Eton EXL-50 SERVICE MANUAL
TABLE OF CONTENTSTABLE OF CONTENTS
YOUR RESPONSIBILITIESYOUR RESPONSIBILITIES
CONTROL FEATURESCONTROL FEATURES
ENGINE CONTROLS
Start Button
THROTTLE LEVERTHROTTLE LEVER
BRAKE CONTROLSBRAKE CONTROLS
FUEL SYSTEMFUEL SYSTEM
Fuel TankFuel Tank
Fuel ValveFuel Valve
Inline Fuel FilterInline Fuel Filter
TIRES AND WHEELSTIRES AND WHEELS
Tire & Wheel inspectionTire & Wheel inspection
Tire PressureTire Pressure
FUEL INDICATOR METERFUEL INDICATOR METER
SPEEDOMETER & ODOMETERSPEEDOMETER & ODOMETER
REVERSE INDICATOR LAMP REVERSE INDICATOR LAMP
SPECIFICATIONSSPECIFICATIONS
ENGIEE OILENGIEE OIL
Checking Engine Oil Level
Changing Engine Oil
TRANSMISSION OIL TRANSMISSION OIL
Changing Transmission Oil
AIR FILTERAIR FILTER
Air Filter Maintenance
To Clean The Filter
C.V.T. FILTERC.V.T. FILTER
SPARK PLUGSPARK PLUG
(for Viper )
(for Yukon )
ST
ST
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TABLE OF CONTENTSTABLE OF CONTENTS
BRAKING SYSTEMSBRAKING SYSTEMS
Front Brake System Inspection
Front Brake Adjustment
Rear Brake System Inspection
To Fill The Reservoir
Purging Brake Lines
ELECTRICAL BATTERYELECTRICAL BATTERY
THROTTLE LEVERTHROTTLE LEVER
Adjusting The Throttle Cable
DRIVE CHAINDRIVE CHAIN
Chain Slack Adjustment
BREAK-IN YOUR NEW DAELIM ATVBREAK-IN YOUR NEW DAELIM ATV
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MEMOMEMO
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WELCOME
Thank you for purchasing an E-TON
all-terrain vehicle. We hope you enjoy
safe ridinging.
E-TON ATV'S are designed for safety,
built for durability, and perfected for all
riders.
But safety depends on you - your driving
ability, your common sense, and your
care in maintaining your ATV. The safety
tips, riding hints, and ATV maintenance
information are Included in this manual.
WARNING
The Yukon can carry two passengers
with about 330 lbs load.
The Viper can carry two passengers
with about 330 lbs load.
It is designed for on-road use only.
ST.
ST.
Attempting to change the pre-set maximum
speed may cause danger and will void
the E-TON manufacturer's warranty.
YOUR RESPONSIBILITIES
« Riders must thoroughly read this manual and must fully understand its contents
b efore r iding.
« All riders should enroll in an ATV Rider Safety Course. Your E-TON dealer can
help you find the course nearest you.
« ALWAYS wear protective clothing( long sleeves, long pants, over-the-ankle boots,
gloves) and safety gear that Includes a helmet and eye protection. Full face helmets
a re r ecommended.
« Do not operate an ATV while fatigued or under the influence of alcohol or drugs.
Impaired judgment can result in serious injury or even death.
« NEVER ride your ATV When it has not been properly adjusted and maintained.
« Turn offthe vehicle before refueling.
« To avoid burns, do not touch any part of the engine or muffler.
« NEVER run the engine in a closed area, The exhaust contains poisonous CARBON
MONOXIDE that can kill.
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Vehicle Identification Numbers
Vehicle Identification Number (VIN)
is located at the front of the unit under
the front fender on a plate mounted
between the main frame rails.
is located on the left-hand side of the
engine on the crankcase housing.
Your VIN Eng. No.
Engine serial number
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Controls, Switches & Feature Locations(for Viper
Locations of controls and features
ST.
)
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5
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1
(1) Fuel tank cap
(2) Front brake lever/parking brake
(3) Throttle lever
(4) Reverse indicator lamp
Neutral indicator lamp
Forward indicator lamp
Fuel indicator points
(5) Rear brake lever
13
9
2
7
8
3
(6) Speedometer & odometer
Direction indicator lamp
Headlight lamp
Fuel indicator meter
(7) Main switch
(8) Transmission gear selector
Rear handrail
(9)
Parking indicator switch
(10)
(11) Headlight/ Rear position lamp switch
(12) Horn button
(13) Start button
(14) Direction indicator switch
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Controls, Switches & Feature Locations(for Yukon
Locations of controls and features
ST.
)
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(1) Fuel tank cap
(2) Front brake lever /parking brake
(3) Throttle lever
(4) Reverse indicator lamp
Neutral indicator lamp
Forward indicator lamp
Fuel indicator points
13
4
2
7
9
3
1
(5) Rear brake lever
(6) Speedometer & odometer
(7) Direction indicator lamp
Headlight lamp
Fuel indicator meter
(8) Main switch
Transmission gear selector
(9)
(10) Rear cargo rack
(11) Headlight/ Rear position lamp switch
(12) Horn button
(13) Start button
(14) Direction indicator switch
Parking indicator switch
(15)
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CONTROL FEATURESCONTROL FEATURES
Engine controls
START BUTTON
Your E-TON ATV has an electric start.
The start button is on the left handlebar.
Press the button until engine starts.
START BUTTON
THROTTLE LEVER
The throttle lever is located on the right-hand
handle bar below the grip. To operate the
throttle lever, place your right thumb on the
lever and press forward to increase your speed.
To decrease your speed, reduce your pressure
on the lever and the spring tension will
automatically reduce your speed.
The travel of the throttle lever is controlled by
the throttle stop bolt.
As your operator gains more experience, you
can increase the throttle travel to allow for
additional speed to be obtained.
To increase the throttle's travel, thus
increasing the maximum speed, turn the
throttle stop bolt counter clockwise. To
decrease the throttle's travel, thus decreasing
the maximum speed, turn the throttle stop bolt
clockwise.
The throttle cable should be adjusted so there
is 2mm, (1/8") free travel at the lever before
the throttle starts to open.
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CONTROL FEATURESCONTROL FEATURES
Front and Rear Brakes
This vehicle is equipped with dual front
mechanical drum brakes and a rear hydraulic
disc brake.
The front brakes are controlled by the long
brake lever on the right-handle bar.
The rear brake is controlled by the long
lever on the left-handle bar.
The rear brake is the primary stopping
brake on your vehicle. Using the rear brake
to stop your vehicle will prevent steering
control loss.
Rear Disk
Brake Lever
Parking Brake
The front brake lever has a button located
at the pivot point to lock the brake in the,
"O ", on position.
This should be engaged as a parking brake
whenever the vehicle is not in operation.
This feature must be engaged in order to
start the engine. The brake lever has a
safety switch built in to prevent the engine
from starting while the brake is disengaged.
Use your front and rear brakes in combination
to control your speed while descending
a grade. Use caution not to apply too
much pressure to your front brakes so
that the wheels lock up, stop turning, and
causing a loss of steering control. If the
front wheels lock up, and stop turning,
lightly reduce the pressure on the front
brake lever until they unlock and start to
turn.
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CONTROL FEATURESCONTROL FEATURES
Fuel System
Fuel Tank
Vent Line
Fuel Tank Cap
The fuel tank fill cap is located on top of the
unit just ahead of the seat. The cap contains a
vent to prevent a vacuum from forming in the
tank as fuel is used. The vent tube must be
attached to the cap and inserted in the vent
tube holder hole while operating the unit. The
fuel cap vent and vent tube must be clean and
clear of obstructions for the unit to operate
normally. You can check the vent and vent
tube by blowing air through the tube. If you can
not blow through the vent tube and cap you
must clean the vent and tube or replace them.
Every time you refuel your unit, check the
rubber seal inside the cap for cuts, tears and
dirt. Clean or replace the seal if it becomes
worn or torn. The seal must be in good
condition to insure a proper seal of the cap to
the tank to prevent fuel spills. DO NOT allow
dirt or other debris to enter the tank when
refueling.
Replace the cap if damaged or if it will not seal
to the tank.
Tighten the cap snugly, being careful not to
over tighten. Over tightening the cap can
cause damage to the cap or seal.
The fuel tank capacity is 9 liters, 2.37 gal,
including a reserve of 1.5 liters, 0.4 gal.
Use unleaded automobile gasoline with an
octane level of 91 or higher.
Your ATV is equipped with a fuel gage located
in the instrument cluster between the handlebars.
NEVER REFUEL YOUR ATV when the
engine is HOT. Wait 30 minutes after turning
off the unit before refueling. Spilling fuel on a
HOT engine could cause a fire. Wipe up any
fuel spills before re-starting.
Fuel Valve
The unit is equipped with a vacuum controlled
fuel valve. The fuel supply is automatically shut
off when the engine is stopped.
The fuel will automatically begin to flow when
the engine is turned over.
Fuel Line
Vacumn
Control
Line
To test the fuel valve remove the fuel line from
the carburetor and place the end in a container
to catch the fuel. Insure that your tank has fuel
and press the starter button. Fuel should flow
into the container from the fuel line.
ALWAYS CHECK YOUR Fuel level before
you start riding your ATV
Remember: You can drive further in one hour
on your ATV than you can walk in one day.
Inline Fuel Filter
Your ATV is equipped with an inline fuel filter
to prevent dirt and debris from entering the
carburetor and engine.
Check the filter for dirt or damage before each
ride and at each refueling. Replace the filter if
dirty or damaged.
DO NOT operate the unit with out a fuel filter.
Doing so can cause damage to the carburetor
and engine.
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CONTROL FEATURESCONTROL FEATURES
Fuel Line
Vacumn
Control
Inline Fule FilterInline Fule Filter
The filter should be replaced every 600 hours
of operation and at the start of each season.
To replace the filter, carefully compress the
wire clamp rings until the clamp is free of the
fuel line. Slide each clamp away from the filter
3
about ".
/
4
Remove the filter from the fuel line by holding
the line and pulling the filter. Install the new
filter by inserting the filter into the fuel line and
returning the clamps to the original position.
Start the engine and check for leaks. Inspect
the fuel lines for cuts, abrasions and
deterioration. Replace fuel lines as needed.
DO NOT start or operate the engine if the fuel
filter or lines are leaking. Leaking fuel can
cause a fire.
Line
Tires and Wheels
Tire & Wheel inspection
It is important to inspect your tires and wheels
for damage and wear before each riding
session. Inspect each tire for cuts, tears and
punctures. Inspect the wheel rim for dents and
separation of the wheel from the tire bead.
Replace any tire or wheel found to be
damaged.
Operating your ATV with damaged tires or
wheels is dangerous. Damaged tires or wheels
can result in a sudden loss of tire pressure and
control which could result in injuries.
Check your tire pressure before each riding
session and at each refueling operation.
Always check the pressure when the tires are
cool. Use the tire pressure gauge that came
with your ATV to check the tire pressure.
¡¹
The recommended pressure: 0.8 bar (12 psi)
¡¹
The pressure should be checked when the
tires are "cold"before running the vehicle.
Page 10
Tire Pressure
Max. Pressure: 1.7 bar (25 psi)
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