Reproduction of any part of this manual in any form whatsoever without
SEIKO EPSON’s express written permission is forbidden.
The contents of this manual are subjects to change without notice.
All efforts have been made to ensure theaccuracyof the contents of this
manuaI.
However, should
any errors be detected, SEIKO EPSON would greatly appreciate being informed of them.
The above notwithstanding SEIKO EPSON can assume no responsibility for any errors in this
manual or the consequence thereof.
Epson and Epson
General Notice: Other product names used herein are for
ESC/P
are registered trademark of Seiko Epson Corporation.
identication
purposes only and maybe
trademarks of their respective campanies.
@
Copyright 1994 by
SEIKO EPSON CORPORATION
Nagano, Japan
-i-
PRECAUTIONS
Precautionary notations throughout the text are categorized relative to 1) personal
damage to equipment.
DANGER
WARNING
The precautionary measures itemized below should always be observed when performing repair/
maintenance procedures.
Signals a precaution which, if ignored, could result in serious or fatal personal injury.
Great caution should be exercised in performing procedures preceded by DANGER
Headings.
Signals a precaution which, if ignored, could result in damage to equipment.
inju~
and 2)
DANGER
1.
ALWAYS DISCONNECT THE PRODUCT FROM BOTH THE POWER SOURCE AND
PERIPHERAL DEVICES PERFORMING ANY MAINTENANCE OR REPAIR PROCEDURE.
NO WORK SHOULD BE PERFORMED ON THE UNIT BY PERSONS UNFAMILIAR WITH
2.
BASIC SAFETY MEASURES AS DICTATED FOR ALL ELECTRONICS TECHNICIANS IN
THEIR LINE OF WORK.
WHEN PERFORMING TESTING AS DICTATED WITHIN THIS MANUAL, DO NOT
3.
CONNECT THE UNIT TO A POWER SOURCE UNTIL INSTRUCTED TO DO SO. WHEN
THE POWER SUPPLY CABLE MUST BE CONNECTED, USE EXTREME CAUTION IN
WORKING ON POWER SUPPLY AND OTHER ELECTRONIC COMPONENTS.
WARNING
1.
REPAIRS ON EPSON PRODUCT SHOULD BE PERFORMED ONLY BY AN EPSON
CERTIFIED REPAIR TECHNICIAN.
MAKE CERTAIN THAT THE SOURCE VOLTAGE IS THE SAME AS THE RATED VOLT-
2.
AGE, LISTED ON THE SERIAL NUMBER/RATING PLATE. IF THE EPSON PRODUCT
HAS A PRIMARY AC RATING DIFFERENT FROM AVAILABLE POWER SOURCE, DO
NOT CONNECT IT TO THE POWER SOURCE.
ALWAYS VERIFY THAT THE EPSON PRODUCT HAS BEEN DISCONNECTED FROM
3.
THE POWER SOURCE BEFORE REMOVING OR REPLACING PRINTED CIRCUIT
BOARDS AND/OR INDIVIDUAL CHIPS.
4.
IN ORDER TO PROTECT SENSITIVE MICROPROCESSORS AND CIRCUITRY, USE
STATIC DISCHARGE EQUIPMENT, SUCH AS ANTI-STATIC WRIST STRAPS, WHEN
ACCESSING INTERNAL COMPONENTS.
REPLACE MALFUNCTIONING COMPONENTS ONLY WITH THOSE COMPONENTS
5.
BY THE MANUFACTURE; INTRODUCTION OF SECOND-SOURCE
NONAPPROVED COMPONENTS MAY DAMAGE THE PRODUCT AND VOID ANY
APPLICABLE EPSON WARRANTY.
ICS
OR OTHER
- ii -
PREFACE
This manual describes functions, theory of electrical and mechanical operations, maintenance, and repair
of LX-105O+.
The instructions and procedures included herein are intended for the experience repair technician, and
attention should be given to the precautions on the preceding page. The chapters are organized as
follows:
CHAPTER 1. GENERAL DESCRIPTION
Provides a general product overview, lists specifications, and illustrates the main components of the printer.
CHAPTER 2. OPERATING PRINCIPLES
Describes the theory of printer operation.
CHAPTER 3. DISASSEMBLY AND ASSEMBLY
Includes a step-by-step guide for product disassembly and assembly.
CHAPTER 4. ADJUSTMENTS
Includes a step-by-step guide for adjustment.
CHAPTER 5. TROUBLESHOOTING
Provides Epson-approved techniques for adjustment.
CHAPTER 6. MAINTENANCE
Describes preventive maintenance techniques and lists lubricants and adhesives required to service the equipment.
Width: 182 to 364 mm (4 to 14.3 inch)
Length: 182 to 364 mm (4 to 14.3 inch)
Thickness: 0.065 to 0.14 mm (0.0025 to 0.055 inch)
Weight: 45 to 78 Kg (14 to 24 lb)
Width: 101 to 406.4 mm (4 to 16 inch)
Copies: 3 sheets (1 original 2 copies)
Total thickness: 0.065 to 0.25 mm (0.0025 to 0.010 inch)
Weight: 45 to 70 Kg (14 to 22 lb)
34 to 50 Kg (12 to 15 lb)-- copy paper
Size: No. 6 (166X 92 mm), No.1O (240X 104 mm)
Total thickness: 0.16 to 0.52 mm (0.0063 to 0.0197 inch)
Weight: 39 to 78 Kg (12 to 24 lb)
Size: 63.5 X23.8 mm (2.5 inch X 15/16 inch)
Cut sheet
-#
—
Printable area
progr
ammable in units of 1/216 inch
3
mm min.
t--i
—
Notes:
Rev.
22 mm min.
Note 2
I
Figure 1-3. Printable Area - Cut Sheet
1. In the
2. In the area from 13.5 mm to 22mm from the bottom of the paper, itisptintable but
A
area from
is not assured.
paper-feed is not assured.
8.5
mm
to22mm
from the top ofpapecitisprintablebutpaper-feed
1-s
General Description
LX-105O+ Service Manual
Continuous paper
13 mm min.
Figure 1-4. Printable Area - Continuous Paper
Adjust lever settings
I
345.4
mm max.
➤
4---D
13 mm min.
I
o
Printable area
0
0
0
.————————————
c1
0
0
0
The adjust lever must be set to the proper position for the paper
thickness.
o
0
0
0
0
n
u
0
0
0
Table
Lever position
I
2nd step
I
1-4. Adjust Lever Settings
Paper Thickness
0.06 to 0.18 mm
0.19 to 0.25
2’nd position
4’th position
3rd step
\@
I
I
I
mm
1-6
Figure 1-5. Adjust Lever Position
s?
Rev.
A
LX-105O+
Service
Manual
1.2.4 Ink Ribbon
General Description
Type:
Color:
Reliability:
#8755 Ribbon Cartridge
Black
3 million characters at 14 dots/character
is equipped with the following external interfaces;
Centronics parallel interface
Optional Type A interface
LX-105O+
Service Manual
1.3.1
Parallel InterFace
Data Format
Synchronization
Handshaking
Signal Level
Adaptable Connector
Table 1-6 shows the
BUSY
ACKNLG
DATA
STROBE
comector
8-bit parallel
By STROBE pulse
By BUSY and
ACKNLG
signal
Ill-compatible
57-30360
(arnphanol)
or equivalent
pin assignments and signal functions of the parallel interface.
$1
/
5ps.
\
min.
5ps.
5w.
min.
min.
7p.a. approx. 5ps. approx.
Pin No.
1
2-9
10
11
Figure
Table 1-6. Connector Pin Assignments and Signal Functions
Signal Name
STROBE
1-6. Data Transmission
1/0
The STROBE pulse is used to read data from the host
computer. The pulse width must be
I
Normally, it is HIGH, and data is latched with rising
Timing
Description
0.5p.s
edge of this signal.
DATA 1-8 are parallel data bits. When one of these
signals is HIGH, the data bits is 1; when LOW, the data
bits is O. The most significant bit ( MSB) is data 8. The
DATA 1-8
I
signal state must be maintained for
0.5ps
on either side
of STROBE signal’s active edge.
ACKNLG
ACKNLG
approximately 10P.s. This signal goes LOW upon the
o
completion of data reception, to indicates that the printer
is an acknowledge pulse with a width of
is ready to receive further data.
The BUSY signal informs the host computer of the
o
BUSY
printer’s status. When this signal is HIGH, the printer
cannot accept further data.
or more.
~i
1-8
Rev. A
LX-105O+
Sewice Manual
General Description
Table 1-6. Connector Pin Assignments
—. . .
Pin No.
12
13
14
15
16
17
18
19-30
31
Signal Name
PE
SLCT
AUTO FEED XT
NC
GNDSignal ground
CHASSIS
GND
NC
GNDTwisted-pair return signal ground.
INIT
1/0
o
o
1
.
I
This signal indicates whether paper is available in the
printer or not. A HIGH level indicates a no paper
condition.
pulled up to +5V though
If this signal is set to LOW, the printer automatically
performs one line feed upon receipt of a CR (carriage
return) code.
Not
USSd.
Chassis ground.
Not
USSd.
If this signal goes LOW, the printer is initialized. The
pulse width of this signal must be
. -. . — . .
and
Signal Functions (Cont.)
Description
3.3KQ
resistor in the
50p.s
or more.
.- . .
print,er.
,
32
33
34
ERROR
o
GNDSignal ground.
NC
35+5V
36
Notes:
IN
A// interface conditions are based on
must be
The AUTO FEED-XT signal can be set LOW by DIP
The SELECT IN signal can be set LOW by jumper 1.
/ess than
0.2 p.s.
I
SLCT
1.3.2 Optional Interface #8143
The
LX-105O+
Tyep:
Synchronization:
Protocol:
Transfer speed:
can use the non-intelligent serial interface board #8143.
RS-232C
Asynchronous start-stop system
Start bit:1 bit
Stop bit:1 bit or more
Data length: 7 or 8 bits
Parity:
X-ON/X-OFF or DTR control
75,110,134.5,150,200, 300,600,1200,1800,2400, 4800, and 9600
This signal goes LOW if the printer:
-
has a fatal error.
- runs out of paper.
- off line.
Not
Used
Pulled up to +5 V through 3.3
The
DC1/DC3
code is only valid when this signal is
KQ
HIGH.
7ZL
/eve/s. Both the rise
sw”tch
andfa//
2-4.
or current loop
Odd, Even or none
resistor in the printer.
times of all signals
Rev.
A
1-0
General Description
LX-105O+ Service Manual
1.4 PRINTER OPERATIONS
This section describes the basic operations of the printer.
1.4.1 Control Panel
The control panel of this printer contains four non-lock type push buttons and four LED indicators
for easy
[Buttons]
ope;ation
of the various printer function.
D
POWER
D
READY
m
PAPER
OUT
0
ON LINE
OFF LINE
ON LINE:
FORM FEED:
LINE FEED:
LOAD/EJECT:
CONDENSED
LOAD/EJECT
ON
OFf=
J
J J
II
II
II
NLQ
ROMAN
SANS SERIF J J J
FORM FEED
LINE FEED
JJ
~
Figure 1-7. Control Panel
Switches printer status between on line and offline.
When the
or to advance continuous paper to the top of the next page.
When the printer is off line, press this button to advance the paper one line,
or hold it down to advance the paper continuously.
This button is used to feed the paper to the loading position, or to eject paper
that is already loaded. Paper is ejected forward if the paper-release lever is
set to the single-sheet position, or is ejected backward (removed from the
paper path) if the release lever is set to the continuous paper position.
printer is off line, press this button to eject a single sheet of paper
[Indicators]
POWER:
READY:
PAPER OUT:
ON LINE:
1-10
On when the power switch is on and power is supplied.
On when the printer is ready to accept input data. Flickers while data is
printed.
On when the printer is out of paper or when continuous paper ia in a
standby position. The printer also beeps when it is out of paper.
On when the printer is on line and ready to accept data from the computer.
When this indicator is blinking, the micro-adjustment feature can be used.
Rev.
A
LX-105O+ Service Manual
,!
General Description
1.4.2
SelecType
selection of Draft, Roman, or Saris Serif fonts and selection of normal printing or condensed
printing modes.
To select Roman or Saris Serif, press the
pressed. When it sounds twice, the Roman font is selected. When it sounds three times, the Saris
Serif font is selected.
To select the Draft font, press the DRAFT button. The buzzer will sound once, indicating that the
DRAFT
To set for condensed printing when the printer is in the print mode, press the CONDENSED button
once (the buzzer will sound once), and the printer will enter the condensed print mode.
To cancel condensed printing, press the CONDENSED button again. After you press the button,
the buzzer sounds twice to tell you that condensed printing is canceled.
SelecType
allows the user to choose fonts and the printing mode easily. This function provides for
font is selected.
Functions
SelecType
is effective only when the printer is ON LINE and not printing.
NLQ
button. A buzzer sounds when the
NLQ
button is
1.4.3 Micro Adjustment
By pressing the FORM FEED or LINE FEED buttons immediately after loading paper or when
using the tear-off feature, you can make tine adjustment to the loading and tear-off positions.
1.4.4 Panel Operation at Power ON
The following functions can be activated at power on by holding down the specified button on the
control panel.
Self-test mode:
Hex Dump mode:
To begin printing the self-test in the Draft mode, turn the printer ON while
pressing the LINE-FEED button. To begin printing the self-test using the
NLQ
mode (Near Letter Quality), press FORM FEED and hold it down, then
turn the printer power ON.
Self-test printing can be stopped or started by pressing ON-LINE (ON-LINE
indicator is not lit). To finish the self-test, stop the printing by pressing the
ON-LINE switch then turn OFF the printer power.
The firmware revision number is printed as the first line of the self-test, and
subsequently, current DIP switch settings are printed.
The printer enters the HEX-DUMP mode when it is powered on while the
LINE-FEED and FORM-FEED buttons are pressed down.
In the HEX-DUMP mode, the hexadecimal representation of the input data is
printed out, along with corresponding ASCII characters. This function is
valuable for checking the data the printer has received from the host. If input
data is a control code rather than a character code, a period (.) is printed in
the ASCII column.
Rev.
A
1-11
General Description
L.X-1050+
Service Manual
1.4.5 DIP Switch Settings
The two DIP switches are located on the side of the printer and function as shown in Tables 1-7
throum
the
1-10. Note
INIT signal.
that
the
status of the DIP switches is read only at power on or upon receipt of
Table 1-7. Settings for DIP Switch
SW No.
1-1
I
Character
Description
Pitch
I
12
cpi
ON
I
10
cpi
OFF
I
Faoto~
Settings
OFF
1-2
Shape of Zero
1
1-3
1-4
1-5 I
1-6
1-7
1-8ON
2-1
2-2
Page length
Tableselection
Character table selection
Short tear-offInvalid
Cut sheet feeder control
I
2-3
Skip over perforation1 inch
0
1
See Table 1-10.
I
Graphics
See Table
1-8
Valid
II
1
2-4
AUTO FEED XT signal internally
fixed or not
Fixd t. Low
0
I
Italics
or 1-9.
Valid
Invalid
None
I
Depends on
external signal
I
I
OFF
I
I
1
Table 1-8. International Character Set Selection (DIP SW 1-5: OFF)
1+
Sw 1-6 Sw 1-7 Sw 1-8
CountrySw
Sw 1-7 Sw 1-8Country
OFF
OFF
OFF
ON
ON
OFF
OFF
OFF
OFF
ONONON
ONON
ON
OFF ONGermany
I
ON I OFF
OFF
I
OFF
U.S.A
France
I
U.K.
OFF
OFF
OFF
II
II
OFF I OFF I OFF I Spain
ONON
ON
OFF I ON
I
OFFSweden
Denmark
Italy
1-12
Rev.
A
LX-105O+
Service
Manual
Table 1-9. Character Table Selection (DIP SW 1-5: ON)
General Description
Sw
1-6
Sw 1-7
ONONON
ONON
ON
ON
OFFONON
OFF
OFF
OFF
OFF
OFF
ON
OFFON
OFF
Sw 1-8
OFF
ON
OFF
OFF
OFF
~:pj:;d
PC437PC437
PC850PC437
PC860PC437
PC863PC437
PC865PC437
PC437PC437
PC437PC437
PC437PC437
Table
1-10. Page Length Selection
w
India
version
:?:/::
PC437
PC866
PC869
Bulgaria
PC437PC437PC869
PC437PC4371S088597
PC437PC437PC437
PC437PC437PC437
Latin
Version
PC437PC437
PC852
MAZOWIA
Code MJKPC437G.
South
Europe
Version
PC857
ISO Lat. IT
I
I
ON
OFF
ONON
OFF
ON
12inch
8.5 inch
70/6
inch
Rev.
A
,,
1-13
General Description
1.4.6 Buzzer Operation
The
buzzer sounds under the following conditions:
LX-105O+
Service Manual
BEL
code:
Carriage trouble:
PaperQut:
Abnormal voltage:
Incorrect
SRAM:
Incorrect RAMinside CPU:
Recognition of panel
The buzzer sounds for 0.1 second when a
Beeps 6 times, pausing briefly after 3rd beep.
Beeps 20 times, pausing briefly after every 4 beeps.
Beeps 5 times, pausing after every beep.
Beeps 8 times, pausing briefly after every 2 beeps.
Beeps indefinitely until power OFF.
Beeps 1 or 2 or 3 times in setting print mode.
operation:
Factory setting:
Beeps once when the value under micro-adjusting is equal to the
factory-set value.
Sheet ejection failure
(in
CSF
mode):
Illegal paper release/
unrelease:
Beeps 20 times, pausing briefly after every 4 beeps.
Beeps continuously when the paper release lever is changed when
the paper is in the paper path.
Beeps until the lever is changed again or the paper is completely out
of the path.
1.4.7
This printer has
EEPROM
Reset
EEPROM,
it memorized SelecType settings, position of continuous paper, and
bi-directional printing adjustment value.
main board replacement,
The
EEPROM
is cleared, when the printer power on while FF and LOAD/EJECT switches are
EEPROM
replacement, or printer mechanism replacement.
pressed.
EEPROM
BEL
code is input.
reset operations are only required after the
1-14
Rev.
A
LX-105O+
,,
Service Manual
1.5 MAIN COMPONENTS
Ganeral
Description
The main
components
of the
LX-105O+
printers are designed for easy removal and replacement to
maintain/repair the printers.
The main components are:
Cl TAMA
D
TAPNL-W control panel: Control panel.
Cl
TAa filter unit: Transformer and filter board.
D M-3D60:
board: Main control board. The CPU on this board controls all main functions.
Printer mechanism.
1.5.1 TAMA Main Control Board
The
TAMA
board is the main controller of this printer. It takes charge of interfacing with the host
computer and processing of received print data, as well as control of the whole printer mechanism.
This-board consists of the following components.
CPU
(2C):
Gate-array
Program ROM
RAM
EEPROM
(3B):
(3C):
(3D):
(lC):
CR Motor driver (1A):SLA7020M
8-bit CPU (PPD781OHG)
15 MHz operation clock
E05A30
Includes the following functions:
- MMU (Memory Management Unit)
-
IFU
(Interface Control Unit)
- PCU (1/0 Port Control Unit)
- Head control unit
256
Kbit
EPROM or mask ROM
64
Kbit
PS RAM
256 bit
EEPROM
GA
E05A30(3B)
“ PROM(3C)
“ RAM(3D)
-
CPU(2C)
-
EEPROM(l
SLA7020M(1A)
Figure 1-8. TAMA Board Component Layout
C)
Rev.
A
1-15
General Description
TAa
1.5.2
The
TAa
Filter Unit
filter unit contains a power cord
(120V
Version) or AC inlet
switch, fuse filter circuit, and power transformer.
LX-105O+
(220/240V
Service Manual
Version), power
120V Version
Figure 1-9. TAa Filter Unit
1.5.3 Printer Mechanism (M-3D60)
The
M-3D60
components include:
Carriage motor
Carriage mechanism
Paper feed motor
Paper feed mechanism
Ribbon feed mechanism
Printhead
Sensors
printer mechanism was developed specifically for the
This section describes the operating principles of the printer mechanism and the electrical circuits
of the
LX-105O+.
2.2
OPERATING PRINCIPLES OF THE PRINTER MECHANISM
The
LX-105O+
carriage drive mechanism, and various sensors. The figure below shows a block diagram of the
printer mechanism.
printer mechanism is composed of the
printhead
unit, paper feed mechanism,
Printhead
Q
. . . . . . . . . . . . . . . .
Phase
v
Stepper Motor
Carriage Drive
I
1160nlStep
or
ll120*lStep
CR HOME
A
carnage
Home
1
Phase
v
Stepper Motor
Paper
Feed
I
11216
’lStep
I
PE
A
Paper End
1
Figure 2-1. Block Diagram of the Printer Mechanism
RELEASE
FRICTIOtV
TRACTOR
Release
Lever
Position
Rev.
A
2-1
Operating Principles
,,
2.2.1 Printhead Printing Operation
The dot-wire operation during printing is as follows. When the head-driving coil for a dot wire is
energized, the actuating plate, which is engaged to one end of the dot wire, is attracted to the iron
core, and drives the dot wire toward the platen. The dot wire forcefully pushes both ribbon and
paper against the platen, causing a dot to be printed.
When the head-driving coil is deenergized, the actuating plate spring causes the actuating plate to
return to its initial position. After striking the platen, the dot wire also returns to its initial position,
partly in response to the impact energy, and partly as a result of the wire-resetting spring. The dot
wire then remains engaged to the actuating plate until it is driven again.
LX-105O+
Service Manual
Printhead
Solenoids:
Wire Diameter:
Drive Voltage:
Coil Resistance:
specifications areas follows:
Wire Resetting Spring
Stnnner
.-.
-r
F-
\
‘4P+—+1
Actuating Plate
~
T
9 solenoids
0.29 mm
24 VDC * 10Yo
19.2 ~ 1.0
Dot Wire
\
\
\
fi2
\
at 25° C
Ilxl
cl--k-e
/
Ribbon
Platen
‘7”*
Paper
~~l~HeadDrivin9Coi,
!’
Act;ating plate
SPrin9
Figure 2-2. Printhead Printing Operation
2-2
Rev.
A
LX-1050+ Service Manual
2.2.2 Carriage Drive Mechanism
Operating Principles
The carriage mechanism includes the
and the platen.
The timing belt is connected to the bottom of the carriage. The belt is driven by the carriage motor
and moved via the beltdriven pulley. The
unit is moved right and left along the carriage guide shaft and plate.
Carriage motor specifications are as follows:
Type:
Drive Voltage:
Coil Resistance:
Current Driving:
4-phase, 48-pole step motor
24 V
k
MY/o
11 G2
k
77.
0.36 A *
0.28 A
Holding: 0.09 A
IO%(Typical)
* IO%(Typical)
at
25°C
printhead,
f IWO
the carriage, the timing belt, the carriage motor,
printhead
(Draft Printing)
(NLQ Printing)
-%’”
is mounted on the carriage, and the entire
Left
.carr-
Figure 2-3.
2.2.2.1
Following figure shows the home position sensor. The sensor switch is ON when
the home position.
Home
Position Sensor
Carriage Drive
Mechanism
the carriage is at
Rev.
Figure 2-4. Home Position Sensor Mechanism
A
2-3
Operating Principles
LX-105O+
Service Manual
2.2.3 Paper Feed Mechanism Operation
Friction feeding is used for cut sheets, and push tractor feeding is used for fanfold paper.
Friction-Feed Operation
The paper is held against the platen by paper-feed rollers. The paper-feed motor rotates the platen
gear, via the paper-feed reduction gear, in the direction
friction between the paper-feed rollers and the platen, the rotation of
paper to be fed. The feeding direction is indicated by the arrow in the Figure.
The paper is held against the platen by the spring force of the paper-feed rollers, and can be
released by shifting the paper-release lever forward.
shown in following
the
platen gear causes the
figure. Because of the
Platen
,ap~en,ion
Paper
,O,,er
paper (Cut Sheet)
p
,(
Figure 2-5. Friction Feed Operation
ion Gear
Motor
d Motor
2-4
Rev.
A
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