ETC Source Four Revolution with Wybron User Manual

With Wybron Inside User Manual

Rev B November 2007

The Source Four Revolution high performance automated ellipsoidal spotlight is intended for professional use only. Read entire User Manual before using equipment.

Product information and specifications subject to change.

Part Number:

Released: November 2007

7160M1210

Rev B

ACCREDITATIONS AND RECOGNITIONS (from ETL SEMKO : www.usa.etlsemko.com

)

ETL SEMKO is recognized by OSHA in the U.S. as a Nationally Recognized Testing Laboratory. ETL tests to standards developed or approved by the American National Standards Institute (ANSI), Underwriters Laboratories (UL) and others. O ther notable accreditations include the American Association of Laboratories Accreditations (A2LA), American National Standards Institute (ANST), International Conference of Building Officials (ICBO), and the International Electrotechnical Commission of Electrical Equipment (IECEE). ETL a lso has accreditations and recognitions from around the globe. Visit www.etlsemko.com/accred.html

for a complete listing.

ETC, Source Four, Revolution, and QXL are registered trademarks of Electronic Theatre Controls, Inc. in the United States and other countries.

Other product and company names mentioned herein may be trademarks and/or service marks of their respective owners.

The Source Four Revolution fixture is protected by one or more of the following patents, and other pending patent applications worldwide:

US Patent # 6,628,089 B2, 6,932,491, 6,979,106, 6 ,902,302, 6,939,026, 6,903,531, 7,033,047 and US Design Patent #D477,885 S

USRE36,316

GB05952589

DE0592589

JP2,501772

Patents Pending

ETC int en ds this document, whet he r printed or e lectr onic, to be prov ided in its en ti rety.

Table of Contents

Specifications . . . . . . . . . . . . . . . . . . . . ii

Overview . . . . . . . . . . . . . . . . . . . . . . . .1

Document Conventions . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2

Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3

Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4

Power and Data cabling requirements . . . . . . . . . . . . . .4

Installation procedures . . . . . . . . . . . . . . . . . . . . . . . . . 5

Connections and Addressing . . . . . . . . . . . . . . . . . . . . 8

Power-up Procedure and Calibration . . . . . . . . . . . . . . 9

Power-down Procedure . . . . . . . . . . . . . . . . . . . . . . . . .9

Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

Control Values . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

Reset Channel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13

Timing Channels. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

Configuration. . . . . . . . . . . . . . . . . . . .15

Removing and Replacing Modules . . . . . . . . . . . . . . . . . . .16

Blank Module (BM) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17

Iris Module (IM) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18

Shutter Module (SM) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19

Static Wheel Module (SWM) . . . . . . . . . . . . . . . . . . . . . . . .20

Controlling the Static Wheel Module. . . . . . . . . . . . . . .20

Rotating Wheel Module (RWM). . . . . . . . . . . . . . . . . . . . . .21

Controlling the Rotating Wheel Module . . . . . . . . . . . 22

Replacing Gobos and Filters . . . . . . . . . . . . . . . . . . . . . . . .23

Routine Maintenance . . . . . . . . . . . . .25

Procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .26

Scroller Cartridges and Beam Containment Devices . .26

Gel Strings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28

Internal Media Frame (IMF) . . . . . . . . . . . . . . . . . . . . .30

Changing and Adjusting the Lamp . . . . . . . . . . . . . . . 34

Adjusting Belt Tensions . . . . . . . . . . . . . . . . . . . . . . . 36

Troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .42

LED Indicators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .42

Internal Test Software. . . . . . . . . . . . . . . . . . . . . . . . . 43

Photometric Data . . . . . . . . . . . . . . . .45

Table of Contents i

Specifications

Physical

• Die cast aluminum construction • High strength yoke for hanging in any orientation

• Rugged plastic covers for field-serviceable areas • See Dimensions and Hanging Clearances, page 6

• CE compliant and ETL tested to UL 1573 standards • See Fixture Weight, page 7

Electrical

• 100V-240VAC, 50/60Hz

• Electronics and internal dimmer are auto-ranging for world-wide use

Lamp

• QXL™ 750W/77V Maximum

• QXL - Quick eXchange Lamp provides one-handed replacement in seconds and disconnects lamp power automatically (Patent Pending)

Optical

• 15° - 35° zoom range

• Dual aspheric zoom lens system with deposition anti-reflective coating

• Faceted borosilicate reflector with multi-layer dichroic coating

• 95% of visible light reflected through the optical train

• Power input via PowerCon

• Ultra compact tungsten filament geometry contained in a Krypton/Xenon quartz envelope

• 90% of infrared (I/R heat) removed from projected light beam

• Reflector secured with anti-vibration shock mounts

• Low gate and beam temperature

• Tool-free lamp centering (X/Y) and peak/flat (Z) adjustment knobs

connector

Standard Features

• Integral 24-frame color scroller with a quick-change

• Integral Pulse Width Modulated 0-77VAC Dimmer

• 540° Pan / 270° Tilt • Accessory slot with retainer

• Zoom Optics

• Soft to crisp focus for gobos

• QuietDrive™ low-noise motor control technology (Patent Pending)

• Advanced cooling design for ultra-quiet operation • DMX512-A compliant

scroller cartridge, ships with the ETC 12-color standard gel string

• Internal Media Frame for insertion of diffusion or color media into beam

• Two module bays for the tool-free addition of optional features

• Rotary switch address assignment requires no fixture power for addressing, allows access to internal test functions

Optional Modules

• Auto-sensing plug-and-play modules for additional features

• Iris Module - for beam size control down to 2.5°

• Shutter Module - four blades with 90° rotation for fullfunction framing

ii Source Four Revolution User Manual

• Static Wheel Module - three positions plus open for Msize glass or metal gobos and filters

• Rotating Wheel Module - three positions plus open for M-size glass or metal gobos and filters, indexes with 16-bit accuracy

Overview

Congratulations on your purchase of the Source Four® Revolution™ fixture. Source Four Revolution has been engineered for maximum performance with minimum cost. Your Source Four comes with WYBRON INSIDE. ETC engineers worked with Wybron engineers to bring ColoRam accuracy to Revolution's 24-frame color scroller. Every venue—from high school auditoriums to Broadway shows and national theatres—can have the power of automated lighting with Source Four and Wybron quality.

The Source Four Revolution fixture is a modular, automated ellipsoidal reflector spotlight. The base model includes zoom optics, a color scroller with a standard gel scroll, blank modules and the internal media frame for diffusion media or color correction. Optional modules include the iris module, the shutter module, the static wheel and rotating wheel modules which can be fitted with gobos or dichroic color filters.

If you have questions about your Source Four Revolution fixture that are not answered in this manual, please contact the supplier of your ETC equipment or ETC Technical Services.

Americas United Kingdom

Electronic Theatre Controls Inc. Electronic Theatre Controls Ltd. Technical Services Department Technical Services Department 3031 Pleasant View Road 26-28 Victoria Industrial Estate Middleton, WI 53562 Victoria Road, 800-775-4382 (USA, toll-free) London W3 6UU England +1-608 831-4116 +44 (0)20 8896 1000 service@etcconnect.com service@etceurope.com

Asia Germany

Electronic Theatre Controls Asia, Ltd. Electronic Theatre Controls GmbH Technical Services Department Technical Services Department Room 1801, 18/F Ohmstrasse 3 Tower 1, Phase 1 Enterprise Square 83607 Holzkirchen, Germany 9 Sheung Yuet Road +49 (80 24) 47 00-0 Kowloon Bay, Kowloon, Hong Kong techserv-hoki@etcconnect.com +852 2799 1220 service@etcasia.com

Please email comments about this manual to: TechComm@etcconnect.com

Overview 1

Document Conventions

Throughout this manual, the following are used to alert you to notes and safety notices.

Note:

Notes are helpful hints and information that is supplemental to the main text.

CAUTION:

WARNING:

A Caution statement indicates situations where there may be undefined or unwanted consequences of an action, potential for data loss or an equipment problem.

A Warning statement indicates situations where damage may occur, people may be harmed, or there are serious or dangerous consequences of an action.

RISK OF ELECTRIC SHOCK! This warning statement indicates situations where there is a risk of electric shock.

2 Source Four Revolution User Manual

Safety

The Source Four Revolution high performance automated ellipsoidal spotlight is intended for professional use only. Read entire User Manual before using equipment.

Please note the following safety notices before use:

WARNING:

0.7m

Note the following safety warnings before use:

• Do not mount the Source Four Revolution fixture on or near a flammable surface.

• Use the fixture in dry locations only, where humidity does not exceed 90 percent (noncondensing). Fixture is not intended for outdoor use.

• Mount and support the fixture only by the primary suspension holes in the upper enclosure.

• Suspend the fixture from a suitable structure using a minimum of two hook clamps secured with tightened steel bolts (12 mm (1/2") Ø), washers and locking nuts.

• In addition to primary suspension, attach a safety cable (ETC Model 400SC or other approved safety cable or device) to the handles of the fixture’s upper enclosure.

• Always replace the lamp if it becomes damaged or thermally deformed.

• Keep the luminaire at least 0.7m (28") away from anything it is illuminating. Objects lit at this distance or greater will not exceed 90°C (194°F) temperature from projected light.

• Disconnect the unit from power before all cleaning and maintenance.

• Maximum ambient temperature: Ta=45°C (113°F)

• Maximum exterior surface temperature: T

• External Temperature after 5 minutes of operation: 35°C (95°F)

• External Temperature (steady state achieved): 270°C (518°F)

ax=270°C (518°F)

Overview 3

Installation

Push

Power and Data cabling requirements

The Source Four Revolution fixture operates on AC power, 100-240VAC/50-60Hz, and consumes a maximum of 900 watts. You may use a circuit powered through an SCR dimmer, as long as the dimmer is set to unregulated non-dim (switched) operation.

The Source Four Revolution operates on DMX control signal. The unit is supplied with a 5-pin XLR DMX input connector and a 5-pin DMX Thru connector. DMX cables should be acceptable for DMX data transmission (not microphone cable) and should follow the standard pinout. The optional secondary data pair is not used by the Source Four Revolution fixture. On pre-2007 fixtures, termination is required after the last fixture on a DMX data line. Revolutions built in 2007 or later are equipped with self-terminating connectors.

DMX512 pinout for five-pin XLR female

1 Common (Shield) 2 Data – 3 Data + 4 not connected 5 not connected

4 Source Four Revolution User Manual

Installation procedures

330mm (13.0”)

295mm (11.6”)

123mm (4.85”)

246mm (9.7”)

123mm (4.85”)

Installing hanging hardware

The Source Four Revolution fixture’s upper enclosure provides six bolt holes for installation of hanging hardware. Suspend the fixture from a suitable structure using a minimum of two hook clamps secured with tightened steel bolts (12 mm (1/2”) Ø), washers and locking nuts.

Overview 5

Dimensions and Hanging Clearances

Distance between upper enclosure and pipe is variable (hanging hardware dependent).

454mm (17.9")

856mm (33.7")

317mm (12.5")

400mm (15.7")

344mm (13.5")

619mm (24.4")

116mm (4.6")

394mm (15.5")

775mm (30.5")

856mm (33.7")

713mm (28.1")

762mm (30.0")

6 Source Four Revolution User Manual

Safety Cable

The safety cable (or other approved safety device) should be secured to one of the handles on the upper enclosure, wrapped around the hanging structure (pipe), then secured to the other handle on the upper enclosure. Take care to leave as little slack as possible in the safety cable to avoid the cable catching the yoke of the fixture.

Fixture Weight

Total weight depends on how the individual fixture is configured. Use the table below to calculate the total weight of your fixture.

Device Weight Device Weight

Base Fixture 74 lb 33.6 kg Static Wheel Module 3 lb 1.4 kg

Blank Module 1.8 lb 0.7 kg

Iris Module 3 lb 1.4 kg Shutter Module 10.4 lb 4.7 kg

Rotating Wheel Module

3.7 lb 1.7 kg

Overview 7

Connections and Addressing

AC Input (Neutrik

PowerCon®

connector)

Power Switch and Breaker

DMX Input

DMX Thru

Thumbwheels

Front Bay

Rear Bay

Tilt Lock

Pan Lock

LEDs

Connect AC input power and DMX data cables to the appropriate ports as shown below. Connect the incoming DMX data cable to the DMX Input connector. If you are daisychaining the data to other fixtures or DMX-controlled devices, connect the next DMX cable to the DMX Thru connector. Revolutions built prior to 2007 (Part Number 7160A1002) require that the last fixture on a DMX line be terminated with a 100Ω resistor between pins 2 and 3. Revolutions built in 2007 or after are self-terminating and do not require termination. If both types are used on the same DMX line, it is recommended that the line be terminated.

Use the three thumbwheels on the upper enclosure to set the starting address for the fixture. Addresses must be set between 1-481. The fixture will report an error if the address is set to 482 or above. See Control, page 10, for channel mapping.

Note:

Revolution is a 31-channel fixture. A fixture with a starting address higher than 481 will not have control of all parameters.

Connect the AC Input cable:

Align and insert the power connector. Twist the connector clockwise until it locks into place.

Disconnect the AC Input cable:

Slide back the locking tab, twist the connector counterclockwise and pull to unlock and disconnect the power connector.

8 Source Four Revolution User Manual

Power-up Procedure and Calibration

Move the power switch/breaker to the “on” position to apply power to the fixture.

CAUTION:

On power-up, the fixture will perform a series of movements to calibrate its motorized functions. Once the calibration process has completed, the fixture’s motors will end in the position determined by the incoming DMX signal. If no signal is present, the fixture’s functions will rest at the position of a DMX level of zero.

The Source Four Revolution fixture is provided with pan and tilt locks for your convenience when working on the fixture. The pan lock is located on the upper enclosure and the tilt lock is located on the tilt side yoke leg. Ensure that the pan and tilt locks are disengaged before applying power to your fixture.

Power-down Procedure

Move the power switch/breaker to the “off” position.

It is recommended that you allow the fixture to run for at least five minutes with the lamp off prior to removing power.

CAUTION:

If you are packing-up your fixture for travel, do not pack the fixture with the yoke against the pan stop, or with the pan and tilt lock engaged. Pan and tilt locks

are provided for fixture maintenance only and are not to be engaged during shipment. This will damage the end stop(s) and will prevent your fixture from calibrating correctly in the future.

Overview 9

Control

The Source Four Revolution fixture can take as few as 14 and up to 31 DMX channels to operate. The table below describes the order and function of each address, as well as which parameters are affected by the timing channels.

Timing channels give you the option to have the fixture calculate parameter movement over time, instead of using DMX fades and cue timing. Using timing channels may produce smoother movement of parameters (see Timing Channels, page 14).

Fixture personalities can be found at ETC’s website: www.etcconnect.com

DMX Base Unit Base + Modules Base + Framing

1 Intensity Intensity Intensity 2 Pan (Coarse) Pan (Coarse) Pan (Coarse) F 3 Pan (Fine) Pan (Fine) Pan (Fine) F 4 Tilt (Coarse) Tilt (Coarse) Tilt (Coarse) F 5 Tilt (Fine) Tilt (Fine) Tilt (Fine) F 6 Internal Media Frame Internal Media Frame Internal Media Frame 7 Focus Focus Focus B 8 Zoom Zoom Zoom B 9 Focus Timing (F) Focus Timing (F) Focus Timing (F) 10 Color Timing (C) Color Timing (C) Color Timing (C) 11 Beam Timing (B) Beam Timing (B) Beam Timing (B) 12 Reset Reset Reset 13 Gel Scroller Gel Scroller Gel Scroller C 14 Fan Speed Control Fan Speed Control Fan Speed Control 15 Iris Iris B 16 Front Bay Wheel Position Front Bay Wheel Position B 17 Front Bay Wheel Function Front Bay Wheel Function B

Front Bay Wheel Index/ Rotation (Coarse)

Front Bay Wheel Index/ Rotation (Fine)

Front Bay Wheel Index/ Rotation (Coarse)

Front Bay Wheel Index/

Rotation (Fine) 20 Rear Bay Wheel Position Reserved B 21 Rear Bay Wheel Function* Reserved B

Rear Bay Wheel Index/ Rotation (Coarse)

Rear Bay Wheel Index/ Rotation (Fine)

Reserved B

24 #1 Shutter In B 25 #1 Shutter Rotate B 26 #2 Shutter In B 27 #2 Shutter Rotate B 28 #3 Shutter In B 29 #3 Shutter Rotate B 30 #4 Shutter In B 31 #4 Shutter Rotate B

a) Prolonged use of the Rotating Wheel Module in the Rear Bay may cause the belt within the module to degrade. To

ensure peak performance of the RWM, use it in the Front Bay.

Timing

Channel

10 Source Four Revolution User Manual

Control Values

Standard 12-Color Gel String

Frame

Gel Number

Clear R00 0 0 40111

R33

R13 Straw Tint 13 22 18 34 57 45 R57 Lavender 22 31 27 57 79 68 R348 Purple Jazz 31 40 36 79 102 91 R343 Neon Pink 40 49 45 102 125 113 R23 Orange 49 58 54 125 148 136 R371 Theatre Booster 1 58 67 63 148 172 160

R361

R83 Medium Blue 76 85 81 195 219 207 R26 Light Red 85 94 90 219 242 230 R89 Moss Green 94 100 100 242 255 254

a) R = Roscolux and Rosco Supergel numbers. b) Rosco donates the proceeds for Hemsley Blue to the Hemsley Foundation.

16-Color Gel String

No Color Pink 4 13 9113422

Hemsley Blue

Color

Percent

Start

67 76 72 172 195 183

Percent

End

Percent

Center

Frame

DMX Start

DMX

End

DMX

Center

Frame

Percent

Start

Percent

End

Percent

Center

Frame

DMX Start DMX End

030081 310682517 10 16 13 25 41 33 16 22 19 41 58 49 22 29 26 58 74 66 29 36 32 74 91 82 36 42 39 91 107 99 42 49 45 107 124 116 49 56 52 124 141 133 56 62 59 141 158 150 62 69 66 158 175 167 69 76 72 175 193 184 76 82 79 193 210 201 82 89 86 210 227 218 89 96 93 227 245 236 96 100 100 245 255 253

DMX

Center

Frame

Overview 11

20-Color Gel String

Frame

Percent

Start

Percent

End

Percent

Center

Frame

DMX Start DMX End

030061 38561913 81310 19 32 26 13 18 15 32 45 39 18 23 20 45 58 51 23 28 25 58 71 65 28 33 31 71 84 78 33 38 36 84 97 90 38 43 41 97 110 104 43 49 46 110 124 116 49 54 51 124 137 130 54 59 57 137 151 144 59 65 62 151 164 158 65 70 67 164 178 171 70 75 72 178 191 185 75 81 78 191 205 198 81 86 83 205 219 212 86 91 89 219 233 226 91 97 94 233 247 240 97 100 100 247 255 254

DMX

Center

Frame

12 Source Four Revolution User Manual

+ 36 hidden pages