ERICO LENTON Mid-Range Bar Threader User Manual

Mid-Range Bar Threader
Instruction Manual
Table of Contents
Uncrating the Machine ....................................................... 3 – 4
Electrical ..................................................................................... 5
Center Rings ........................................................................ 6 – 7
Add Oil ....................................................................................... 8
Change Control Key .......................................................... 9 – 10
Change Chasers and Holders .......................................... 11 – 15
Change Control Block .................................................... 16 – 18
Threading Operation ...................................................... 19 – 20
Checking Threads and Bar End Engagement ...................... 21
Maintenance ........................................................................... 22
Troubleshooting ..................................................................... 23
Operator Reference Chart ..................................................... 23
WARNING
1. ERICO products shall be installed and used only as indicated in ERICO product instruction sheets and training materials. Instruction sheets are available at www.erico.com and from your ERICO customer service representative.
2. ERICO products must never be used for a purpose other than the purpose for which they were designed or in a manner that exceeds specified load ratings.
3. All instructions must be completely followed to ensure proper and safe installation and performance.
4. Improper installation, misuse, misapplication or other failure to completely follow ERICO’s instructions and warnings may cause product malfunction, property damage, serious bodily injury and death.
The customer is responsible for:
a. Conformance to all governing codes.
b. The integrity of structures to which the products are attached, including their capability of safely accepting the loads imposed, as evaluated by a qualified engineer.
c. Using appropriate industry standard hardware as noted above.
SAFETY INSTRUCTIONS:
All governing codes and regulations and those required by the job site must be observed. Always use appropriate safety equipment such as eye protection, hard hat, and gloves as appropriate to the application.
2
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Uncrating the Machine
When uncrating the machine please follow these steps.
If you have any questions please call ERICO Inc. at 1 (800) 822-7975.
21
Locate the front door panel. Loosen the eight bolts and wing-nuts securing the door.
43
Remove the front door. Remove the three bolts from the bottom of each side.
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3
Uncrating the Machine
5
Slide the top off the base Machine on crate base
6
7 8
Remove the tie-down to lift machine from base The machine can now be lifted off the base
4
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Electrical
21
The Mid-Range Bar Threader requires 220-240 volt, 3 phase power. A four-pronged locking plug as shown is standard.
Power Panel
Inverter Box
Main Power
Disconnect Switch
View of Inverter Box and Power Panel. The Red Knob located on the Power Panel is the main power disconnect switch.
After connecting the power be sure the head of the bar threader is rotating in the direction indicated by the red arrow on the hood. If it is not rotating in the correct direction, switch any two of the power leads in the plug.
Inverter
43
View of inside the Inverter Box. The Inverter controls the high and low speed on the DC Motor.
5
View of inside the Power Panel.
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5
Center Rings
21
Before adjusting the table height, you must first loosen each collar located at the bottom of each table leg.
To obtain the best centering of the rebar into the threading machine, the best fitting set of center rings should be used. We offer two or three different size sets per bar. To make sure you are using the correct set, slide one of the center rings per set over the bar ends to be threaded to determine which one slides on easily with the least amount of slop. Each center ring is stamped with the bar size it is to be used with in millimeters.
Adjust the table height with a ½” square drive ratchet using a ¾” standard drive socket.
43
The bar threader will come to you set up to run the largest bar size you will be threading.
6
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Center Rings
65
To change centers to a different bar size or to go with a set that fits the bar better, push in the release ring and pull out the existing center. Put in the new center and lock it in place by letting loose of the release ring.
When threading a #14 or #18 bar, the adaptor ring must be removed. This is done in the same way you remove the center ring as in the previous step.
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7
Add Oil
21
Prior to threading, the oil must be added. Pour the oil onto the chip funnel and it will flow into the oil reservoir. Only part # ELOIL should be used.
The reservoir is properly filled when the oil level is at the top of the sight glass.
8
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