the waveguide and tighten the bee to
a snug torque.
7. Route the 1/4-in sensor tubing through the waveguide.
8. For an MRI room: Inside the MRI room, route the sensor tubing along
the inside of the finished ceiling to a point above the magnet, or to a point between the top of the magnet and a return air grill.
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Wiring
A 3-wire shielded cable: 3-conductor, 18 AWG stranded General Cable E2203S.30.860, or equivalent is recommended. The maximum permissible cable length is 0.62 miles (1 km).
The OMS requires a single, 3-wire shielded cable for analog output and 24 VDC power input. The analog out and VDC power in connections are made on the terminal block inside the transmitter housing.
Pin#
Connection
Common (Signal Ground)
Common (Signal Ground)
MA
Signal Out
+
Power
+
Power
Additional contacts for +24 VDC Power and Common have been added to accommodate additional wiring for remote horns and strobes.
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Description
0V 0V DC 4–20 mA Output DC + 24 V Input DC + 24 V Input
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Installing the Optional Remote Display
Do not connect the remote display directly to the 24 VDC supply.
Verify wiring to the remote display is complete and accurate before applying power to
the OMS.
The remote display easily connects to the input power and built-in 4–20 mA output connection on the OMS. An 18 AWG, 2-conductor, stranded control and instrumentation cable, Belden 8461 or equivalent is recommended for the connection. The maximum permissible cable length is 250 feet.
When installing two remote displays, they must be connected to the OMS in series.
To make fine adjustments to the display, carefully turn the span potentiometer to match the reading on the OMS.
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Connecting a Remote Horn and Strobe to OMS
The following illustrates how to connect a remote horn and strobe (federal signal horn/strobe, or equivalent) to the OMS with Alarm Relay #1 set to
Normally Open.
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Connecting a Remote Fan Contactor to OMS
Use 24 VAC voltage inside the OMS; do not use
120 VAC or higher voltage.
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Initial Startup
Once installation of the OMS is complete, it is ready for startup. Follow these steps prior to putting the OMS into operation:
1. Check the integrity of all wiring.
2. Apply 24 VDC power to the power supply PCB board. The sample
pump will activate and the digital display second line will quickly display the digital transmitter module (DTM), serial number, and software version.
To display the DTM numbers: Push the joystick to the left.
To display the gas and range: Push the joystick down. The gas
and range will continuously scroll.
To stop the scrolling: Push the joystick down.
The OMS should now be powered up. The display will show a 4-minute, (240-second) countdown as the current to the sensor stabilizes. The monitor will output a 4 mA signal during the entire warm-up period.
After the countdown, the sensor will continue to reach its operating temperature for approximately 30 minutes and the reading that is displayed will slowly increase to ambient.
Do not make any adjustments to the reading until after the OMS has been powered for at least one hour.
Immediately after the countdown, the OMS will display FLOW FAILURE: OUT OF RANGE on the top line and disappear. This is a fault history message only and is generated at startup to verify the integrity of the system. The message will automatically clear and Oxygen will display on the top line and 20.9% will display on the bottom line.
If the fault is still present, the actual fault code will display on the bottom line.
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The OMS should now be operating properly and ready for operation.
For information on adjusting the OMS to the ambient oxygen level, see Set Sensor Adjust on page 72.
Pump Adjustment: The OMS has a built-in digitally controlled flow controlled sample pump. The pump flow is set at the factory and should not require adjustment. It has a range to accommodate tubing lengths of three feet to over 100 feet. If flow adjustment is necessary, contact ETS-Lindgren.
Normal flow rate is between 0.10 and 0.25 liters per minute.
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7.0 Operation
Before placing the OMS into operation, follow the safety information in the ETS-Lindgren Product Information Bulletin included with your
shipment.
Joystick Operation
The joystick has a built-in delay to prevent accidental tampering with the menus; deliberate entries are required.
The Sample Draw Oxygen Monitoring System (OMS™) uses an 8-position joystick with a center pushbutton for selecting menus and changing values. The joystick is programmed to standard protocol as follows:
+ Plus
Push the joystick in this direction to increase the value.
– Minus
Push the joystick in this direction to decrease the value.
Next
Previous
Enter
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Push the joystick in this direction to moves to the next level of the menu hierarchy.
Push the joystick in this direction to go back to the last level of menu hierarchy.
Push the joystick directly in the center to enter the information.
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Main Operation Mode
Step Display
To select the main menu from any submenu, push the joystick to the left until the main menu displays.
Oxygen
20.9%
Internal Sample Flow Rate
The OMS has an internal sample pump flow rate that is programmed at the factory and cannot be changed in the field. A flow sensor on the relay board continually monitors flow rate and when a loss of flow is detected, a signal is sent to the fault relay and the front mounted LED will activate. Sample flow to the monitor is continuously monitored and controlled by the flow control microprocessor.
If the sample line is blocked, the fault indicator will illuminate and the pump will accelerate and attempt to re-establish the proper flow rate. If the line is cleared, the pump will speed and slow down and the fault light will turn off when the flow rate is back to factory setting.
For the recommended filter maintenance, see page 14.
Signal Outputs
The OMS outputs a continuous 4–20 mA analog signal proportional to the measured concentration of oxygen; 4 mA represents 0% oxygen, and 20 mA represents 25% oxygen, which is the full range. In the event of a system fault, a specific factory-defined code will be displayed on the display, indicating the exact nature of the system fault.
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Instrument Faults
When using your own power supply, make sure that the voltage is regulated to 24 VDC ± 0.5 Volts. A voltage that is too low or too high will activate a Supply Voltage Out of Range fault and disable the OMS.
The OMS incorporates a number of self-checking features to ensure reliable operation. If a fault condition is detected, the analog output signal is altered as follows:
All system faults are displayed on the front panel. Each fault has a unique code to identify the specific problem. Contact ETS-Lindgren if a fault is displayed.
Condition
Analog Signal
Supply Voltage Out of Range Fault Code 16
Transmitter cable cut O2 Cell Current Fault
Fault Code 128
O2 System Warm Up
O2 Cell Voltage Fault Fault Code 64
No Flow to Oxygen Sensor Fault Code 32
EEPROM Fault 08
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Analog output drops to 2 mA
Analog output drops to 0 mA Analog output drops to 2 mA
(0 mA on request) Fault Relay activates
(available with Relay Option only) Analog output drops to 2 mA
Fault Relay activates and turns off when system is in Oxygen Operation Mode
Analog output drops to 2 mA Fault Relay activates
(available with Relay Option only) Analog output drops to 2 mA
Fault Relay activates Analog output drops to 2 A
(0 mA on request)
Operation
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Loss of Power Indicator
If the OMS loses 24 VDC power, the 4–20 mA analog output signal drops to 0 mA. The display will show a blank screen.
Alarm Reset
If the OMS is supplied with the optional alarm relays, when the monitors alarms are activated, the built-in alarm relays, panel mounted LEDs, and optional audio horn will also activate.
When the relay settings are non-latching, the alarm relays, LEDs, and horn will automatically reset.
If the relay settings are latching, then a manual reset of the alarms is required. Resetting the alarms can be performed by using the joystick or using the remote reset function.
Joystick—To reset the alarms, enter the password, and then push the joystick directly in the center to enter the information.
Remote Reset—The alarm relay board has a 2-pin connector for wiring to a remote switch. When connected to a switch, this remote reset will bypass the joystick and a password will not be needed to reset the alarms.
The oxygen levels must recover above the alarm thresholds before the horn can be reset from the remote reset switch or joystick.
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8.0 Programming the OMS
Before placing the OMS into operation, follow the safety information in the ETS-Lindgren Product Information Bulletin included with your shipment.
Only qualified personnel should program the OMS.
The Sample Draw Oxygen Monitoring System (OMS™) is supplied with user-selectable settings to adjust the alarm settings, 4 and 20 mA output, and minor sensor adjustments. The settings are arranged in menus that are accessed by moving the joystick. Use the password set at the factory to access the menus.
The OMS will continuously monitor oxygen while accessing the menus. The alarm, fault relays, and mA output are all active and on line while making changes to the menus.
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Program Flowchart
All numerical values shown in the flowcharts on the following pages are examples; the values and are not factory defaults.
The Zero Suppression function is not available for oxygen.
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Passwords
If you forget your password, contact ETS-Lindgren for instructions on password recovery. You will need to provide the digital transmitter module (DTM) for the OMS, which is displayed by moving the joystick to the left.
E
NTER PASSWORD
The OMS has a factory-set password to prevent unauthorized access to the menus; the password is 557. Following are the steps to enter the password:
Step Display
1. Push the joystick once to the
right.
Enter Password
2. Push the joystick again once
more to the right to enter the input screen.
The letter A will appear and flash.
The display has characters A–Z and 0–9. Pushing the joystick up or down will scroll through the alphanumeric characters.
3. Push the joystick up or down to enter the first digit.
4. Push the joystick to the right to select the second entry, and then push the joystick up or down to select the second digit.
The character to be entered will flash.
The character being entered will flash and the first character entered will remain illuminated.
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Step Display
5. Push the joystick to the right to
select the third entry, and then push the joystick up or down to select the third and final digit.
The character being entered will flash, and the first and second characters entered will remain illuminated.
6. Push the joystick in the center to enter the password.
Password OK.
If an incorrect password was entered, the display will show Password Failed. Push the joystick to the left to access the monitoring mode. From this mode you can re-enter the password.
C
HANGE PASSWORD
The OMS has a factory-set password to prevent unauthorized access to the menus; the password is 557. Following are the steps to change the password:
Step Display
1. Push the joystick down to
access the Manage Passwords menu.
2. Push the joystick to the right to enter the input screen.
3. Push the joystick to the right to enter the input screen.
Manage Passwords
Enter New User Password
The letter A will appear and flash.
The display has characters A–Z and 0–9. Pushing the joystick up or down will scroll through the alphanumeric characters.
4. Push the joystick up or down to enter the first digit.
5. Push the joystick to the right to select the second entry, and then push the joystick up or down to select the second
digit.
The character to be entered will flash.
The character being entered will flash and the first character entered will remain illuminated.
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Step Display
6. Push the joystick to the right to
select the third entry, and then push the joystick up or down to select the third and final digit.
The character being entered will flash, and the first and second characters entered will remain illuminated.
7. Push the joystick in the center to enter the new password.
Re-Enter New Password
8. Repeat steps 4–7 to re-enter
the new password.
New Password Entry OK
If the re-entered password does not match the initial entry,
Re-Enter Password will display, and you will need to repeat the
E
This function allows you to activate or deactivate the password function on the OMS.
entire process starting with step 2 on page 58.
NABLE/DISABLE PASSWORD FUNCTION
Step Display
1. Push the joystick down. Enable User Password
2. Push the joystick to the right to
display the status.
3. Push the joystick up or down to change the status to Enabled or Disabled, and then push the joystick in the center to enter the new status.
If activated, Enabled will display.
Enable User Password
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Main Menus and Submenus
The OMS provides menus for adjusting mA outputs, alarm relay settings, sensor adjustments, and zero suppression for toxic and corrosive gas sensor cells.
S
ET
4–20 MA L
OOP
This set of menus is used to adjust the 4 mA and 20 mA output from the OMS. It also provides a function to send an actual output between 4 mA and 20 mA to test any remote control and alarm system attached to the OMS.
To read the mA output, the OMS must be connected to a remote PLC controller or to a SCADA system. You can also connect the OMS to a volt meter to read the mA output. Please contact ETS-Lindgren for more information.
Step Display
1. From this main menu, push the
joystick to the right to select the submenu used to adjust the 4 mA output.
2. To change the value, push the joystick to the right to display the 4 mA setting.
3. Push the joystick up to increase the value and push it down to decrease the value;
Enter to accept the value.
4. Push the joystick to the left to
go back to the previous main menu.
5. Push the joystick down to access the next submenu, which is used to adjust the 20 mA output.
Set 4mA Zero
The display will indicate a value between 0 and 255 counts.
The 4 mA output sent from the OMS will change as the number on the display changes.
Set 4mA Zero
Set 20mA Span
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Step Display
6. To change the value, push the
joystick to the right to display the 20 mA span setting.
The display will indicate a value between 0 and 255 counts.
7. Push the joystick up to increase the value and push it down to decrease the value; Enter to accept the value.
The 20 mA output sent from the OMS will change as the number on the display changes.
8. Push the joystick to the left to go back to the previous main menu.
Set 20mA Span
You will be able to access the Force Loop submenu, but because the Force Loop function was designed for toxic and corrosive gases, it is not available for use on the OMS.
S
ET FORMATS
This set of menus is used to adjust the relay states for the two gas alarm relays and the individual instrument fault relay.
To access this menu, the OMS must be installed with the relay module. If not installed, the display will indicate N/A (not available).
Step Display
1. Push the joystick down to
access the next main menu, Set Formats. This is used to set the two alarm relays and the fault relay settings from a normally de-energized state (Normal) to a normally energized state (Inverted).
Set Formats
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Step Display
2. Push the joystick to the right to
select the submenu used to adjust the first level alarm relay state.
Format Relay 1
3. Push the joystick to the right to
display the relay state.
INVERT
4. Push the joystick down to
change the relay state to NORMAL, and then Enter to accept the value.
NORMAL will display, and then will default to the Set Formats menu.
5. Push the joystick to the right. Format Relay 1
6. Push the joystick down to
access the next menu, used to adjust the second level alarm relay state.
Format Relay 2
7. Push the joystick to the right to
display the relay state.
INVERT
8. Push the joystick down to
change the relay state to NORMAL, and then Enter to accept the value.
NORMAL will display, and then will default to the Set Formats menu.
9. Push the joystick to the right. Format Relay 1
10. Push the joystick twice to
select the fault relay to be adjusted.
Format Fault Relay
11. Push the joystick to the right to
display the relay state.
INVERT
12. Push the joystick down to
change the relay state to NORMAL, and then Enter to accept the value.
NORMAL will display, and then will default to the Set Formats menu.
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S
ET ALARM THRESHOLD PARITY
Alarm Threshold Polarity determines if an alarm concentration is set above or below a threshold value. For example, if an alarm of 19.0% for oxygen is selected, the Alarm Threshold Polarity must be set to INVERT for the alarm to activate when the reading goes below 19.0%.
For toxic and corrosive gases, a NORMAL setting for the Alarm Threshold Polarity causes the system to alarm when the gas concentration
exceeds/goes above an alarm set point.
Step Display
1. Access this menu from the Set Formats menu by pushing
the joystick down.
2. Push the joystick to the right. Set Alarm 1 Polarity
3. Push the joystick to the right to
display the relay state.
4. Push the joystick down to change the relay state to NORMAL, and then Enter to accept the value.
5. Push the joystick down to access the next submenu.
6. Push the joystick to the right to display the relay state.
7. Push the joystick down to change the relay state to NORMAL, and then Enter to accept the value.
Set Alarm Threshold Polarity
INVERT
NORMAL will display, and then will
default to the Set Alarm 1 Polarity menu.
Set Alarm 2 Polarity
INVERT
NORMAL will display, and then will
default to the Set Alarm 2 Polarity menu.
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Step Display
8. Push the joystick down to
access the next submenu.
Set Audio Alarm Polarity
To access this menu, the OMS must be installed with the audio option module. If not installed, the display will indicate N/A (not available).
The optional built-in horn is designed to operate in only one alarm mode. It will activate in either a decreasing alarm or an increasing alarm mode.
9. Push the joystick to the right
to display the relay state.
10. Push the joystick down to change the relay state to NORMAL, and then Enter to accept the value.
INVERT
NORMAL will display, and then will default to the Set Audio Alarm Polarity menu.
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S
ET LATCHING
This sets the relay alarm state for the two gas alarm relays and the individual instrument fault relay to a latching or non-latching state. In a latching state, the relay will remain activated until the user manually selects the Enter key. In a non-latching state, the alarm relay will automatically reset once the gas concentration has returned to 20.9% for oxygen.
To access this menu, the OMS must be installed with the relay module. If not installed, the display will indicate N/A (not available).
Step Display
1. Push the joystick to the right to
select the submenu to adjust the first level alarm relay state.
2. Push the joystick to the right to display the relay state.
3. Push the joystick down to change the relay state to
NON-LATCHING, and then Enter to accept the value.
4. Push the joystick to the right to
select the submenu.
5. Push the joystick down to adjust the second level alarm relay state.
6. Push the joystick to the right to display the relay state.
7. Push the joystick down to change the relay state to
NON-LATCHING, and then Enter to accept the value.
Set Latching Relay 1
LATCHING
NONLATCH will display, and then
will default to the Set Latching menu.
Set Latching Relay 1
Set Latching Relay 2
LATCHING
NONLATCH will display, and then
will default to the Set Latching menu.
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Step Display
8. Push the joystick to the right to
select the submenu.
Set Latching Relay 1
9. Push the joystick twice to
adjust the audio alarm relay state.
Set Latching Audio Alarm
To access this menu, the OMS must be installed with the audio alarm option module. If not installed, the display will indicate N/A (not available).
10. Push the joystick to the right to display the relay state.
LATCHING
11. Push the joystick down to
change the relay state to
NON-LATCHING, and then Enter to accept the value.
NONLATCH will display, and then
will default to the Set Latching menu.
R
ESET LATCHING ALARM
To reset a latching alarm relay, you must enter the password correctly and then push the joystick down to send the reset command. The OMS also has an internal 2-pin terminal block for connecting a remote reset switch.
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S
ET ALARM DELAY
The Alarm Delay is the amount of time an alarm level concentration of oxygen must be present before the gas concentration alarm(s) will be activated.
Use this menu to set a user-selected time delay for activating alarm relays 1 and 2, from 0 seconds to 255 seconds. When an alarm level has been exceeded, the alarm relays will activate after this period of time.
Step Display
1. Push the joystick down to
access the Alarm Delay main menu.
Alarm Delay
2. Push the joystick to the right to
display the time setting function. Push the joystick up to increase the value or down to decrease the value, and then Enter to accept the value.
The display will indicate a value between 0 and 255 seconds, and then will default to the Alarm Delay menu.
The alarm delay is only available for alarm 1 and alarm 2; there is no delay for the fault relay. Any system fault will immediately activate the fault relay.
S
ET ZERO SUPPRESSION
Although these settings can be changed, this function is disabled on the OMS; it is only used to decrease the sensitivity of selected gas sensors. The factory default is set at 000.
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S
ET ALARM THRESHOLDS
To activate the audio alarm, the OMS must be installed with the audio alarm option module.
This is used to adjust the oxygen concentration percentage that will activate alarm levels 1 and 2. If the audio alarm output module is installed, it will also be used to set the level at which the audio alarm will activate.
Step Display
1. Push the joystick to the right to
select the first submenu.
2. This is the gas concentration at which the first level alarm will be activated. To display the setting, push the joystick to the right. Push the joystick up to increase the value or down to decrease the value, and then
Enter to accept the value.
3. Push the joystick to the right to
select the next submenu.
4. This is the gas concentration at which the second level alarm will be activated. To display the setting, push the joystick to the right. Push the joystick up to increase the value or down to decrease the value, and then
Enter to accept the value.
5. Push the joystick down to
select the next submenu.
Set Relay 1 Alarm Threshold
The display will indicate a value between 00.0% and 25.5%, and then will default to the Set Relay 1
Alarm Threshold menu.
Set Relay 2 Alarm Threshold
The display will indicate a value between 00.0% and 25.5%, and then will default to the Set Relay 2
Alarm Threshold menu.
Set Audio Alarm Threshold
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Step Display
6. This is the gas concentration at
which the audio alarm will be activated. To change the displayed value, push the joystick to the right to display the second level alarm setting. Push the joystick up to increase the value or down to decrease the value, and then Enter to accept the value.
The display will indicate a value between 00.0% and 25.5%, and then will default to the Set Audio Alarm Threshold menu.
To access this menu, the OMS must be installed with the audio alarm option module. If not installed, the display will indicate N/A (not available).
The audio can be set to only one alarm level. Choose between alarm level 1 and alarm level 2, or select a different setting.
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S
ET ALARM HYSTERESIS
The OMS may be used as a control system. When used to regulate oxygen levels, a dead band, hysteresis may be required. This menu sets the alarm hysteresis to a desired concentration of oxygen. When using hysteresis, the alarm set point becomes an average alarm setting for an action to occur. When adding the hysteresis value to the alarm set point, this then defines the alarm and dead band for an action to occur.
For example, to require a valve to close at 14.9% oxygen level and to reopen at
15.5% oxygen level, set the alarm threshold at 15.2% and the hysteresis value at
0.3%.
Valve off: Average alarm set point = 15.2% - Hysteresis 0.3% = 14.9% Valve on: Average alarm set point = 15.2% + Hysteresis 0.3% = 15.5%
Step Display
1. Push the joystick down to
access the menu.
2. Push the joystick to the right. Set Alarm 1 Hysteresis
3. Push the joystick up to
increase the percentage; the maximum value is 2.5%. Push the joystick down to decrease the percentage. Enter to accept the value.
4. Push the joystick down to access the next submenu.
5. Push the joystick to the right to display a value 0.0%. Push the joystick up to increase the percentage; the maximum value is 2.5%. Push the joystick down to decrease the percentage. Enter to accept the value.
Set Alarm Hysteresis
The display will indicate the selected value, and then will default to the
Set Alarm 1 Hysteresis menu.
Set Alarm 2 Hysteresis
The display will indicate the selected value, and then will default to the Set Alarm 2 Hysteresis menu.
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Step Display
6. Push the joystick down to
access the next submenu.
Set Alarm Audio Hysteresis
7. Push the joystick to the right to
display a value 0.0%. Push the joystick up to increase the percentage; the maximum value is 2.5%. Push the joystick down to decrease the percentage. Enter to accept the value.
The display will indicate the selected value.
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S
ET SENSOR ADJUST
Warm up the OMS for two hours prior to making any adjustments to the sensor.
Sensor Adjust sets the oxygen readout to a known concentration. It is recommended to adjust the oxygen display to ambient oxygen levels of 20.9%.
Step Display
1. Push the joystick down to
access the menu.
2. Push the joystick to the right to access the submenu.
3. Push the joystick up to increase the counts and decrease the percent oxygen value displayed. Push the joystick down to decrease the counts and increase the oxygen value displayed. Adjust to a value of 20.9% ± 0.1%, and then Enter to accept the value.
The actual oxygen reading will fluctuate from 20.8% to 21.0%
4. Push the joystick to the left to
go back to the main menu.
Set Module Zero is not available for the OMS; it was designed for toxic and corrosive gas monitors. Push the joystick to the left to exit this menu.
Sensor Adjustment
Set Sensor Span
The display will indicate a value between 0 and 255 counts, and then will display the selected value of
20.9% ± 0.1%. Then the display will default to Set Sensor Span.
Sensor Adjustment
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WARRANTY
Calibrate or challenge the OMS ONLY outside the MRI suite.
Before performing any maintenance, follow the safety information in the ETS-Lindgren Product Information Bulletin included with your shipment.
Observe all safety guidelines when generating and using nitrogen.
Sensor verification should be performed only by qualified personnel. Warranty may be void if performed by non-qualified personnel.
If you have any questions concerning maintenance, contact ETS-Lindgren Customer Service.
9.0 Sensor Verification
Earth is a source of calibrated oxygen at 20.9%, and therefore under ambient conditions. Verification of the Sample Draw Oxygen Monitoring System (OMS™) to 20.9% oxygen is constantly being performed. As the sensor ages over time, it may require a slight adjustment to 20.9%. The OMS also requires periodic testing with nitrogen to verify the cells response to 0% oxygen.
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Required Gas and Equipment
The required gas and equipment are available from your gas supplier or from Air Liquide at 800-638-1197.
Nitrogen and an on-demand regulator are recommended to expose the OMS to a known span gas. You may purchase both items from your gas supplier or from Air Liquide.
Air Liquide
Part Number
Description
CZF6D400281 18102509
Nitrogen 105 liter cylinder, 99.99% Regulator, On-Demand
Sensor Verification Procedure
Prior to performing the procedure, place the OMS in a clean, non-oxygen deficient environment.
Warm up the OMS for two hours prior to making any adjustments to the sensor.
If the OMS is connected to a controller, put the controller in standby mode to avoid accidental alarms.
If required by your safety protocol, you may subject the OMS to different concentrations of oxygen span gas.
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Under ambient non-oxygen deficient environments, the OMS will display 20.9%. As the sensor ages, the reading may decrease in value. To adjust the reading to 20.9%:
Step Display
1. Enter the password, and then
push the joystick down to select the Sensor Adjustment menu.
2. Push the joystick to the right to access the submenu.
Sensor Adjustment
Set Sensor Span
3. Push the joystick up to
increase the counts and decrease the percent oxygen value displayed. Push the joystick down to decrease the counts and increase the oxygen value displayed. Adjust to a value of 20.9% ± 0.2%, and then Enter to accept the value.
The display will indicate a value between 0 and 255 counts, and then will display the selected value of
20.9% ± 0.2%. Then the display will default to Set Sensor Span.
4. Push the joystick to the left to
return to the main menu.
Sensor Adjustment
Sensor Verification to Nitrogen
ETS-Lindgren recommends challenging the OMS with nitrogen every 6 to 12 months.
The filter on the OMS has a 1/4-in male tube fitting designed to connect sample tubing from a nitrogen cylinder. Expose the OMS to nitrogen using the on-demand regulator. The reading will drop off to 1% or below in less than one minute when the sensor is exposed to pure nitrogen. The system will recover to 20.9% when the nitrogen is removed.
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Sensor Verification
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Sensor Verification to Known Concentration of Oxygen
Protect the OMS from wind and high airflow
when gas calibrating with test gas.
Test the OMS in an upright position to allow the span gas to fully
The sensor inlet on the OMS has a 1/4-in compression tube fitting designed to connect to the filter. Connect 1/4-in diameter sample tubing from a nitrogen cylinder directly to the filter. Expose the OMS directly from the nitrogen cylinder and the reading will drop off to the span gas concentration in less than one minute. The final reading should be within ±0.3% of the span gas concentration.
saturate the sensor.
To see the exact span gas concentration the OMS must be completely immersed into a span gas environment.
To see a true zero, the OMS must be completely immersed into a zero oxygen environment.
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Sensor Verification
www.ets-lindgren.com
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Appendix A: Warranty
See the Product Information Bulletin included with your shipment for the complete ETS-Lindgren warranty for your Oxygen Monitoring System.
D
URATION OF WARRANTIES FOR OXYGEN MONITORING SYSTEM
All product warranties, except the warranty of title, and all remedies for warranty failures are limited to three years.
Product Warranted
Duration of Warranty Period
Sample Draw Oxygen Monitoring System (OMS™)
3 Years
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