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ControlPlex CPC10PB
Instruction Manual
34 pgs2.32 Mb0

E-T-A ControlPlex CPC10PB Instruction Manual

Instruction Manual
Controller CPC10PB
2
Contents
2 General information ..........................................................................................................................4
2.1 Safety instructions .....................................................................................................................4
2.2 Qualified personnel .................................................................................................................... 4
2.3 Use ............................................................................................................................................. 4
2.4 Delivery state .............................................................................................................................4
3 General description ...........................................................................................................................5
3.1 Design of the entire system .......................................................................................................6
3.2 Dimensions of version CPC10PB-T1 ......................................................................................... 7
3.3 Dimensions of version CPC10PB-T4 ......................................................................................... 7
3.4 Status indication and terminals ..................................................................................................8
4 Mounting and installation ................................................................................................................. 10
4.1 Mounting of the system .............................................................................................................10
4.2 Wiring and connecting the modules ..........................................................................................10
4.2.1 Supply of terminal strip X41 ............................................................................................10
4.2.2 ELBus® connector sockets to power distribution system (-X51, -X52, -X53, -X54) ..... 11
4.2.3 USB service and maintenance interface (-X61) .............................................................. 12
4.2.4 PROFIBUS-DP interface (-X81) ......................................................................................12
5 Operating modes of the CPC10PB controller .................................................................................12
5.1 Operating mode: Start-up mode ................................................................................................ 12
5.2 Operating mode: System error mode ........................................................................................12
5.3 Operating mode: Configuration error mode ............................................................................... 12
5.4 Operating mode: Stand-alone mode .........................................................................................12
5.5 Operating mode: Slave mode .................................................................................................... 13
5.6 Operating mode: Firmware update mode .................................................................................. 13
5.7 Signalling of the various operating modes .................................................................................13
6 Basic functions of the entire system ............................................................................................... 14
6.1 Internal cycle times .................................................................................................................... 14
6.2 Hot swap of circuit protectors....................................................................................................14
6.3 Communication via the USB service interface...........................................................................15
7 Communication via PROFIBUS-DP ................................................................................................. 15
7.1 Module I/O data CPC10PB device ............................................................................................16
7.2 Module control measuring values .............................................................................................. 16
7.2.1 Status circuit protector ...................................................................................................17
7.2.2 Control circuit protector .................................................................................................. 17
7.2.3 Measuring values circuit protector .................................................................................18
7.3 Module control ........................................................................................................................... 18
3
8 Non-cyclical data ..............................................................................................................................19
8.1 Configuration data CPC10PB controller .................................................................................... 20
8.2 Configuration data slot for circuit protector ............................................................................... 21
8.3 Device information CPC10PB controller .................................................................................... 22
8.3.1 Device type ..................................................................................................................... 22
8.3.2 Serial number ..................................................................................................................22
8.3.3 Hardware version ............................................................................................................ 23
8.3.4 Software version ............................................................................................................. 23
8.4 Device information circuit protector ........................................................................................... 24
8.4.1 Device type ..................................................................................................................... 24
8.4.2 Serial number ..................................................................................................................24
8.4.3 Hardware version ............................................................................................................ 24
8.4.4 Software version ............................................................................................................. 25
8.5 Device parameters circuit protector ...........................................................................................25
8.5.1 Current rating .................................................................................................................. 25
8.5.2 Switch-on behaviour .......................................................................................................26
8.5.3 Overload disconnection .................................................................................................. 26
8.5.4 Trip time at overload ....................................................................................................... 26
8.5.5 Trip time at short circuit .................................................................................................. 27
8.5.6 ON delay ......................................................................................................................... 27
8.5.7 Limit value load current ..................................................................................................27
8.5.8 Hysteresis of the limit value ............................................................................................ 28
8.6 Action commands circuit protector ...........................................................................................28
8.7 Event messages circuit protector ..............................................................................................29
8.8 Diagnostic messages circuit protector ......................................................................................29
8.8.1 Error memory .................................................................................................................. 29
8.8.2 Trip counter ..................................................................................................................... 30
8.8.3 Reason for trip ................................................................................................................ 30
8.8.4 Operating voltage ...........................................................................................................30
8.8.5 Temperature .................................................................................................................... 31
8.8.6 Internal communication messages ................................................................................. 31
9 Appendix ............................................................................................................................................32
9.1 List of picture .............................................................................................................................32
9.2 Technical data ............................................................................................................................ 33
9.3 Subject index ............................................................................................................................. 33
4
2 General information
2.1 Safety instructions
This manual points out possible danger for your personal safety and gives instruction how to avoid property damage. The following safety symbols are used to draw the reader's attention to the safety instructions included in this manual.
Danger!
There is a threat to life or health unless the following safety measures are observed.
Caution!
Machinery, materials or the environment might get damaged unless the following safety measures are observed.
Note
Information is provided to allow a better understanding.
Caution:
Electrostatically sensitive devices (ESD). Devices must exclusively be opened by the manufacturer.
Waste management guidelines
Packaging can be recycled and should generally be brought to re-use.
2.2 Qualified personnel
This user manual must exclusively be used by qualified personnel, who are able - based on their training and experience - to realise arising problems when handling the product and to avoid related hazards. These persons have to ensure that the use of the product described here meets the safety requirements as well as the requirements of the presently valid directives, standards and laws.
2.3 Use
The product is part of a continuous enhancement process. Therefore there might be deviations between the product in hand and this documentation. These deviations will be remedied by a regular review and resulting corrections in future editions. The right to make changes without notice is reserved. Error and omissions excepted.
2.4 Delivery state
The product is supplied with a defined hardware and software configuration. Any changes in excess of the documented options are not permitted and lead to liability exclusion.
5
3 General description
Modern factory automation and process control has ever more complex and sophisticated requirements. Control is no longer the sole focus, but monitoring of components and processes becomes more and more important. This is exactly the target application area of the intelligent and bus-capable power distribution system ControlPlex®. It serves for the protection of industrial applications as well for monitoring and control. The bus controller CPC10PB is the core of the system and provides the data exchange between superordinate and subordinate components. These are on the one hand programmable control units and on the other hand it is the power distribution system SVS201-PWR-xx, fitted with the electronic circuit protectors ESX50D-S1-xx. The bus controller CPC10PB can be connected with four independent power distribution systems SVS201-PWR-xx and offers the possibility of communication with up to 96 electronic circuit protectors. Communication options comprise transmission of the operating condition, of measuring values and device information regarding the connected components, but also changes of the product-specific parameters such as current ratings and execution of actions, e.g. ON and OFF operation.
Information can be transmitted in a cyclical or non-cyclical mode to the superordinate control system or via an available service interface to the connected service computer. If no connection is available to a superordinate control unit, this will have no effect on the behaviour of the connected circuit protectors. The bus controller is able to ensure their functionality even without a connection to a superordinate control unit. The saved parameters will be used for this purpose.
The bus-capable power distribution system ControlPlex
®
offers the well-known E-T-A quality and reliability with regard to overcurrent protection in combination with the innovative functions on the score of automation technology.
6
3.1 Design of the entire system
The bus controller CPC10PB-Tx is the centre of the ControlPlex
®
system. Thanks to its interfaces, it allows a consistent communication between the power distribution systems SVS201-PWR-xx with the plugged-in electronic circuit protectors ESX50D-S1xx and the superordinate control units as well as the service computer.
The PROFIBUS-DP interface to the superordinate control unit features a 9-pin SUB-D connector. It allows connection of the required control unit with the ControlPlex
®
system, thus enabling display and analysis of the individual measuring values as well as diagnosis and control of the individual electronic circuit protectors. The same functions are also made available at the USB service interface. Should there be any changes in the automation system, all required measuring values of the electronic circuit protectors can be observed by means of the service interface and, if this functionality has been released by the superordinate control unit, they can be adjusted to the device parameters. This enables the user to have unrestricted access to the safety-relevant functions even in the event of an interruption. Any occurring failures will be detected quickly and can be remedied without delay. The CP system effectively reduces system downtimes and significantly increases productivity.
The interface to the up to four power distribution boards SVS201-PWR-xx is realised with local bus defined specially in-house at E-T-A called ELBus® . It transmits all cyclical and non-cyclical data in a cycle time of 230 - 730 milliseconds (depending on the version of the up to four power distribution boards SVS201-PWR-xx). The power boards are mutually independent and are addressed in parallel by the communication unit. Each specific version of the power distribution board SVS201-PWR-xx can be selected by the customers in available slot numbers of four, eight, twelve, sixteen and twenty-four electronic circuit protectors.
Power Distribution board 1
ELBus®
ELBus®
ELBus®
ELBus®
Power Distribution board 2
Power Distribution board 3
Power Distribution board 4
COM-1
CPC10PB-T4
COM-2
COM-3
COM-4
X51
X52
X53
X54
X61X81
NSMSCM
CE
DC 24 V
X41PWR
+ +0 V 0 V
G E R M A N Y
Typ: SVS201-PWR-16-001
DC24V/40A X31
1+ 2+ 1- 2- PE
X50 COM
F1 F2 F3 F4 F5 F6 F7 F8 F9 F10 F11 F12 F13 F14 F15 F16
X1 X2 X3 X4 X5 X6 X7 X8 X9 X10 X11 X12 X13 X14 X15 X16
1+ 2+ 1+ 2+ 1+ 2+ 1+ 2+ 1+ 2+ 1+ 2+ 1+ 2+ 1+ 2+ 1+ 2+ 1+ 2+ 1+ 2+ 1+ 2+ 1+ 2+ 1+ 2+ 1+ 2+ 1+ 2+
1- 2- 1- 2- 1- 2- 1- 2- 1- 2- 1- 2- 1- 2- 1- 2- 1- 2- 1- 2- 1- 2- 1- 2- 1- 2- 1- 2- 1- 2- 1- 2-
1/ELB
2/+24V
3/GND
Made in Germany
G E R M A N Y
Typ: SVS201-PWR-16-001
DC24V/40A X31
1+ 2+ 1- 2- PE
X50 COM
F1 F2 F3 F4 F5 F6 F7 F8 F9 F10 F11 F12 F13 F14 F15 F16
X1 X2 X3 X4 X5 X6 X7 X8 X9 X10 X11 X12 X13 X14 X15 X16
1+ 2+ 1+ 2+ 1+ 2+ 1+ 2+ 1+ 2+ 1+ 2+ 1+ 2+ 1+ 2+ 1+ 2+ 1+ 2+ 1+ 2+ 1+ 2+ 1+ 2+ 1+ 2+ 1+ 2+ 1+ 2+
1- 2- 1- 2- 1- 2- 1- 2- 1- 2- 1- 2- 1- 2- 1- 2- 1- 2- 1- 2- 1- 2- 1- 2- 1- 2- 1- 2- 1- 2- 1- 2-
1/ELB
2/+24V
3/GND
Made in Germany
G E R M A N Y
Typ: SVS201-PWR-16-001
DC24V/40A X31
1+ 2+ 1- 2- PE
X50 COM
F1 F2 F3 F4 F5 F6 F7 F8 F9 F10 F11 F12 F13 F14 F15 F16
X1 X2 X3 X4 X5 X6 X7 X8 X9 X10 X11 X12 X13 X14 X15 X16
1+ 2+ 1+ 2+ 1+ 2+ 1+ 2+ 1+ 2+ 1+ 2+ 1+ 2+ 1+ 2+ 1+ 2+ 1+ 2+ 1+ 2+ 1+ 2+ 1+ 2+ 1+ 2+ 1+ 2+ 1+ 2+
1- 2- 1- 2- 1- 2- 1- 2- 1- 2- 1- 2- 1- 2- 1- 2- 1- 2- 1- 2- 1- 2- 1- 2- 1- 2- 1- 2- 1- 2- 1- 2-
1/ELB
2/+24V
3/GND
Made in Germany
G E R M A N Y
Typ: SVS201-PWR-16-001
DC24V/40A X31
1+ 2+ 1- 2- PE
X50 COM
F1 F2 F3 F4 F5 F6 F7 F8 F9 F10 F11 F12 F13 F14 F15 F16
X1 X2 X3 X4 X5 X6 X7 X8 X9 X10 X11 X12 X13 X14 X15 X16
1+ 2+ 1+ 2+ 1+ 2+ 1+ 2+ 1+ 2+ 1+ 2+ 1+ 2+ 1+ 2+ 1+ 2+ 1+ 2+ 1+ 2+ 1+ 2+ 1+ 2+ 1+ 2+ 1+ 2+ 1+ 2+
1- 2- 1- 2- 1- 2- 1- 2- 1- 2- 1- 2- 1- 2- 1- 2- 1- 2- 1- 2- 1- 2- 1- 2- 1- 2- 1- 2- 1- 2- 1- 2-
1/ELB
2/+24V
3/GND
Made in Germany
SVS201-PWR
CPC10PB-T4*
bus interface PROFIBUS-DP
USB maintance and service interface
Electronic circuit protector ESX50D-S1-xxx plug-in type
*Only one power distribution board can be connected when using a CPC10PB-T1
Control of ControlPlex®Tools
Service laptop ControlPlex®Views
on
off
I
N
/ A
ESX50D
-S110­DC24V
r e s e t
fig. 1: System overview
7
3.2 Dimensions of version CPC10PB-T1
CPC 10PB
-T1
X61X81 X51/COM-1
NSMSCM
CE
DC 24 V
X41PWR
114,5
22,6
99
Provide space for connectors and cables
+ +0 V 0 V
DIN rail EN 60715-35x7,5 (not included)
fig. 2: CPC10PB-T1 (1-Port)
3.3 Dimensions of version CPC10PB-T4
114,5
45,2
99
Provide space for connectors and cables
COM-1
CPC10PB-T4
COM-2
COM-3
COM-4
X51
X52
X53
X54
X61X81
NSMSCM
CE
DC 24 V
X41PWR
+ + 0 V 0 V
DIN rail EN 60715-35x7,5 (not included)
fig. 3: CPC10PB-T4 (4-Port)
8
3.4 Status indication and terminals
Bus Controller CPC10PB-T1
X81 bus interface PROFIBUS-DP
Address rotary switch
X61 USB service interface
LED PWR
CPC 10PB
-T1
COM-1
CPC10PB-T4
COM-2
COM-3
COM-4
X51
X52
X53
X54
X61 X81 X51/COM-1
NSMSCM
CE
DC 24 V
X41PWR
X61
X81
NSMSCM
CE
DC 24 V
X41PWR
Bus Controller CPC10PB-T4
+ +0 V 0 V
+ + 0 V 0 V
X41 voltage supply DC 24 V
LED NS LED MS LED CM LED CE
X51, X52, X53, X54 ELBus®­connectors
fig. 4: Status indication and terminals CPC10PB-T4
3.4.1 Terminals for voltage supply
The operating voltage of the device is 24 V DC. Faultless operation of the device is ensured in a voltage range of 18 V to 32 V. Current consumption on duty is typically 60 mA.
Using a supply voltage outside the indicated operating range can cause malfunctions or destruction of the device.
3.4.2 Connector socket for the ELBus®, connector sockets X51, X52, X53, X54
These connector sockets served for connecting the communication unit CPC10 with up to four power distribution boards SVS201-PWR-xx. Connection of the devices is realised with a one-to-one wiring mode. Preferably it shall be realised with a cable type H07V-K 1.5mm². The cable does not have to be shielded specially. The cable length between the bus controller and the power distribution board SVS201-PWR-xx must not exceed 2 m.
Use of the terminals for applications not provided for in the operation manual or improper connection can lead to malfunction or destruction of the device.
1. Data line ELBus® ELB
2. Supply voltage ELBus® + 24 V
3. Supply voltage ELBus® GND
fig. 5: ELBus® connection
If the terminals of the various power distribution boards SVS201-PWR-xx are swapped, e.g. exchange X51 with X52, the connected electronic circuit protectors will automatically be parameterised anew.
9
3.4.3 USB service interface, terminals X61
The USB interface serves for connection of the service computer. By means of the available user software ControlPlex®Views it is possible to import the measuring values of the individual circuit protectors, to change parameters and to switch the devices on or off. The connection is realised by means of USB-2.0 type B. The length must be less than 3 m. In the event of a bus communication with the superordinate control unit, the user software has only reader access. If a change of the device parameters should be made possible on behalf of the user software, this has to be explicitly released by the superordinate control unit.
3.4.4 Bus interfaces to PROFIBUS-DP, connector socket X81
The PROFIBUS-DP connection is realised via a 9-pin SUB-D connector. It allows direct connection of the device with other PROFIBUS-DP participants. For mounting and special selection of cables and connectors please see mounting guideline of the PNO.
3.4.5 LED PWR
The PWR diode lights up green if voltage is applied.
3.4.6 LED CE
The LED CE shows the status of the communication unit. For more detailed information please see chapter »Signalling of various operating modes«.
3.4.7 LED CM
The LED CM shows the status of the communication between the communication unit and electronic circuit protector. For more detailed information please see chapter »Signalling of various operating modes«.
3.4.8 LED MS
The LED MS shows the status of the internal PROFIBUS-DP communication module.
3.4.9 LED NS
The LED NS shows the network status of the communication of the internal PROFIBUS-DP communication module to the PROFIBUS-DP master.
10
4 Mounting and installation
4.1 Mounting of the system
The preferred mounting position of the ControlPlex® system is horizontal.
fig. 6: Installation drawing
4.2 Wiring and connecting the modules
bus controller CPC10PB-T1
CPC 10PB
-T1
COM-1
CPC10PB-T4
COM-2
COM-3
COM-4
X51
X52
X53
X54
X61 X81 X51/COM-1
NSMSCM
CE
DC 24 V
X41PWR
X61
X81
NSMSCM
CE
DC 24 V
X41PWR
bus controller CPC10PB-T4
+ +0 V 0 V
+ + 0 V 0 V
fig. 7: Terminals CPC10PB-T1 and -T4
4.2.1 Supply of terminal strip X41
Rated voltage: DC 24 V (18...32 V) Current ratings: typically 60 mA Terminals: 4 x screw terminals, (+/+/0 V/0 V) Max. cable cross section max. 2.5 mm
2
Flexible with wire end ferrule without plastic sleeve 0.25 mm – 1.5 mm
2
Flexible with wire end ferrule without plastic sleeve 0.25 mm – 2.5 mm
2
Wire stripping length 7 mm Tightening torque 0.5 to 0.6 Nm
11
4.2.2 ELBus® connector sockets to power distribution system (-X51, -X52, -X53, -X54)
1. Data line ELBus® ELB
2. Supply voltage ELBus® + 24 V
3. Supply voltage ELBus® GND
fig. 8: Terminals of the ELBus® connectors
X51 COM-1: terminal for first power distribution board SVS201-PWR-xx
Cable length: max. 2 m Typically: H07V-K 1.5 mm
2
Connector 1: ELBus® ELB Data line Connector 2:
ELBus®
DC + 24 V
Connector 3:
ELBus®
GND
X52 COM-2: terminal for second distribution board SVS201-PWR-xx
Cable length: max. 2 m Typically: H07V-K 1.5 mm² Connector 1: ELBus® ELB Data line
Connector 2:
ELBus®
DC + 24 V
Connector 3:
ELBus®
GND
(only with CPC10PN-T4)
X53 COM-3: terminal for third distribution board SVS201-PWR-xx
Cable length: max. 2 m Typically: H07V-K 1.5 mm² Connector 1: ELBus® ELB Data line Connector 2:
ELBus®
DC + 24 V Connector 3: ELBus® GND (only with CPC10PN-T4)
X54 COM-4: terminal for fourth distribution board SVS201-PWR-xx
Cable length: max. 2 m Typically: H07V-K 1.5 mm² Connector 1: ELBus® ELB Data line Connector 2:
ELBus®
DC +24 V
Connector 3:
ELBus®
GND
(only with CPC10PN-T4)
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