All rights reserved. Reproduction of any part of this manual in any form
whatsoever without SEIKO EPSON’s express written permission is forbidden.
‘ The contents of this manual are subject to change without notice.
“ All efforts have been made to ensure the accuracy of the contents of this manual.
However, should any errors be detected, SEIKO EPSON would greatly appreciate
being informed of them.
“
The above notwithstanding SEIKO EPSON can assume no responsibility for any
errors in this manual or the consequences thereof.
@
Copyright 1989 by SEIKO EPSON CORPORATION
Nagano,
Japan
-i-
REV.-A
PRECAUTIONS
Precautionary notations throughout the text are categorized relative to 1) personal injury, and 2) damage
to equipment:
DANGERSignals a precaution which, if ignored, could result in serious or fatal personal
injury. Great caution should be exercised in performing procedures preceded by
a DANGER headings.
WARNINGSignals a precaution which, if ignored, could result in damage to equipment.
The precautionary measures itemized below should always be observed when performing repair/maintenance procedures.
DANGER
1.
ALWAYS DISCONNECT THE PRODUCT FROM BOTH THE POWER SOURCE AND THE
HOST COMPUTER BEFORE PERFORMING ANY MAINTENANCE OR REPAIR
PROCEDURE.
2.
NO WORK SHOULD BE PERFORMED ON THE UNIT BY PERSONS UNFAMILIAR WITH
BASIC SAFETY MEASURES AS DICTATED FOR ALL ELECTRONICS TECHNICIANS IN
THEIR LINE OF WORK.
3.
WHEN PERFORMING TESTING AS DICTATED WITHIN THIS MANUAL, DO NOT
CONNECT THE UNIT TO A POWER SOURCE UNTIL INSTRUCTED TO DO SO. WHEN
THE POWER SUPPLY CABLE MUST BE CONNECTED, USE EXTREME CAUTION IN
WORKING ON POWER SUPPLY AND OTHER ELECTRONIC COMPONENTS.
WARNING
1.
REPAIRS ON EPSON PRODUCT SHOULD BE PERFORMED ONLY BY AN EPSON
CERTIFIED REPAIR TECHNICIAN.
2.
MAKE CERTAIN THAT THE SOURCE VOLTAGE IS THE SAME AS THE RATED
ON
THE
VOLTAGE, LISTED
UCT HAS A PRIMARY-AC RATING DIFFERENT FROM THE AVAILABLE POWER
SOURCE, DO NOT CONNECT IT TO THE POWER SOURCE.
ALWAYS VERIFY THAT THE EPSON PRODUCT HAS BEEN DISCONNECTED FROM THE
3.
POWER SOURCE BEFORE REMOVING OR REPLACING PRINTED CIRCUIT BOARDS
AND/OR INDIVIDUAL CHIPS.
4.
IN ORDER TO PROTECT SENSITIVE
DISCHARGE EQUIPMENT, SUCH AS ANTI-STATIC WRIST STRAPS, WHEN ACCESSING INTERNAL COMPONENTS.
5.
REPLACE MALFUNCTIONING COMPONENTS ONLY WITH THOSE COMPONENTS
RECOMMENDED BY THE MANUFACTURER; INTRODUCTION OF SECOND-SOURCE
ICS OR OTHER NONAPPROVED COMPONENTS MAY DAMAGE THE PRODUCT AND
VOID ANY APPLICABLE
SE:RIAL
EPSC)N
NUMBER/RATING PLATE. IF THE EPSON PROD-
pP CHIPS AND CIRCUITRY, USE STATIC
WARRANTY.
- ii -
PREFACE
This manual describes functions, theory of electrical and mechanical
operations, maintenance, and repair of
The instructions and procedures included herein are intended for the
experienced repair technician,
precautions on the preceding page. The chapters are organized as follows:
and attention should be given to the
the LQ-860/l 060.
REV.-A
Chapter 1 -
Chapter 2 -
Chapter 3 -
Chapter 4 -
Chapter 5 -
Chapter 6 -
‘ The contents
Provides a general product overview, lists specifications,
and illustrates the main components of the printer.
Describes the theory of printer operation.
Discusses the options
Includes a step-by-step
assembly, and adjustment.
Provides Epson-approved techniques for troubleshooting.
Describes preventive maintenance techniques and lists
lubricants and adhesives required to service the equipment.
of this manual are subject to change without notice.
Optional Units
Optional Interface
Line Feed Speeds
Cut Sheet Paper Specified Conditions
Continuous Paper Specified Conditions
Lever Adjustment..””...’”””.”
Ribbon Cartridge Specification
Dimensions and Weight
Electrical Specifications
RS-232CSerial l/F Connector Pin Assignments
DIP Switch
International Character Set Designation
Intelligent serial interface
Intelligent serial interface type Ill
IEEE-488 interface
Intelligent IEEE-488 interface
32K-byte buffer parallel interface
128K-buffer parallel interface
type
II
I
1-2
REV.-A
1.2 SPECIFICATIONS
This section describes the specifications for the printer without the Identity Module option.
Specifications not affected by firmware (hardware specifications) are the same whether or not the Identity
Module is installed.
Adjust the paper release lever at rear position.
Use the paper tension unit.
Do not use continuous paper.
Do not use a single sheet paper shorter than 182 mm or longer than 257 mm
364 mm (LQ-106O).
Do not perform any reverse paper feed operations within the top 8.5 mm and bottom 22
mm area of the paper.
Do not perform reverse feed beyond than 1/6 “ after the paper end has been detected.
Do not use multi-part single sheet forms.
. Multiple copies for printing must be finished by pasting them together at the line or dots.
. Copy paper must be a carbonless multi-part paper.
a) When using push tractor feed:
. Adjust the paper release lever at center position.
“
Use the paper tension unit.
(LQ-860),
1-3
REV.-A
“
Do not perform reverse feeding for more than 1/6 “.
“
Because accuracy of paper feed cannot be assured, do not perform reverse feeding
after the paper end has been detected.
b) When using pull tractor feed :
“
Adjust the paper release lever at front position.
“
Remove the paper tension unit and mount the pull tractor unit.
o
Use the paper path when a single sheet is inserted.
WV I
1~1 I
c) ‘A’’---
Adjust the paper release lever at front position.
Remove the paper tension unit and mount the pull tractor unit.
Do not loosen the paper between the platen and the pull sprocket.
Precisely the horizontal position of the pull sprocket and push tractor.
Do not perform reverse feeding for more than 1/6”.
Do not perform reverse feeding after the paper end has been detected.
U~llIy~UWl-~Ull 11
“
“-’--
-’
‘-L
-’‘“ ‘---”-”
cX,LUl IGC7J
‘---A
.
“
Paper Loading Directions
Line Spacing
Line Feed Speed
Feeding Method
Friction without
Friction with
Tractor
Paper specifications
Cut sheet paper
Inserted from the rear side
1/6” or programmable (min. 1/360”)
See Table 1-3.
Table 1-3. Line Feed Speeds
1 /6” line spacing
[ins/line]
CSF
CSF
I
Refer to
Table 1-4. Cut Sheet Paper Specified Conditions
Table
1-4.
LQ-860
182-257 (7.2 -10.1 “)182-364 (7.2- 14.3”)
56.4
67.3
64.1
Continuous
I
I
LQ-106O
IIPS]
3.1
1
l--=%-l
*
Quality
Copies
182-364 (7.2-14.3”)
0.065-0.10 (0.0025-0.004”)
14-22 (52-82
Plain paper
Not available
1-4
9/m2)
REV.-A
Continuous paper
Printable Area
Cut sheet paper
Refer to Table 1-5.
Table 1-5. Continuous Paper Specified Conditions
I
Width [mm]
LQ-860
I
101-254 (4.0-10.0”) I 101-408 (4.0-16.0”)
4 (1 original
3 (1 original
+3)
+2)
1
at normal temperature
at all temperature range
H
Quality
Total Thickness
[mm]
Weight [lb]
See Figure 1-3.
i
--TY’
0.33”, 8.5 mm
I
or
I
I
—
I
t-
*3
i
0.085-0.32 (0.0025-0.01 2“)
1 sheet”
4 sheets” ””12-15 (40-58.2
7.2–10.1 *1 (14.4)”, 182–257 (364) mm
=
ABC
‘r
Plain paper
.”14-22
(52-82
Printable area
LQ-I 060
g/m2)
g/m2)
for each
XYZ
T
I
I
I
m
*3
—
NOTES :
7.2–14.3”,
182–364 mm
1
7
0.53”, 13.5 mm
or more
+L
1-
Values in the parentheses apply to the LQ-106O.
1.
2.
Printing is possible for approximately 42 mm after the bottom edge of a page has been
detected. Thus, the value 13,5 mm (lowest print position) is given for reference only. Paper
feed accuracy cannot be assured in the area approximately 22 mm (0.87”) from the bottom
edge of the page.
3.
0.12”, 3.0 mm or more when the 12”, 305 mm or less width paper is used. 0.58”, 15 mm or
more when the 13” width paper is used.
Figure 1-3. Cut Sheet Paper Printable Area
ABC
.J-
XYZ
-1
I
1-5
REV.-A
Fanfold (continuous) paper
0.35”, 9 mm
or more
0.35”, 9 mm
or more
See Figure 1-4.
*2
&
0
0
0
Printable
area
Printable
area
0
0
0
0
o
i
o
0
0
+
0
0
0
o
o
0
t
0
0
0
0
4!
- 10*1(1 6)”, 101
AE&
L
-------
AE~
T
0
- 254 (406)
Printable area
-----—.—-----------——
mm
XYZ
i
X’fz
I
0
T
4
*2
0
0
0
0
0
0
0
0
0
0
o
0
0
o
0
0
0
0
0
0
0
NOTES :
1. Values in the parentheses are apply to LQ-106O.
2. 0.47”, 12 mm or more when the 101 to 242 mm, 4 to 9.5” (101 to 378 mm, 4 to 14.9”) width
paper is used. 0.98”, 25 mm or more when the 254 mm, 10”, (381 to 406 mm, 15 to 16”) width
paper is used.
Figure
14.
Fanfold Paper Printable Area
Envelopes
Size
Quality
Thickness
NOTES :
Weight
NOTES :
Differences in thickness within printing area must be less than 0.25 mm (0.0098”).
1. Envelope printing is only available at normal temperature.
2. Keep the longer side
No. 6 (166 x 92 mm), No. 10 (240 x 104 mm)
Bond paper, xerographic copier paper, airmail paper
0.16-0.52 mm (0.0063-0.0197”)
12-24 lb (4!5-91
of
g/m2)
the envelope horizontally at setting.
3. Set the left of No. 6 envelope at the setting mark of the sheet guide.
Label
2% X
1%’s”,
4 x
%“,
4 X 1
Size
Thickness0.19 mm
(0.C075”)
%“
max.
NOTES: Thickness excluding the base paper must be less than or equal to 0.12 mm (0.0075”).
.-..
f ;,
,-,,
1-6
REV.-A
NOTES :
Lever Adjustment
1. Printing of
2. Labels must be fanfold.
3. Labels with pressure-sensitive paper must be jointed by pasting along the dots or lines, and
the total thickness must be less than or equal to 0.3 mm (0.0118”) to be printed out under
conditions that must be between 5 to 35-C and 10 to 80°/0 RH.
4. Examples of Iavels:AVERY CONTINUOUS FORM LABELS
Table 1-6. Lever Adjustment
Lever Position
2nd
3nd
4th
5th
Iabes
is only available at normal temperature.
AVERY MINI-LINE LABELS
See Figure 1-5 and l-able 1-6.
Paper Thickness
0.06-0.1:1
I
0.13-0.17
0.1
8-0.:!5
0.26-0.32
[mm]
I
+
~
NOTES :
Ribbon Cartridge
1.
2.
Ribbon Model No.
w%k’i’m
u
Figure 1-5. Head Adjustment Lever Positioning
When printing density becomes lighter, set the head adjustment lever one position lower.
When using thicker paper than shown in the above table, set the head adjustment lever to
the 6th or higher appropriate position by performing the self-test operation.
See Table 1-7.
Table 1-7. Ribbon Cartridge Specification
I
#7762 I #7764 I #7763
:ii:;:nMagenta7and
1-7
REV.-A
Dimensions
Weight
I LQ-860 I
I
I
LQ-106O
See Table 1-8 (Details are shown in Figures A-36 and A-39.)
See Table 1-8.
I
NOTE : Excluding paper feed knob and sheet guide.
Electrical Specifications
Voltage [V AC]
Frequency Range [Hz]
Rating Current [A]
Insulation Resistance [M ohm] min.
Oitween
AC line and chassis)
See Table 1-9.
Table 1-8. Dimensions and Weinght
Width [mm]
469
I 609 i
Height [mm]
194
194
Depth [mm]
399
I
I
399
I
Table 1-9. Electrical Specifications
100-120 V Version
108-132
2
Weight [Kg]
I
1
I
220-240 V Version
49.5 -60.5
10
10
13
198-264
I
I
I
I
~. .:,,
“
-,
1
Dielectric Strength [V AC, rms]
(1 minute, between AC line and chassis)
Conditions Refer to Table 1-10.
Table 1-10. Environmental Conditions
I
Resistance
(within 1 ms)
Resistance to Vibration [G]
to shock [G]
L@_
1250
Storage
2
0.50
3750
Operating
(“;,
1
0.25
1-8
Reliability
. . . . .
REV.-A
MCBF
MTBF
LQ-860 :
LQ-106O :
Printhead
Safety
life
Approvals
Safety standards
Radio Frequency
(RFI)
Interference
1.2.2 Firmware Specifications
Control Code
Printing Direction
Input Data Buffer
Character Code
Character Set
Family
Font
Printing Mode
NOTES :
A condensed mode for 15
0
/0)
0
/0)
printhead)
5 million lines (excluding
(MCBF . . .
4000
6000
(POH . . . .
200
UL478
Mean Cycles Between Failure)
POFI
(duty 25
POI-I
(duty 25
F)ower
On Hours)
milion
strokes/wire
(U.S.A. version)
CSA22.2#f54
VDE0806 (TUV)
FCC
class
(European version)
B (U.S.A. version)
VDE0871 (self-certification)
(Europe version)
ESC/P-84C
Bidirectional with logic seeking
6 K-byte or none ( DIP SW 1-8 selectable)
8 bits
96 ASCII, 14 international, and 1 Legal charactersets
Roman:
Sansserif:
Roman:
Sansserif:
Draft:
Printing quality
Character pitch (10, 12, 15
Strobe pulse to read the input data. Pulse width must
be more than 0.5
Description
,US.
input data is latched after
falling edge of this signal.
Parallel input data to the printer.
I
“HIGH” level means data “1”.
I
“LOW” level means data “O”.
I
I
I
I
I
I
This pulse indicates data are received and the
0
printer is ready to accept next data. Pulse width is
approx. 11
“HIGH” indicates printer can not accept data.
0
“HIGH’ ’indicates paper-out.
0
/s.
This signal is effective only when ERROR signal is
“LOW”.
+5V
Always “HIGH”. (Pulled up to
o
through 3.3 K
ohms resistor.)
14
15
16
17
18
19 to 30
31
32
33
34
35
36
AUTOFEED-XT–
NC
GND
Chassis
GND
NC
GND
INIT
ERROR
GND
NC
+5V
SLECT-IN
—
—
—
16
.
—
—
—
—
—
—
If this signal is “LOW” when the printer is initialized,
I
a line feed is automatically performed by input of
“CR” code (Auto
—
Not
USed.
—
Ground for twisted-pair.
—
Printer chassis ground.
—
Not used.
—
Ground for twisted-pair.
Pulse (width : 50
i
LF).
,US
min., active “LOW”) input for
printer initialization.
0
“LOW indicates that some error has occurred in the
printer.
.
Ground for twisted-pair.
—
Not
USed.
+5V
Always “HIGH”. (Pulled up to
o
through 3.3 K
ohms resistor.)
If the signal is “LOW” when printer is initialized, the
I
DC1/DC3
control is disabled.
NOTES :
“Direction” of signal flow is as viewed from the printer.
1.
2.
“Return” denotes “TWISTED PAIR RETURN” and is to be connected at signal ground level.
1-14
REV.-A
As to the wiring for the interface, be sure to use a twisted-pair cable for each signal and
never fail to connect the return side. To prevent noise, cables should be shielded and
connected to the chassis of the host computer and the printer.
Table 1-14. Select/Deaelect Control
ON-LINE
Sw
OFF-LINE
ON-LINE
SLCT-IN
HIGH/LOW
HIGH
LOW
DCI/DC3
DCI
/DC3
DC1
DC3
DC1
DC3
ERROR
LOW
HIGH
HIGH
HIGH
HIGH
HIGH
LOW/HIGH (During
data entry)
LOW/HIGH (During
data entry)
LOW/HIGH (During
data entry)
LOW/HIGH (During
data entry)
-
BUSY
NOTES : 1. In Table 1-14, it is assumed that no ERROR status exists other than
OFF-LINE mode.
2. Once the printer is deselected by the
state until the
is received.)
3. The
DC1
and
No. 36 when the parallel interface unit is used) is HIGH and the printer is initialized.
4. The
SLCT-IN signal is “LOW” when the printer is initialized. At this time the DC1/DC3
printer select/deselect control is invalidated, and these control codes are ignored.
DC1
code is input. (In the deselected state, input data is ignored until
DC3
codes are enabled only when the SLCT-IN signal (Input Connecter Pin
DC3
code, the printer will not revert to the selected
ACKNLGDATA
No pulse
Pulse output after
entry
Pulse output after
entry
Pulse output after
entry
Pulse output after
entry
that attributable to the
ENTRY
Disable
Enable
(Normal
Process)
Enable
(Waits
DC1
. See
NOTE 2)
Enable
(Normal
Process)
DC1
1-15
REV.-A
1.3.2 RS-232C Serial Interface Specifications
Data Transmission ModeRS-232C serial
Synchronization
Handshaking
Asynchronous
(By
DTR (FIEV)
(Refer to Table 1-15 and Figure 1-9.)
Table 1-15. Serial Interface Handshaking
signal or X-ON/OFF Protocol
DTR
Signal
MARK
SPACE
DTR
(REV) Signal
MARK
SPASE (
+12V)
X-ON/OFF protocol
X-OFF (DC3/13H)
X-ON (DC1/11 H)
I
(–12V)
-----------
~,
~
6Kbyte
~
When the number of bytes remaining in the input buffer
reaches 256 or less, the signal level goes to MARK, or
and X-OFF code is sent to the host computer. This
indicates that the printer is not ready to receive data.
When the number of bytes remaining in the input buffer
reaches 528 or more, the signal level goes to SPACE, or
an X-ON code is sent to the host computer. This indicates that the priter is ready to receive data.