Epson Stylus NX100, Stylus NX105, Stylus SX100, Stylus SX105, Stylus TX100 Service Manual

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SERVICE MANUAL
Color Inkjet Printer
EPSON Stylus NX100/NX105/SX100/
SX105/TX100/TX101/TX102/ TX103/TX105/TX106/TX109/ ME 300
SEMF08-002
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Notice:
All rights reserved. No part of this manual may be reproduced, stored in a retrieval system, or transmitted in any form or by any means, electronic, mechanical,
photocopying, recording, or otherwise, without the prior written permission of SEIKO EPSON CORPORATION.
The contents of this manual are subject to change without notice.
All effort have been made to ensure the accuracy of the contents of this manual. However, should any errors be detected, SEIKO EPSON would greatly appreciate being
informed of them.
The above not withstanding SEIKO EPSON CORPORATION can assume no responsibility for any errors in this manual or the consequences thereof.
EPSON is a registered trademark of SEIKO EPSON CORPORATION.
General Notice: Other product names used herein are for identification purpose only and may be trademarks or registered trademarks of their
respective owners. EPSON disclaims any and all rights in those marks.
Copyright © 2008 SEIKO EPSON CORPORATION.
Imaging Products CS, PL & Environmental Management
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PRECAUTIONS
Precautionary notations throughout the text are categorized relative to 1) Personal injury and 2) damage to equipment.
DANGER Signals a precaution which, if ignored, could result in serious or fatal personal injury. Great caution should be exercised in performing procedures preceded by
DANGER Headings.
WARNING Signals a precaution which, if ignored, could result in damage to equipment.
The precautionary measures itemized below should always be observed when performing repair/maintenance procedures.
DANGER
1. ALWAYS DISCONNECT THE PRODUCT FROM THE POWER SOURCE AND PERIPHERAL DEVICES PERFORMING ANY MAINTENANCE OR REPAIR PROCEDURES.
2. NO WORK SHOULD BE PERFORMED ON THE UNIT BY PERSONS UNFAMILIAR WITH BASIC SAFETY MEASURES AS DICTATED FOR ALL ELECTRONICS TECHNICIANS IN THEIR LINE OF WORK.
3. WHEN PERFORMING TESTING AS DICTATED WITHIN THIS MANUAL, DO NOT CONNECT THE UNIT TO A POWER SOURCE UNTIL INSTRUCTED TO DO SO. WHEN THE POWER SUPPLY CABLE MUST BE CONNECTED, USE EXTREME CAUTION IN WORKING ON POWER SUPPLY AND OTHER ELECTRONIC COMPONENTS.
4. WHEN DISASSEMBLING OR ASSEMBLING A PRODUCT, MAKE SURE TO WEAR GLOVES TO AVOID INJURIER FROM METAL PARTS WITH SHARP EDGES.
WARNING
1. REPAIRS ON EPSON PRODUCT SHOULD BE PERFORMED ONLY BY AN EPSON CERTIFIED REPAIR TECHNICIAN.
2. MAKE CERTAIN THAT THE SOURCE VOLTAGES IS THE SAME AS THE RATED VOLTAGE, LISTED ON THE SERIAL NUMBER/RATING PLATE. IF THE EPSON PRODUCT HAS A PRIMARY AC RATING DIFFERENT FROM AVAILABLE POWER SOURCE, DO NOT CONNECT IT TO THE POWER SOURCE.
3. ALWAYS VERIFY THAT THE EPSON PRODUCT HAS BEEN DISCONNECTED FROM THE POWER SOURCE BEFORE REMOVING OR REPLACING PRINTED CIRCUIT BOARDS AND/OR INDIVIDUAL CHIPS.
4. IN ORDER TO PROTECT SENSITIVE MICROPROCESSORS AND CIRCUITRY, USE STATIC DISCHARGE EQUIPMENT, SUCH AS ANTI-STATIC WRIST STRAPS, WHEN ACCESSING INTERNAL COMPONENTS.
5. REPLACE MALFUNCTIONING COMPONENTS ONLY WITH THOSE COMPONENTS BY THE MANUFACTURE; INTRODUCTION OF SECOND-SOURCE ICs OR OTHER NON-APPROVED COMPONENTS MAY DAMAGE THE PRODUCT AND VOID ANY APPLICABLE EPSON WARRANTY.
6. WHEN USING COMPRESSED AIR PRODUCTS; SUCH AS AIR DUSTER, FOR CLEANING DURING REPAIR AND MAINTENANCE, THE USE OF SUCH PRODUCTS CONTAINING FLAMMABLE GAS IS PROHIBITED.
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About This Manual
A D J U S T M E N T
R E Q U I R E D
C A U T I O N
C H E C K
P O I N T
W A R N I N G
This manual describes basic functions, theory of electrical and mechanical operations, maintenance and repair procedures of the printer. The instructions and procedures included herein are intended for the experienced repair technicians, and attention should be given to the precautions on the preceding page.
Manual Configuration
This manual consists of six chapters and Appendix.
CHAPTER 1.PRODUCT DESCRIPTIONS
Provides a general overview and specifications of the product.
CHAPTER 2.OPERATING PRINCIPLES
Describes the theory of electrical and mechanical operations of the product.
CHAPTER 3.TROUBLESHOOTING
Describes the step-by-step procedures for the troubleshooting.
CHAPTER 4.DISASSEMBLY / ASSEMBLY
Describes the step-by-step procedures for disassembling and assembling the product.
CHAPTER 5.ADJUSTMENT
Provides Epson-approved methods for adjustment.
CHAPTER 6.MAINTENANCE
Provides preventive maintenance procedures and the lists of Epson­approved lubricants and adhesives required for servicing the product.
APPENDIX Provides the following additional information for reference:
• Exploded Diagram
• Parts List
Symbols Used in this Manual
Various symbols are used throughout this manual either to provide additional information on a specific topic or to warn of possible danger present during a procedure or an action. Be aware of all symbols when they are used, and always read NOTE, CAUTION, or WARNING messages.
Indicates an operating or maintenance procedure, practice or condition that is necessary to keep the product’s quality.
Indicates an operating or maintenance procedure, practice, or condition that, if not strictly observed, could result in damage to, or destruction of, equipment.
May indicate an operating or maintenance procedure, practice or condition that is necessary to accomplish a task efficiently. It may also provide additional information that is related to a specific subject, or comment on the results achieved through a previous action.
Indicates an operating or maintenance procedure, practice or condition that, if not strictly observed, could result in injury or loss of life.
Indicates that a particular task must be carried out according to a certain standard after disassembly and before re-assembly, otherwise the quality of the components in question may be adversely affected.
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Revision Status
Revision Date of Issue Description
A June 27, 2008 First Release
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Epson STYLUS NX100/NX105/SX100/SX105/TX100/TX101/TX102/TX103/TX105/TX106/TX109/ME 300 Revision A
Contents
Chapter 1 PRODUCT DESCRIPTION
1.1 Features................................................................................................................. 9
1.2 Printing Specifications........................................................................................ 10
1.2.1 Basic Specifications................................................................................. 10
1.2.2 Ink Cartridge............................................................................................ 10
1.2.3 Print Mode............................................................................................... 11
1.2.4 Supported Paper....................................................................................... 12
1.2.5 Printing Area ........................................................................................... 14
1.3 Scanner Specifications........................................................................................ 14
1.3.1 Scanning Range....................................................................................... 14
1.4 General Specifications........................................................................................ 15
1.4.1 Electrical Specifications .......................................................................... 15
1.4.2 Environmental Conditions....................................................................... 15
1.4.3 Durability................................................................................................. 16
1.4.4 Acoustic Noise......................................................................................... 16
1.4.5 Safety Approvals (Safety standards/EMI)............................................... 16
1.5 Interface.............................................................................................................. 16
1.5.1 USB Interface .......................................................................................... 16
1.6 Control Panel ...................................................................................................... 17
1.6.1 Operation Buttons & LEDs ..................................................................... 17
1.6.2 Control Panel Functions .......................................................................... 18
1.7 Stand-alone Copy Function ................................................................................ 21
1.7.1 Supported Paper and Copy Mode............................................................ 21
1.7.2 Setting for Stand-alone Copy .................................................................. 21
1.7.3 Copy Speed.............................................................................................. 22
1.7.4 Multiple Copying..................................................................................... 22
Chapter 2 OPERATING PRINCIPLES
2.1 Overview ............................................................................................................ 24
2.1.1 Printer Mechanism .................................................................................. 24
2.1.2 Motors & Sensors.................................................................................... 25
2.1.3 Printhead.................................................................................................. 26
Chapter 3 TROUBLESHOOTING
3.1 Overview ............................................................................................................ 28
3.1.1 Specified Tools........................................................................................ 28
3.1.2 Preliminary Checks ................................................................................. 28
3.2 Error Indications and Fault Occurrence Causes................................................. 29
3.2.1 Troubleshooting by Error Message ......................................................... 30
3.2.2 Superficial Phenomenon-Based Troubleshooting ................................... 46
3.2.3 Motor and Sensor Troubleshooting......................................................... 53
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Epson STYLUS NX100/NX105/SX100/SX105/TX100/TX101/TX102/TX103/TX105/TX106/TX109/ME 300 Revision A
Chapter 4 DISASSEMBLY/ASSEMBLY
4.1 Overview ............................................................................................................ 55
4.1.1 Precautions .............................................................................................. 55
4.1.2 Tools........................................................................................................ 55
4.1.3 Work Completion Check......................................................................... 56
4.2 Disassembly Procedures..................................................................................... 57
4.3 Removing the Housing ....................................................................................... 58
4.3.1 Paper Support Tray.................................................................................. 58
4.3.2 Stacker Assy ............................................................................................ 58
4.3.3 Document Cover/ASF Cover .................................................................. 59
4.3.4 Scanner Stand /Cover Wire ..................................................................... 60
4.3.5 Scanner Unit ............................................................................................ 62
4.3.6 Middle Housing....................................................................................... 63
4.4 Removing the Circuit Boards ............................................................................. 64
4.4.1 Panel Unit ................................................................................................ 64
4.4.2 Main Board.............................................................................................. 65
4.4.3 Power Supply Unit .................................................................................. 66
4.5 Disassembling the Printer Mechanism ............................................................... 68
4.5.1 Printhead.................................................................................................. 68
4.5.2 CR Scale .................................................................................................. 71
4.5.3 Hopper ..................................................................................................... 72
4.5.4 PF Encoder/ PF Scale .............................................................................. 73
4.5.5 EJ Roller/ EJ Frame Assy........................................................................ 73
4.5.6 CR Motor/ Driven Pulley ........................................................................ 75
4.5.7 Ink System............................................................................................... 77
4.5.8 PF Motor.................................................................................................. 82
4.5.9 Main Frame ............................................................................................. 84
4.5.10 Upper Paper Guide ................................................................................ 86
4.5.11 CR Unit.................................................................................................. 87
4.5.12 PF Roller................................................................................................ 90
4.5.13 LD Roller/ ASF Unit ............................................................................. 91
4.5.14 Waste Ink Pads ...................................................................................... 93
4.6 Disassembling the Scanner Unit......................................................................... 96
4.6.1 Upper Scanner Housing........................................................................... 96
4.6.2 Scanner Carriage Unit ............................................................................. 97
4.6.3 Scanner Motor Unit ................................................................................. 99
Chapter 5 ADJUSTMENT
5.1 Adjustment Items and Overview...................................................................... 101
5.1.1 Servicing Adjustment Item List (TBD)................................................. 101
5.1.2 Required Adjustments (TBD) ............................................................... 103
5.2 Using the Adjustment Program (TBD) ............................................................ 105
5.2.1 TOP Margin Adjustment ....................................................................... 105
5.2.2 First Dot Position Adjustment............................................................... 105
5.2.3 Head Angular Adjustment..................................................................... 106
5.2.4 Bi-D Adjustment ................................................................................... 106
5.2.5 PF Adjustment....................................................................................... 107
Chapter 6 MAINTENANCE
6.1 Overview .......................................................................................................... 109
6.1.1 Cleaning................................................................................................. 109
6.1.2 Service Maintenance ............................................................................. 109
6.1.3 Lubrication ............................................................................................ 110
Chapter 7 APPENDIX
7.1 Exploded Diagram / Parts List ......................................................................... 113
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PRODUCT DESCRIPTION

CHAPTER
1
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Epson STYLUS NX100/NX105/SX100/SX105/TX100/TX101/TX102/TX103/TX105/TX106/TX109/ME 300 Revision A
Paper Support & Stacker are Closed
Paper Support & Stacker are Opened

1.1 Features

Epson STYLUS NX100/NX105/SX100/SX105/TX100/TX101/TX102/TX103/ TX105/TX106/TX109/ME 300 are entry class color ink-jet printers with the scanner function.
Features
Maximum print resolution: 5760 (H) x 1440 (V) dpi
D2 Chips printhead
(Black: 90 nozzles x 1, Color: 29 nozzles x 3 per color)
Borderless printing with pigment ink
Four independent ink cartridges is installed.
Dimensions
Dimensions*1:434 mm (W) x 327 mm (D) x 185 mm (H)
Weight*
Note *1 : Paper support and stacker are closed. Rubber feet are included.
*2 : Excluding the weight of ink cartridges and power cable.
2
: 4.45 kg
Figure 1-1. External View
PRODUCT DESCRIPTION Features 9
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Epson STYLUS NX100/NX105/SX100/SX105/TX100/TX101/TX102/TX103/TX105/TX106/TX109/ME 300 Revision A
C A U T I O N

1.2 Printing Specifications

1.2.1 Basic Specifications

Table 1-1. Printer Specifications
Item Specification
Print method On-demand ink jet
Nozzle configuration Black: 90 nozzles x 1
Color: 29 nozzles x 3 (Cyan, Magenta, Yellow)
Print direction Bi-directional minimum distance printing, Unidirectional printing
Maximum print resolution
Print resolution Horizontal x Vertical (dpi)
Control code
Input buffer size 32 Kbytes
Paper feed method Friction feed, using the ASF (Auto Sheet Feeder)
Paper path Top feed, front out
Paper feed rates T.B.D. mm/sec (at 25.4 mm feed)
PF interval T.B.D.
5760 x 1440 (dpi) MGA
• 360 x 120 • 720 x 720
• 360 x 360 • 1440 x 720
• 360 x 720 • MGA 5760 x 1440
• ESC/P Raster command
• EPSON Remote command

1.2.2 Ink Cartridge

The product numbers of the EPSON ink cartridges for this printer are shown below.
Table 1-2. Product No. of Ink Cartridges
Color EAI Latin 1 Latin 2
T0691
T0731N
Black
Cyan
Magenta
Yellow
Note *1: ETT/EKL(WS)/EKL(Other)/EKL(LFR)/EHK/ESP/ESP(Phil)/EAL
T0881
T0692 T0882
T0693 T0883
T0694 T0884
*2 : ESP(India)/ESP(Inter)
T0901N
T0732N T0732N
T0733N T0733N
T0734N T0734N
T1161 T1171
Shelf life
Two years from production date (if unopened), six months after opening package.
Storage Temperature
Table 1-3. Storage Temperature
Situation Storage Temperature Limit
When stored in individual boxes
When installed in main unit
Dimension
12.7 mm (W) x 68 mm (D) x 47 mm (H)
Euro
(West)
T0711 T0891
T0712 T0892
T0713 T0893
T0714 T0894
-20 oC to 40 oC (-4oF to 104oF)
-20 oC to 40 oC
(-4oF to 104oF)
CISMEA
T0921N
T0922N
T0923N
T0924N
Asia 1*1Asia 2*2ECC
T0731N
T0731N
T1091
T1092
T1093
T1094
T0911N
T0732N T0912N
T0733N T0913N
T0734N T0914N
1 month max. at 40 oC (104oF)
T0911N
T0732N T0912N
T0733N T0913N
T0734N T0914N
Do not use expired ink cartridges.
The ink in the ink cartridge freezes at -16 °C (3.2 oF). It takes
about three hours under 25 °C (77
o
F) until the ink thaws and
becomes usable.
PRODUCT DESCRIPTION Printing Specifications 10
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1.2.3 Print Mode

Table 1-4. Print Mode (Color)
Media Print Mode
Plain paper
Photo Quality Inkjet Paper
Matte Paper Heavy-weight
Premium Glossy Photo Paper
Glossy Photo Paper
Premium Semigloss Photo Paper
Ultra Glossy Photo Paper
Envelope
Note * : cps = character per second
Resolution
(H x V dpi)
Fast Economy
Economy
Normal 360x360
Photo 720x720
Photo 720x720
Best Photo 1440x720
Photo 720x720
Best Photo 1440x720
Super Fine 360x720
Photo 720x720
Best Photo 1440x720
Photo RPM
Best Photo 1440x720
Photo RPM
Normal 360x360
/
360x120
Fine 360x720
5760x1440
MGA
5760x1440
MGA
Fine 360x720
Dot Size (cps*)
Eco
(360cps)
VSD1
(165cps)
VSD2’
(240cps)
VSD3’
(240cps)
VSD2
(240cps)
VSD3
(240cps)
VSD2
(240cps)
VSD3
(240cps)
VSD2
(240cps)
VSD2
(240cps)
VSD3
(240cps)
VSD3
(240cps)
VSD3
(240cps)
VSD3
(240cps)
VSD1
(165cps)
VSD2’
(240cps)
Table 1-5. Print Mode (Monochrome)
Media Print Mode
Plain paper
Photo Quality Inkjet Paper
Matte Paper Heavy-weight
Envelope
Note * : cps = character per second
Resolution
(H x V dpi)
Fast Economy
Economy
Normal 360x360
Photo 1440x720
Photo 720x720
Best Photo 1440x720
Photo 720x720
Best Photo 1440x720
Normal 360x360
/
360x120
Fine 720x720
Fine 720x720
Dot Size (cps*)
Eco
(360cps)
VSD1
(165cps)
VSD2’
(240cps)
VSD3’
(240cps)
VSD2
(240cps)
VSD3
(240cps)
VSD2
(240cps)
VSD3
(240cps)
VSD1
(165cps)
VSD2’
(240cps)
PRODUCT DESCRIPTION Printing Specifications 11
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1.2.4 Supported Paper

The table below lists the paper type and sizes supported by the printer. The supported paper type and sizes vary depending on destinations (between EAI, EUR, and Asia).
Table 1-6. Supported Paper
Paper Name Paper Size
Thickness
(mm)
Legal 215.9 x 355.6 mm (8.5”x14”)
Letter 215.9 x 279.4 mm (8.5”x11”) Y - Y - Y -
A4 210 x 297 mm (8.3”x11.7”) Y - Y - Y -
B5 182 x 257 mm (7.2”x10.1”) - - Y - Y -
Plain paper
A5 148 x 210 mm (5.8”x8.3”) - - Y - Y -
0.08-0.11
Half Letter 139.7 x 215.9 mm (5.5"x8.5”) Y - - - - -
A6 105 x 148 mm (4.2”x5.8”) Y - Y - Y -
User Defined
89 x 127- 329 x 1117.6 mm (3.56”x 5.08” - 13.16”x44.7”)
Premium Inkjet Plain Paper A4 210 x 297 mm (8.3”x11.7”) 0.11
Premium Bright White Paper (EAI) Letter 215.9 x 279.4 mm (8.5”x11”) 0.11
Bright White Inkjet Paper (Euro, Asia) A4 210 x 297 mm (8.3”x11.7”) 0.13
Letter 215.9 x 279.4 mm (8.5”x11”)
A4 210 x 297 mm (8.3”x11.7”) Y Y Y Y Y Y
Ultra Premium Glossy Photo Paper (EAI) Ultra Glossy Photo Paper (Euro, Asia)
8” x 10” 203.2 x 254 mm Y Y Y - Y -
5” x 7” 127 x 178 mm Y Y Y Y Y Y
0.30
4” x 6” 101.6 x 152.4 mm Y Y Y Y Y Y
3.5” x 5” 89 x 127 mm Y Y Y Y Y Y
Letter 215.9 x 279.4 mm (8.5”x11”)
Premium Photo Paper Glossy (EAI)
Premium Glossy Photo Paper (Euro, Asia)
A4 210 x 297 mm (8.3”x11.7”) Y Y Y Y Y Y
0.27
8” x 10” 203.2 x 254 mm Y Y Y - Y -
Weight
64-90 g/m
(17-24 lb.)
80 g/m
(21 lb.)
90 g/m
(24 lb.)
92.5 g/m (25 lb.)
290 g/m
(77 lb.)
255 g/m
(68 lb.)
2
2
2
2
2
2
EAI EUR Asia
*1
*2
*1
*2
P
B
P
B
*1
P
Y - Y - Y -
Y - Y - Y -
- - Y - Y -
Y - - - - -
- - Y - Y -
Y Y Y - Y -
Y Y Y - Y -
*2
B
PRODUCT DESCRIPTION Printing Specifications 12
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Epson STYLUS NX100/NX105/SX100/SX105/TX100/TX101/TX102/TX103/TX105/TX106/TX109/ME 300 Revision A
Note *1 : “Y” in the “P” column stands for “the paper type/size is Supported”.
*2 : “Y” in the “B” column stands for “Borderless printing is available”.
C A U T I O N
Make sure the paper is not wrinkled, fluffed, torn, or folded.The curve of paper must be 5 mm or below.When printing on an envelope, be sure the flap is folded neatly. Do not use the adhesive envelopes.Do not use double envelopes and cellophane window envelopes.
Table 1-6. Supported Paper
Paper Name Paper Size
Thickness
(mm)
5” x 7” 127 x 178 mm
Photo Paper Glossy (EAI)
Glossy Photo Paper (Euro, Asia)
"
16:9 wide 101.6 x 180.6 mm Y Y Y Y Y Y
101.6 x 152.4 mm Y Y Y Y Y Y
0.27
4" x 6
3.5” x 5” 89 x 127 mm Y Y Y Y Y Y
Letter 215.9 x 279.4 mm (8.5”x11”)
Photo Paper Glossy (EAI)
Glossy Photo Paper (Euro, Asia)
A4 210 x 297 mm (8.3”x11.7”) Y Y Y Y Y Y
5” x 7” 127 x 178 mm - - Y Y Y Y
0.25
4” x 6” 101.6 x 152.4 mm Y Y Y Y Y Y
Letter 215.9 x 279.4 mm (8.5”x11”) Premium Photo Paper Semi-Gloss (EAI) Premium Semigloss Photo Paper (Euro, Asia)
A4 210 x 297 mm (8.3”x11.7”) Y Y Y Y Y Y
0.27
4” x 6” 101.6 x 152.4 mm Y Y Y Y Y Y
A4 210 x 297 mm (8.3”x11.7”)
Photo Paper
5” x 7” 127 x 178 mm - - Y Y - -
0.24
4” x 6” 101.6 x 152.4 mm - - Y Y Y Y
Letter 215.9 x 279.4 mm (8.5”x11”) Premium Presentation Paper Matte (EAI) Matte Paper-Heavyweight (Euro, Asia)
A4 210 x 297 mm (8.3”x11.7”) Y Y Y Y Y Y
0.23
8” x 10” 203.2 x 254 mm Y Y - - - -
Photo Quality Inkjet Paper A4 210 x 297 mm (8.3”x11.7”) 0.13
#10 104.8 x 241.3 mm (4.125”x9.5”)
Envelopes
#DL 110 x 220 mm - - Y - Y -
-
#C6 114 x 162 mm - - Y - Y -
Weight
255 g/m
(68 lb.)
258 g/m
(68 lb.)
250 g/m
(66 lb.)
190 g/m
(51 lb.)
167 g/m
(44 lb.)
102 g/m
(27 lb.)
75-100 g/m
(20-27 lb.)
2
2
2
2
2
2
2
EAI EUR Asia
*1
*2
*1
*2
P
B
P
B
*1
P
Y Y Y Y Y Y
Y Y Y - Y -
Y Y Y - Y -
- - Y Y Y Y
Y Y Y - Y -
- - Y - Y -
Y - Y - Y -
B
*2
PRODUCT DESCRIPTION Printing Specifications 13
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Print Area
LM RM
TM
BM
BM
Cut Sheet (Standard)
Cut Sheet (Borderless)
Paper SIze
LM
RM
TM
BM
Print Area
LM
RM
Print Area
Envelope
Paper Size
TM
Paper Feed Direction
a
RW
RL
OTM
OLM
Scanning starting position
Scan area
Scan bed
Original
(facedown)
Home position

1.2.5 Printing Area

The printing area for this printer is shown below.
Table 1-7. Printing Area (Margins)
Print Mode Paper Size
Standard print
Borderless print
Note * : The margins for Borderless print are margins that bleed off the edges of paper.
Any size 3 mm 3 mm 3 mm 3 mm
Envelope 5 mm 5 mm 3 mm 20 mm
A4 / Letter to 5” x 7”
4” x 6” / 3.5” x 5” 2.82 mm* 3.60 mm*
Left Right Top Bottom
2.54 mm* 2.54 mm*
Margin
2.96 mm* 4.02 mm*

1.3 Scanner Specifications

Table 1-8. Basic Specifications
Item Specification
Scanner type Flatbed, color
Scanning method Moving carriage, stationary document
Home position The front right corner
Photoelectric device CIS
Light source LED
Maximum document sizes A4 or US letter
Scanning range 8.5” x 11.7” (216 mm x 297 mm)
Maximum resolution
Maximum effective pixels 5,100 x 14,040 pixels (CIS optical resolution x Microstep drive)
Pixel depth
Main scan: 600 dpi Sub scan: 1200 dpi
Input: 16 bit each pixel Output: 1, 8 bit

1.3.1 Scanning Range

Table 1-9. Scanning Range
RL (read length) RW (read width) OLM (left margin) OTM (top margin)
297 mm 216 mm 1.5 mm ± 1mm 1.5 mm ± 1mm
PRODUCT DESCRIPTION Scanner Specifications 14
Figure 1-2. Printing Area
Figure 1-3. Scanning Range
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Epson STYLUS NX100/NX105/SX100/SX105/TX100/TX101/TX102/TX103/TX105/TX106/TX109/ME 300 Revision A
C A U T I O N
10/50
27/80
35/9520/68
Temperature (°C/°F)
20
30
40
50
90
80
70
60
Humidity (%)
30/86 40/104

1.4 General Specifications

1.4.1 Electrical Specifications

Table 1-10. Primary Power Specifications
Item 100-120 V model 220-240 V model
Rated power supply voltage 100 to 120 VAC 220 to 240 VAC
Input voltage range 90 to 132 VAC 198 to 264 VAC
Rated current (Max. rated current) 0.6 A (TBD A) 0.4 A (TBD A)
Rated frequency 50 to 60 Hz
Input frequency range 49.5 to 60.5 Hz
Insulation resistance
Insulation resistance
Energy conservation International Energy Star Program compliant
Standby (Max, when
Power off)
Power consumption
Sleep (Max) 3.8 W 3.8 W
Copying (Normal BK
mode, Typ.)
Copying (Draft BK
mode, Max.)
1500 VAC for one minute
(between AC lines and chassis)
Higher than 10 M Ω at 500 VDC
(between AC lines and chassis)
1 W 1 W
11.7 W 11.5 W
22.1 W 22.4 W

1.4.2 Environmental Conditions

Table 1-11. Environmental Conditions
°F)
*1
3
Humidity
20 to 80%
Condition Temperature
Operating
Storage
(in carton box)
10 to 35°C
(50 to 95
-20 to 60°C*
(-4°F to 140°F)
Note *1 : The combined Temperature and Humidity conditions must be within the blue-shaded
range in
Fig.1-4.
*2 : No condensation
*3 : 1 mouth at 40°C
120 hours at 60°C
5 to 85%
*1,2
Shock Vibration
1G
(1 msec or less)
5
2G
(2 msec or less)
5
0.15G,
to 55Hz
1.5G,
to 55Hz
Note 1: If the printer or scanner is not operated for more than three minutes, the printer goes
into the power save mode within two minutes.
PRODUCT DESCRIPTION General Specifications 15
Figure 1-4. Temperature/Humidity Range
When returning the repaired printer to the customer, make sure
the Printhead is covered with the cap and the ink cartridge is installed.
If the Printhead is not covered with the cap when the printer is
off, turn on the printer with the ink cartridge installed, make sure the Printhead is covered with the cap, and then turn the printer off.
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1.4.3 Durability

Total print life: 10,000 pages (A4, 3.5% duty),
or three years which ever comes first
Printhead: Five billions shots (per nozzle) or five years which ever comes
first
Scanner carriage: 36,000 cycles of carriage movement

1.4.4 Acoustic Noise

T.B.D. dB
(when printing from PC, on Premium Glossy Photo Paper, in highest quality)
T.B.D. dB (when scanning, default setting)

1.4.5 Safety Approvals (Safety standards/EMI)

USA UL60950-1
FCC Part15 Subpart B Class B
Canada CSA/CSA-C22.2 No.60950-1
CAN/CSA-CEI/IEC CISPR 22 Mexico NOM-019-SCFI-1998 Taiwan IEC60950-1 :2001
CNS13438 Class B
CNS14336 Euro EN60950-1
EN55022 Class B
EN61000-3-2, EN61000-3-3
EN55024
IEC60950-1 :2001 (CE Mark(LCV)) Germany GS Mark Russia GOST-R (IEC60950-1, CISPR 22)
GOST-R 51318.22-99
GOST-R 51318.24-99
GOST-R 51317.3.2-99
GOST-R 51317.3.3-99
GOST 26329-84 Singapore IEC60950-1 Korea K60950-1
KN22 Class B
KN61000-4-2/-3/-4/-5/-6/-11
MIC MARK China GB4943 :2001
GB9254, GB17625.1 Hong Kong IEC60950-1 Argentina IEC60950-1 Australia AS/NZS CISPR22 :2002

1.5 Interface

This printer has USB interface of the following specifications.

1.5.1 USB Interface

The table below describes the specifications of the USB interface to connect a PC.
Table 1-12. USB Interface Specifications
Item USB Device port
Compatible standards • Based on Universal Serial Bus Specifications Revision 2.0
• Universal Serial Bus Device Class Definition for Printing Devices Version 1.1
Transfer rate 12 Mbps (Full Speed)
Data format
Compatible connector
Max. cable length
Table 1-13. Device ID
When IEEE 1284.4 is Enabled When IEEE 1284.4 is Disabled
@EJL[SP]ID[CR][LF]
MFG:EPSON; CMD:ESCPL2,BDC,D4,D4PX; MDL:Model Name; CLS:PRINTER; DES:EPSON[SP]Model Name; [FF]
The “Model Name” is replaced as shown in the following table.
Table 1-14. Model Names Indicated in the Device ID
Model Name Country (Product specification)
Stylus NX100 EAI (STD/Mass/Canada)
Stylus SX100 Euro, Euro Premium
Stylus TX100
Stylus TX101 ESP (Inter), ESP (India)
Stylus TX105 EAI (Latin 120V Brazil / Latin 120V Colombia / Latin 220V)
Stylus TX106 CISMEA, CISMEA Premium
ME 300 ECC / ECC (Office)
EAL, ESP, ESP(Phil), EHK, ETT, EKL (WS/Others/LFR)
EAI (Latin 120V Mexico)
NRZI
USB Series A
2 [m] or less
@EJL[SP]ID[CR][LF]
MFG:EPSON; CMD:ESCPL2,BDC; MDL:Model Name; CLS:PRINTER; DES:EPSON[SP]Model Name; [FF]
PRODUCT DESCRIPTION Interface 16
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Power
Power LED
Stop
Paper LED
Ink LED
Start Photo
Start B&W
Start Color

1.6 Control Panel

1.6.1 Operation Buttons & LEDs

The following buttons and LEDs are equipped on the control panel.
Table 1-15. Buttons & LEDs
Button/LED Function
Power Turns the power ON/OFF.
Stops printing immediately and ejects the paper.
Cancels the job which is printing/copying at the same time.
Adjusts the image size to the paper and starts color photo copying.
• Flashes at power ON/OFF.
• Flashes during each sequence is in progress.
• Flashes when a fatal error occurs or maintenance is required.
• Lights in Ready status.
Button
LED
Stop
Start Photo
Start B&W Starts B&W copying.
Start Color Starts color copying.
Power LED
Paper LED Lights or flashes when a paper-related error occurs.
Ink LED Lights or flashes when a ink-related error occurs.
Figure 1-5. Control Panel (EAI version as a sample)
PRODUCT DESCRIPTION Control Panel 17
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1.6.2 Control Panel Functions

Table 1-16. Buttons Functions
Button Printer Status Functions
Power Power Off Turns the power OFF.
Power On
Stop Printing / Copying Stops printing immediately and ejects the paper. Cancels the job which is printing/copying at the same time.
Ink Out
No Cartridge
Incorrect Cartridge
Paper Out / Paper Jam
Sleep
*1
Stop
At power-on
Ready / Ink Low
(when pressed for 3 seconds or more)
Sleep
Start Photo
*3
Ready / Ink Low Adjust the size to the paper and starts color photo copying.
Sleep Recovers from sleep, adjust the size to the paper and starts color photo copying.
Start B&W
*3
Ready / Ink Low Starts B&W copying.
Sleep Recovers from sleep and starts B&W copying.
Start B&W (when pressed for 3 seconds or more)
Start Color
*3
Ready / Ink Low Adjust the size to the paper and starts B&W copying.
Sleep Recovers from sleep, adjust the size to the paper and starts B&W copying.
*3
Ready / Ink Low Starts color copying.
Sleep Recovers from sleep and starts color copying.
Turns the power ON.Ejects the paper if the paper is not ejected yet.
Runs a sequence of ink cartridge replacement.Performs the following sequence in due order each time the stop button is pressed.
1. Moves the carriage to the ink check positions.
2. Moves the carriage there in the order of cyan, magenta, yellow, and black (prioritized order). Moves the carriage to the ink cartridge replacement position after displaying all the colors to be displayed. (Skips the colors with sufficient ink)
3. Moves the carriage back to the home position if it is at the ink cartridge replacement position, and performs replacement cleaning.
Stops printing and cancels the job.Ejects the paper if the paper is not ejected yet.Recovers from the error if the ejecting the paper is performed and successful.
Recovers from sleep.Performs recovering from sleep (Initialization of the printer mechanism, etc.) if necessary.
Prints the nozzle check pattern.After printing the nozzle check pattern, the printer turns on stand-by; the same status after initialization.Stops printing and cancels the print job if the stop button is pressed during printing the nozzle check pattern. It
*2
becomes ready after ejecting the paper.
Starts head cleaning.Changes to the ink-out error status if the remaining ink level is not enough for cleaning.
Recovers from sleep and starts head cleaning.Changes to the ink-out error status if the remaining ink level is not enough for cleaning.
PRODUCT DESCRIPTION Control Panel 18
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6
3
30
60
90
1
29
1
29
1
29
Black
Yellow
Cyan
Magenta
8 dots
360 dpi VSD1(Large) dot
0.212 mm (1/120 inch)
Nozzle check pattern
Table 1-16. Buttons Functions
Button Printer Status Functions
Start Color (when pressed for 3 seconds or more)
Stop + Start B&W Ready / Ink Low Starts B&W copying in the draft mode.
Stop + Start Color Ready / Ink Low Starts color copying in the draft mode.
Start Photo + Start B&W Ready / Ink Low Makes 20 copies in B&W copying.
Start Photo + Start Color Ready / Ink Low Makes 20 copies in color copying.
Note *1: If the stop button is pressed when the power LED begins to flash, the nozzle check function becomes available.
*3
Ready / Ink Low Adjust the size to the paper and starts color copying.
Sleep Recovers from sleep, adjust the size to the paper and starts color copying.
Sleep Recovers from sleep and starts B&W copying in the draft mode.
Sleep Recovers from sleep and starts color copying in the draft mode.
Sleep Recovers from sleep and makes 20 copies in B&W copying.
Sleep Recovers from sleep and makes 20 copies in color copying.
(This function becomes available if the stop button is pressed at the above timing regardless of whether the power button is being pressed or not.)
*2: The nozzle check pattern is as follows. Numbers in the figure indicate nozzle numbers. In actual check patterns, the version of firmware is also printed.
(Nozzle numbers and color names are not printed.)
1
1
1
*3: When displaying a paper out error : If the paper feeding finishes successfully, cancels the error and continues the procedure.
When displaying a paper jam error : If the paper ejection finishes successfully, cancels the error and continues the procedure.
PRODUCT DESCRIPTION Control Panel 19
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Table 1-17. LED Functions
LED
Printer Status
Power LED Paper LED Ink LED
Power OFF (processing) High-speed flashing OFF OFF 1
Fatal error (system error) High-speed flashing High-speed flashing High-speed flashing 2
Fatal error (mechanical error) Flashing Flashing Flashing 3
Maintenance request (Waste ink overflow)
Flashing ON ON 4
Power ON (initializing) Flashing --- --- 5
Paper jam error --- Flashing OFF 6
Multi-feed error --- Flashing OFF 7
Ink out error / No ink cartridge error Ink cartridge detection error
--- OFF ON 8
Ink cartridge replacement is in progress Flashing 2 OFF Flashing 2 9
Ink sequence is in progress Flashing --- --- 10
No paper error --- ON OFF 11
Copying Flashing --- --- 12
Printing from PC Flashing --- --- 13
Scanner operation from PC Flashing --- --- 14
Power ON (Print data processing) Flashing --- --- 15
Ink low --- --- Flashing 16
Power ON (normal idle state) ON --- --- 17
Power ON (Sleep) Low-speed flashing OFF OFF -
Printing & job being canceled Flashing --- --- -
Note : --- : No change
Flashing : Repeats ON and OFF every 1.25 seconds. Flashing 2 : Repeats ON for 0.5 second, OFF for 0.5 second, ON for 0.5 second, and OFF for 1.0 second. High-speed flashing : Repeats ON and OFF every 0.5 second. Low-speed flashing : Repeats ON and OFF every 2 seconds.
Note : See “ 3.2 Error Indications and Fault Occurrence Causes ” (p.29) for remedies for errors.
Priority
PRODUCT DESCRIPTION Control Panel 20
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Epson STYLUS NX100/NX105/SX100/SX105/TX100/TX101/TX102/TX103/TX105/TX106/TX109/ME 300 Revision A
a
a
Scan / Print direction
A
A
B
B
C
C
D
D
E
E
F
F
Readable Length
Paper Length
Paper Width
Paper Length
Readable
Width
Readable Length
OTM
OTM
OLM
LM
LM
RM
RM
TM
BM
BM
TM
OLM
Home position
Home position
Standard copy
Borderless copy

1.7 Stand-alone Copy Function

1.7.1 Supported Paper and Copy Mode

Paper Type
Plain paper
Photo Paper 4” x 6” Standard 1440x720 VSD3 ON ON OK

1.7.2 Setting for Stand-alone Copy

You can make settings by a specific key operation to select color copy, B&W copy, or photo copy. Refer to
Settings Function
Copy type Select from color copy, B&W copy or photo copy by a key operation. Layout • Color Copy, B&W Copy
Print setting
PRODUCT DESCRIPTION Stand-alone Copy Function 21
Paper type
Paper size
Quality
Fit to Page
Table 1-18. Supported Paper and Copy Mode
Size
A4,
Letter
Table 1-16 for key operation methods.
Table 1-19. Settings for Stand--alone Copy
Normal layout with 3mm margins
• Photo Copy Borderless (The area size of projections: Fixed to Maximum.)
Refer to Table 1-18.
When “Fit to Page” is selected by the key operation, a copy is made adjusting the image size to the paper by enlarging/reducing the original. The zoom ratio is determined as follows, and the same ratio is applied to both horizontal and vertical sides.
• Detects the image size of the original using the preview function.
• Calculates an appropriate zoom ratio from the image size and the printable area of the paper.
• If the ratio falls into less than 25%, 25% is applied. 400% is applied if over 400% likewise.
• For color/B&W copying, the zoom ratio is determined so as to make a copy of the whole image of the original on the paper.
• For photo copying, the zoom ratio is determined so as not to leave any margins on the paper.
Print
Quality
Draft 360x120 Eco ON OFF NA
Standard 360x360 VSD1 ON OFF NA
Resolu-
tion
Dot
Size
Bi-D
Micro
Weave
Border-
less
1.7.2.1 Relation Between Original and Copy
The scanning start position is located on the front right of the scan bed. The relations between the original placed face down and its copy are as follows.
a
a
Figure 1-6. Relation Between Original and Copy (Borderless/With Borders)
Original Document
A Scan bed ---
B Scan area “ 1-9 Scanning Range ” (p.14)
C Original (face down) ---
OTM Top margin (out of scan range) “ 1-9 Scanning Range ” (p.14)
OLM Left margin (out of scan range) “ 1-9 Scanning Range ” (p.14)
Copied Document
D Copied paper ---
E Print area “ 1-7 Printing Area (Margins) ” (p.14)
F Copy ---
LM, RM Left margin, Right margin
TM, BM Top margin, Bottom margin*
“ 1-7 Printing Area (Margins) ” (p.14)
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1.7.3 Copy Speed

Table 1-20. Copy Speed
Copy Conditions (eMemo, A4 size, per copy) Time
360 x 120 dpi
Plain paper
360 x 360 dpi
Monochrome copy 5 sec
Color copy 14 sec
Monochrome copy 20 sec
Color copy 72 sec

1.7.4 Multiple Copying

Making 20 (fixed value) copies in color/B&W becomes available by operating specific keys (Refer to scanning by storing the scanned data in the memory to makes copying faster. However, if the scanned data is bigger than the memory’s capacity, scanning will be repeated for each copy. The conditions that the scanned data can be stored in the memory are as follows.
Copy Mode
Color copy Monochrome copy
p. 18). In this copying, the second copy or later are carried out without
Table 1-21. Conditions for Storing the Scanned Data
Print
Quality
Draft
Standard
The scanned data can be stored. The second or later will be printed without scanning.
Tries to compress the scanned data to store it in the memory. Some data can not be stored, scanning will be repeated after the second in that case.
Storing the data/repeating scanning
PRODUCT DESCRIPTION Stand-alone Copy Function 22
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OPERATING PRINCIPLES

CHAPTER
2
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Compression Spring
LD Roller
Retard Roller
Lever Pick Clutch
PE Sensor
PF Motor
Cap Assy
Carriage Unit
CR Encoder Sensor
PF Roller
CR Timing Belt
EJ Roller
Wheel Star Metal
PF ScalePF Encoder Sensor
CR Motor
CR Scale
Wheel Star Exit
Pump Assy

2.1 Overview

This chapter describes the mechanism of Epson STYLUS NX100/NX105/SX100/ SX105/TX100/TX101/TX102/TX103/TX105/TX106/TX109/ME 300.

2.1.1 Printer Mechanism

Epson STYLUS NX100/NX105/SX100/SX105/TX100/TX101/TX102/TX103/ TX105/TX106/TX109/ME 300 printer mechanism consists of printhead, carriage mechanism, paper loading mechanism, paper feed mechanism, and ink system.
As the conventional models, Epson STYLUS NX100/NX105/SX100/SX105/TX100/ TX101/TX102/TX103/TX105/TX106/TX109/ME 300 is equipped with two DC motors; one is used to drive the paper loading, paper feed mechanisms, and the pump mechanism that includes the carriage lock mechanism, and another one is used to drive the carriage mechanism. A paper is fed from the rear ASF unit by means of the LD roller and Retard roller and ejected to the front tray.
OPERATING PRINCIPLES Overview 24
Figure 2-1. Printer Mechanism block diagram
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PF Encoder Sensor
CR Contact Module
PE Sensor
Printhead
CR Motor
PF Motor
CR Encoder Sensor
CIS Unit
CR Motor

2.1.2 Motors & Sensors

Epson STYLUS NX100/NX105/SX100/SX105/TX100/TX101/TX102/TX103/ TX105/TX106/TX109/ME 300 printer mechanism is equipped with the following printhead, motors and sensors.
Table 2-1. Printer Mechanism Motors & Sensors
No. Name Specification
1 Printhead Refer to“ 2.1.3 Printhead ” (p.26)
Type: DC motor Drive voltage: 42VDC +/- 5% (DRV IC voltage)
2 CR Motor
3 PF Motor
4 PE Sensor
5 CR Contact Module CSIC board
6 CR Encoder Sensor
7 PF Encoder Sensor
Table 2-2. Scanner Mechanism CIS & Motor
No. Name Specification
1 CIS Unit
2 CR Motor
Coil resistance: TBD Inductance: TBD Drive method: PWM, constant-current chopping
Type: DC motor Drive voltage: 42VDC +/- 5% (DRV IC voltage) Coil resistance: TBD Inductance: TBD Drive method: PWM, constant-current chopping
Purpose : Detection of paper top and bottom edge, for control
Type: Photo interrupter
Type: Photo interrupter Resolution: TBD
Type: Photo interrupter Resolution: TBD
Resolution :600 dpi (Main) x 1200 dpi (Sub) Pixel Depth :16 bit per pixel (input)
Type :TBD Voltage :TBD Coil resistance :TBD Inductance :TBD Drive method :PWM
to set paper at the print start position
1, 8 bit per pixel (output)
Figure 2-2. Motors & Sensors in Printer Mechanism
Figure 2-3. CIS Unit and CR Motor in Scanner Mechanism
OPERATING PRINCIPLES Overview 25
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C#29
C#1
M#29
M#1
Y#29
Y#3 Y#2
Y#1
K#3
K#1
K#90
K#89
K#2
Carriage movement direction
Paper feed direction

2.1.3 Printhead

The D2 Chips type printhead is employed.
Nozzle configuration
Black: 90 nozzles x 1Color: 29 nozzles x 3 (cyan, magenta, yellow)
The nozzle layout as seen from behind the printhead is shown below.
Figure 2-4. Nozzle Layout
OPERATING PRINCIPLES Overview 26
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TROUBLESHOOTING

CHAPTER
3
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W A R N I N G
C H E C K
P O I N T

3.1 Overview

This chapter describes how to solve problems.
Be careful to avoid electric shocks when checking the electrical
circuit boards (MAIN and PSE/PSB boards) while the power is turned on.
Touching an FET, transistor or heat sink with one hand while
touching a metal part of the mechanism with the other hand could result in an electric shock, so carefully avoid this.
After initial filling of ink has been repeated several times,
immediate moving or tilting of the printer could result in leaking of ink that has not been completely absorbed by the Waste Ink Pad. When initial filling of ink has been repeated several times, check the ink remaining in the tip of the Waste Ink Tube and the waste ink not absorbed by the Waste Ink Pad before moving the printer.
Disassembly and reassembly of parts is often required when
identifying the causes of problems. The parts should be disassembled and re-assembled correctly while referring to
“DISASSEMBLY/ASSEMBLY” (p.54) so that the operation
and status of each check item can be correctly verified.
Some individual part and units may require adjustment once
they are removed or replaced. If removing or replacing parts which have specific instructions for adjustment included in
“DISASSEMBLY/ASSEMBLY” (p.54), be sure to make these
adjustments after repairing the problem location.

3.1.2 Preliminary Checks

Before starting troubleshooting, be sure to verify that the following conditions are all met:
The power supply voltage must be within the specification limits. (Measure the
voltage at the wall socket.)
The power code must be free from damage, short circuit or breakage, or miswiring
in the power code.
The printer must be grounded properly.
The printer should not be located in a place where it can be exposed to too high or
low temperature, too high or low humidity, or abrupt temperature change.
The printer should not be located near waterworks, near humidifiers, near heaters
or near flames, in a dusty atmosphere or in a place where the printer can be exposed to blast from an air conditioner.
The printer should not be located in a place where volatile or inflammable gases
are produced.
The printer should not be located in a place where it can be exposed to direct rays
of the sun.
The printer must be placed on a strong and steady level table (without an
inclination larger than five degrees).
Any vibrating equipment must not be placed on or under the printer.
The paper used must conform to the specification.
There is no error in handling of the printer.

3.1.1 Specified Tools

This printer does not require any specified tools for troubleshooting.
TROUBLESHOOTING Overview 28
Check the inside of the printer, and remove foreign matters if any, such as paper
clips, staples, bits of paper, paper dust or toner.
Clean the inside of the printer and the rubber rolls.
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3.2 Error Indications and Fault Occurrence Causes

This chapter describes how the printer indicates an error status with LEDs, and why the error is caused, when a problem happened during each sequence/operation (power-on sequence, paper feeding, ink drawing, and so on).
Table 3-1. Error Indications and Fault Occurrence Causes
Error Name
Fatal error (scanner)
Fatal error
Maintenance error (waste ink overflow) Flashing ON ON The waste ink counter exceeds to capacity. Table 3-3. (p36)
Ink out error / No ink cartridge error/
Ink cartridge detection error
Note : --: No change
Flashing: Repeats ON and OFF every 1.25 seconds. High-speed flashing: Repeats ON and OFF every 0.5 second.
(printer mechanism)
Paper jam error -- Flashing OFF Paper stays in the paper path after paper ejection. Table 3-4. (p37)
Paper out error -- ON OFF Failure to load paper to print. Table 3-5. (p40)
Double feed error -- Flashing OFF Double feed during double sided printing. Table 3-6. (p42)
High-speed
Flashing Flashing Flashing
LED Indications
Power Paper Ink
High-speed
flashing
-- OFF ON
flashing
High-speed
flashing
Error Cause Reference
• RAM trouble occurs.
• System trouble occurs.
Mechanical trouble occurs.(CR error, PF error etc.)
• The cartridge has run out of ink.
• The printer could not detect the cartridge.
• The printer detected non-Epson cartridge.
• Writing to/reading from the CSIC could not be made.
Table 3-2. (p30)
Table 3-7. (p43)
TROUBLESHOOTING Error Indications and Fault Occurrence Causes 29
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J5
Scanner Motor cable
J4
Scanner Carriage FFC

3.2.1 Troubleshooting by Error Message

The following tables provide troubleshooting procedures. Confirm the error message indicated on the LED or the STM3 screen on the PC’s display, and verify it in the following list and the figures at the end of this chapter for the corresponding troubleshooting remedy. If some parts need to be replaced or repaired, make sure to follow the procedure given in Chapter 4 “Disassembly / Assembly”.
Check point Remedy
1. Connect the Scanner Motor cable to J5 on the Main Board.
2. Replace the Scanner Motor with a new one.
Occurrence timing
CR position
Detailed phenomenon
Table 3-2. Check point for Fatal error according to each phenomenon
Defective
unit/part name
1. Check if the Scanner Motor cable is connected to J5 on the Main Board.
Scanner Motor
2. Check if the coil resistance of the Scanner Motor is
TBD Ω or by using the tester (refer to Table 3-13).
• Power on
• Anywhere
TROUBLESHOOTING Error Indications and Fault Occurrence Causes 30
The Scanner Unit does not initialize when the power is turned on.
Scanner Carriage
FFC
CIS Unit 1. Check if the CIS Unit is damaged. 1. Replace the CIS Unit with a new one.
3. Check if the Scanner Motor Cable is damaged. 1. Replace the Scanner Motor Unit with a new
1. Check if the Scanner Carriage FFC is connected to J4 on the Main Board.
2. Check if the Scanner Carriage FFC is damaged. 2. Replace the Scanner unit with a new one.
3. Replace the Scanner Motor Unit with a new one.
one.
1. Connect the Scanner Carriage FFC to J4 on the Main Board.
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J7
CR Motor Cable
Table 3-2. Check point for Fatal error according to each phenomenon
Occurrence timing
CR position
• Operation
• Anywhere
Detailed phenomenon
The Scanner Carriage Unit. does not operate.
Defective
unit/part name
Lower Scanner
Housing
Check point Remedy
1. Check if the grease is enough on the Guide Rail of the Lower Scanner Housing. (TBD)
2. Check if the Scanner Carriage Unit is correctly
assembled.
1. Check if the CR Motor Cable is connected to J7 on the
Main Board.
1. After wiping the grease on the Guide Rail of the Lower Scanner Housing with a dry, soft cloth, coat it with grease. (Refer to Chapter 6
"MAINTENANCE" (p.116).) (TBD)
2. Reassemble the Scanner Carriage Unit
correctly.
1. Connect the CR Motor Cable to J7 on the Main
Board.
• Power on
• Anywhere
When turning on the power, the CR Motor does not operate at all.
CR Motor
2. Check if the CR Motor Cable is damaged. 2. Replace the CR Motor with a new one.
3. Check if the CR Motor operates. 3. Replace the CR Motor with a new one.
TROUBLESHOOTING Error Indications and Fault Occurrence Causes 31
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J6
PF Motor Cable
Change Lever
Compression Spring
Table 3-2. Check point for Fatal error according to each phenomenon
Occurrence timing
CR position
Detailed phenomenon
Defective
unit/part name
Check point Remedy
1. Check if the PF Motor Cable is connected to J6 on the Main Board.
1. Connect the PF Motor Cable to J6 on the Main Board.
• Power on
• Anywhere
When turning on the power, the PF Motor does not operate at all
When turning on the power, the Carriage Unit collides to the Change Lever located to the front side of the printer.
PF Motor
PF Motor
ASF Unit
2. Check if the PF Motor Cable is damaged. 2. Replace the PF Motor with a new one.
3. Check if the PF Motor operates. 3. Replace the PF Motor with a new one.
1. Check if the PF Motor Connector Cable is connected to J6 on the Main Board.
2. Check if the PF Motor Connector Cable is damaged. 2. Replace the PF Motor with a new one.
3. Check if the PF Motor operates. 3. Replace the PF Motor with a new one.
1. Check if the Compression Spring comes off from the Change Lever.
1. Connect the PF Motor Cable to J6 on the Main Board.
1. Replace the Change Lever and the Compression Spring with new ones.
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Upper Paper Guide
Slit of the CR Encoder Board
CR Scale
Table 3-2. Check point for Fatal error according to each phenomenon
Occurrence timing
CR position
Detailed phenomenon
The Carriage Unit collides with the Upper Paper Guide Unit when power is turned on.
Defective
unit/part name
Upper Paper Guide
Check point Remedy
1. Check if the Upper Paper Guide is correctly assembled. 1. Reassemble the Upper Paper Guide to the Main Frame correctly.
• Power on
• Anywhere
When turning on the power, the Carriage Unit collides to the right side of the Main Frame.
CR Scale
1. Check if the CR Scale does not come off or it properly
passes through the slit of the CR Encoder Board.
2. Check if the CR Scale is damaged or contaminated. 2. Replace the CR Scale with a new one or clean it
1. Reassemble the CR Scale correctly.
* If the problem is not solved, replace the Main
Board with a new one.
completely.
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CR Encoder Board Encoder FFC
PF Scale
PF Encoder Sensor
Table 3-2. Check point for Fatal error according to each phenomenon
Occurrence timing
CR position
Detailed phenomenon
When turning on the power, the Carriage Unit collides to the right side of the Main Frame.
Defective
unit/part name
CR Encoder Board
Check point Remedy
1. Check if the Encoder FFC is connected to the CR
Encoder Board.
1. Connect the Encoder FFC to the CR Encoder Board.
• Power on
• Anywhere
The eject rollers are rotating at high speed when power is turned on. (For about 1 cycle.)
2. Check if the Encoder FFC is damaged. 2. Replace the Encoder FFC with a new one.
3. Check if the CR Encoder Board is damaged. 3. Replace the CR Encoder Board with a new one.
1. Check if the PF Scale is damaged or contaminated. 1. Replace the PF Scale with a new one.
PF Scale/
PF Encoder Sensor
2. Check if the PF Encoder Sensor is damaged. 2. Replace the PF Encoder Sensor with a new one.
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Epson STYLUS NX100/NX105/SX100/SX105/TX100/TX101/TX102/TX103/TX105/TX106/TX109/ME 300 Revision A
Cap Assy
Lever Cleaner
Cap Assy
Spring
Cleaner Case
Table 3-2. Check point for Fatal error according to each phenomenon
Occurrence timing
CR position
Detailed phenomenon
Defective
unit/part name
Check point Remedy
1. Check if the Cap Assy and the Lever Cleaner are assembled correctly.
1. Reassemble the Cap Assy and Lever Cleaner correctly.
• Power on
• Anywhere
When turning on the power, the Carriage cannot get out of home position.
Ink System
2. Check if the Spring Cleaner Case does not come off in the Cap Assy.
2. Reassemble the Spring Cleaner Case correctly.
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Lever Cleaner
Cleaner Lever
Spring
Table 3-2. Check point for Fatal error according to each phenomenon
Occurrence timing
CR position
Detailed phenomenon
Defective
unit/part name
Check point Remedy
3. Check if the Spring Cleaner Lever comes off from the Lever Cleaner.
3. Reassemble the Cleaner Lever Spring correctly.
• Power on
• Anywhere
Occurrence
timing
CR position
• Operation
•–
When turning on the power, the Carriage cannot get out of home position.
Table 3-3. Check point for the Maintenance request according to each phenomenon
Detailed phenomenon
An error is indicated on the LED and STM or LCD.
Ink System
4. Check the routing of the Waste Ink Tube. 4. Route the Waste Ink Tube correctly.
(Refer to Chapter 4 “Ink System” (p.77))
5. Check if the Cap Assy is damaged. 5. Replace the Cap Assy with a new one.
Main Frame 1. Check if the Main Frame is deformed. 1. Replace the Main Frame with a new one.
Defective
unit/part name
Waste Ink Pads ---
Check point Remedy
1. Change the Waste Ink Pads and initialize the Waste Ink Pad Counter. (Refer to Chapter 5
“ADJUSTMENT” (p.100))
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Epson STYLUS NX100/NX105/SX100/SX105/TX100/TX101/TX102/TX103/TX105/TX106/TX109/ME 300 Revision A
Paper Back Lever
Extension Spring
Extension Spring
PE Sensor Lever
Occurrence
timing
CR position
• Operation
• Outside HP
Table 3-4. Check point for Paper jam error according to each phenomenon
Detailed phenomenon
A paper feeding sequence failed to feed the paper, but a paper ejection sequence is performed.
Defective
unit/part name
ASF Unit
Upper Paper Guide*
/
Check point Remedy
1. Check if the ASF Unit is properly installed. 1. Install the ASF Unit properly.
2. Check if the Paper Back Lever operates correctly in the paper loading sequence.
2. Set the Extension Spring between the ASF Housing and the Paper Back Lever.
1. Check if the Extension Spring is properly installed. 1. Set the Extension Spring between the Main Frame and the PE Sensor Lever.
Note * : In case that the paper jam error occurs in each operation, the jammed paper contacts the nozzle surface of the Printhead and the Printhead may be damaged.
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Extension Spring
Backside of ASF Unit
EJ Frame Assy
Table 3-4. Check point for Paper jam error according to each phenomenon
Occurrence
timing
CR position
Detailed phenomenon
Defective
unit/part name
Check point Remedy
1. Check if the Extension Spring operates correctly in the
paper loading sequence.
1. Set the Extension Spring between the Retard Roller Assy and the ASF Housing.
Paper is being resent during paper feeding operation.
• Operation
• Outside HP
When turning on the power, the Carriage Unit move to the home position correctly. But, the paper feeding sequence is performed without loading paper in the paper loading sequence.
• Operation
•–
Note * : In case that the paper jam error occurs in each operation, the jammed paper contacts the nozzle surface of the Printhead and the Printhead may be damaged.
The top edge of paper does not go through between the EJ Roller Unit and the EJ Frame Assy.
ASF Unit
Upper Paper Guide
EJ Frame Assy*
1. Check if the Extension Spring is properly installed. 1. Set the Extension Spring between the Main Frame and the PE Sensor Lever.
1. Check if the EJ Frame Assy is correctly assembled. 1. Reassemble the EJ Frame Assy correctly.
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Epson STYLUS NX100/NX105/SX100/SX105/TX100/TX101/TX102/TX103/TX105/TX106/TX109/ME 300 Revision A
Wheel Star Metal Spring Star Wheel Wheel Star Exit
EJ Roller
Upper Paper Guide
Table 3-4. Check point for Paper jam error according to each phenomenon
Occurrence
timing
CR position
• Operation
•–
Detailed phenomenon
The top edge of paper does not go through between the EJ Roller Unit and the EJ Frame Assy.
Defective
unit/part name
EJ Frame Assy*
EJ Roller*
Check point Remedy
2. Check if the Wheel Star Metal, Spring Star Wheel and
Wheel Star Exit come off.
1. Check if the EJ Roller is correctly assembled. 1. Reassemble the EJ Roller correctly.
2. Reassemble the Wheel Star Metal, Spring Star Wheel and Wheel Star Exit correctly.
2. Check if the EJ Roller Gear is damaged. 2. Replace the EJ Roller Gear with a new one.
1. Check if the Upper Paper Guides correctly assembled. 1. Reassemble the Upper Paper Guide to the Main Frame correctly.
The top edge of paper is not loaded to the PF Roller Unit.
Note * : In case that the paper jam error occurs in each operation, the jammed paper contacts the nozzle surface of the Printhead and the Printhead may be damaged.
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Upper Paper Guide*
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Epson STYLUS NX100/NX105/SX100/SX105/TX100/TX101/TX102/TX103/TX105/TX106/TX109/ME 300 Revision A
LD Roller
Non-adhesive Area
Staples
Cloth moistened
with alcohol
CL Sheet
Adhesive Area
This side down
(Use a post card for
the base sheet)
HopperCompression Spring
Table 3-5. Check point for Paper out error according to each phenomenon
Occurrence
timing
CR position
Detailed phenomenon
The LD Roller cannot pick up paper although the LD Roller attempt to rotate correctly.
Defective
unit/part name
ASF Unit
Check point Remedy
1. Check if any paper dust is adhered to the surface of the
LD Roller.
1. Set a cleaning sheet in the ASF Unit up side down. Then holding the top edge, try to load the paper from the Printer driver. The micro pearl on the LD Roller surface is removed. To remove severe smear, staple a cloth moistened with alcohol to a post card and clean the roller in the same manner.
• Operation
•–
1. Check if the Hopper operates correctly in the paper loading sequence.
*If the problem is not solved, replace the ASF
unit with a new one.
1. Reassemble the Compression Spring between the Lower Housing and the Hopper.
The Hopper does not operate during the paper loading sequence although the LD Roller rotates to load paper from the ASF
Hopper
Unit.
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Extension Spring
Guide pin
Clutch
LD Roller Shaft
Change Lever
Compression Spring
Table 3-5. Check point for Paper out error according to each phenomenon
Occurrence
timing
CR position
Detailed phenomenon
Defective
unit/part name
Check point Remedy
1. Check if the Extension Spring comes off from the Clutch mechanism.
1. Reassemble the Extension Spring in the Clutch mechanism.
• Operation
•–
The drive of the PF Motor is not transmitted to the LD Roller Shaft.
LD Roller
Assy
ASF Unit
2. Check if the positioning hole of the Clutch comes off from the guide pin of the LD Roller Shaft.
3. Check if the Clutch tooth is damaged. 3. Replace the LD Roller Assy with a new one.
4. Check if the Clutch is damaged. 4. Replace the LD Roller Assy with a new one.
1. Check if the Compression Spring comes off from the Change Lever.
2. Reassemble the positioning hole of the Clutch on the guide pin of the LD Roller Shaft.
1. Replace the Change Lever and Compression Spring with new ones.
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Extension Spring
Backside of ASF Unit
Paper Back Lever
Extension Spring
Table 3-5. Check point for Paper out error according to each phenomenon
Occurrence
timing
CR position
• Operation
•–
Occurrence
timing
CR position
Detailed phenomenon
The LD Roller is not set to the ASF home position and paper is always loaded from the ASF Unit during the paper loading sequence.
Table 3-6. Check point for Double feed error according to each phenomenon
Detailed phenomenon
Defective
unit/part name
ASF Unit
Defective
unit/part name
Check point Remedy
1. Check if the tip of the Change Lever is damaged. 1. Replace the Change Lever with a new one.
Check point Remedy
• Operation
•–
After both surfaces were printed, the paper was ejected but an error is displayed.
ASF Unit
1. Check if the Extension Spring operates correctly in the paper loading sequence.
2. Check if the Paper Back Lever operates correctly in the paper loading sequence.
1. Set the Extension Spring between the Retard Roller Assy and the ASF Housing.
2. Set the Extension Spring between the ASF Housing and the Paper Back Lever.
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Epson STYLUS NX100/NX105/SX100/SX105/TX100/TX101/TX102/TX103/TX105/TX106/TX109/ME 300 Revision A
Memory Chip
Connector
CR Contact Module is behind
Holder Contact Assy.
Head FFC
Contact Assy
Table 3-7. Check point for Ink out error / No ink cartridge error read error / write error according to each phenomenon
Occurrence
timing
CR position
Detailed phenomenon
Defective
unit/part name
Ink Cartridge
Check point Remedy
1. Check if Ink Cartridge is properly installed. 1. Install the Ink Cartridge properly.
2. Check if the Memory Chip is disconnected or chipped. 2. Replace the Ink Cartridge with a new one.
• Power on
•Inside HP
After the printer detects that the carriage is at the home position, an error is displayed.
CR Contact Module
Contact Assy
1. Check if the Head FFC is connected correctly to the connector on the CR Contact Module.
2. Check if the CSIC Board is damaged. 2. Replace the CR Contact Module with a new
3. Check if the Contact Assy is damaged. 1. Replace the Contact Assy with a new one.
1. Connect the Head FFC to the connector on the CR Contact Module.
one.
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J3
PS Board Cable
PS Board
PS Board Cable
Table 3-8. Check point for Communication error according to each phenomenon
Occurrence
timing
CR position
Detailed phenomenon
Defective
unit/part name
Check point Remedy
• Power on
• Anywhere
When turning on the power, the printer does not operate at all.
Panel Unit
PS Board Unit
1. Check if the Panel FFC is damaged. 1. Replace the Panel Board with a new one.
2. Check if the Panel Board is damaged. 2. Replace the Panel Board with a new one.
1. Check if the PS Board Cable is connected correctly to J3 on the Main Board.
2. Check if the PS Board Cable/PS Board is damaged. 2. Replace the PS Board Unit with a new one.
1. Connect the PS Board Cable to J3 on the Main Board.
* If the problem is not solved, replace the Main
Board with a new one.
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Panel FFC
J2
Table 3-8. Check point for Communication error according to each phenomenon
Occurrence
timing
CR position
• Power on
•–
Detailed phenomenon
When turning on the power, the power on sequence is performed correctly. But, when any printer job is sent to the printer, a communication error is indicated with STM3.
Defective
unit/part name
USB Cable
Main Board
Check point Remedy
1. Check if the USB Cable is connected between the printer and the PC.
1. Check if an correct model name is stored into the address of the EEPROM on the Main Board.
2. Check if the Panel FFC is connected to J2 on the Main Board.
1. Connect the USB Cable to the printer and the PC.
1. Use the Adjustment Program to write the correct value to the EEPROM address.
2. Connect the Panel FFC to J2 on the Main Board.
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Extension Spring
Backside of ASF Unit
Paper Back Lever
Extension Spring

3.2.2 Superficial Phenomenon-Based Troubleshooting

This section explains the fault locations of the error states (print quality and abnormal noise) other than the error states (LED and STM3) in the previous section.
Table 3-9. Check point for the error that multiple sheets of paper are always loaded without LEDs and STM3
Occurrence
timing
CR position
Detailed phenomenon
Defective
unit/part name
Check point Remedy
• Operation
•–
The LEDs and STM3 are not indicating error conditions. But, multiple sheets of paper are always loaded from the ASF Unit.
ASF Unit
1. Check if the Extension Spring operates correctly in the paper loading sequence.
2. Check if the Paper Back Lever operates correctly in the paper loading sequence.
1. Set the Extension Spring between the Retard Roller Assy and the ASF Housing.
2. Set the Extension Spring between the ASF Housing and the Paper Back Lever.
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Table 3-10. Check point for the abnormal noise
Occurrence
timing
CR position
• Anytime
• Anywhere
Print Quality
State
• Scanned image is not clear.
Detailed phenomenon
The abnormal noise occurs at the first power on timing and during each operation although the printing operation is performed.
The bottom of the Carriage Unit contacts the surface of the EJ Frame Assy.
The Carriage Unit collides to the Upper Paper Guide Unit during each operation.
Table 3-11. Check point for the defective scanned image quality
Detailed phenomenon
There are dusts or the like on the Document Glass. (white dots appear on the scanned image)
There are dusts or the like on the LED inside the Rod Lens Array. (vertical stripes appear on the scanned image)
The LED of Scanner CIS Unit does not light up.
Defective
unit/part name
Carriage Unit
ASF Unit
EJ Frame Assy
Upper Paper Guide
Defective
unit/part name
Upper Scanner
Housing
CIS Unit
CIS Unit
Check point Remedy
1. Check if the grease on the Carriage Path is sufficient.
(TBD)
1. Check if the Change Lever moves smoothly. 1. Replace the ASF Unit with a new one.
1. Check if the EJ Frame Assy is bent up. 1. Replace the EJ Frame Assy with a new one.
1. Check if the Upper Paper Guide is attached securely. (check if it interferes with the Carriage Unit)
Check point Remedy
1. Check if there is foreign material on the Document Glass.
1. Check if there is foreign material on the LED. 1. Remove the foreign material from the CIS
2. Check if the Rod Lens Array is damaged. 2. Replace the CIS Unit with a new one.
1. Check if the LED lights up. 1. Replace the CIS Unit with a new one.
1. Wipe off the remaining grease on the Carriage path and lubricate it on its frame. (TBD)
1. Reassemble the Upper Paper Guide to the Main Frame.
1. Remove the foreign material from the Document Glass. (Refer to Chapter 6 “MAINTENANCE”
(p.108).)
Unit. (blow away the dusts)
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Seal rubber part
Compression
Spring
Table 3-12. Check point for the defective printing quality
Print Quality State Detailed phenomenon
Defective
unit/part name
Check point Remedy
1. Check if there is not any foreign material/damage around the seal rubber part on the Cap Assy.
1. Remove the foreign material around the seal rubber parts carefully.
• Dot missing and mixed colors
Ink is scarcely ejected to the Cap from the Printhead.
Ink is ejected to the Cap from the Printhead, but the printer does not recover from the error after cleaning or ink change.
Cap Assy
2. Check if the Compression Spring is correctly mounted on the Cap Assy.
1. Check if it returns to normal by performing CL operation
Printhead
Cleaner Blade 1. Check if the Cleaner Blade has paper dust or bending. 1. Replace the Cap Assy with a new one.
Ink System
Main Board 1. Check if the Main Board is damaged. 1. Replace the Main Board with a new one.
or replacing the Ink Cartridge.
2. Check if the Printhead is damaged. 2. Replace the Printhead with a new one.
1. Check the routing of the Waste Ink Tube. 1. Route the Waste Ink Tube correctly.
2. Check if the Pump Assy is correctly assembled. 2. Reassemble the Pump Assy correctly.
2. Replace the Cap Assy with a new one.
1. Perform CL operation and the Ink Cartridge replacement specified times. If it doesn’t work, change the Printhead with a new one.
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Printhead
Connector
Head
FFC
J9 J8
CR movement
direction
Table 3-12. Check point for the defective printing quality
Print Quality State Detailed phenomenon
• White streak / abnormal discharge
Ink is ejected to the Cap from the Printhead, but printing is not done at all after cleaning or ink change, or abnormal discharge occurs.
Vertical banding appears against the CR movement direction. And, it looks like uneven printing.
• White streak / color unevenness occurrence
[Note] If the problem is not solved, replace the
CR Motor with a new one.
Defective
unit/part name
1. Check if the Head FFC is securely connected to the Printhead Connectors and the Main Board Connectors.
Check point Remedy
1. Connect the Head FFC to the Printhead and the Main Board Connectors.
(J8, J9)
Head FFC
2. Check if the Head FFC is damaged. 2. Replace the Head FFC with a new one.
Printhead
1. Check if it returns to normal by performing CL operation or replacing the Ink Cartridge.
1. Perform CL operation and the Ink Cartridge replacement specified times. If it doesn’t work, change the Printhead with a new one.
Main Board Unit 1. Check if the Main Board is damaged. 1. Replace the Main Board Unit with a new one.
Adjustment
1. For printing in the Bi-D mode, check if Bi-D Adjustment has been performed properly.
1. Perform Bi-D Adjustment to correct print start timing in bi-directional printing. (Refer to
Chapter 5 “ADJUSTMENT” (p.100).)
1. Check if the Nozzle Check Pattern is printed properly. 2. Perform Head Cleaning and check the Nozzle Check Pattern. (Refer to Chapter 5
Printhead
“ADJUSTMENT” (p.100).)
If the problem is not solved, replace the Printhead with a new one.
1. Check if there is any foreign material on the Carriage
path.
1. Remove foreign material from surface of the Carriage path.
2. Check if the Main Frame is deformed. 2. Replace the Main Frame with a new one.
Main Frame
3. Check if the grease is enough on the Carriage path of the Main Frame. (TBD)
3. After wiping the grease G-71 on the Carriage path with a dry, soft cloth, coat it with grease. (Refer to
Chapter 6 “MAINTENANCE”
(p.108).) (TBD)
EJ Frame Assy 1. Check if the EJ Frame is deformed. 1. Replace the EJ Frame Assy with a new one.
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CR movement
direction
PF Roller Assy
Table 3-12. Check point for the defective printing quality
Print Quality State Detailed phenomenon
Micro banding appears horizontally against the CR movement direction and it appears with the same width.
Defective
unit/part name
Printer driver & exclusive paper
Printhead
Check point Remedy
1. Check if the suitable paper is used according to the printer driver setting.
1. Check if the Nozzle Check Pattern is printed correctly. 1. Perform the Head Cleaning and check the
1. Check if there is foreign material on the surface of the PF Roller Assy.
1. Use the suitable paper according to the printer driver setting.
Nozzle Check Pattern. (Refer to Chapter 5
“ADJUSTMENT” (p.100).)
If the problem is not solved, replace the Printhead with a new one.
1. Clean the surface of the PF Roller Assy carefully with the soft cloth.
• White streak / color unevenness occurrence
[Note] If the problem is not solved, replace the
PF Motor with a new one.
The Star wheel mark against the CR movement direction.
Printing is blurred.
PF Roller Assy
EJ Frame Assy
Printer driver & exclusive paper
Printhead
2. Check if the PF Roller Assy is damaged. 2. Replace the PF Roller Assy with a new one.
1. Check if the Wheel Star Metal and Spring Star Wheel does not come off.
2. Check if the surface of the EJ Frame Assy is flat. 2. Replace the EJ Frame Assy with a new one.
1. Check if the suitable paper is used according to the printer driver setting.
1. Check if the correct Head ID is stored into the EEPROM by using the Adjustment Program.
1. Reassemble the Wheel Star Metal and Spring Star Wheel correctly.
1. Use the suitable paper according to the printer driver setting.
1. Input 11-digit code of the Head ID into the EEPROM by using the Adjustment Program.
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Epson STYLUS NX100/NX105/SX100/SX105/TX100/TX101/TX102/TX103/TX105/TX106/TX109/ME 300 Revision A
LD Roller
Lower Housing (Front Paper Guide)
Porous Pad Front Paper Guide
Table 3-12. Check point for the defective printing quality
Print Quality State Detailed phenomenon
• Print start position slip
The printing operation is correctly performed. But, the top margin is insufficient than usual one.
Defective
unit/part name
LD Roller
Check point Remedy
1. Check if paper dust is adhered to the surface of the LD Roller.
1. Check if the Lower Housing is free from ink stain. 1. Clean the Lower Housing with a soft cloth.
1. Set a cleaning sheet in the ASF up side down. Then holding the top edge, try to load the paper from the Printer driver. The micro pearl on the LD Roller surface is removed. To remove severe smear, staple a cloth moistened with alcohol to a post card and clean the roller in the same manner. As for the cleaning sheet, refer to
“ Check point for Paper out error according to each phenomenon ” (p.40).
* If the problem is not solved, replace the ASF
Unit with a new one.
Lower Housing
• Ink stain of paper
TROUBLESHOOTING Error Indications and Fault Occurrence Causes 51
Ink stain occurs at the back, top end or bottom end of the print paper.
2. Check if heaps of ink are formed on Porous Pad Front Paper Guide.
EJ Roller Assy 1. Check if the EJ Frame Assy is free from ink stain. 1. Clean the EJ Frame Assy with a soft cloth.
PF Roller Assy 1. Check if the PF Roller Assy is free from ink stain. 1. Clean the PF Roller Assy with a soft cloth.
2. Replace the Lower Housing with a new one.
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Wheel Star Metal Spring Star Wheel Wheel Star Exit
Table 3-12. Check point for the defective printing quality
Print Quality State Detailed phenomenon
Defective
unit/part name
Printhead
Upper Paper Guide
Check point Remedy
1. Check if the Printhead Cover has the ink drop. 1. Clean the Printhead Cover carefully with a soft
cloth.
1. Check if the Upper Paper Guide Unit is free from ink stain.
2. Check if the Wheel Star Metal, Spring Star Wheel and Wheel Star Exit come off.
1. Clean the Upper Paper Guide Unit with a soft cloth.
2. Reassemble the Wheel Star Metal, Spring Star Wheel and Wheel Star Exit correctly.
• Ink stain of paper
Ink sticks to other than the print area of the paper, resulting in contamination.
EJ Frame Assy
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3.2.3 Motor and Sensor Troubleshooting

Motors
The resistance values for the CR motor and the PF motor are given below, however, the values cannot be used to check the motors status since they are DC motor and the resistance between the electric poles varies. Visually check the motors for abnormal operation and if it is hard to judge, replace the motor.
Table 3-13. Sensor check point
Motor Motor Type Drive Voltage Resistance
CR motor
PF motor TBD
Scanner motor TBD TBD
DC motor with brush
DC 42V ± 5%
TBD
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DISASSEMBLY/ASSEMBLY

CHAPTER
4
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W A R N I N G
C A U T I O N

4.1 Overview

This section describes procedures for disassembling the main components of Epson STYLUS NX100/NX105/SX100/SX105/TX100/TX101/TX102/TX103/TX105/ TX106/TX109/ME 300. Unless otherwise specified, disassembled units or components can be reassembled by reversing the disassembly procedure. Procedures which, if not strictly observed, could result in personal injury are described under the heading “WARNING”. “CAUTION” signals a precaution which, if ignored, could result in damage to equipment. Important tips for procedures are described under the heading “CHECK POINT”. If the assembly procedure is different from the reversed disassembly procedure, the correct procedure is described under the heading “REASSEMBLY”. Any adjustments required after reassembly of components or parts are described under the heading “ADJUSTMENT REQUIRED”. When you have to remove any components or parts that are not described in this chapter, refer to the exploded diagrams in the appendix.
Read the following precautions before disassembling and assembling.

4.1.1 Precautions

See the precautions given under the heading “WARNING” and “CAUTION” in the following columns when disassembling or assembling Epson STYLUS NX100/ NX105/SX100/SX105/TX100/TX101/TX102/TX103/TX105/TX106/TX109/ME 300.
Disconnect the power cable before disassembling or
assembling the printer.
If you need to work on the printer with power applied, strictly
follow the instructions in this manual.
Always wear gloves for disassembly and reassembly to protect
your eyes from ink. If any ink gets in your eyes, wash your eyes with clean water and consult a doctor immediately.
Always wear gloves for disassembly and reassembly to avoid
injury from sharp metal edges.
To protect sensitive microprocessors and circuitry, use static
discharge equipment, such as anti-static wrist straps, when accessing internal components.
Never touch the ink or wasted ink with bare hands. If ink
comes into contact with your skin, wash it off with soap and water immediately. If you have a skin irritation, consult a doctor immediately.
When transporting the printer after installing the ink cartridge, pack the printer for transportation without removing the ink cartridge and be sure to secure the Ink Cartridge to the printer cover with tape tightly to keep it from moving.
Use only recommended tools for disassembling, assembling or
adjusting the printer.
Observe the specified torque when tightening screws.Apply lubricants as specified. (See Chapter 6
“MAINTENANCE”
Make the specified adjustments when you disassemble the
printer. (See Chapter 5 “ADJUSTMENT”
when reassembling the Waste Ink Tube, make sure that the tip
of waste ink tube is placed in the correct position, otherwise ink may leak.
When using compressed air products; such as air duster, for
cleaning during repair and maintenance, the use of such products containing flammable gas is prohibited.
(p108) for details.)

4.1.2 Tools

Use only specified tools to avoid damaging the printer.
Table 4-1. Tools
Name EPSON Tool Code*
(+) Phillips screwdriver #1 1080530
(+) Phillips screwdriver #2 ---
Flathead Precision screwdriver #1 ---
Tweezers ---
Longnose pliers ---
Note * : All of the tools listed above are commercially available.
EPSON provides the tools listed with EPSON tool code.
(p100) for details.)
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4.1.3 Work Completion Check

If any service is made to the printer, use the checklist shown below to confirm all works are completed properly and the printer is ready to be returned to the user.
Table 4-2. Work Completion Check
Classification Item Check Point Status
Self-test Is the operation normal? OK / NG
ON-line Test Is the printing successful? OK / NG
Printhead (Nozzle check pattern print)
Carriage Mechanism
Printer Unit
Paper Feeding Mechanism
Is ink discharged normally from all the nozzles?
Does it move smoothly? OK / NG
Is there any abnormal noise during its operation?
Is the CR Motor at the correct temperature? (Not too hot to touch?)
Is paper advanced smoothly? OK / NG
No paper jamming? OK / NG
No paper skew? OK / NG
No multiple feeding? OK / NG
No abnormal noise? OK / NG
Is the paper path free of any obstructions?
Is the PF Motor at correct temperature?
OK / NG
OK / NG
OK / NG
OK / NG
OK / NG
Table 4-2. Work Completion Check
Classification Item Check Point Status
Is glass surface dirty? OK / NG
Mechanism
Scanner unit
ON-line Test ON-line Test Is the operation normal? OK / NG
Copy Copy Is the local copy action normal? OK / NG
Adjustment
Lubrication
Function ROM Version Version: OK / NG
Packing
CR mechanism
LED
Specified Adjustment
Specified Lubrication
Ink Cartridge
Waste Ink pad
Is any foreign substance mixed in the CR movement area?
Does CR operate smoothly? OK / NG
Does CR operate together with scanner unit?
Does CR make abnormal noise during its operation?
Does LED turn on normally? And is white reflection test done near home position?
Are all the adjustment done correctly
Are all the lubrication made at the specified points?
Is the amount of lubrication correct?
Are the ink cartridges installed correctly?
Are the waste ink pads adequate to absorb?
OK / NG
OK / NG
OK / NG
OK / NG
OK / NG
OK / NG
OK / NG
OK / NG
OK / NG
Is the printer carriage placed at the capping position?
Have all the relevant items been included in the package?
OK / NG
OK / NG
Others
Protective materials
Attachments, Accessories
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You need to remove the parts/units shown in dashed line box if they exist on the way to the target part/unit.
“ 4.5.5 EJ Roller/ EJ
Frame Assy ” (p73)
“ 4.5.4 PF Encoder/
PF Scale ” (p73)
Start
“ 4.4.1 Panel Unit ” (p64)
“ 4.3.1 Paper Support
Tray ” (p58)
“ 4.3.3 Document Cover/
ASF Cover ” (p59)
“ 4.3.6 Middle Housing ”
(p63)
“ 4.5.3 Hopper ” (p72)
“ 4.4.2 Main Board ”
(p65)
“ 4.5.12 PF Roller ”
(p90)
“ 4.5.14 Waste Ink Pads ”
(p93)
“ 4.5.9 Main Frame ”
(p84)
“ 4.5.13 LD Roller/
ASF Unit ” (p91)
“ 4.5.6 CR Motor/
Driven Pulley ” (p75)
“ 4.5.7 Ink System ” (p77)
“ 4.5.1 Printhead ” (p68)
“ 4.5.11 CR Unit ” (p87)
“ 4.5.4 PF Encoder/
PF Scale ” (p73)
“ 4.5.5 EJ Roller/
EJ Frame Assy ”
(p73)
“ 4.5.1 Printhead ” (p68)
“ 4.3.4 Scanner Stand /
Cover Wire ” (p60)
“ 4.5.8 PF Motor ”
(p82)
“ 4.3.2 Stacker Assy ”
(p58)
“ 4.3.5 Scanner Unit ” (p62)
“ 4.4.3 Power Supply
Unit ” (p66)
“ 4.5.2 CR Scale ” (p71)
“ 4.5.6 CR Motor/
Driven Pulley ” (p75)
“ 4.5.7 Ink System ” (p77)
“ 4.5.10 Upper Paper
Guide ” (p86)
“ 4.5.13 LD Roller/
ASF Unit ” (p91)
“ 4.6.2 Scanner Carriage
Unit ” (p97)
“ 4.6.1 Upper Scanner
Housing ” (p96)
“ 4.6.3 Scanner Motor
Unit ” (p99)
“ 4.3.3 Document Cover/
ASF Cover ” (p59)

4.2 Disassembly Procedures

For disassembling each unit, refer to the pages in the following flowchart.
Figure 4-1. Disassembling Flowchart
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Guide Pins
Paper Support Tray
Stacker Assy
Guide Pins

4.3 Removing the Housing

4.3.1 Paper Support Tray

Parts/Components need to be removed in advance:
None
Removal procedure
1. Open the Paper Support Tray.
2. Release both the guide pins that secure the Paper Support Tray, and remove
the Paper Support Tray.

4.3.2 Stacker Assy

Parts/Components need to be removed in advance:
None
Removal procedure
1. Open the Stacker Assy and pull it out.
2. Release both the guide pins that secure the Stacker Assy, and remove the
Stacker Assy.
Figure 4-3. Removing the Stacker Assy (1)
Figure 4-2. Removing the Paper Support Tray
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Tray Exit Inner
Tray Exit Outer
Outer rib
Inner rib
Rib
Document Cover
ASF Cover
Guide Pins
Document Cover
Scanner Unit
Guide Pins
3. Bend the Stacker Assy to release the ribs, then separate the Tray Exit Outer and the Tray Exit Inner.
Figure 4-4. Removing the Stacker Assy (2)

4.3.3 Document Cover/ASF Cover

Parts/Components need to be removed in advance:
None
Removal procedure
1. Release both the guide pins with the hinge side held up slightly as shown below, and remove the ASF Cover from the Document Cover.
Figure 4-5. Removing the ASF Cover
2. Open the Document Cover.
3. Release both the other guide pins that secure the Document Cover, and
remove the Document Cover from the Scanner Unit.
DISASSEMBLY/ASSEMBLY Removing the Housing 59
Align the edges of the Tray Exit Outer and the Tray Exit Inner, and attach them together. Then, engage the inner ribs with the outer ones.
Figure 4-6. Removing the Document Cover
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Document Pad
Home position
Double-sided tape position
Standard line
Document Cover
C A U T I O N
Hook
Guide pins
Scanner Stand
Scanner Unit
Scanner Stand Spring
Install the Document Pad following the procedure below.
1. Place the Document Pad with the side where the double-sided tape attached upward on the Rod Lens Array aligning its corner with the home position.
2. Close the Document Cover to attach the Document Pad.

4.3.4 Scanner Stand /Cover Wire

Parts/Components need to be removed in advance:
None
Removal procedure
Scanner Stand
1. Open the Scanner Unit.
2. Release the hooks (x2) at the lower part of the Scanner Stand.
Be careful not to lose the Scanner Stand Spring when removing the Scanner Stand.
3. Release the guide pins (x2) at the upper part of the Scanner Stand, and remove the Scanner Stand.
Figure 4-7. Document Pad Position
Figure 4-8. Removing the Scanner Stand
DISASSEMBLY/ASSEMBLY Removing the Housing 60
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Hook
Cover Wire
Scanner Unit
Scanner Stand
Scanner Stand Spring
Hook
Groove
Panel FFC
Scanner Motor Cable
Cover Wire
Rib A Rib B
Scanner FFC
Cover Wire
1. Open the Scanner Unit.
2. Release both the hooks in the direction of arrow, and remove the Cover Wire.
Figure 4-9. Removing the Cover Wire
When installing the Scanner Stand, secure the shorter leg of the Scanner Stand Spring to the groove on the Scanner Unit, and secure the longer to the hook of the Scanner Stand as shown below.
Make sure not to catch the Scanner Motor Cable and the
Scanner FFC with the Cover Wire.
When installing the Cover Wire, insert the rib B so as to let the
rib A of the Cover Wire under the Panel FFC.
Figure 4-11. Installing the Cover Wire
Figure 4-10. Installing the Scanner Stand
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C A U T I O N
Scanner Unit
Scanner FFC
Scanner Motor Cable
1
2
Dowel
Cutout
Shaft hole
Scanner Unit
Middle Housing

4.3.5 Scanner Unit

Parts/Components need to be removed in advance:
Scanner Stand/Cover Wire (p 60)
Removal procedure
When removing the FFC and the cable from the connectors as shown below, make sure to pull up the cables from the connectors on the Main Board, otherwise, it may gets damaged.
1. Open the Scanner Unit to the full, disconnect the Scanner FFC and the Scanner Motor Cable from connectors J4, J5 on the Main Board.
2. Lift the left end of the Scanner Unit in the direction of arrow (1), then disengage the dowel from the cutout of the shaft hole in the Scanner Unit.
3. Pull the Scanner Unit in the direction of arrow (2) and disengage the dowel from the shaft hole, then remove the Scanner Unit from the Middle Housing.
Figure 4-13. Removing the Scanner Unit (2)
Figure 4-12. Removing the Scanner Unit (1)
Install the Scanner Unit as follows. (See Fig.4-13)
1. Insert the right Shaft Hole of the Scanner Unit to the right dowel of the Middle Housing aligning their shapes.
2. Insert the left dowel of the Lower Housing to the cutout of the left shaft hole on the Scanner Unit, and push the unit until the left dowel is secured into the shaft hole.
3. Connect the Scanner FFC and the Scanner Motor Cable to connectors J4, J5 on the Main Board.
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Lower Housing
Middle Housing
Rear Side
Hook
SCREW M3x10 P-TITE (5±0.5kgfcm)
Left Side
Hook A
Hook
Right Side
Hook

4.3.6 Middle Housing

Parts/Components need to be removed in advance:
Scanner Stand/Cover Wire(p 60), Scanner Unit (p 62), Panel Unit (p 64)
Removal procedure
1. Remove the six screws.
2. Release the two hooks on the left, two hooks on the right, and the hook on the
rear (see
Fig.4-14), then remove the Middle Housing from the Lower Housing.
Figure 4-15. Removing the Middle Housing (2)
When installing the Middle Housing, first align the hook A on the front left, and then attach the housing. (See
Fig.4-15.)
Figure 4-14. Removing the Middle Housing (1)
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C A U T I O N
Panel Unit
Middle Housing
Positioning Hole
Hook
Panel Unit
Panel FFC
J2
Panel Board
Positioning Hole
Hook
Panel Unit
SCREW M3x8 P-TITE (5±0.5kgfcm)

4.4 Removing the Circuit Boards

4.4.1 Panel Unit

Parts/Components need to be removed in advance:
Scanner Stand/Cover Wire (p 60)
Removal procedure
1. Open the Scanner Unit.
Be careful when removing the Panel Unit, because the Main
Board and the Panel Board on the rear of the Panel Unit are connected with the Panel FFC.
Be careful when carrying out the next procedure, because the
hook on the rear of the Panel Unit is fragile and easily gets damaged or softened.
2. Slide the Panel Unit back with lifting the rear side slightly. And remove the Panel Unit.
3. Disconnect the Panel FFC from connector J2 on the Main Board, and remove the Panel Unit.
Figure 4-17. Removing the Panel Unit (2)
Disassembling the Panel Unit
Panel Board
1. Remove the two screws that secure the Panel Board.
2. Release the two hooks, and remove the Panel Board from the Panel Unit.
Figure 4-18. Removing the Panel Board
Figure 4-16. Removing the Panel Unit (1)
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Button PowerButton OP LED Lens
Panel Cover
Dowel
Main Board
J3J6 J7
J2J4J5J8J9
Buttons
1. Remove the Button Power and the Button OP from the Panel Cover.
2. Remove the LED Lens from the Panel Cover.
Figure 4-19. Removing the Buttons
When installing the Panel Board, align the positioning hole of
the Panel Board with the dowels of the Panel Cover. (See
Fig.4-18)
When installing the Panel Unit, align the positioning holes of the
Middle Housing with the dowels of the Panel Cover, then secure them with four hooks. (See
Fig.4-16, Fig.4-19.)

4.4.2 Main Board

Parts/Components need to be removed in advance:
Scanner Stand/Cover Wire (p 60), Scanner Unit (p 62), Middle Housing (p 63) Panel Unit (p 64), Hopper (p 72)
Removal procedure
1. Remove all the cables and FFCs connected to the Main Board.
CN No
J2 Panel FFC --- Black 10
J3 Power Supply Unit cable Gray Brown 3
J4 Scanner FFC --- Black 12
J5 Scanner Motor Cable Black,Brown,
J6 PF Motor Cable Red,
J7 CR Motor Cable Gray,
J8 Head FFC --- Black 21
J9 FFC --- Black 17
Cable
Cable Color
Orenge,Yellow
Black
Black
Connector
Color
White 4
White 2
Brown 2
Pins
Figure 4-20. Removing the Main Board (1)
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A D J U S T M E N T
R E Q U I R E D
PE Sensor Lever
Rib
PE Sensor
Shield Plate Main board
SCREW SEMS M2.6x3.5 PAN HEAD+ (7.5±0.5kgfcm)
Main Frame
Shield Plate
Power Supply Unit
Power Supply Unit cable
J3
Main board
Lower housing
SCREW M3x8 P-TITE (5±0.5kgfcm) Rib
2. Remove the four screws that secure the Main Board.
3. Remove the Main Board and the Shield Plate with the PE Sensor Lever to the
ASF side as shown below.
Figure 4-21. Removing the Main Board (2)
When installing the Main Board, keep the PE Sensor Lever
away (as shown in
Fig.4-21) to avoid getting broken.
Before tightening the screws, make sure to insert the Main
Board to the rib of the Main Frame, and align the threaded hole of the Main Frame with the hole of the Main Board. (See
Fig.4-21.)
Tighten the screws in the order indicated in Fig.4-21.  For the Shield Plate, hook its upper part to the Main Frame and
secure them as shown below.

4.4.3 Power Supply Unit

Parts/Components need to be removed in advance:
Scanner Stand/Cover Wire (p 60), Scanner Unit (p 62), Middle Housing (p 63) Panel Unit (p 64)
Removal procedure
1. Disconnect the connector of the Power Supply Unit Cable (J3) from the Main Unit and release the Power Supply Unit cable from the ribs of the Lower Housing.
2. Remove the screw that secures the Power Supply Unit.
3. Remove the Power Supply Unit from the Lower Housing.
Figure 4-23. Removing the Power Supply Unit
Figure 4-22. Installing the Main board
Whenever the Main Board Unit is removed/replaced, the required adjustments must be carried out.
Chapter 5 “ ADJUSTMENT” (p.100)
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SCREW M3x8 P-TITE (5±0.5kgfcm)
Terminal
Grounding Wire
Power Supply Unit
A D J U S T M E N T
R E Q U I R E D
Dowel
Positioning Hole
Protrusion
Rib
4. Remove the screw that secures the Grounding Wire, and remove the Grounding Wire from the Power Supply Unit.
Figure 4-24. Removing the Power Supply Unit
When installing the Grounding Wire, make sure that the
terminal of the Grounding Wire gets contact with the plate of the Power Supply Unit as shown in
Fig.4-24.
Route the Power Supply Unit Cable through the two ribs of
the Lower Housing. (See
Fig.4-23.)
When installing the Power Supply Unit, insert its protrusion to
the hole of the Lower Housing, and align the rib and dowel of the Lower Housing with the positioning hole of the Power Supply Unit.
Figure 4-25. Installing the Power Supply Unit
Whenever the Power Supply Unit is removed/replaced, the required adjustments must be carried out.
Chapter 5 “ ADJUSTMENT” (p.100)
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Carriage Lock
Carriage Unit
Locked
Unlocked
Tab
FFC
Head FFC
FFC
CR Contact Module (CN1)

4.5 Disassembling the Printer Mechanism

4.5.1 Printhead

Parts/Components need to be removed in advance:
Scanner Stand/Cover Wire (p 60), Scanner Unit (p 62), Middle Housing (p 63) Panel Unit (p 64)
Removal procedure
1. Release the Carriage Lock and move the Carriage to the center.
2. Release the FFC from the tabs of the Carriage.
Figure 4-27. Removing the Printhead (2)
3. Pull out the FFC from the connector of the CR Contact Module (CN1).
Figure 4-28. Removing the Printhead (3)
Figure 4-26. Removing the Printhead (1)
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Holder Contact Assy
Holder Contact Assy
Hook
C A U T I O N
FFC Cover
Rib
hook
SCREW P-TIGHT M2.6x8 BIND (4±0.25kgfcm)
Printhead
Head FFC
4. Release the two hooks on both sides of the Carriage with a flathead precision screwdriver or a similar tool, and remove the Holder Contact Assy upward as shown below.
5. Release the hook, and remove the FFC Cover.
Figure 4-30. Removing the Printhead (5)
Be careful not to touch the nozzles with bare hands or damage the ink supply needles of the Printhead.
6. Remove the three screws that secure the Printhead, and lift the Printhead with longnose pliers.
Figure 4-29. Removing the Printhead (4)
Figure 4-31. Removing the Printhead (6)
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Printhead
Head FFC
A D J U S T M E N T
R E Q U I R E D
Front
Contact Assys
Hook
Back
CR Contact Module
Holder Contact Assy
Hook
7. Remove the Head FFC from the connector of the Printhead, and remove the Printhead.
Figure 4-32. Removing the Printhead (7)
When installing the Contact Assys, secure them to the Holder
Contact Assy with two each hooks on the Contact Assys.
Figure 4-33. Assembling the Holder Contact Assy (1)
When installing the CR Contact Module, secure it with four
hooks of the Holder Contact Assy.
When installing the FFC, route it through objects as shown in
Fig.4-27 and Fig.4-31.
When installing the FFC Cover, insert its rib to the hole of the
CR Unit and secure it with the hook. (
See Fig.4-30.)
Figure 4-34. Assembling the Holder Contact Assy (2)
Whenever the Printhead is removed/replaced, the required adjustments must be carried out.
Chapter 5 “ ADJUSTMENT” (p.100)
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C A U T I O N
Hook
CR Scale
CR Scale
CR Encoder Sensor
Slit
A D J U S T M E N T
R E Q U I R E D
Main Frame
Extension Spring
CR Scale
Rib
Hole

4.5.2 CR Scale

Parts/Components need to be removed in advance:
Scanner Stand/Cover Wire (p 60), Scanner Unit (p 62), Middle Housing (p 63) Panel Unit (p 64)
Removal procedure
1. Release the Carriage Lock and move the Carriage to the center. (See "4.5.1
Printhead (p68)".)
Do not touch the CR Scale with bare hands.Do not damage the CR Scale.Do not stretch the Extension Spring too much.
2. Remove the right side of the CR scale from the hook.
3. Pull out the CR Scale through the slit of the CR Encoder Sensor.
4. Detach the Extension Spring from the Main Frame.
5. Remove the CR Scale from the rib of the Main Frame.
DISASSEMBLY/ASSEMBLY Disassembling the Printer Mechanism 71
Figure 4-35. Removing the CR Scale (1)
Figure 4-36. Removing the CR Scale (2)
When installing the CR scale, confirm that the arrows on both
the edges of the CR scale face upward.
Make sure to put the CR scale through the slit of the CR
Encoder Sensor. (See
Fig.4-35.)
Make sure to confirm that the Extension Spring is not twisted,
then install the eye of the spring to the hole of the Main Frame. (See
Fig.4-36.)
Whenever the CR Scale removed/replaced, the required adjustments must be carried out.
Chapter 5 “ ADJUSTMENT” (p.100)
Confidential
Page 72
Epson STYLUS NX100/NX105/SX100/SX105/TX100/TX101/TX102/TX103/TX105/TX106/TX109/ME 300 Revision A
Hopper
Lower Housing
Compression Spring
Hook
A D J U S T M E N T
R E Q U I R E D
Hopper
Edge Guide
Hook
Rib
Compression Spring

4.5.3 Hopper

Parts/Components need to be removed in advance:
Scanner Stand/Cover Wire (p 60), Scanner Unit (p 62), Middle Housing (p 63) Panel Unit (p 64)
Removal procedure
1. Release both the dowels that secure the Hopper, and remove the Hopper and the Compression Spring from the Lower Housing.
2. Release the hook that secures the Edge Guide, and remove the Hopper from the Edge Guide.
Figure 4-38. Removing the Edge Guide
When installing the Hopper, make sure to install the Compression Spring under the rib as shown below.
Figure 4-39. Assembling the Hopper
Whenever the Hopper is removed/replaced, the required adjustments must be carried out.
Figure 4-37. Removing the Hopper
DISASSEMBLY/ASSEMBLY Disassembling the Printer Mechanism 72
Chapter 5 “ ADJUSTMENT” (p.100)
Confidential
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Epson STYLUS NX100/NX105/SX100/SX105/TX100/TX101/TX102/TX103/TX105/TX106/TX109/ME 300 Revision A
C A U T I O N
A D J U S T M E N T
R E Q U I R E D
Positioning Hole and Dowel
PF Encoder
PF Scale
PF Encoder FFC
Spur Gear
J11
Main Board
Double-sided Tape
M2x5 S-TIGHT BIND HEAD (3±0.25kgfcm)
EJ Frame Assy
Lower Housing
SCREW M3x8 P-TITE (5±0.5kgfcm)

4.5.4 PF Encoder/ PF Scale

Parts/Components need to be removed in advance:
Scanner Stand/Cover Wire (p 60), Scanner Unit (p 62), Middle Housing (p 63) Panel Unit (p 64)
Removal procedure
1. Disconnect the PF Encoder FFC from connector J11 on the Main Board.
2. Remove the screw that secures the PF Encoder, and remove the PF Encoder.
Do not touch the PF Scale with bare hands. Do not damage the PF Scale.
3. Peel off the PF Scale secured with the double-sided tape from the Spur Gear.

4.5.5 EJ Roller/ EJ Frame Assy

Parts/Components need to be removed in advance:
Scanner Stand/Cover Wire (p 60), Scanner Unit (p 62), Middle Housing (p 63) Panel Unit (p 64)
Removal procedure
1. Remove the two screws that secure the EJ Frame Assy, and remove the EJ Frame Assy from the Lower Housing.
Figure 4-40. Removing the PF Encoder/ PF Scale
When installing the PF Encoder, be sure to align the dowels in
the rear side of the PF Encoder with the positioning holes of the PF Motor. (See
Fig.4-40.)
Figure 4-41. Removing the EJ Frame Assy
When installing the PF Encoder, be sure to put the PF Scale
through the slit of the PF Encoder.
Whenever the PF Encoder/ PF Scale removed/replaced, the required adjustments must be carried out.
Chapter 5 “ ADJUSTMENT” (p.100)
DISASSEMBLY/ASSEMBLY Disassembling the Printer Mechanism 73
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Page 74
Epson STYLUS NX100/NX105/SX100/SX105/TX100/TX101/TX102/TX103/TX105/TX106/TX109/ME 300 Revision A
C A U T I O N
EJ Roller
EJ Roller Gear
Concave-convex section
EJ Roller
Bearing
A D J U S T M E N T
R E Q U I R E D
Wheel Star Metal
Hook
Wheel Star EXIT
Spring Star Wheel
Align the sides of the Wheel Star EXIT with the
dents of the EJ Frame Assy as shown, and secure
the Wheel Star EXIT with the hooks.
EJ Frame Assy
Put the Spring Star Wheel through the Wheel Star
Metal, and align them with the dents of the EJ Frame
Assy, then secure them with the hooks.
2. Insert a flathead precision screwdriver between the EJ Roller Gear and the rib of the EJ Roller, and remove the EJ Roller Gear by pushing it in the direction of the arrow.
Figure 4-42. Removing the EJ Roller (1)
Be careful not to touch the rubber part of the EJ Roller to avoid degrading the print quality.
When installing the EJ Roller Gear, be sure to align the concave
section of the EJ Roller Gear with the convex section of the EJ Roller, then secure them. (See
Fig.4-42.)
When replacing the Wheel Star Metal, Spring Star Wheel, and
Wheel Star EXIT, install them in the direction as shown below, and secure them with the hooks of EJ Frame Assy.
3. Remove the EJ Roller by pushing the bearing on the right side of the Lower Housing in the direction of the arrow.
Figure 4-44. Assembling the EJ Frame Assy
Whenever the EJ Roller is removed/replaced, the required
adjustments must be carried out.
Chapter 5 “ ADJUSTMENT” (p.100)
After replacing the EJ roller, be sure to perform the required
Figure 4-43. Removing the EJ Roller (2)
DISASSEMBLY/ASSEMBLY Disassembling the Printer Mechanism 74
lubrication.
Chapter 6 “ MAINTENANCE” (p.108)
Confidential
Page 75
Epson STYLUS NX100/NX105/SX100/SX105/TX100/TX101/TX102/TX103/TX105/TX106/TX109/ME 300 Revision A
C A U T I O N
J7
Main Board
CR Motor Cable
CR Motor
Lower Housing
Hook
Groove
Main Frame
SCREW SEMS M2.6x3.5 PAN HEAD+ (3.5±0.5kgfcm)
Pinion Gear
Timing Belt
TBD
Compression Spring
Driven Pulley
Timing Belt

4.5.6 CR Motor/ Driven Pulley

Parts/Components need to be removed in advance:
Scanner Stand/Cover Wire (p 60), Scanner Unit (p 62), Middle Housing (p 63) Panel Unit (p 64)
Removal procedure
Be careful not to break the soldered portion of the CR Motor.When removing the CR Motor and Driven Pulley, make sure to
hold the Timing Belt somehow so as not to allow the grease of Main Frame to come in contact with the Timing Belt. It may damage the Timing Belt.
Be careful not to lose the Compression Spring when removing
the Driven Pulley Holder.
Do not damage the Pinion Gear of the CR Motor.Be careful not to contaminate the CR scale with grease.
1. Disconnect the CR Motor Cable from connector J7 on the Main Board, and release it from the Lower Housing.
2. Release the Carriage Lock, and move the CR Unit to the center. (See "4.5.1
Printhead (p68)".)
3. Loosen the tension of the Timing Belt by pressing the Driven Pulley Holder in
the direction of the arrow, and remove the Timing Belt from the Pinion Gear of the CR Motor.
4. Remove the Driven Pulley Holder and Compression Spring from the Main Frame.
5. Remove the two screws that secure the CR Motor, and remove the CR Motor from the Main Frame.
Figure 4-45. Removing the CR Motor (1)
DISASSEMBLY/ASSEMBLY Disassembling the Printer Mechanism 75
Figure 4-46. Removing the CR Motor (2)
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Epson STYLUS NX100/NX105/SX100/SX105/TX100/TX101/TX102/TX103/TX105/TX106/TX109/ME 300 Revision A
CR Motor
Groove
Soldered Portions
A D J U S T M E N T
R E Q U I R E D
Main Frame
Hole
Driven Pulley
Hook
Route the CR Motor cable through the four hooks and the two
grooves of the Lower Housing with some slack to prevent breaking the soldered portions. (See
Fig.4-45.)
Be sure to install the CR Motor with the groove facing upward.
Figure 4-47. Installing the CR Motor
When installing the Timing Belt to the Pinion Gear of the CR Motor follow the procedure below taking care not to twist the Timing Belt.
1. Align the hooks of the Driven Pulley with the hole of the Main Frame, and install the Driven Pulley to the Main Frame.
2. Attach the Timing Belt to the Driven Pulley with toothed side facing inward. (See
Fig.4-46
.)
3. Install the Compression Spring between the protrusion of the Driven Pulley and that of the Main Frame. (See
Fig.4-46
.)
4. Slide the Driven Pulley to the CR Motor (in the direction of the arrow) taking care not to let the Timing Belt come off, and install the Timing Belt to the Pinion Gear of the CR Motor. (See
Fig.4-46
.)
Figure 4-48. Installing the Driven Pulley
Whenever the CR Motor is removed/replaced, the required
adjustments must be carried out.
Chapter 5 “ ADJUSTMENT” (p.100)
After replacing the Driven Pulley, be sure to perform the
required lubrication.
Chapter 6 “ MAINTENANCE” (p.108)
DISASSEMBLY/ASSEMBLY Disassembling the Printer Mechanism 76
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Page 77
Epson STYLUS NX100/NX105/SX100/SX105/TX100/TX101/TX102/TX103/TX105/TX106/TX109/ME 300 Revision A
C A U T I O N
Cleaner Case Spring
Cleaner Lever Spring
Cap Assy
Hole
Lever Cleaner
Protrusion A
Pump Assy
Hook
Protrusion B
Cap Assy
Pump Assy
Protrusion C

4.5.7 Ink System

Parts/Components need to be removed in advance:
Scanner Stand/Cover Wire (p 60), Scanner Unit (p 62), Middle Housing (p 63) Panel Unit (p 64), CR Motor/ Driven Pulley (p 75)
Removal procedure
Be careful not to contaminate the surroundings with ink.Do not bend the Spring Cleaner Lever and the Cleaner Case
Spring.
Do not touch the Sealing Rubber, the Blade Wiper or the Felt
Wiper with bare hands or damage them.
Cap Assy
1. Remove the Cleaner Lever Spring.
2. Remove the Cleaner Case Spring.
3. Insert a flathead precision screwdriver between the Lower Housing and the
Pump Assy and push it in the direction of the arrow to release the hook.
Figure 4-50. Removing the Cap Assy (2)
4.
Move the Pump Assy to the ASF slightly, and remove the protrusion B of the Cap Assy.
5. Remove the two protrusion Cs of the Pump Assy from the Lower Housing.
DISASSEMBLY/ASSEMBLY Disassembling the Printer Mechanism 77
Figure 4-49. Removing the Cap Assy (1)
Figure 4-51. Removing the Cap Assy (3)
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Epson STYLUS NX100/NX105/SX100/SX105/TX100/TX101/TX102/TX103/TX105/TX106/TX109/ME 300 Revision A
Cap Assy
Ink Tube
Point A
Duct Tube End
Ink Tube
ASF Unit
Holder Tube
Hook
Point D
Pump Assy
Hook
Pump Assy
6. Pull out the Waste Ink Tube through the rear of the Cap Assy, and remove the Cap Assy.
Figure 4-52. Removing the Cap Assy (4)
Pump Assy
1. Pull out the Waste Ink Tube together with the Holder Tube through the Waste Ink Cover.
2. Release the Waste Ink Tube from the hook of the ASF Unit.
3. Release the two hooks, and remove the Pump Assy from the Lower Housing.
Figure 4-54. Removing the Pump Assy (2)
When installing the Cleaner Lever Spring, insert the longer
end of the spring into the Lower Housing, and secure it to the protrusion A of the Cleaner Lever attached through the hole of the Lower Housing. (See
Fig.4-49.)
Figure 4-53. Removing the Pump Assy (1)
DISASSEMBLY/ASSEMBLY Disassembling the Printer Mechanism 78
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A D J U S T M E N T
R E Q U I R E D
Ink Tube
Holder Tube
Point E
Rib
Ink Tube
C A U T I O N
Case Cleaner
Foam Cap Side
Felt Wiper
Blade Wiper
IS Cap Assy
Hook
When routing the Ink Tube, confirm the following.
Insert point A of the tube carefully into the Cap Assy not to let
it pressed. (See
Align point D with the right edge of the hook on the ASF Unit,
then secure it. (See
Insert the Holder Tube up to point E as shown below, and insert the holder into the Duct Tube End. (See
Fig.4-52, Fig.4-63)
Fig.4-53, Fig.4-63)
Fig.4-53, Fig.4-63
)
Figure 4-55. Installing the Pump Assy (1)
Route the Waste Ink Tube through the ribs of the Lower
Housing as shown below.
DISASSEMBLING THE CAP ASSY
Disassembly Procedure
Do not contaminate or damage the Sealing Rubber, Blade Wiper, and Felt Wiper.
1. Remove the Foam Cap Side from the Case Cleaner.
2. Release the two hooks of the IS Cap Assy, and remove the Blade Wiper and
Felt Wiper.
Figure 4-57. Disassembling the Cap Assy (1)
Figure 4-56. Installing the Pump Assy (2)
Whenever the Ink System removed/replaced, the required adjustments must be carried out.
Chapter 5 “ ADJUSTMENT” (p.100)
DISASSEMBLY/ASSEMBLY Disassembling the Printer Mechanism 79
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Epson STYLUS NX100/NX105/SX100/SX105/TX100/TX101/TX102/TX103/TX105/TX106/TX109/ME 300 Revision A
Back
Hook
Rib
IS Cap Assy
Case Cleaner
Dowel
IS Cap Assy
Cleaner Cap Spring
Case Cleaner
Ribs of Foam Cap Side
Dowel
Positioning Hole
Dowel
Felt Wiper
Blade Wiper
3. Release the two hooks of the IS Cap Assy by rotating it to the direction of arrow pulling out the central rib of the assy., and remove the IS Cap Assy from the Case Cleaner.
Figure 4-58. Disassembling the Cap Assy (2)
4. Remove the Cleaner Cap Spring from the dowels of the IS Cap Assy.
When installing the Foam Cap Side, align the notchs of the
Foam Cap Side with the ribs of the Case Cleaner them without any gap.
(See Fig.4-60.)
, and insert
When installing the IS Cap Assy, install the Cleaner Cap Spring
to the dowels of the Case Cleaner.
Figure 4-60. Assembling the Cap Assy (1)
When installing the Blade Wiper and the Felt Wiper, align the
dowels of the Blade Wiper with the positioning holes of the Felt Wiper.
DISASSEMBLY/ASSEMBLY Disassembling the Printer Mechanism 80
Figure 4-59. Disassembling the Cap Assy (3)
Figure 4-61. Assembling the Cap Assy (2)
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Epson STYLUS NX100/NX105/SX100/SX105/TX100/TX101/TX102/TX103/TX105/TX106/TX109/ME 300 Revision A
Pump Housing
Hook Gear Pump Idle
Gear Pump
Bracket Pump
Roller Pump
Bracket Pump
Inside
Ink Tube
A B C D E
10±1mm
10±1mm
45±1mm126±1mm 108±1mm
Point B
Make sure of the red line of the tube is as shown.
Pump Housing
Ink Tube
DISASSEMBLING THE PUMP ASSY
Disassembly Procedure
1. Release the hook of the Pump Housing and remove the Gear Pump Idle.
2. Remove the Gear Pump and Bracket Pump from the Pump Housing.
3. Remove the Roller Pump from the Bracket Pump.
4. Remove the Waste Ink Tube from the Pump Housing.
When assembling the Pump Assy, follow the instructions below.
1. Mark five points on the Ink Tube as shown below.
Figure 4-63. Marking on the Ink Tube
2. Secure point B of the tube to the Pump Housing as shown below.
Figure 4-62. Disassembling the Pump Assy
DISASSEMBLY/ASSEMBLY Disassembling the Printer Mechanism 81
Figure 4-64. Assembling the Pump Assy (1)
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Epson STYLUS NX100/NX105/SX100/SX105/TX100/TX101/TX102/TX103/TX105/TX106/TX109/ME 300 Revision A
Point C
Pump Housing
Ink Tube
Roller Pump shaft
Bracket Pump shaft
Groove
Bracket Pump
Ink Tube
PF Motor cable
PF Motor
Rib
Ferrite Core
Grounding Spring
Bracket
Hole
Tip of the Grounding
Spring
PF Roller
Hook
3. Secure point C of the tube to the Pump Housing as shown below.
Figure 4-65. Assembling the Pump Assy (2)
4. Install the Roller Pump to the Bracket Pump. (See Fig.4-62.)
5. Set the tube inside the Bracket Pump, and install the Bracket Pump to the Pump Housing.
6. Rotate the Bracket Pump shaft and make sure that the Roller Pump shalt moves to both ends in the Groove.

4.5.8 PF Motor

Parts/Components need to be removed in advance:
Scanner Stand/ Cover Wire (p 60), Scanner Unit (p 62), Middle Housing (p 63) Panel Unit (p 64), Hopper (p 72), Main Board (p 65)
Removal procedure
1. Pull out the PF Motor cable and the Ferrite Core from the hole of the Lower Housing to release them.
Figure 4-67. Removing the PF Motor (1)
2. Remove the Grounding Spring from the hook of the Main Frame and the Bracket.
DISASSEMBLY/ASSEMBLY Disassembling the Printer Mechanism 82
Figure 4-66. Assembling the Pump Assy (3)
7. Make sure that point C is placed in the correct position. (See
Fig.4-65.)
8. Install the Gear Pump. (See Fig.4-62.)
9. Install the Gear Pump Idle. (See Fig.4-62.)
Figure 4-68. Removing the PF Motor (2)
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Epson STYLUS NX100/NX105/SX100/SX105/TX100/TX101/TX102/TX103/TX105/TX106/TX109/ME 300 Revision A
C A U T I O N
Positioning Hole and Dowel
Bracket
PF Motor
PF Roller Gear
Pinion Gear
SCREW M3x8 P-TITE (5±0.5kgfcm)
Screw it with the Grounding Wire.
A D J U S T M E N T
R E Q U I R E D
PF Motor
Bracket
Pinion Gear
SCREW SEMS M2.6x3.5 PAN HEAD+ (3.5±0.25kgfcm)
Notch
Do not damage the PF Roller Gear.Do not damage the Pinion Gear.Be careful of not to break the soldered portions.
3. Remove the screw that secures the Bracket.
4. Release the Bracket from the dowels of the Lower Housing, and remove the
Bracket and the PF Motor while pulling out the PF Motor Cable (see
Fig.4-67.) through the hole of the Lower Housing.
Figure 4-69. Removing the PF Motor (3)
5. Remove both the screws that secure the PF Motor.
6. Remove the PF Motor pulling out the shaft of the motor through the notch of
the Bracket.
Figure 4-70. Removing the PF Motor (4)
When installing the PF Motor, insert the black cable over the
red one. (See
Fig.4-70.)
Install the Grounding Spring as follows: (See Fig.4-68.)
1. Insert the tip of the spring to the hole of the Lower Housing.
2. Attach the eyes of the spring to the hook of the Main Frame
and that of the Bracket to secure it.
Before securing the Bracket, align the four positioning holes of
it with the four dowels of the Lower Housing. (See
Fig.4-69.)
Don not damage the PF Roller Gear and the Pinion Gear. Route the PF Motor Cable following the procedure below. (See
Fig.4-67.)
1. When pulling out the cable from the hole of the Lower
Housing, give the cable some slack to prevent breaking the soldered portions.
2. Route the cable through the rib.
Whenever the PF Motor removed/replaced, the required
DISASSEMBLY/ASSEMBLY Disassembling the Printer Mechanism 83
adjustments must be carried out.
Chapter 5 “ ADJUSTMENT” (p.100)
Confidential
Page 84
Epson STYLUS NX100/NX105/SX100/SX105/TX100/TX101/TX102/TX103/TX105/TX106/TX109/ME 300 Revision A
C A U T I O N
Extension Spring
SCREW SEMS M2.6x3.5 PAN HEAD+
Bracket
Bracket
Front
Upper/lower hook and hole
Central hook

4.5.9 Main Frame

Parts/Components need to be removed in advance:
Scanner Stand/ Cover Wire (p 60), Scanner Unit (p 62), Middle Housing (p 63) Panel Unit (p 64), Hopper (p 72), Main Board (p 65) CR Motor/ Driven Pulley (p 75), Ink System (p 77), PF Encoder/ PF Scale (p 73)
Removal procedure
Be cautious not to touch the LD Roller and the roller part of the
Upper Paper Guide with bare hands to avoid degrading the print quality.
Be careful not to deform the Extension Spring when removing
it.
1. Remove the Grounding Spring. (See "4.5.8 PF Motor (p82)".)
2. Remove the five Extension Springs.
3. Remove the screw that secures the Bracket.
Figure 4-72. Removing the Main Frame (2)
4. From the front of the Main Frame, release the central hook in the Bracket with the flathead precision screwdriver.
5. Move the Bracket in the direction of the arrow to release the upper hook and the lower one of the Bracket from the hole of the Main Frame, then remove the Bracket.
Figure 4-71. Removing the Main Frame (1)
Figure 4-73. Removing the Main Frame (3)
DISASSEMBLY/ASSEMBLY Disassembling the Printer Mechanism 84
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Epson STYLUS NX100/NX105/SX100/SX105/TX100/TX101/TX102/TX103/TX105/TX106/TX109/ME 300 Revision A
Rear Left
Positioning Hole and Dowel
Rib and Groove
Hook of ASF Unit
SCREW M3x8 P-TITE (5±0.5kgfcm) SCREW S-TIGHT M3x6 (7.5±0.5kgfcm)
Screw it with the Grounding Wire.
Front Right
Lever Pick Clutch
C A U T I O N
A D J U S T M E N T
R E Q U I R E D
Main Frame
LD Roller Shaft
Upper Paper Guide
Carriage
6. Remove the four screws that secure the Main Frame to the Lower Housing.
Do not damage the PF Scale and the Lever Pick Clutch with the
Main Frame.
After removing the Main Frame, do not lay it with the Driven
Roller of the Upper Paper Guide facing downward.
7. Remove the Main Frame, the Carriage, and the Upper Paper Guide from the Lower Housing following the procedure below. (See
Fig.4-74, Fig.4-75.)
1.Lift the Main Frame until the dowel and the rib that secure the Main Frame
comes off.
2.Rotate the Main Frame in the direction of the arrow and remove it not to
interfere the Upper Paper Guide with the LD Roller Shaft.
Figure 4-75. Removing the Main Frame (5)
When installing the Main Frame, align it with the following
parts, and secure it with the screws. (See
The two ribs of the frame and the two grooves of the Lower
Fig.4-74.)
Housing
The two positioning holes on the lower side of the frame and the
two dowels of the Lower Housing
The hook of the ASF Unit and the hole of the Main Frame
above the Lever Pick Clutch
Whenever the Main Frame is removed/replaced, the required adjustments must be carried out.
Figure 4-74. Removing the Main Frame (4)
DISASSEMBLY/ASSEMBLY Disassembling the Printer Mechanism 85
Chapter 5 “ ADJUSTMENT” (p.100)
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Epson STYLUS NX100/NX105/SX100/SX105/TX100/TX101/TX102/TX103/TX105/TX106/TX109/ME 300 Revision A
C A U T I O N
Main Frame
Upper Paper Guide
Hook
A D J U S T M E N T
R E Q U I R E D
PE Sensor Lever
Upper Paper Guide
Hole
Bearing

4.5.10 Upper Paper Guide

Parts/Components need to be removed in advance:
Scanner Stand/Cover Wire (p 60), Scanner Unit (p 62), Middle Housing(p 63) Panel Unit (p 64), Hopper (p 72), Main Board (p 65) CR Motor/ Driven Pulley (p 75), Ink System(p 77), PF Encoder/ PF Scale(p 73) Main Frame (p 84)
Removal procedure
Be careful not to touch the roller part of the Upper Paper Guide
with bare hands to avoid degrading the print quality.
Do not lay the Upper Paper Guide with the rollers facing
downward.
1. Release the six hooks, and remove the Upper Paper Guide from the Main Frame.
When replacing the PE Sensor Lever, put the long leg of the lever through the hole of the Upper Paper Guide, and secure the thin part of the lever to the bearing of the Upper Paper Guide.
Figure 4-77. Installing the PE Sensor Lever
Whenever the Upper Paper Guide is removed/replaced, the required adjustments must be carried out.
Chapter 5 “ ADJUSTMENT” (p.100)
Figure 4-76. Removing the Upper Paper Guide
DISASSEMBLY/ASSEMBLY Disassembling the Printer Mechanism 86
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Epson STYLUS NX100/NX105/SX100/SX105/TX100/TX101/TX102/TX103/TX105/TX106/TX109/ME 300 Revision A
FFC
Holder FFC
Main Frame
CR Unit
Main Frame
Hole
Head FFC
Carriage
CR Encoder Connector
CR Encoder FFC
Rib

4.5.11 CR Unit

Parts/Components need to be removed in advance:
Scanner Stand/Cover Wire (p 60), Scanner Unit (p 62), Middle Housing (p 63) Panel Unit (p 64), Printhead (p 68), CR Motor/ Driven Pulley (p 75) Ink System (p 77), Hopper (p 72), Main Board (p 65)
Removal procedure
1. Release the FFC from the Holder FFC, and pull out the FFC through the hole of the Main Frame.
2. Remove the Main Frame. (See "4.5.9 Main Frame (p84)".)
3. Slide the CR Unit in the direction of the arrow, and remove it from the Main
Frame.
Figure 4-79. Removing the CR Unit (2)
4. Remove the CR Encoder FFC from the CR Encoder Connector.
5. Pull out the Head FFC through the hole of the Carriage, and remove the Head
FFC.
Figure 4-78. Removing the CR Unit (1)
Figure 4-80. Removing the CR Unit (3)
DISASSEMBLY/ASSEMBLY Disassembling the Printer Mechanism 87
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Epson STYLUS NX100/NX105/SX100/SX105/TX100/TX101/TX102/TX103/TX105/TX106/TX109/ME 300 Revision A
CR Sensor Assy
Backside of Carriage
Timing Belt
Toothed rib
of Carriage
Positioning Hole and Dowel
M2x6 P-TIGHT BIND HEAD (3±0.25kgfcm)
FFC
CR Encoder FFC
Head FFC
Insert the protrusion of the plate to the hole of the Carriage, then align
the dowels of the Carriage with the
positioning holes of the plate.
Grounding Plate
Guide Carriage
Compression Spring
Protrusion
Compression Spring
Secure two hooks of the Guide Carriage by
attaching them on the two holes of the Carriage.
6. Remove the two screws that secure the CR Encoder Board, and remove the CR Encoder Board from the Carriage.
7. Remove the Timing Belt from the Carriage.
When installing the FFC to the Carriage, route the FFC as
shown below.
Figure 4-82. Installing the CR Unit (1)
When replacing the Grounding Plate, Guide Carriage and
Compression Spring, install them as shown below.
DISASSEMBLY/ASSEMBLY Disassembling the Printer Mechanism 88
Figure 4-81. Removing the CR Unit (4)
Align the toothed side of the Timing Belt with the same shaped
rib of the Carriage without any twist. (See
Before installing the CR Encoder Board, align the dowels of
the Carriage with the positioning holes of the CR Encoder Board.
Route the CR Encoder FFC through the rib as shown in
Fig.4-80.
Fig.4-81.)
Figure 4-83. Installing the CR Unit (2)
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Holder FFC
FFC
Hole
Rib B Rib A
A D J U S T M E N T
R E Q U I R E D
Rib A
FFC
FFC
Rib A
Head FFC
Install the FFC according to the following procedures.
1. Lead the FFC through the hole of the Holder FFC and
Main Frame.
Figure 4-84. Installing the CR Unit (3)
2. Secure the FFC with rib A and rib B.
3. Fold back the FFC and secure it with rib A again.
Figure 4-86. Installing the CR Unit (5)
4. Fold back only the Head FFC and secure it with rib A again.
5. Connect the FFC to the Main Board (J8, J9).
Figure 4-87. Installing the CR Unit (6)
Whenever the CR Unit is removed/replaced, the required adjustments must be carried out.
Chapter 5 “ ADJUSTMENT” (p.100)
Figure 4-85. Installing the CR Unit (4)
DISASSEMBLY/ASSEMBLY Disassembling the Printer Mechanism 89
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C A U T I O N
Cover Flashing
PF Roller Assy
SCREW M3x8 P-TITE
A D J U S T M E N T
R E Q U I R E D
Cover Flashing
PF Roller
Hole
Ribs on the rear of the Cover
Hook
Ribs on the rear of the Cover
Rib
Groove of the PF Roller Shaft and rib of the Lower Housing

4.5.12 PF Roller

Parts/Components need to be removed in advance:
Scanner Stand/Cover Wire (p 60), Scanner Unit (p 62), Middle Housing (p 63) Panel Unit (p 64), Main Board (p 65), EJ Roller/ EJ Frame Assy (p 73) CR Motor/ Driven Pulley (p 75), Ink System (p 77), Main Frame(p 84)
Removal procedure
Be careful not to touch the coating part of the PF Roller with bare hands or damage it to avoid degrading the print quality.
1. Remove the screw and then remove the Cover Flashing.
2. Remove the PF Roller Assy from the Lower Housing.
Before installing the PF Roller, align the groove of the PF Roller
Shaft with the rib of the Lower Housing. (See
Fig.4-89.)
Install the Cover Flashing following the procedure below.
1. Insert the hook of the Cover Flashing through beneath the
PF Roller into the hole of the Lower Housing.
2. Align each groove on the ribs on the rear of the cover with
the ribs of the Lower Housing, and secure it with the screw.
DISASSEMBLY/ASSEMBLY Disassembling the Printer Mechanism 90
Figure 4-88. Removing the PF Roller Assy
Figure 4-89. Installing the Cover Flashing
Whenever the PF Roller is removed/replaced, the required adjustments must be carried out.
Chapter 5 “ ADJUSTMENT” (p.100)
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Epson STYLUS NX100/NX105/SX100/SX105/TX100/TX101/TX102/TX103/TX105/TX106/TX109/ME 300 Revision A
C A U T I O N
ASF Unit
Flat part
LD Roller
Shaft Hole
LD Roller Assy
Tweezers
Paper Back Lever
Lever Pick Clutch
ASF Unit
Positioning Hole and Dowel
Hook
SCREW M3x10 P-TITE (5±0.5kgfcm)
Retard Roller Assy
Extension Spring
ASF Housing

4.5.13 LD Roller/ ASF Unit

Parts/Components need to be removed in advance:
Scanner Stand/Cover Wire (p 60), Scanner Unit (p 62), Middle Housing (p 63) Panel Unit (p 64), Hopper (p 72), Main Board (p 65) CR Motor/ Driven Pulley (p 75), Ink System(p 77), PF Encoder/ PF Scale(p 73) Main Frame (p 84)
Removal procedure
Be careful not to touch the LD Roller Assy and the roller part of the Retard Roller Assy with bare hands to avoid degrading the print quality.
1. Rotate the LD Roller Assy until the flat part of the LD Roller Assy faces upward.
2. Hold the Paper Back Lever outward using tweezers as shown below.
3. Remove the LD Roller Assy from the ASF Unit Shaft Hole while opening the
Lever Pick Clutch as shown below.
4. Remove the three screws that secure the ASF Unit.
5. Release the hook and remove the ASF Unit from the Lower Housing.
Figure 4-91. Removing the ASF Unit
6. Remove the Extension Spring at the bottom of the Retard Roller Assy.
7. Remove the Retard Roller Assy from the ASF Housing.
DISASSEMBLY/ASSEMBLY Disassembling the Printer Mechanism 91
Figure 4-90. Removing the LD Roller Assy
Figure 4-92. Removing the Retard Roller Assy
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Hook
Combination Gear
Lever Pick Clutch
ASF Housing
Change Lever
RearRibs
Lever Idle Gear
Lever Clutch Spring
Cam Face of the Paper Back Lever
Cam Face of the LD Roller Assy
LD Roller
LD Roller Assy
Paper eject side
Paper feed side
8. Release the hook of the Combination Gear, and remove the gear from the ASF Housing.
9. Remove the Lever Pick Clutch from the ASF Housing.
Figure 4-93. Removing the Lever Pick Clutch
10. Disengage the Lever Clutch Spring from the ribs of the Change Lever, and remove the Lever Clutch Spring.
11. Remove the Lever Idle Gear from the Change Lever.
When installing the ASF Unit, insert the guide pin of the Lower
Housing to the positioning hole of the unit, and secure the unit with the hook of it and the three screws. (See
Fig.4-91.)
When installing the LD Roller Assy and the ASF Unit, make
sure to engage the cam face of the LD Roller Assy and that of the Paper Back Lever.
Figure 4-95. Installing the ASF Unit
When installing the LD Roller to the LD Roller Assy, make sure
to attach it with the arrow inside as shown below.
Figure 4-94. Removing the Change Lever
DISASSEMBLY/ASSEMBLY Disassembling the Printer Mechanism 92
Figure 4-96. Assembling the LD Roller Assy (1)
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Epson STYLUS NX100/NX105/SX100/SX105/TX100/TX101/TX102/TX103/TX105/TX106/TX109/ME 300 Revision A
A D J U S T M E N T
R E Q U I R E D
LD Roller Shaft
Guide pin
Extension Spring
Clutch
Hook
Hook
LD Roller
Positioning hole
Combination Gear
Retard Roller
Retard Roller Assy
Feeding paper side
Ejecting paper side
Waste Ink Pads (A-F)
Rib
A
B
C
D
Lower Housing
E
Assemble the LD Roller Assy following the procedure below.
1. Install the Clutch while aligning the guide pin of the LD
Roller Shaft with the hole of the Clutch.
2. Install the Extension Spring between the hook of the LD
Roller Shaft and that of the Clutch.
3. Install the Combination Gear to the LD Roller Shaft.
Figure 4-97. Assembling the LD Roller Assy (2)
When installing the Retard Roller to the Retard Roller Assy,
make sure to attach it with the arrow inside as shown below.

4.5.14 Waste Ink Pads

Parts/Components need to be removed in advance:
Scanner Stand/Cover Wire(p 60), Scanner Unit (p 62), Middle Housing (p 63) Panel Unit (p 64), Main Board (p 65), EJ Roller/ EJ Frame Assy (p 73) CR Motor/ Driven Pulley (p 75), Ink System (p 77), Main Frame (p 84) PF Roller (p 90), LD Roller/ ASF Unit (p 91)
Removal procedure
1. Remove the Waste Ink Pads (A - F) from the Lower Housing.
Whenever the ASF Unit is removed/replaced, the required adjustments must be carried out.
Chapter 5 “ ADJUSTMENT” (p.100)
DISASSEMBLY/ASSEMBLY Disassembling the Printer Mechanism 93
Figure 4-98. Assembling the Retard Roller Assy
Figure 4-99. Removing the Waste Ink Pads
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Epson STYLUS NX100/NX105/SX100/SX105/TX100/TX101/TX102/TX103/TX105/TX106/TX109/ME 300 Revision A
Diffusion Sheet
Duct Tube End
Parts in section B
1
2
4
5
3
Notch
Dowel
1
2
Notch
Parts in section C
A
B
Double-sided
Tape
E
Double-sided
Tape
E
Lower Housing
When installing the Waste Ink Pads, align the ribs of the Lower
Housing with the notches of the Waste Ink Pads. (See
Fig.4-99.)
When installing the Diffusion Sheet in the section B, install the
Waste Ink Cover and the Waste Ink Pads (x3) in the order shown below.
Figure 4-100. Installing the Waste Ink Pads (1)
When installing the Diffusion sheet and the Waste Ink Cover in
the section B, be sure to align their dowels with the positioning holes of the Lower Housing, then secure them without any gap.
Install the Waste Ink Pads (x2) in the section C in the order
shown below.
Put double-sided tape (8mm x 30mm) on the Lower Housing as
shown below to secure the Waste Ink Pad A, B and the Waste Ink Pad E on the 0-column side.
Waste Ink Pad A: 2 points ( )
Waste Ink Pad B and Waste Ink Pad E on the 0-column side
together: 1 point (
)
Figure 4-102. Installing the Waste Ink Pads (3)
When installing the Waste Ink Pad E, align it to the surface of
the Lower Housing not to let the pads protrude.
DISASSEMBLY/ASSEMBLY Disassembling the Printer Mechanism 94
Figure 4-101. Installing the Waste Ink Pads (2)
Figure 4-103. Installing the Waste Ink Pads (4)
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A D J U S T M E N T
R E Q U I R E D
D
Lower Housing
When installing the Waste Ink Pad D, make sure to fit it evenly
1.5mm lower than the platen surface of the Lower Housing.
If the Lower Housing is contaminated with the liquid of the
Waste Ink Pad D, make sure to wipe it off with alcohol.
Figure 4-104. Installing the Waste Ink Pads (5)
Whenever the Waste Ink Pads removed/replaced, the required adjustments must be carried out.
Chapter 5 “ ADJUSTMENT” (p.100)
DISASSEMBLY/ASSEMBLY Disassembling the Printer Mechanism 95
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C A U T I O N
C H E C K
P O I N T
Driven Pulley
Spacer
SCREW M3x10 P-TITE
Rear side
Hook
Upper Scanner Housing

4.6 Disassembling the Scanner Unit

4.6.1 Upper Scanner Housing

Parts/Components need to be removed in advance:
Document Cover/ASF Cover (p 59), Scanner Unit (p 62)
Removal procedure
Following work should be performed in a room where there is a
little dust. A clean room or a clean bench would be preferable.
Do not scratch the Rod Lens Array when removing the CIS
Assy.
If the Spacer or the Driven Pulley comes off when disassembling the Scanner Unit, make sure to assemble the part referring to and Fig.4-113.
1. Remove the five screws that secure the Upper Scanner Housing and the eight hooks inside the Lower Scanner Housing, and remove the Upper Scanner Housing.
Fig.4-105
Figure 4-106. Removing the Upper Scanner Housing
Figure 4-105. Installing the Spacer or the Driven Pulley
When assembling the Upper Scanner Housing, confirm that the Spacer is attached correctly. (See
DISASSEMBLY/ASSEMBLY Disassembling the Scanner Unit 96
Fig.4-105 and Fig.4-113.)
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Epson STYLUS NX100/NX105/SX100/SX105/TX100/TX101/TX102/TX103/TX105/TX106/TX109/ME 300 Revision A
C A U T I O N
Rod Lens Array
Scanner Carriage Unit
Spacers
C A U T I O N
C A U T I O N
Scanner Timing Belt
Driven Pulley
Rail of the Lower Scanner Housing
Combination Gear
Double-sided Tape
Scanner Carriage FFC
Scanner Carriage Unit
Connector of CIS Unit

4.6.2 Scanner Carriage Unit

Parts/Components need to be removed in advance:
Document Cover/ASF Cover (p 59), Scanner Unit (p 62) Upper Scanner Housing (p 96)
Removal procedure
Do not scratch the Rod Lens Array when removing the Scanner Carriage Unit.
Figure 4-107. Handling the Scanner Carriage Unit
1. Move the Scanner Carriage Unit to the center.
2. Remove the two Spacers from the Scanner Carriage Unit.
Take extra care not to contaminate the Scanner Timing Belt with grease on the rail of the Lower Scanner Housing.
3. Loosen the Scanner Timing Belt by pressing the Driven Pulley in the direction of the arrow, and remove the Scanner Timing Belt from the Combination Gear and Driven Pulley.
Figure 4-109. Removing the Scanner Carriage Unit (1)
Be careful about the double-sided tape fixing the Scanner Carriage FFC.
4. Peel off the Scanner Carriage FFC from the Scanner Carriage Unit, and remove the Scanner FFC from the connector of the CIS Unit.
5. Remove the Scanner Carriage Unit together with the Scanner Timing Belt.
DISASSEMBLY/ASSEMBLY Disassembling the Scanner Unit 97
Figure 4-108. Moving the Scanner Carriage Unit
Figure 4-110. Removing the Scanner Carriage Unit (2)
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CIS Unit
Shaft and Shaft hole
Scanner CR Holder
Scanner CR Holder
CIS Spring
Dowel
Spacer
6. Disengage the shafts on both ends of the CIS Unit from the bearing holes of the Scanner CR Holder, and remove the unit.
Figure 4-111. Removing the CIS Unit
Install the CIS springs (x2) to the dowels of the Scanner CR
Holder. (See
Fig.4-112.)
Figure 4-112. Installing the CiS Spring
When installing the spacers, be sure to place them with the
cutout facing inward. (See
Fig.4-113.)
Figure 4-113. Replacing the Spacers
DISASSEMBLY/ASSEMBLY Disassembling the Scanner Unit 98
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Scanner Motor Unit
Scanner Motor cable
SCREW S-TIGHT M3x5 BIND
Positioning hole and dowel
Protrusion
Rib

4.6.3 Scanner Motor Unit

Parts/Components need to be removed in advance:
Document Cover/ASF Cover (p 59), Scanner Unit (p 62) Upper Scanner Housing (p 96)
Removal procedure
1. Move the Scanner Carriage Unit to the center.
(Refer to 4.6.2 Scanner Carriage Unit Step1 (p97))
2. Loosen the Scanner Timing Belt by pressing the Driven Pulley and remove
the Scanner Timing Belt from the Combination Gear and the Driven Pulley.
(Refer to 4.6.2 Scanner Carriage Unit Step3 (p97))
3. Release the Scanner Motor cable from the ribs at the bottom of the Scanner
Housing.
4. Remove the two screws that secure the Scanner Motor Unit, and remove the Scanner Motor Unit.
When installing the Scanner Motor Unit, align each dowel at
the bottom of the Scanner Housing with their positioning holes of the Scanner Motor Unit. (See
Fig.4-114.)
Route the Scanner Motor cable through the three ribs and the
two protrusions at the bottom of the Scanner Housing. (See
Fig.4-114.)
DISASSEMBLY/ASSEMBLY Disassembling the Scanner Unit 99
Figure 4-114. Removing the Scanner Motor Unit
Confidential
Page 100

ADJUSTMENT

CHAPTER
5
Confidential
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