E-T-A ControlPlex CPC10PB Instruction Manual

Instruction Manual

Controller CPC10PB

Contents

2 General information ..........................................................................................................................4

2.1 Safety instructions .....................................................................................................................4

2.2 Qualiﬁed personnel .................................................................................................................... 4

2.3 Use ............................................................................................................................................. 4

2.4 Delivery state .............................................................................................................................4

3 General description ...........................................................................................................................5

3.1 Design of the entire system .......................................................................................................6

3.2 Dimensions of version CPC10PB-T1 ......................................................................................... 7

3.3 Dimensions of version CPC10PB-T4 ......................................................................................... 7

3.4 Status indication and terminals ..................................................................................................8

3.4.1 Terminals for voltage supply ........................................................................................... 8

3.4.2 Connector socket for the ELBus®, connector sockets X51, X52, X53, X54 .................8

3.4.3 USB service interface, terminals X61 .............................................................................9

3.4.4 Bus interfaces to PROFIBUS-DP, connector socket X81 ...............................................9

3.4.5 LED PWR ........................................................................................................................ 9

3.4.6 LED CE ...........................................................................................................................9

3.4.7 LED CM...........................................................................................................................9

3.4.8 LED MS ........................................................................................................................... 9

3.4.9 LED NS ...........................................................................................................................9

4 Mounting and installation ................................................................................................................. 10

4.1 Mounting of the system .............................................................................................................10

4.2 Wiring and connecting the modules ..........................................................................................10

4.2.1 Supply of terminal strip X41 ............................................................................................10

4.2.2 ELBus® connector sockets to power distribution system (-X51, -X52, -X53, -X54) ..... 11

4.2.3 USB service and maintenance interface (-X61) .............................................................. 12

4.2.4 PROFIBUS-DP interface (-X81) ......................................................................................12

5 Operating modes of the CPC10PB controller .................................................................................12

5.1 Operating mode: Start-up mode ................................................................................................ 12

5.2 Operating mode: System error mode ........................................................................................12

5.3 Operating mode: Conﬁguration error mode ............................................................................... 12

5.4 Operating mode: Stand-alone mode .........................................................................................12

5.5 Operating mode: Slave mode .................................................................................................... 13

5.6 Operating mode: Firmware update mode .................................................................................. 13

5.7 Signalling of the various operating modes .................................................................................13

6 Basic functions of the entire system ............................................................................................... 14

6.1 Internal cycle times .................................................................................................................... 14

6.2 Hot swap of circuit protectors....................................................................................................14

6.3 Communication via the USB service interface...........................................................................15

7 Communication via PROFIBUS-DP ................................................................................................. 15

7.1 Module I/O data CPC10PB device ............................................................................................16

7.2 Module control measuring values .............................................................................................. 16

7.2.1 Status circuit protector ...................................................................................................17

7.2.2 Control circuit protector .................................................................................................. 17

7.2.3 Measuring values circuit protector .................................................................................18

7.3 Module control ........................................................................................................................... 18

8 Non-cyclical data ..............................................................................................................................19

8.1 Conﬁguration data CPC10PB controller .................................................................................... 20

8.2 Conﬁguration data slot for circuit protector ............................................................................... 21

8.3 Device information CPC10PB controller .................................................................................... 22

8.3.1 Device type ..................................................................................................................... 22

8.3.2 Serial number ..................................................................................................................22

8.3.3 Hardware version ............................................................................................................ 23

8.3.4 Software version ............................................................................................................. 23

8.4 Device information circuit protector ........................................................................................... 24

8.4.1 Device type ..................................................................................................................... 24

8.4.2 Serial number ..................................................................................................................24

8.4.3 Hardware version ............................................................................................................ 24

8.4.4 Software version ............................................................................................................. 25

8.5 Device parameters circuit protector ...........................................................................................25

8.5.1 Current rating .................................................................................................................. 25

8.5.2 Switch-on behaviour .......................................................................................................26

8.5.3 Overload disconnection .................................................................................................. 26

8.5.4 Trip time at overload ....................................................................................................... 26

8.5.5 Trip time at short circuit .................................................................................................. 27

8.5.6 ON delay ......................................................................................................................... 27

8.5.7 Limit value load current ..................................................................................................27

8.5.8 Hysteresis of the limit value ............................................................................................ 28

8.6 Action commands circuit protector ...........................................................................................28

8.7 Event messages circuit protector ..............................................................................................29

8.8 Diagnostic messages circuit protector ......................................................................................29

8.8.1 Error memory .................................................................................................................. 29

8.8.2 Trip counter ..................................................................................................................... 30

8.8.3 Reason for trip ................................................................................................................ 30

8.8.4 Operating voltage ...........................................................................................................30

8.8.5 Temperature .................................................................................................................... 31

8.8.6 Internal communication messages ................................................................................. 31

9 Appendix ............................................................................................................................................32

9.1 List of picture .............................................................................................................................32

9.2 Technical data ............................................................................................................................ 33

9.3 Subject index ............................................................................................................................. 33

2 General information

2.1 Safety instructions

This manual points out possible danger for your personal safety and gives instruction how to avoid property damage. The following safety symbols are used to draw the reader's attention to the safety instructions included in this manual.

Danger!

There is a threat to life or health unless the following safety measures are observed.

Caution!

Machinery, materials or the environment might get damaged unless the following safety measures are observed.

Note

Information is provided to allow a better understanding.

Caution:

Electrostatically sensitive devices (ESD). Devices must exclusively be opened by the manufacturer.

Waste management guidelines

Packaging can be recycled and should generally be brought to re-use.

2.2 Qualiﬁed personnel

This user manual must exclusively be used by qualiﬁed personnel, who are able - based on their training and experience - to realise arising problems when handling the product and to avoid related hazards. These persons have to ensure that the use of the product described here meets the safety requirements as well as the requirements of the presently valid directives, standards and laws.

2.3 Use

The product is part of a continuous enhancement process. Therefore there might be deviations between the product in hand and this documentation. These deviations will be remedied by a regular review and resulting corrections in future editions. The right to make changes without notice is reserved. Error and omissions excepted.

2.4 Delivery state

The product is supplied with a deﬁned hardware and software conﬁguration. Any changes in excess of the documented options are not permitted and lead to liability exclusion.

3 General description

Modern factory automation and process control has ever more complex and sophisticated requirements. Control is no longer the sole focus, but monitoring of components and processes becomes more and more important. This is exactly the target application area of the intelligent and bus-capable power distribution system ControlPlex®. It serves for the protection of industrial applications as well for monitoring and control. The bus controller CPC10PB is the core of the system and provides the data exchange between superordinate and subordinate components. These are on the one hand programmable control units and on the other hand it is the power distribution system SVS201-PWR-xx, ﬁtted with the electronic circuit protectors ESX50D-S1-xx. The bus controller CPC10PB can be connected with four independent power distribution systems SVS201-PWR-xx and offers the possibility of communication with up to 96 electronic circuit protectors. Communication options comprise transmission of the operating condition, of measuring values and device information regarding the connected components, but also changes of the product-speciﬁc parameters such as current ratings and execution of actions, e.g. ON and OFF operation.

Information can be transmitted in a cyclical or non-cyclical mode to the superordinate control system or via an available service interface to the connected service computer. If no connection is available to a superordinate control unit, this will have no effect on the behaviour of the connected circuit protectors. The bus controller is able to ensure their functionality even without a connection to a superordinate control unit. The saved parameters will be used for this purpose.

The bus-capable power distribution system ControlPlex

offers the well-known E-T-A quality and reliability with regard to overcurrent protection in combination with the innovative functions on the score of automation technology.

3.1 Design of the entire system

The bus controller CPC10PB-Tx is the centre of the ControlPlex

system. Thanks to its interfaces, it allows a consistent communication between the power distribution systems SVS201-PWR-xx with the plugged-in electronic circuit protectors ESX50D-S1xx and the superordinate control units as well as the service computer.

The PROFIBUS-DP interface to the superordinate control unit features a 9-pin SUB-D connector. It allows connection of the required control unit with the ControlPlex

system, thus enabling display and analysis of the individual measuring values as well as diagnosis and control of the individual electronic circuit protectors. The same functions are also made available at the USB service interface. Should there be any changes in the automation system, all required measuring values of the electronic circuit protectors can be observed by means of the service interface and, if this functionality has been released by the superordinate control unit, they can be adjusted to the device parameters. This enables the user to have unrestricted access to the safety-relevant functions even in the event of an interruption. Any occurring failures will be detected quickly and can be remedied without delay. The CP system effectively reduces system downtimes and signiﬁcantly increases productivity.

The interface to the up to four power distribution boards SVS201-PWR-xx is realised with local bus deﬁned specially in-house at E-T-A called ELBus® . It transmits all cyclical and non-cyclical data in a cycle time of 230 - 730 milliseconds (depending on the version of the up to four power distribution boards SVS201-PWR-xx). The power boards are mutually independent and are addressed in parallel by the communication unit. Each speciﬁc version of the power distribution board SVS201-PWR-xx can be selected by the customers in available slot numbers of four, eight, twelve, sixteen and twenty-four electronic circuit protectors.

Power Distribution board 1

ELBus®

Power Distribution board 2

Power Distribution board 3

Power Distribution board 4

COM-1

CPC10PB-T4

COM-2

COM-3

COM-4

X51

X52

X53

X54

X61X81

NSMSCM

DC 24 V

X41PWR

+ +0 V 0 V

G E R M A N Y

Typ: SVS201-PWR-16-001

DC24V/40A X31

1+ 2+ 1- 2- PE

X50 COM

F1 F2 F3 F4 F5 F6 F7 F8 F9 F10 F11 F12 F13 F14 F15 F16

X1 X2 X3 X4 X5 X6 X7 X8 X9 X10 X11 X12 X13 X14 X15 X16

1+ 2+ 1+ 2+ 1+ 2+ 1+ 2+ 1+ 2+ 1+ 2+ 1+ 2+ 1+ 2+ 1+ 2+ 1+ 2+ 1+ 2+ 1+ 2+ 1+ 2+ 1+ 2+ 1+ 2+ 1+ 2+

1- 2- 1- 2- 1- 2- 1- 2- 1- 2- 1- 2- 1- 2- 1- 2- 1- 2- 1- 2- 1- 2- 1- 2- 1- 2- 1- 2- 1- 2- 1- 2-

1/ELB

2/+24V

3/GND

Made in Germany

G E R M A N Y

Typ: SVS201-PWR-16-001

DC24V/40A X31

1+ 2+ 1- 2- PE

X50 COM

F1 F2 F3 F4 F5 F6 F7 F8 F9 F10 F11 F12 F13 F14 F15 F16

X1 X2 X3 X4 X5 X6 X7 X8 X9 X10 X11 X12 X13 X14 X15 X16

1+ 2+ 1+ 2+ 1+ 2+ 1+ 2+ 1+ 2+ 1+ 2+ 1+ 2+ 1+ 2+ 1+ 2+ 1+ 2+ 1+ 2+ 1+ 2+ 1+ 2+ 1+ 2+ 1+ 2+ 1+ 2+

1- 2- 1- 2- 1- 2- 1- 2- 1- 2- 1- 2- 1- 2- 1- 2- 1- 2- 1- 2- 1- 2- 1- 2- 1- 2- 1- 2- 1- 2- 1- 2-

1/ELB

2/+24V

3/GND

Made in Germany

G E R M A N Y

Typ: SVS201-PWR-16-001

DC24V/40A X31

1+ 2+ 1- 2- PE

X50 COM

F1 F2 F3 F4 F5 F6 F7 F8 F9 F10 F11 F12 F13 F14 F15 F16

X1 X2 X3 X4 X5 X6 X7 X8 X9 X10 X11 X12 X13 X14 X15 X16

1+ 2+ 1+ 2+ 1+ 2+ 1+ 2+ 1+ 2+ 1+ 2+ 1+ 2+ 1+ 2+ 1+ 2+ 1+ 2+ 1+ 2+ 1+ 2+ 1+ 2+ 1+ 2+ 1+ 2+ 1+ 2+

1- 2- 1- 2- 1- 2- 1- 2- 1- 2- 1- 2- 1- 2- 1- 2- 1- 2- 1- 2- 1- 2- 1- 2- 1- 2- 1- 2- 1- 2- 1- 2-

1/ELB

2/+24V

3/GND

Made in Germany

G E R M A N Y

Typ: SVS201-PWR-16-001

DC24V/40A X31

1+ 2+ 1- 2- PE

X50 COM

F1 F2 F3 F4 F5 F6 F7 F8 F9 F10 F11 F12 F13 F14 F15 F16

X1 X2 X3 X4 X5 X6 X7 X8 X9 X10 X11 X12 X13 X14 X15 X16

1+ 2+ 1+ 2+ 1+ 2+ 1+ 2+ 1+ 2+ 1+ 2+ 1+ 2+ 1+ 2+ 1+ 2+ 1+ 2+ 1+ 2+ 1+ 2+ 1+ 2+ 1+ 2+ 1+ 2+ 1+ 2+

1- 2- 1- 2- 1- 2- 1- 2- 1- 2- 1- 2- 1- 2- 1- 2- 1- 2- 1- 2- 1- 2- 1- 2- 1- 2- 1- 2- 1- 2- 1- 2-

1/ELB

2/+24V

3/GND

Made in Germany

SVS201-PWR

CPC10PB-T4*

bus interface PROFIBUS-DP

USB maintance and service interface

Electronic circuit protector ESX50D-S1-xxx plug-in type

*Only one power distribution board can be connected when using a CPC10PB-T1

Control of ControlPlex®Tools

Service laptop ControlPlex®Views

off

/ A

ESX50D

-S110DC24V

r e s e t

ﬁg. 1: System overview

3.2 Dimensions of version CPC10PB-T1

CPC 10PB

-T1

X61X81 X51/COM-1

NSMSCM

DC 24 V

X41PWR

114,5

22,6

Provide space for connectors and cables

+ +0 V 0 V

DIN rail EN 60715-35x7,5 (not included)

ﬁg. 2: CPC10PB-T1 (1-Port)

3.3 Dimensions of version CPC10PB-T4

114,5

45,2

Provide space for connectors and cables

COM-1

CPC10PB-T4

COM-2

COM-3

COM-4

X51

X52

X53

X54

X61X81

NSMSCM

DC 24 V

X41PWR

+ + 0 V 0 V

DIN rail EN 60715-35x7,5 (not included)

ﬁg. 3: CPC10PB-T4 (4-Port)

3.4 Status indication and terminals

Bus Controller CPC10PB-T1

X81 bus interface PROFIBUS-DP

Address rotary switch

X61 USB service interface

LED PWR

CPC 10PB

-T1

COM-1

CPC10PB-T4

COM-2

COM-3

COM-4

X51

X52

X53

X54

X61 X81 X51/COM-1

NSMSCM

DC 24 V

X41PWR

X61

X81

NSMSCM

DC 24 V

X41PWR

Bus Controller CPC10PB-T4

+ +0 V 0 V

+ + 0 V 0 V

X41 voltage supply DC 24 V

LED NS LED MS LED CM LED CE

X51, X52, X53, X54 ELBus®connectors

ﬁg. 4: Status indication and terminals CPC10PB-T4

3.4.1 Terminals for voltage supply

The operating voltage of the device is 24 V DC. Faultless operation of the device is ensured in a voltage range of 18 V to 32 V. Current consumption on duty is typically 60 mA.

Using a supply voltage outside the indicated operating range can cause malfunctions or destruction of the device.

3.4.2 Connector socket for the ELBus®, connector sockets X51, X52, X53, X54

These connector sockets served for connecting the communication unit CPC10 with up to four power distribution boards SVS201-PWR-xx. Connection of the devices is realised with a one-to-one wiring mode. Preferably it shall be realised with a cable type H07V-K 1.5mm². The cable does not have to be shielded specially. The cable length between the bus controller and the power distribution board SVS201-PWR-xx must not exceed 2 m.

Use of the terminals for applications not provided for in the operation manual or improper connection can lead to malfunction or destruction of the device.

1. Data line ELBus® ELB

2. Supply voltage ELBus® + 24 V

3. Supply voltage ELBus® GND

ﬁg. 5: ELBus® connection

If the terminals of the various power distribution boards SVS201-PWR-xx are swapped, e.g. exchange X51 with X52, the connected electronic circuit protectors will automatically be parameterised anew.

3.4.3 USB service interface, terminals X61

The USB interface serves for connection of the service computer. By means of the available user software ControlPlex®Views it is possible to import the measuring values of the individual circuit protectors, to change parameters and to switch the devices on or off. The connection is realised by means of USB-2.0 type B. The length must be less than 3 m. In the event of a bus communication with the superordinate control unit, the user software has only reader access. If a change of the device parameters should be made possible on behalf of the user software, this has to be explicitly released by the superordinate control unit.

3.4.4 Bus interfaces to PROFIBUS-DP, connector socket X81

The PROFIBUS-DP connection is realised via a 9-pin SUB-D connector. It allows direct connection of the device with other PROFIBUS-DP participants. For mounting and special selection of cables and connectors please see mounting guideline of the PNO.

3.4.5 LED PWR

The PWR diode lights up green if voltage is applied.

3.4.6 LED CE

The LED CE shows the status of the communication unit. For more detailed information please see chapter »Signalling of various operating modes«.

3.4.7 LED CM

The LED CM shows the status of the communication between the communication unit and electronic circuit protector. For more detailed information please see chapter »Signalling of various operating modes«.

3.4.8 LED MS

The LED MS shows the status of the internal PROFIBUS-DP communication module.

3.4.9 LED NS

The LED NS shows the network status of the communication of the internal PROFIBUS-DP communication module to the PROFIBUS-DP master.

4 Mounting and installation

4.1 Mounting of the system

The preferred mounting position of the ControlPlex® system is horizontal.

ﬁg. 6: Installation drawing

4.2 Wiring and connecting the modules

bus controller CPC10PB-T1

CPC 10PB

-T1

COM-1

CPC10PB-T4

COM-2

COM-3

COM-4

X51

X52

X53

X54

X61 X81 X51/COM-1

NSMSCM

DC 24 V

X41PWR

X61

X81

NSMSCM

DC 24 V

X41PWR

bus controller CPC10PB-T4

+ +0 V 0 V

+ + 0 V 0 V

ﬁg. 7: Terminals CPC10PB-T1 and -T4

4.2.1 Supply of terminal strip X41

Rated voltage: DC 24 V (18...32 V) Current ratings: typically 60 mA Terminals: 4 x screw terminals, (+/+/0 V/0 V) Max. cable cross section max. 2.5 mm

Flexible with wire end ferrule without plastic sleeve 0.25 mm – 1.5 mm

Flexible with wire end ferrule without plastic sleeve 0.25 mm – 2.5 mm

Wire stripping length 7 mm Tightening torque 0.5 to 0.6 Nm

4.2.2 ELBus® connector sockets to power distribution system (-X51, -X52, -X53, -X54)

1. Data line ELBus® ELB

2. Supply voltage ELBus® + 24 V

3. Supply voltage ELBus® GND

ﬁg. 8: Terminals of the ELBus® connectors

X51 COM-1: terminal for ﬁrst power distribution board SVS201-PWR-xx

Cable length: max. 2 m Typically: H07V-K 1.5 mm

Connector 1: ELBus® ELB Data line Connector 2:

ELBus®

DC + 24 V

Connector 3:

ELBus®

GND

X52 COM-2: terminal for second distribution board SVS201-PWR-xx

Cable length: max. 2 m Typically: H07V-K 1.5 mm² Connector 1: ELBus® ELB Data line

Connector 2:

ELBus®

DC + 24 V

Connector 3:

ELBus®

GND

(only with CPC10PN-T4)

X53 COM-3: terminal for third distribution board SVS201-PWR-xx

Cable length: max. 2 m Typically: H07V-K 1.5 mm² Connector 1: ELBus® ELB Data line Connector 2:

ELBus®

DC + 24 V Connector 3: ELBus® GND (only with CPC10PN-T4)

X54 COM-4: terminal for fourth distribution board SVS201-PWR-xx

Cable length: max. 2 m Typically: H07V-K 1.5 mm² Connector 1: ELBus® ELB Data line Connector 2:

ELBus®

DC +24 V

Connector 3:

ELBus®

GND

(only with CPC10PN-T4)

4.2.3 USB service and maintenance interface (-X61)

X61 Connection to a PC for communication with the user software ControlPlex®Views Type: USB-2.0 Type B Cable length: max. 2.5 m

4.2.4 PROFIBUS-DP interface (-X81)

X81 Connection to bus system PROFINET-DP Type: Connector 9-pole SUB-D When wiring and connecting to the bus system PROFIBUS-DP the installation and wiring regulations of

the PROFIBUS-DP User Organisation (PNO) have to be observed.

5 Operating modes of the CPC10PB controller

5.1 Operating mode: Start-up mode

The bus controller is initialised by applying the supply voltage. The device will carry out implemented programme memory tests and self test routines. During this time a communication via the interfaces is not possible.

5.2 Operating mode: System error mode

If a failure is detected during the self test routines, the bus controller will change into operating mode System Error. This operating mode can only be discontinued by way of re-starting the device and it prevents the data exchange via the interfaces. If the bus controller is in the aforementioned operating mode, it is unable to control the electronic circuit protectors and these will stay in the stand-alone mode (overcurrent protection).

5.3 Operating mode: Conﬁguration error mode

If there are no valid or invalid conﬁguration data available in the bus controller, it will change into the Conﬁguration Error Mode. This operating mode only allows non-cyclical data exchange. Cyclical data exchange is prevented. Leave this operating mode upon receipt of the correct slot parameters and conﬁguration data.

5.4 Operating mode: Stand-alone mode

In normal duty there is a connection between the bus controller and the superordinate control unit. Thus the electronic circuit protectors are controlled and their parameterss are changed by the superordinate control unit. Should the communication between both participants fail, this has no inﬂuence on the protective function of the circuit protectors. In this case the bus controller CPC10 will automatically adopt the control and parameterisation of the electronic circuit protectors, because are required data sets are saved within the CPC10. By means of the user software ControlPlex®Views the electronic circuit protectors, their status and parameters can be accessed via the maintenance and service interface. It is thus possible to change e.g. parameter data of the various electronic circuit protectors. If the failure on the communication level is remedied, this operating mode will be left and the superordinate control unit will take over control again as master. If during this time a parameter was changed while there was no communication, this will be signalled to the superordinate control unit. In this case the user can correspondingly deﬁne the control behaviour and it can be programmed in the programmable control unit. This allows the user to select a reaction meeting his requirements.

5.5 Operating mode: Slave mode

In this operating mode the bus controller CPC10 is involved in a PROFIBUS-DP system. Communication to the bus controller CPC10 works faultlessly and the controller can be addressed and controlled by the superordinate control unit.

The behaviour of the bus controller with simultaneous use of a ﬁeld bus interface and the USB service and maintenance interface can be determined by means of the conﬁguration of the device in the superordinate control unit. It can be pre-selected there that the USB service and maintenance interface is granted either only reader access or reader and editor access. In the event of editor access, changes of the parameterisation of the electronic circuit protectors can be carried out in parameter selection to the ﬁeld bus system. These parameter changes will then be advised to the superordinate control system and can be adopted by it or also overwritten. The user can select the behaviour accordingly.

5.6 Operating mode: Firmware update mode

The devices are supplied with a software programmed according to their functionality. If the functions of the devices are extended, this will be carried out in the ﬁrmware. It is therefore necessary to carry out a ﬁrmware update if the new functionality shall be used. More detailed information regarding the ﬁrmware update are made available in the user manual of the software ControlPlex®Views.

5.7 Signalling of the various operating modes

The different operating modes of the bus controller CPC10 are indicated as follows:

Operating mode Indication of operating mode

LED CM LED CE LED PWR

Start-up mode yellow yellow green System error mode yellow red green Conﬁguration error mode yellow red/OFF* green stand-alone mode yellow - green Slave mode green red green Firmware update red/OFF* red/OFF* red/OFF*

* blinking

ﬁg. 9: List of the available operating modes

6 Basic functions of the entire system

6.1 Internal cycle times

The cycle time of the system depends on the number of data to be transmitted between the bus controller CPC10 as well as the number of slots intended on the power distribution system for the electronic circuit protectors ESX50D-S. The cycle time decreases when using a power distribution board with four slots as opposed to the cycle time with a power distribution system with 24 slots from 730 ms to 230 ms. During the aforementioned period the status, the output voltage and the load current of each circuit protector is cyclically transmitted to the CPC10. This has to be seen independently of the number of connected power distribution boards SVS201-PWR with which the CPC10 communicates in parallel. The cycle time of the entire system goes by the longest cycle time of the designed power distribution board. If for instance a power distribution board with 16 and three more with 8 slots are connected to a CPC10PB-T4, the cycle time will comply with the 16-slot-board and will thus be 530 ms for all four connected power distribution systems.

It is possible to choose the data quantity for the communication to the superordinate control unit. This can be achieved by using the different data models. It is therefore possible to transmit either the status, the measuring values for the load current and the output voltage of the electronic circuit protector or to only send the circuit protector status to the superordinate control unit. The choice between the various data models is made available to the user in the GSD ﬁle of the control system. These are conﬁguration data which are transmitted to the store programme control by means of the hardware conﬁguration of the CPC10.

ﬁg. 10: Cycle times of the system

6.2 Hot swap of circuit protectors

The electronic circuit protectors ESX50D-S can be plugged into the power distribution board SVS201-PWR-xx at any time. The ON/OFF button of the electronic circuit protector has to be in the OFF position.

For safety reasons the electronic circuit protectors ESX50D-S must only be plugged in in the OFF condition.

After plugging in a circuit protector, it will automatically be parameterised if parameters are available for the slot in question. Transmission of the parameters will be without interruption of the cyclical data exchange between the communication unit SVS200-COM and the electronic circuit protector ESX50D-Sxx. After switching the device on with the ON/OFF button the electronic circuit protector is ready for use.

6.3 Communication via the USB service interface

In addition to the PROFIBUS-DP interface, a maintenance and service interface will also be made available to the user. It enables direct access to the bus controller CPC10PB. This is also possible when there is no communication via the ﬁeld bus interface. If the device is in the stand-alone mode, the user can access the bus controller and the connected electronic circuit protectors at any time (reading or editing) via this interface. The access in the slave mode can be parameterised by the user via the ﬁeld bus interface. The delivery conditon allows only reading access. Editor access has to explicitly be released by the user in the superordinate control unit.

If the slot parameters are changed, the change will be signalled to the superordinate control unit. The user will thus be able to process these changes in his control accordingly.

For parameterisation of the individual electronic circuit protectors the corresponding user software ControlPlex®Views is available for the USB service interface. This software is available for download from the E-T-A website and can be installed on a Windows® computer. The user software is described separately in another manual.

7 Communication via PROFIBUS-DP

Depending on the designed conﬁguration a different quantity of data bytes will be exchanged in the cyclical data trafﬁc between master and slave.

The system allows determination which data volume can be exchanged. Two different modules are selectable per PWR board with different conﬁgurations (4, 8, 12, 16, 20 or 24 slots for the circuit protectors).

The module Control-Measure exchanges I/O data (status/control) and measuring values of the individual circuit protectors with the master. The module Control only exchanges I/O data (status/control) of the individual circuit protectors with the master.

The GSD ﬁle made available for the projecting tool allows the related conﬁguration, the system recognises all permitted conﬁgurations and processes the cyclical data deﬁned in the projection.

Only the module I/O data CPC10PB-Device is ﬁrmly pre-set and cannot be removed because the input bytes hold vital failure and diagnoses information as described in the following.

The maximum number of input and output data is limited to 244 bytes each. Not more than 368 bytes must be exchanged in total.

7.1 Module I/O data CPC10PB device

The 2 bytes input data contain the following global error and diagnostic messages. This module does not contain any output data.

Value range: 0 – 65535 Data length: 2 byte (unsigned integer)

Byte[0] Low Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0

description 128 64 32 16 8 4 2 1 value 0/1 0/1 0/1 0/1 0/1 0/1 0/1 0/1 no conﬁguration data available 0/1* invalid conﬁguration data 0/1* reserve reserve command buffer overﬂow 0/1* reserve reserve no communication with at least one

PWR board

0/1*

Byte[1] low Bit 15 Bit 14 Bit 13 Bit 12 Bit 11 Bit 10 Bit 9 Bit 8

description 128 64 32 16 8 4 2 1 value 0/1 0/1 0/1 0/1 0/1 0/1 0/1 0/1 reserve CPC10PB temporary error 0/1*

CPC10PB hardware error 0/1* reserve reserve reserve network error 0/1* writing via USB blocked 0/1*

* status not set = 0 / status set = 1

ﬁg. 11: Input data for global error and diagnostic messages

7.2 Module control measuring values

Depending on the conﬁguration (number of slots for circuit protectors) ﬁve bytes input data with the status of the circuit protectors (1 byte) and with the measuring values of load current and load voltage (4 byte) of the corresponding circuit protector are made available. Control of a circuit protector requires 1 byte output data. In the event of a power module with 16 slots, 80 bytes input data and 16 bytes output data are exchanged.

Addressing will be in accordance with the conﬁgured slots N of the circuit protectors. byte address [0…N-1]  Status/Control. byte address [N…4*N-1]  measuring values.

7.2.1 Status circuit protector Design of the input byte per circuit protector slot is as follows (status circuit protector): Value range: 0 – 255 Data length: 1 byte (unsigned character)

Byte[0] low Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0

description 128 64 32 16 8 4 2 1 value 0/1 0/1 0/1 0/1 0/1 0/1 0/1 0/1 status load output 0/1* status short circuit 0/1* status overload 0/1* status undervoltage 0/1* status overvoltage 0/1* status excess temperature 0/1* status limit value current 0/1* status event 0/1*

* status not set = 0 / status set = 1

ﬁg. 12: Input byte circuit protector - status

7.2.2 Control circuit protector

Design of the output byte per circuit protector slot is as follows (control circuit protector): Value range: switch load output on/off, reset load output, output data valid/invalid Data length: 1 byte (unsigned character)

Byte[0] low Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0

description 128 64 32 16 8 4 2 1 value 0/1 0/1 0/1 0/1 0/1 0/1 0/1 0/1 load output ON/OFF

load output

0/1*

reset load output 1** reserve reserve reserve reserve reserve output data valid/invalid 0/1**

* switch on load output = 1 / switch off load output = 0

** reaction only to rising ﬂank (bit 1 requires value ZERO in the previous cycle)

*** output data valid = 1 / output data invalid = 0

ﬁg. 13: Output byte circuit protector - control

7.2.3 Measuring values circuit protector

The measuring values contain the data of load current and load voltage of a circuit protector. The sequence of the measuring values is load current (2 bytes), followed by load voltage (2 bytes)

Load current circuit protector

Design of the input bytes per circuit protector slot is as follows (measuring value load current): Value range: 0 – 65535 Data length: 2 byte (unsigned integer)

Byte[0] (LOW) Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0

Description 128 64 32 16 8 4 2 1 Value 0/1 0/1 0/1 0/1 0/1 0/1 0/1 0/1

Byte[1] (HIGH) Bit 15 Bit 14 Bit 13 Bit 12 Bit 11 Bit 10 Bit 9 Bit 8

Description 327688 16384 8192 4096 2048 1024 512 256 Value 0/1 0/1 0/1 0/1 0/1 0/1 0/1 0/1 The load current is made available as a standardised 16-bit-value with a solution of 10 mA.

Example: Measuring value load current = 1025 ➞ real measuring value = 10.25 A

ﬁg. 14: Input byte load current circuit protector

load voltage circuit protector

Design of the input bytes per circuit protector slot is as follows (measuring value load voltage): Value range: 0 – 65535 Data length: 2 byte (unsigned integer)

Byte[2] (LOW) Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0

Description 128 64 32 16 8 4 2 1 Value 0/1 0/1 0/1 0/1 0/1 0/1 0/1 0/1

Byte[3] (HIGH) Bit 15 Bit 14 Bit 13 Bit 12 Bit 11 Bit 10 Bit 9 Bit 8

Description 327688 16384 8192 4096 2048 1024 512 256 Value 0/1 0/1 0/1 0/1 0/1 0/1 0/1 0/1 The load voltage is made available as a standardised 16-bit-value with a solution of 10 mV.

Example: Measuring value load voltage = 2456 ➞ real measuring value = 24.56 V

ﬁg. 15: Input byte load voltage circuit protector

7.3 Module control

Depending on the conﬁguration (number of slots for circuit protectors) one byte input data with the status of the circuit protector and one byte output data for controlling the circuit protectors are exchanged.

In the event of a power module with 16 slots, 16 bytes input data and 16 bytes output data are exchanged. Addressing will be in accordance with the conﬁgured slots N of the circuit protectors. Byte address [0…N-1]  Status/Control. Status circuit protector (see chapter "Module control-measuring values")

8 Non-cyclical data

Non-cyclical PROFIBUS-DP services allow exchange of more data with the CPC10PB controller and the circuit protectors. The non-cyclical access also enables direct addressing of a circuit protector on a SVS201-PWR board.

Addressing of the data is by indication of the hardware identiﬁer and of the index. With ControlPlex® the hardware identiﬁer holds the CPC10PB controller as well as the pertinent SVS201-PWR

board, the index holds the slot number and parameter index. The index consists of the slot number and the parameter index.

product type decimal place description

slot of circuit protector

Decimal numbers 10

and 10

slot of circuit protector on the SVS201-PWR board. Valid value range: 00…24

parameter index Decimal numbers

The parameter index deﬁnes the data range and the data type of the data to be read or written.

Valid value range: 0…9

ﬁg. 16: Index structure

Example: Index for reading device information of the circuit protector in slot 2.

02 1

parameter index slot number

The parameters index is assigned to the following non-cyclical data areas:

parameter Index

slot number

number of data bytes

reading (R) writing (W)

description

0 01…24 8 R/W parameter of a circuit protector (see chapter 8.5) 1 00 9 R device information of CPC10PB

controller see chapter 8.3

1 01/24 9 R device information of a circuit protector

(see chapter 8.4)

2 00 6 R/W conﬁguration data CPC10PB

controller see chapter 8.1

2 01...24 6 R/W conﬁguration data of a slot for the circuit

protector (see chapter 0)

3 01...24 1 R event of a circuit protector

(see chapter 8.7)

4 01...24 1 W action commands for a circuit protector

(see chapter 8.6)

4 00 1 W action commands for all circuit protectors on

a PWR board (see chapter 8.6)

5 01...24 9 R diagnostic data of a circuit protector

(see chapter 8.8)

ﬁg. 17: Set-up parameter index

8.1 Conﬁguration data CPC10PB controller

These bytes hold the conﬁguration data for the CPC10PB controller. 6 bytes are exchanged non-cyclically as conﬁguration data for the CPC10PB controller. Currently only the

ﬁrst byte holds conﬁguration options. The other bytes presently serve as placeholders for possible later extensions and are not evaluated.

Byte[0] holds conﬁguration options of the service interface (USB) as well as about the behaviour of the circuit protectors when the connection to the master control is interrupted.

Value range: 0 – 255 Default value: 03 Data length: 1 byte (unsigned character)

Byte[0 ] Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0

description 128 64 32 16 8 4 2 1

value 0/1 0/1 0/1 0/1 0/1 0/1 0/1 0/1

write instruction via USB (service interface)

0/1*

ofﬂine behaviour (low/freeze)

0/1**

power saving mode

0/1**

reserve reserve reserve reserve reserve

0/1**

* writing via USB blocked = 0 / writing via USB released = 1

** Low = 0 (all load outputs of the circuit protectors are switched off and the CPC10PB controller

changes into the the operating mode stand-alone).

** Freeze = 1 (all load outputs of the circuit protectors keep their current state and the

CPC10PB controller changes into the the operating mode stand-alone).

*** power saving mode deactivated = 0 / power saving mode activated = 1

ﬁg. 18: Conﬁguration data CPC10PB

Byte[1] – Byte[5] do not contain information. Value range: Default value: Data length: 5 bytes (unsigned character)

Byte[1] – Byte[5] Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0

description 128 64 32 16 8 4 2 1 value 0/1 0/1 0/1 0/1 0/1 0/1 0/1 0/1

reserve

- - - - - - - -

ﬁg. 19: Conﬁguration data reserve bytes

8.2 Conﬁguration data slot for circuit protector

These bytes hold conﬁguration data for the slots of the circuit protectors. 6 bytes are exchanged non-cyclically as conﬁguration data for the slots. The ﬁrst byte holds the device type

which shall be plugged into the corresponding slot. The second byte holds information about whether the slot is released or locked out. Communication is not possible with a locked-out slot, and hence no operation of a circuit protector either.

The other bytes presently serve as placeholders for possible later extensions and are not evaluated. Byte[0] holds the type version of the circuit protector. Value range: 80-81 Default value: 80 Data length: 1 byte (unsigned character)

Byte[0 ] Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0

description 128 64 32 16 8 4 2 1

Value 0/1 0/1 0/1 0/1 0/1 0/1 0/1 0/1

ESX50D-S100 (80)

0 1 0 1 0 0 0 0

ESX50D-S110 (81)

0 1 0 1 0 0 0 1

ﬁg. 20: Conﬁguration data device type

Byte[1] holds the release information about the slot for the circuit protector. Value range: 0 – 255 Default value: 01 Data length: 1 byte (unsigned character)

Byte[1 ] Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0

description 128 64 32 16 8 4 2 1

Value 0/1 0/1 0/1 0/1 0/1 0/1 0/1 0/1

release of slot

0/1*

reserve reserve reserve reserve reserve reserve reserve

1 * slot blocked = 0 / slot released = 1

ﬁg. 21: Conﬁguration data release of slot

Byte[2] – Byte[5] do not contain information. Value range: Default value: Data length: 4 bytes (unsigned character)

Byte[2] – Byte[5] Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0

description 128 64 32 16 8 4 2 1 Value 0/1 0/1 0/1 0/1 0/1 0/1 0/1 0/1

reserve

- - - - - - - -

ﬁg. 22: Conﬁguration data reserve bytes

8.3 Device information CPC10PB controller

8.3.1 Device type

Byte[0] holds information on the device type of the CPC10PB controller. Value range: 80-81 Error: Device type not available (255) Data length: 1 byte (unsigned character)

Byte[0 ] Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0

description 128 64 32 16 8 4 2 1 Value 0/1 0/1 0/1 0/1 0/1 0/1 0/1 0/1

CPC10PB-T1 (tbd) CPC10PB-T4 (tbd)

ﬁg. 23: Device information CPC10 - device type

8.3.2 Serial number

Byte[1] - Byte[4] contain the serial number of the CPC10PB controller. Value range: 0…4294967295 Error: Serial number not available (4294967295) Data length: 4 byte (unsigned long)

Byte[1] (LOW) Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0

description 128 64 32 16 8 4 2 1 Value 0/1 0/1 0/1 0/1 0/1 0/1 0/1 0/1

Byte[2 ] Bit 15 Bit 14 Bit 13 Bit 12 Bit 11 Bit 10 Bit 9 Bit 8

description 32768 16384 8192 4096 2048 1024 512 256 Value 0/1 0/1 0/1 0/1 0/1 0/1 0/1 0/1

Byte[3 ] Bit 23 Bit 22 Bit 21 Bit 20 Bit 19 Bit 18 Bit 17 Bit 16

description 8388608 4194304 2097152 1048576 524288 262144 131072 65536 Value 0/1 0/1 0/1 0/1 0/1 0/1 0/1 0/1

Byte[4] (HIGH) Bit 31 Bit 30 Bit 29 Bit 28 Bit 27 Bit 26 Bit 25 Bit 24

description

2147483648 1073741824 536870912 268435456 134217728 67108864 33554432 16777216

Value 0/1 0/1 0/1 0/1 0/1 0/1 0/1 0/1

ﬁg. 24: Device information CPC10 - serial number

8.3.3 Hardware version

Byte[5] - Byte[6] contain the hardware version of the CPC10PB controller. The hardware version is made available in whole numbers.

Value range: 0…65535 Error: Hardware version not available (65535) Data length: 2 byte (unsigned integer)

Byte[5] (LOW) Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0

description 128 64 32 16 8 4 2 1 Value 0/1 0/1 0/1 0/1 0/1 0/1 0/1 0/1

Byte[6] (HIGH) Bit 15 Bit 14 Bit 13 Bit 12 Bit 11 Bit 10 Bit 9 Bit 8

description 32768 16384 8192 4096 2048 1024 512 256 Value 0/1 0/1 0/1 0/1 0/1 0/1 0/1 0/1

ﬁg. 25: Device information CPC10 - hardware version

8.3.4 Software version

Byte[7] - Byte[8] contain the software version of the CPC10PB controller. The software version is made available BCD coded. It is coded as follows:

software version = X.Y.Z High Byte (Bit 12 – Bit 15) = 0 High Byte (Bit 8 – Bit 11) = X Low Byte (Bit 4 – Bit 7) = Y Low Byte (Bit 0 – Bit 3) = Z Value range: 0…65535 Error: Software version not available (65535) Data length: 2 byte (unsigned integer)

Byte[7] (LOW) Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0

description 128 64 32 16 8 4 2 1 Value 0/1 0/1 0/1 0/1 0/1 0/1 0/1 0/1

Byte[8] (HIGH) Bit 15 Bit 14 Bit 13 Bit 12 Bit 11 Bit 10 Bit 9 Bit 8

description 32768 16384 8192 4096 2048 1024 512 256 Value 0/1 0 0 0 0/1 0/1 0/1 0/1

ﬁg. 26: Device information CPC10 - software version

8.4 Device information circuit protector

8.4.1 Device type

Byte[0] holds information on the device type of the circuit protector. Value range: 80-81-/ error: Device type not available (255) / data length: 1 byte (unsigned character)

Byte[0 ] Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0

description 128 64 32 16 8 4 2 1 Value 0/1 0/1 0/1 0/1 0/1 0/1 0/1 0/1

ESX50D-S100 (80)

0 1 0 1 0 0 0 0

ESX50D-S110 (81)

0 1 0 1 0 0 0 1

ﬁg. 27: Device information circuit protector - device type

8.4.2 Serial number

Byte[1] - Byte[4] contain the serial number of the circuit protector Value range: 0…4294967295 Error: Serial number not available (4294967295) Data length: 4 byte (unsigned long)

Byte[1] (LOW) Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0

description 128 64 32 16 8 4 2 1 Value 0/1 0/1 0/1 0/1 0/1 0/1 0/1 0/1

Byte[2 ] Bit 15 Bit 14 Bit 13 Bit 12 Bit 11 Bit 10 Bit 9 Bit 8

description 32768 16384 8192 4096 2048 1024 512 256 Value 0/1 0/1 0/1 0/1 0/1 0/1 0/1 0/1

Byte[3 ] Bit 23 Bit 22 Bit 21 Bit 20 Bit 19 Bit 18 Bit 17 Bit 16

description 8388608 4194304 2097152 1048576 524288 262144 131072 65536 Value 0/1 0/1 0/1 0/1 0/1 0/1 0/1 0/1

Byte[4] (HIGH) Bit 31 Bit 30 Bit 29 Bit 28 Bit 27 Bit 26 Bit 25 Bit 24

description

2147483648 1073741824 536870912 268435456 134217728 67108864 33554432 16777216

Value 0/1 0/1 0/1 0/1 0/1 0/1 0/1 0/1

ﬁg. 28: Device information circuit protector - serial number

8.4.3 Hardware version

Byte[5] - Byte[6] contain the hardware version of the circuit protector The hardware version is made available in whole numbers.

Value range: 0…65535 Error: Hardware version not available (65535) Data length: 2 byte (unsigned integer)

Byte[5] (LOW) Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0

description 128 64 32 16 8 4 2 1 Value 0/1 0/1 0/1 0/1 0/1 0/1 0/1 0/1

Byte[6] (HIGH) Bit 15 Bit 14 Bit 13 Bit 12 Bit 11 Bit 10 Bit 9 Bit 8

description 32768 16384 8192 4096 2048 1024 512 256 Value 0/1 0/1 0/1 0/1 0/1 0/1 0/1 0/1

ﬁg. 29: Device information circuit protector - hardware version

8.4.4 Software version

Byte[7] - Byte[8] contain the software version of the circuit protector The software version is made available BCD coded. It is coded as follows:

Byte[7] (LOW) Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0

description 128 64 32 16 8 4 2 1 Value 0/1 0/1 0/1 0/1 0/1 0/1 0/1 0/1

Byte[8] (HIGH) Bit 15 Bit 14 Bit 13 Bit 12 Bit 11 Bit 10 Bit 9 Bit 8

description 32768 16384 8192 4096 2048 1024 512 256 Value 0/1 0 0 0 0/1 0/1 0/1 0/1

ﬁg. 30: Device information circuit protector - software version

8.5 Device parameters circuit protector

8.5.1 Current rating

The parameter in byte[0] determines the current rating of the ESX50D-S100. Value range: 1 A – 10 A (whole numbers) Default value: 1 A (only with type ESX50D-S100) Data length: 1 byte (unsigned character)

Regarding this parameter two types of device have to be distinguished. This parameter is only readable or writable with type ESX50D-S100. With type ESX50D-S110 this parameter is only readable.

Byte[0 ] Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0

description 128 64 32 16 8 4 2 1 Value 1 0 1 0 0/1 0/1 0/1 0/1

1 Ampere (161)

1 0 1 0 0 0 0 1

2 Ampere (162)

1 0 1 0 0 0 1 0

3 Ampere (163)

1 0 1 0 0 0 1 1

4 Ampere (164)

1 0 1 0 0 1 0 0

5 Ampere (165)

1 0 1 0 0 1 0 1

6 Ampere (166)

1 0 1 0 0 1 1 0

7 Ampere (167)

1 0 1 0 0 1 1 1

8 Ampere (168)

1 0 1 0 1 0 0 0

9 Ampere (169)

1 0 1 0 1 0 0 1

10 Ampere (170)

1 0 1 0 1 0 1 0

ﬁg. 31: Device parameters of circuit protector - rating

8.5.2 Switch-on behaviour

This parameter in byte[1] determines the behaviour of the load output of the ESX50D after connection of the supply voltage.

Value range: 161-163 Default value: 161 (condition before power off) Data length: 1 byte (unsigned character)

Byte[1 ] Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0

description 128 64 32 16 8 4 2 1 value 0/1 0/1 0/1 0/1 0/1 0/1 0/1 0/1

condition before power off (161)

1 0 1 0 0 0 0 1

Off (162)

1 0 1 0 0 0 1 0

On (163)

1 0 1 0 0 0 1 1

ﬁg. 32: Device parameter circuit protector - switch-on behaviour

8.5.3 Overload disconnection

The parameter in byte[2] determines at how many percent of the rated current the ESX50D will signal overload. Value range: 105 % - 135 % (whole numbers) Default value: 120 % Data length: 1 byte (unsigned character)

Byte[2 ] Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0

description 128 64 32 16 8 4 2 1 value 0/1 0/1 0/1 0/1 0/1 0/1 0/1 0/1

Example: 112 %

0 1 1 1 0 0 0 0

ﬁg. 33: Device parameter circuit protector - overload disconnection

8.5.4 Trip time at overload

The parameter in byte[3] determines after which perod in the overload range the load output of the ESX50D will be disconnected.

Value range: 50 ms – 10,000 ms (whole numbers in 50 ms steps) Default value: 3000 ms Data length: 1 byte (unsigned character)

Byte[3 ] Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0

description 128 64 32 16 8 4 2 1 value 0/1 0/1 0/1 0/1 0/1 0/1 0/1 0/1

Example: 3000 ms 50 ms * value (multiplier) = 50 ms * 60 = 3000 ms

0 0 1 1 1 1 0 0

ﬁg. 34: Device parameter circuit protector - disconnection time overload

8.5.5 Trip time at short circuit

The parameter in byte[4] determines after which perod in the short circuit range the load output of the ESX50D will be disconnected.

Value range: 50 ms – 1,000 ms (whole numbers in 10 ms steps) Default value: 100 ms Data length: 1 byte (unsigned character)

Byte[4 ] Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0

description 128 64 32 16 8 4 2 1 value 0/1 0/1 0/1 0/1 0/1 0/1 0/1 0/1

Example: 100 ms 10 ms * value (multiplier) = 10 ms * 10 = 100 ms

0 0 0 0 1 0 1 0

ﬁg. 35: Device parameter circuit protector - disconnection time short circuit

8.5.6 ON delay

The parameter in byte[5] determines the time delay between ON command the switch-on of the load output of ESX50D

Value range: 50 ms – 2,500 ms (whole numbers in 10 ms steps) Default value: 100 ms Data length: 1 byte (unsigned character)

Byte[5 ] Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0

description 128 64 32 16 8 4 2 1 value 0/1 0/1 0/1 0/1 0/1 0/1 0/1 0/1

Example: 50 ms 10 ms * value (multiplier) = 10 ms * 5 = 50 ms

0 0 0 0 0 1 0 1

ﬁg. 36: Device parameter circuit protector - ON delay

8.5.7 Limit value load current

The parameter in byte[6] determines at how many percent of the rated current the ESX50D will signal "limit value exceeded".

Value range: 50 % - 100 % (whole numbers) Default value: 80 % Data length: 1 byte (unsigned character)

Byte[6 ] Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0

description 128 64 32 16 8 4 2 1 value 0/1 0/1 0/1 0/1 0/1 0/1 0/1 0/1

Example: 100 %

0 1 1 0 0 1 0 0

ﬁg. 37: Device parameter circuit protector - limit value load current

8.5.8 Hysteresis of the limit value

This parameter (byte[7]) determines the hysteresis of the limit value current. Value range: 5 % - 20 % (whole numbers) Default value: 5 % Data length: 1 byte (unsigned character)

Byte[7 ] Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0

description 128 64 32 16 8 4 2 1 value 0/1 0/1 0/1 0/1 0/1 0/1 0/1 0/1

Example: 10 %

0 0 0 0 1 0 1 0

ﬁg. 38: Device parameter circuit protector - hysteresis limit value

8.6 Action commands circuit protector

This output byte allows non-cyclical execution of all actions supported by the circuit protector. All actions are also possible as "broadcast command". This will address all circuit protectors on a PWR board simultaneously. The index part addressing the slot of the circuit protector has to be set to 99 in this case.

Value range: 112 -118, 126-127 Data length: 1 byte (unsigned character)

Byte[0 ]

Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0 description 128 64 32 16 8 4 2 1 value 0/1 0/1 0/1 0/1 0/1 0/1 0/1 0/1

switch on load output (112)

0 1 1 1 0 0 0 0

switch off load output (113)

0 1 1 1 0 0 0 1

reset load output (114)

0 1 1 1 0 0 1 0

reset error memory (115)

0 1 1 1 0 0 1 1

reset trip counter (116)

0 1 1 1 0 1 0 0

delete bar chart (117)

0 1 1 1 0 1 0 1

reset device parameters to factory settings (118)

0 1 1 1 0 1 1 0

activate LED indication (126)

0 1 1 1 1 1 1 0

deactivate LED indication (127)

0 1 1 1 1 1 1 1

ﬁg. 39: Action commands circuit protector

8.7 Event messages circuit protector

This byte contains information on events of the circuit protector. Value range: 0 – 255 Data length: 1 byte (unsigned character)

Byte[0 ]

Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0 description 128 64 32 16 8 4 2 1 value 0/1 0/1 0/1 0/1 0/1 0/1 0/1 0/1

waiting for parameterisation

0/1*

bar chart available

0/1*

new current rating available

0/1*

slide switch = OFF

0/1*

reserve reserve reserve error detected

0/1*

* event not available = 0 / event available = 1

ﬁg. 40: Event messages circuit protector

8.8 Diagnostic messages circuit protector

8.8.1 Error memory

Byte[0] holds the internal error memory of the circuit protector. Value range: 0 – 255 Data length: 1 byte (unsigned character)

Byte[0 ]

Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0 description 128 64 32 16 8 4 2 1 value 0/1 0/1 0/1 0/1 0/1 0/1 0/1 0/1

no parameters available

0/1*

error parameter memory

0/1*

error programme memory

0/1*

error data memory

0/1*

error control unit

0/1*

reset through watchdog

0/1*

reserve reserve

* error not available = 0 / error available = 1

ﬁg. 41: Diagnosis circuit protector - error memory

8.8.2 Trip counter

Byte[1] - byte[2] contain the trip counter of the circuit protector Value range: 0…65535 Data length: 2 byte (unsigned integer)

Byte[1] (LOW) Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0

description 128 64 32 16 8 4 2 1 value 0/1 0/1 0/1 0/1 0/1 0/1 0/1 0/1

Byte[2] (HIGH) Bit 15 Bit 14 Bit 13 Bit 12 Bit 11 Bit 10 Bit 9 Bit 8

description 32768 16384 8192 4096 2048 1024 512 256 value 0/1 0/1 0/1 0/1 0/1 0/1 0/1 0/1

ﬁg. 42: Diagnosis circuit protector - trip counter

8.8.3 Reason for trip

Byte[3] holds the latest reason for trip of the circuit protector. Value range: 0 – 4 Data length: 1 byte (unsigned character)

Byte[3 ] Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0

description 128 64 32 16 8 4 2 1 value 0/1 0/1 0/1 0/1 0/1 0/1 0/1 0/1

no reason for trip available (0)

0 0 0 0 0 0 0 0

trip reason short circuit (1)

0 0 0 0 0 0 0 1

trip reason overload (2)

0 0 0 0 0 0 1 0

reason for trip device temperature (3)

0 0 0 0 0 0 1 1

reason for trip internal failure (4)

0 0 0 0 0 1 0 0

ﬁg. 43: Diagnosis circuit protector - trip reason

8.8.4 Operating voltage

Byte[4] - byte[5] contain the operating voltage of the circuit protector Value range: 0 – 65535 Data length: 2 byte (unsigned integer)

Byte[4] (LOW) Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0

description 128 64 32 16 8 4 2 1 value 0/1 0/1 0/1 0/1 0/1 0/1 0/1 0/1

Byte[5] (HIGH) Bit 15 Bit 14 Bit 13 Bit 12 Bit 11 Bit 10 Bit 9 Bit 8

description 32768 16384 8192 4096 2048 1024 512 256 value 0/1 0/1 0/1 0/1 0/1 0/1 0/1 0/1

ﬁg. 44: Diagnosis circuit protector - operating voltage

The load voltage is made available as a standardised 16-bit-value with a solution of 10 mV. Example: Measuring value operating voltage = 2512 ➞ real measuring value = 25.12 V

8.8.5 Temperature

Byte[6] - byte[7] contain the internal device temperature of the circuit protector. Value range: 0 – 65535 Data length: 2 bytes (integer)

Byte[6] (LOW) Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0

description 128 64 32 16 8 4 2 1 value 0/1 0/1 0/1 0/1 0/1 0/1 0/1 0/1

Byte[7] (HIGH) Bit 15 Bit 14 Bit 13 Bit 12 Bit 11 Bit 10 Bit 9 Bit 8

description 32768 16384 8192 4096 2048 1024 512 256 value 0/1 0/1 0/1 0/1 0/1 0/1 0/1 0/1

ﬁg. 45: Diagnosis circuit protector - device temperature

The internal device temperature is made available as a standardised 16-bit-value (integer) with a whole-number solution in degree centigrade.

Examples: Measuring value device temperature = 45 ➞ real measuring value = 25°C.

8.8.6 Internal communication messages

Internally the CPC10PB controller communicates with each circuit protector by means of a speciﬁcally deﬁned protocol. Byte[8] contains the relates latest feedback of the circuit protector to the CPC10PB controller.

Value range: 0 – 255 Data length: 1 byte (unsigned character)

Byte[8 ] Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0

Description 128 64 32 16 8 4 2 1 Value 0/1 0/1 0/1 0/1 0/1 0/1 0/1 0/1

Presently used type does not match the conﬁgured type (1)

0 0 0 0 0 0 0 1

Device parameters not plausible (144)

1 0 0 1 0 0 0 0

No bar chart available (145)

1 0 0 1 0 0 0 1

Slide switch is in OFF position (146)

1 0 0 1 0 0 1 0

Undervoltage detected (147)

1 0 0 1 0 0 1 1

Overtemperature detected (148)

1 0 0 1 0 1 0 0

Reset command required (149)

1 0 0 1 0 1 0 1

Command was processed correctly (150)

1 0 0 1 0 1 1 0

Parameterisation required (151)

1 0 0 1 0 1 1 1

Internal failure detected (152)

1 0 0 1 0 0 0 0

Unknown command (153)

1 0 0 1 0 0 0 1

Set length error (154) Rated current available

1 0 0 1 0 0 1 0

Check sum error (155)

1 0 0 1 0 0 1 1

Rating selector switch was actuated (156)*

1 0 0 1 0 1 0 0

* only with type ESX50D-S100

ﬁg. 46: Diagnosis circuit protector - internal communication

9 Appendix

9.1 List of pictures

ﬁg. 1: System overview ................................................................................................................................... 6

ﬁg. 2: CPC10PB-T1 (1-Port) ............................................................................................................................ 7

ﬁg. 3: CPC10PB-T4 (4-Port) ............................................................................................................................ 7

ﬁg. 4: Status indication and terminals CPC10PB-T4 ...................................................................................... 8

ﬁg. 5: ELBus® connection .............................................................................................................................. 8

ﬁg. 6: Installation drawing ..............................................................................................................................10

ﬁg. 7: Terminals CPC10PB-T1 and -T4 .......................................................................................................... 10

ﬁg. 8: Terminals of the ELBus® connectors ..................................................................................................11

ﬁg. 9: List of the available operating modes ..................................................................................................13

ﬁg. 10: Cycle times of the system .................................................................................................................. 14

ﬁg. 11: Input data for global error and diagnostic messages ........................................................................ 16

ﬁg. 12: Input byte circuit protector - status ....................................................................................................17

ﬁg. 13: Output byte circuit protector - control................................................................................................17

ﬁg. 14: Input byte load current circuit protector .............................................................................................18

ﬁg. 15: Input byte load voltage circuit protector ............................................................................................18

ﬁg. 16: Index structure ..................................................................................................................................19

ﬁg. 17: Structure of parameter index..........................................................................................................19/20

ﬁg. 18: Conﬁguration data CPC10PB ............................................................................................................20

ﬁg. 19: Conﬁguration data reserve ................................................................................................................. 21

ﬁg. 20: Conﬁguration data device type ..........................................................................................................21

ﬁg. 21: Conﬁguration data release of slot ......................................................................................................21

ﬁg. 22: Conﬁguration data reserve ................................................................................................................. 22

ﬁg. 23: Device information CPC10 - device type ........................................................................................... 22

ﬁg. 24: Device information CPC10 - serial number ........................................................................................ 22

ﬁg. 25: Device information CPC10 - hardware version ..................................................................................23

ﬁg. 26: Device information CPC10 - software version ...................................................................................23

ﬁg. 27: Device information circuit protector - device type .............................................................................24

ﬁg. 28: Device information circuit protector - serial number ..........................................................................24

ﬁg. 29: Device information circuit protector - hardware version .................................................................... 24

ﬁg. 30: Device information circuit protector - software version ....................................................................25

ﬁg. 31: Device parameters circuit protector - current rating ..........................................................................25

ﬁg. 32: Device parameters circuit protector - switch-on behaviour ...............................................................26

ﬁg. 33: Device parameters circuit protector - overload disconnection ..........................................................26

ﬁg. 34: Device parameter circuit protector - disconnection time overload ....................................................26

ﬁg. 35: Device parameter circuit protector - disconnection time short circuit ...............................................27

ﬁg. 36: Device parameter circuit protector - ON delay ..................................................................................27

ﬁg. 37: Device parameter circuit protector - limit value load current .............................................................27

ﬁg. 38: Device parameter circuit protector - hysteresis limit value ................................................................28

ﬁg. 39: Action commands circuit protector ....................................................................................................28

ﬁg. 40: Result messages circuit protector ......................................................................................................29

ﬁg. 41: Diagnosis circuit protector - error memory ........................................................................................29

ﬁg. 42: Diagnosis circuit protector - trip counter ...........................................................................................30

ﬁg. 43: Diagnosis circuit protector - trip reason .............................................................................................30

ﬁg. 44: Diagnosis circuit protector - operating voltage ..................................................................................30

ﬁg. 45: Diagnosis circuit protector - device temperature ...............................................................................31

ﬁg. 46: Diagnosis circuit protector - internal communication ........................................................................31

9.2 Technical data

For the technical data of CPC10PB please see relevant data sheet.

9.3 Subject index

E-T-A Elektrotechnische Apparate GmbH Industriestraße 2-8 . 90518 ALTDORF GERMANY Phone +49 9187 10-0 . Fax 09187 10-397 E-Mail: info@e-t-a.de .·www.e-t-a.de

E-T-A ControlPlex CPC10PB Instruction Manual

Specifications and Main Features

Frequently Asked Questions

User Manual