Ericsson DELTA-S Maintenance Manual

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Mobile Communications
Maintenance Manual
65-110 WATT
MOBILE RADIO
DELTA-S
NARROW BAND, SYNTHESIZED 403-430-450-512 MHz Mobile Communications
(NEGATIVE GROUND ONLY)
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LBI-31567
TABLE OF CONTENTS
MILITARY SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
SYSTEM SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
COMBINATION NOMENCLATURE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
STRUCTURED OPTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
DESCRIPTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
FREQUENCY SYNTHESIZER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
EEPROM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
PROGRAMMING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
TRANSMITTER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
RECEIVER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
CONTROL UNITS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
CHANNEL SELECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
MICROPHONE AND HANDSET . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
HOOKSWITCHES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
SPEAKER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
INITIAL ADJUSTMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
TRANSMITTER ADJUSTMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
RECEIVER ADJUSTMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
TO RECEIVE A MESSAGE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
TO TRANSMIT A MESSAGE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
ILLUSTRATIONS
FIGURE 1 - TYPICAL MODULE LAYOUT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
WARNING
Although the highest DC voltage in Mobile Two-Way Radio Equipment is supplied by the vehicle battery, high currents may be d rawn under short c ir cuit co nditions. Th ese c urrents c an p ossibly h eat o bjects such as t ools, ri ngs, wa tchbands, etc., enough to caus e burns. B e careful when working near energized ci rcuits.
High-level RF energy in the Transmitter Power Amplifier assembly can cause burns upon contact. Keep away from these circuits w h en the t ra nsmitter is energize d!
Copyright© November 1985, General Electric Company
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MILITARY SPECIFICATIONS
STANDARD METHODS/PROCEDURES
MIL-STD-810-C MIL-STD-810-D
Low Pressure 500.1/Procedure 1 500.2/Procedure 1 High Temperature 501.1/Procedure 1,2 501.2/Procedure 1,2 Low Temperature 502.1/Procedure 1 502.2/Procedure 1,2 Temperature Shock 503.1/Procedure 1 503.2/Procedure 1 Solar Radiation 505.1/Procedure 1 505.2/Procedure 1 Humidity 507.1/Procedure 2 507.2/Procedure 2 Vibration 514.2/Procedure 8, 10 514.3/Procedure 1 Shock 516.2/Procedure 1,2,3,5 516.3/Procedure 1, 3, 4, 5, 6
SYSTEM SPECIFICATIONS*
FREQUENCY RANGE 403-430 MH z** & 450-512 M Hz BATTERY VOLTAGE 13.8 volts ±20% RX
13.6 or 13 . 4 vol ts ±20% TX
BATTERY D RAIN (Maximum)
Receive
Squelched 0.7 amperes Unsquelched 2.2 amperes
Transmit
35/40 watts 10.0 amperes at 13.6 volts 30 watts (DOC***) 10.0 amperes at 13.6 volts 50 watts 12.0 ampe res a t 13 .6 v o lt s 80 watts 21.0 ampe res a t 13 .4 v o lt s 90 watts 22.0 ampe res a t 13 .4 v o lt s 100 watts 23.0 ampe res a t 13. 4 v ol ts
FREQUENCY STABILITY 0.0005% or optional 0.0002% TEMPERATURE RANGE -30°C (-22°F) to +60°C (140°F)
DUTY CYCLE 100% Receive, 20% Transmit (EIA ) DIMENSION, LESS ACCESSORIES (H x W x D)
35-50 watts 65 mm x 260 mm x 325 mm
(2.5 x 10.2 x 12.7 inch es )
80-100 watts 65 mm x 290 mm x 325 mm
(2.5 x 11.4 x 12.7 inch es )
WEIGHT, LESS AC CESSORIES
35-50 watts 5.9 kg (12.9 pounds) 80-100 watts 6.5 kg (14 pounds)
* These s p ec ific ations a re intended primarily for the u s e of th e se rvi cema n. Re fe r to th e ap pro p ria te
Specifications Sheet for the complete specifications.
** 403-430 MHz combinations are for International use (50 Watt Transmitters). 421-430 MHz
combinations may be used for domestic applications.
*** Canadian Department of Transportation.
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GENERAL
FCC FILING NUMBER (see table below):
RECEIVER TRANSMITTER OSCILLATOR
STABILITY
ER-140-B ER-140-C ER-140-D
ER-140-B ER-140-C ER-140-D
KT-218-B KT-220-B KT-221-B KT-223-B KT-221-C KT-223-C
KT-218-B2 KT-220-B2 KT-221-B2 KT-223-B2 KT-221-C2 KT-223-C2
±5 PPM ±5 PPM ±5 PPM ±5 PPM ±5 PPM ±5 PPM
±2 PPM ±2 PPM ±2 PPM ±2 PPM ±2 PPM ±2 PPM
POWER
OUTPUT
40 WATTS
100 WATTS
35 WATTS 90 WATTS 35 WATTS 80 WATTS
40 WATTS
100 WATTS
35 WATTS 90 WATTS 35 WATTS 80 WATTS
DOC FILING NUMBER: RSS-119
TRANSMITTER
CONDUCTED SPURIOUS -85 dB MODULATION ±4.5 kHz
AUDIO SENSITIVITY 70 to 120 millivolts
FREQUENCY
450-470 MHz 450-470 MHz 470-494 MHz 470-494 MHz 494-512 MHz 494-512 MHz
450-470 MHz 450-470 MHz 470-494 MHz 470-494 MHz 494-512 MHz 494-512 MHz
AUDIO FREQUENCY CHARACTE RISTI CS Within +1 dB to -4.5 dB of a 6 dB/octave pre-emphasis
from 300 to 3000 Hz per EIA standar ds. Post li mite r filter standar d s per FCC and EIA.
DISTORTION Less than 2% (1000 Hz)
Less than 5% (300 to 3000 Hz) DEVIATION SYMMETRY 0.5 kHz maximum MAXIMUM FREQUENCY No Center Center
Tuning Tuning
450-512 MHz 6 MHz 12 MHz 403-430 MHz 5 MHz 10 MHz
RF OUTPUT IMPEDANCE 50 ohms POWER OUTPUT Rated Power ±0.5 dB
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RECEIVER
AUDIO OUTPUT 12 Watts with less than 3% distortion. (to 4.0 ohm speak e r)
LBI-31567
SENSITIVITY
Standard UHS Preamp
12 dB SINAD 0.35 mV 0.20 mV
(EIA Method)
20 dB Quieting 0.50 mV 0.25 mV
Method
SELECTIV ITY
EIA Two-signal Method -90 dB -90 dB SPURIOUS RESPONSE -100 dB -90 dB INTERMODULATION -85 dB -80 dB
MODULATION ACCEPTANCE ±7.0 kHz SQUELCH SENSITIVITY 8 dB SINAD MAXIMUM FREQUENCY SPREAD 1 dB
No degradation Center Center with Center Tuning Tuning Tuning 1 MHz 2 MHz 2.5 MHz
FREQUENCY RESPONSE Wit hin +2 and -8 dB of a standard 6 dB per octave
de-emphasis curv e from 300 to 3000 Hz (1000 Hz reference).
RF INPUT IMPEDANCE 50 ohms
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Digit R
Receiver
Type
A
UHS
Pre Ampl
O
None
Digit 10
Frequency
Capacity
T
16 Channel
Z
32 Channel
W
494-512
MHz
LBI-31567
COMBINATION NOMENCLATURE
Product Code
N3
DELTA S
Transmit
Frequency
Range
R
403-430
MHz
U
450-470
MHz
V
470-494
MHz
Receive
Frequency
Range
R
403-430
MHz
U
450-470
MHz
V
470-494
MHz
W
494-512
MHz
Spacing
2
25 kHz
TypeChannel
N
Narrow Band
Digits 7-9Digit 6Digit 5Digit 4Digit 3Digits 1 & 2 RF Power
Output
035
35 Watts
040
40 Watts
050
50 Watts
090
90 Watts
Digit 11
Oscillator
Stability
A
±2 PPM
A
±5 PPM
ming
O
Test Program
1
Customer
Program
2
S950
Download
OptionProgram-
O
None
N
MII Interface
STRUCTURED OPTIONS
Guard
O
None
B
Tone/
Digital
O
Standard
N
None
Std Frame &
Mtg Hdwe
None
O
N
100
100 Watts
Digit NDigit MDigit FDigit DDigit CDigitA
AntennaMountingFuseChannel
O
None
A
Whip
Digit V
Voice Guard
O
None
G
Voice Guard
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DESCRIPTION
General Electric DELTA-S mobile radio combinations are completely solid state utilizing microcomputer technol­ogy and integrated circuits to provide high quality - high reliability radios. The DELTA-S radio is designed for use in vehicles having a negative ground battery system. In vehicles having a positive ground battery system a polarity converter must be used. Standard combinations may be equipped with:
Microcomputer Controlled Frequency
Synthesizer
Up to 32 channels
0.0002% or 0.0005% frequency stability
UHS Preamplifier (Ultra High Sensitivity),
optional
Tone and/or Digital Channel Guard, optional
The radio set is housed in a weather resistant case only 2 1/2 inches high. The radio is secured to the vehicle by a bottom mounting plate, and is tamper proof when locked
into the plate. When unlocked, the handle can be pulled out of the mounting plate or the top cover removed for servic­ing. When pulled down, the handle can be used to carry the radio.
The PA board is inserted into the radio from the top of the frame, while the TRS board is inserted from the bottom. There are no wires used in the basic radio. Interconnections are provided by pins on the TRS board that mate with connectors on the PA assembly. A power bus connects A+ and A- from the front con nector to the PA assembly. The PA board is isolated from ground (floating). Power is supplied directly from the battery to the PA power output stage.
The radio is of single-layer construction with all major modules and tuning adjustments easily accessible from the top of the radio.
Centralized metering jacks for the transmitter, receiver and system functions are provided for simplified alignment and troubleshooting.
Figure 1 - Typical Module Layout
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Excluding option boards, the basic radio mounted in a cast aluminum frame. The two boards are the transmitter­receiver-system (TRS) board 19D9901620G1 and the power amplifi er board (see Figure 1). The T RS board is connected to chassis ground allowing it to be used in vehicles with a negative ground battery system only. Op­tion boards include the Channel Guard board and VG Interface board. The VG In terface boar d is use d in radios equipped with Voice Guard.
FREQUENCY SYNTHESIZER
The frequency synthesizer consists of a microcom­puter, electrically erasable PROM(S) (EEPROM), a fre­quency synthesizer IC, transmit and receive VCO’s and associated circuitry. The frequency synthesizer under con­trol of the microcomputer generates all transmit and re­ceive RF frequencies.
EEPROM
The EEPROM stores binary data for all RF frequen­cies, Channel Guard tones/digital codes, and the timing function of the Carrier Control Timer (CCT). The micro­computer accesses the EEPROMS and provides the correct WALSH bits t o the Channe l Guard board t o generate the correct Channel Guard tone or digital code on a per channel basis.
Alternatively, a single channel Programmer Model 4EX22A10 allows the user to reprogram the radio on a per channel basis. This programmer requires the removal of the radio top cover and any option boards present. A special programming jack, J711, is provided in the radio for inter­connections.
Programming instructions are provided in the respec­tive Programmer Maintenance Manuals.
TRANSMITTER
The transmitter consists of the exciter, frequency syn­thesizer, TX VCO, and a power amplifier assembly. The PA assembly consists of a PA board mounted along the side of the radio next to the heat sink assembly. The PA board also contains a hermetically sealed anten na relay and a low pass filter.
RECEIVER
The receiver consists of the frequency synthesizer, RX VCO, injection amplifiers, front end, IF and limiter detec­tor. In UHS receivers, a pre-amplifier board is add ed in the receiver front end. Audio and squelch circuitry for the receiver is located in the system section of the TRS board. Jacks fo r the Channel Guard a nd o ther st ructu red opt ions are also located in the system area.
PROGRAMMING
The EEPROM allows the radio to be reprogrammed as needed to adapt to changing system requirements. RF fre­quencies, Channel Guard tones and digital codes, and the CCT function can be reprogrammed.
Depending on the configuration of the radio, one or two EEPROMs may be provided. Radios not equipped with a MODE A/B switch wil l have on e EEPROM. Radios with more than 16 channels and those with the MODE switch will have two EEPROMs.
NOTE
When programming, remember th at all RF frequen-
cies must be divisib le b y 12 .5 k H z.
The EEPROMs can be reprogrammed through the radio front connector using the General Electric Universal PROM Programmer Model TQ2310. This programmer al­lows all information to be loaded simultaneously.
CONTROL UNITS
Several "S" series control units are available for use
with the DELTA-S radio combinations.
The S-500 control unit contains an on-off volume control switch, a rotary channel selector switch for 1, 8, or 16 channels, a MODE A/B switch (optional) to expand the channel select capability to 32, seven segment channel indicator(s), a red transmit indicator, channel busy indica­tor (optional ), and an external tone option jack. Opti ons that may be used with this control unit include Type 90 and 99 tone, squelch operated relay SOR, GE-STAR encoder, and public address.
The S-600 control unit contains an on-off volume control switch, squelch disable switch, red transmit indica­tor, and a seven segment channel indicator. A rotary chan ­nel select switch permits selection of up to eigh t chann els . A white power-on i ndicator is used for back lighti ng the front panel. Space is provided for two optional push-button switches and two optional indicators.
The S-900 series control units designed specifically for the DELTA class radios are h ighly versatile, software
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controlled units providing numerous functions and options inclu di n g:
Dual Priority Scan
Digital Volume Control
Digital Squelch Control
Type 90 or 99 Enc o de T ones
GE-STAR Identification
128 Channels in -
8 Modes of 16 Channels each
or
4 Modes of 32 Channels each
Carrier Control Timer (per mode basis)*
Channel Guard - Tone or Digital*
Channel Frequencies*
Home Channel Revert
Auxiliary Relay Control
* These fea tures a r e ac t uall y performed in the radio.
If you have downloaded, the data is stored in the control unit.
CHANNEL SELECTION
An optional telephone-type handset is available for use with the radio. The handset uses a dynamic microphone with a built in m icrophone pre-amplifier. The extenda ble coiled cord plugs into the microphone jack on the back of the control unit, and is secured to the jack by a retaining screw.
HOOKSWITCHES
In Channel Guard or other tone applications, a micro­phone or handset hookswitch is supplied with the radio. The hookswitches are equipped with a Channel Guard disable switch.
Placing the switch in the "up" position (towards the small speaker symbol) disables the Channel Guard de­coder. With the switch in the "down" position, the Channel Guard is disabled when the microphone or handset is removed from the hookswitch.
SPEAKER
A three by five-inch speaker contained in a molded plastic housi ng provides an a udio output of 1 2 watts with a speaker impedance of four ohms. The speaker leads are terminated in Vehicle Systems Plug P3 which connects to J1-A on the rear of the control unit.
Depending on the control unit used, a single rotary or push-button selector s witch will se lect up t o 16 chan nels. In radios equipped with more than 16 channels, the control unit contains a MODE A/B switch. The MODE switch allows the user to select a second set of 16 channels (17-32).
The MODE A/B switch may be used to provide mo­bile-to-mobile communications through an intermediate repeater (repeated path) or direct mobile-to-mobile com­munications. For example, channel 1 Mode A may be programmed for the repeater frequency (repeated path) while channel 1 Mode B would be programmed for the mobile receive frequency (direct path). Judicious program­ming will a llow selection of repeated or di rect communi­cations paths on selected channels.
MICROPHONE AND HANDSET
A hand-held microphon e with a built-in, transistorize d microphone pre-amplifier is available for use with the radio. The microphone is housed in a sturdy two-piece case, and the extendable coiled cord plugs into the micro­phone jack at the back of the control unit. The plug is secured to the jack by a retaining screw.
INITIAL ADJUSTMENT
After the radio has been installed (as described in the Installation Manual), the following adjustments should be made by a certified electronics technician.
TRANSMITTER ADJUSTMENT
The transmitter adjustments include measuring the forward and reflected power and optimizing the antenna length, then setting the transmitter t o rated power outp ut. Next, measuring the frequency and modulatio n and record­ing these measurements for future reference. For the com­plete transmitter adjustment, refer to the Alignment Procedure in the service section of this manual.
RECEIVER ADJUSTMENT
The initial adjustment for the receiver includes tuning the input ci rcuit to match the an tenna. Refer to the Front End Alignment Procedures in the service section of this manual.
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OPERATION
Complete operating instructions for the Two-Way Ra­dio are provided in the Operator’s Manual. The basic procedures for receiving and transmitting messages in mo­bile combinations are as follows:
TO RECEIVE A MESSAGE
1. Turn the radio on by t urning the OFF- VOLUME control halfway to the right.
2. Turn the SQUELCH control clockwise (to the right) as far as possible. A noise will be heard from the speaker.
3. Ad just the VOLUME control for the desired lis­tening level.
4. Turn the SQUELCH control counter-clockwise to the left until the noise just cuts off.
5. In multi-frequency radios, select the desired chan­nel.
3. Pick up the microphone and listen briefly to the speaker to make sure that no one else is using the channel.
4. Press the Push-To-Talk (PTT) switch on the mi­crophone and send the message. The red transmit light on the control unit will glow each time the PTT switch is pressed.
MAINTENANCE
The use of microcomputer technology allows self-di­agnostic maintenance routines to be incorporated in the microcomputer software. These routines are easy to run and provide a q uick analysis of microcomputer and fre­quency synthesizer operation.
The service section of this manual contains the diag­nostic routines and other maintenance information to serv­ice this radio. The service section includes:
System interconnection
Mechanical layout
Disassembly procedures
The radio is now operational.
TO TRANSMIT A MESSAGE
1. T urn the radio on and select the proper channel.
2. I f a lengthy message (or several messages) are to be sent, the vehicle engine sh ould be running t o maintain the battery charge.
Replacement of IC’s, chip capacitors, and
resistors
Microcomputer self-diagnostics
Alignment procedures for the transmitter and
receiver
Troubleshooting flow charts and waveforms
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Printed in U.S.A.
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