ERICO S-Series User Manual

INSTRUCTION SHEET
LOCK S-Series
Rebar Size
in mm
10 or 12 (#4)
0.57 14.5
14 or 16 (#5)
0.73 18.5
18 or 20 (#6)
0.93 23.5
22 (#7)
1.08 27.5
25 (#8)
1.16 29.4
28 or 30 (#9)
1.32 33.5
32 (#10)
1.48 37.5
34 or 36 (#11)
1.67 42.5
38 or 40
1.83 46.5
43 (#14)
2.07 52.5
57 (#18)
2.62 66.5
Maximum Rebar Shear
Lip Diameter (A)
Step 3: Insert rebar into LENTON LOCK coupler until contact
is made with the center stop pin as shown in Figure 3. Rebar must be flush against center stop pin.
Step 4 for coupler sizes 12(#4) – 36(#11):
Tighten bolts, beginning in the center of the coupler and working to the outside (A to C), until bolt heads shear off. A standard wrench, impact wrench or nut runner may be utilized to tighten the bolts.
To avoid bolts from vibrating loose, it is suggested that each bolt be pre-torqued (Approximately <50% is recommended torque) prior to applying final bolt torque.
Figure 1 Assembly cross section
Figure 2 Maximum shear lip
Step 1: Read all instructions and procedures before commencing
splicing. Ensure the LENTON LOCK coupler is sized properly for the bars being spliced and per project plans. Product should arrive with bolts configured as shown in Figure 1. One round point bolt will be on each end of sizes 43(#14) and 57(#18).
Step 2: Ensure the rebar is free of any excessive dirt, concrete
slurry, rust, etc. which may affect product performance. Ensure maximum rebar lip does not exceed limits set in Figure 2. Excessive shear lip interferes with rebar installation.
LENTON
Figure 3 Solid contact between bar and stop pin as shown.
*When using an air impact wrench it is recommended to use a wrench with double the torque rating identified. Impact sockets should always be used when using an impact wrench. Additionally, check the air pressure and air flow requirements prior to installation. Refer to complete installation instructions provided with the product or available at www.erico.com prior to commencing installation.
WARNING
1. ERICO products shall be installed and used only as indicated in ERICO product instruction sheets and training materials. Instruction sheets are available at www.erico.com and from your ERICO customer service representative.
2. ERICO products must never be used for a purpose other than the purpose for which they were designed or in a manner that exceeds specified load ratings.
3. All instructions must be completely followed to ensure proper and safe installation and performance.
4. Improper installation, misuse, misapplication or other failure to completely follow ERICO’s instructions and warnings may cause product malfunction, property damage, serious bodily injury and death.
The customer is responsible for:
TECHNICAL SUPPORT: PDF121_G 1 of 2 2009,2010,2012,2014 ERICO International Corporation
b. The integrity of structures to which the products are attached, including their capability of safely accepting the loads imposed, as evaluated by a qualified engineer. c. Using appropriate industry standard hardware as noted above.
SAFETY INSTRUCTIONS: All governing codes and regulations and those required by the job site must be observed. Always use appropriate safety equipment such as eye protection, hard hat, and gloves as appropriate to the application.
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CADDY, CADWELD, CRITEC, ERICO, ERIFLEX, ERITECH and LENTON are registered trademarks of ERICO International Corporation
INSTRUCTION SHEET
Coupler
Number of
Bolts
In-lb Metric Canada
Soft
Metric
in mm ft-lb N-m
- 10 - 10 LL12S1 1/2 13 150 205 4
#4 12 10 M 13 LL12S1 1/2 13 150 205 4
- 14 - - LL16S1 1/2 13 150 205 4
#5 16 15 M 16 LL16S1 1/2 13 150 205 4
- 18 - - LL20S1 1/2 13 150 205 6
#6 20 20 M 19 LL20S1 1/2 13 150 205 6
#7 22 - 22 LL22S1 5/8 16 250 340 6
#8 25 25 M 25 LL25S1 5/8 16 350 475 6
#9 28 30 M 29 LL28S1 5/8 16 350 475 8
- 30 - - LL28S1 5/8 16 350 475 8
#10 32 32 LL32S1 13/16 21 550 750 6
- 34 - - LL36S1 13/16 21 550 750 8
#11 36 35 M 36 LL36S1 13/16 21 550 750 8
Rebar Designation
Socket Size
Average Torque to
Shear Bolts
Coupler
Number of
Bolts
In-lb Metric Canada
Soft
Metric
in mm ft-lb N-m ft-lb N-m
#14 43 45M 43 LL43S1 13/16 21 500 680 660 900 12
#18 57 55M 57 LL57S1 1 25 750 1020 960 1300 14
Rebar Designation
Socket Size
Pre Torque
All Bolts
Average Torque to
Shear Bolts
Table 1. Torque values for coupler sizes 12(#4) through 36(#11)
Pre-Torque is not required for these sizes
Alternate Step 4:
For sizes 43 (#14) and 57 (#18) a two-step torque sequence is required. Using a nut runner, pre-torque the bolts beginning in the center of the coupler and working to the outside (A to C) using pre-torque values in table 2. Then go back to bolt A and finish tightening the bolts, once again beginning in the center of the coupler and working to the outside (A to C), until bolt heads shear off. A nut runner must be utilized for the final tightening of the bolts.
Table 2. Alternate Step 4: Two-step torque sequence for coupler sizes 43(#14) and 57(#18)
Pre-Torque the bolts to the specified torque before final tightening.
If bolt head does not shear, the installer should verify the appropriate torque was met (see Table 2). If a minimum cover must be maintained, the head can be cut off after the proper torque has been applied.
If during installation the bolt strips, as defined by a loss of resistance to the applied torque, stop the installation immediately. Remove the un­sheared damaged bolt. Contact ERICO for LENTON Technical Support
Repeat procedure for other end of the sleeve.
Transition Splices: LENTON LOCK is designed for use as a one-step transition/reducer splice on all type of rebar.
Contact ERICO for details.
Closure Pour Splices: Refer to instruction sheet PDF113 for details. Additional copies of instructions and application
information are available at www.erico.com
TECHNICAL SUPPORT: PDF121_G 2 of 2 2009,2010,2012,2014 ERICO International Corporation
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