Epson Height-Adjustable Cart Solution Assembly Guide
Epson
CART
Epson Mobile Cart for Epson Ultra Short Throw Projectors - Assembly Guide
470/475W/475Wi/480/480i/485W/485Wi
For assistance, please contact us:
Epson_CART_2012_A
This Assembly Guide provides instructions
to build the Epson Mobile Cart for Epson
Ultra Short Throw Projectors.
1-800-267-8494
Email info@copernicused.com
Have your packing slip ready for reference
Base Frame
(CEPCART1 or 2)
Check out some of our
other great products!
Need Tech Support?
Have a Question?
Optional (CEPCART3)Lock Box
Optional
Keyboard Tray
Rear Laptop &
(CEPCART4)
Please Recycle
Email our Tech Support Service
Optional (CEPCART5)Side Laptop
PLEASE KEEP THIS GUIDE WITH THE PRODUCT
Epson_CART - Version 2012_A - May 8 2012 - Copernicus Educational Products Inc.
Epson
CART
Epson Mobile Cart for Epson Ultra Short Throw Projectors - Assembly Guide
470/475W/475Wi/480/480i/485W/485Wi
For assistance, please contact us:
Epson_CART_2012_A
This Assembly Guide provides instructions
to build the Epson Mobile Cart for Epson
Ultra Short Throw Projectors.
1-800-267-8494
Email info@copernicused.com
Have your packing slip ready for reference
Table of Contents
Tips for Assembly................................................................................................3
Frequently Asked Questions...............................................................................4
Part Lists.............................................................................................................5
Assemble the Base Frame (CEPCART1 or 2)...................................................10
Assemble the Optional Rear Laptop Arm (CEPCART4).....................................19
Assemble the Optional Keyboard Tray (CEPCART4).........................................25
Assemble the Optional Side Laptop Arm (CEPCART5)......................................27, 28, 44
Installing Stop Bolt..............................................................................................38
Assemble the Optional Lock Box (CEPCART3)..................................................40
Setting up the Projector for Use..........................................................................47
Routing Cables on the Unit.................................................................................48
Tips for Use.........................................................................................................49,50
Care & Maintenance............................................................................................51
3
Year
Frame
Warranty
Validate Your Warranty
To validate your three year frame warranty, submit the ON-LINE form at www.copernicused.com
Enter a drawing to win a Copernicus Product for your classroom at the same time!
Epson_CART - Version 2012_A - May 8 2012 - Copernicus Educational Products Inc.
2
Tips for Assembly
Watch for These Helpful Symbols
This symbol denotes a 2- or 3- Person Task. For safety, please ensure that there are the
suggested number of people working on steps displaying this symbol.
Watch for this symbol throughout the Assembly Guide. Wherever you see it, pay close
attention. The symbol denotes a step needing extra attention to ensure it is done
correctly.
The star symbol highlights an advisory note.
Before You Begin
Lay out and identify all of the included parts.
The hardware has been packed according to step.
Read the assembly guide over once to familiarize yourself with them.
Please note that in its unassembled state, this product contains parts that can be
hazardous to small children. This product should be assembled by an adult.
!
2-Person Task
!
3-Person Task
As You Assemble the Unit
Follow the steps in sequence.
Before beginning each step, find the part(s) that you need for that step.
Pay attention to the labels on the parts; they are there to help direct you at certain stages.
The title of each step states what you will be doing. Review the text and the pictures as you
build the unit.
Some holes have indented the tubing. These holes are marked with a red dot sticker.
Anywhere there is an indent or red dot sticker, it should face towards the outside of the unit.
See image below:
Epson_CART - Version 2012_A - May 8 2012 - Copernicus Educational Products Inc.
Hole indents should
always be to the outside
!
Customer Service - FAQ’s
For parts and other issues regarding the frame:
missing
- The height adjust system is not working.
- The gas cylinders are not working properly.
- I lost the key to my lock box.
Please call Copernicus Customer Service,
1-800-267-8494. Monday - Friday 8:00am - 4:30 pm EST.
My interactive board isn’t working, who should I call?
Please call the reseller that you bought the product from first (reseller information
can be found on your packing slip).
where we will be happy to help.
?
?
?
Need Tech Support?
Have a Question?
My projector isn’t working, who should I call?
Please call the reseller that you bought the product from first (reseller information
can be found on your packing slip), OR please call Epson Customer Service at:
United States 562-276-4394 or Canada 905-709-3839.
Dear Educator,
Thank you for purchasing one of our products.
I hope the assembly of your Epson Mobile Cart went well.
If you have any questions, or concerns, or ideas for how we can improve, please call us at 1-800-267-8494,
where someone will be happy to help.
Enjoy using your new product, and happy teaching,
Jim Phillips
President
Email our Tech
Support Service
Quality schools are the
result of quality teachers
going above and beyond
the call of duty.
VICKI CARUANA
A liberal education is at
the heart of a civil society,
and at the heart of a
liberal education is the act
of teaching.
A. BARTLETT GIAMATTI
Epson_CART - Version 2012_A - May 8 2012 - Copernicus Educational Products Inc.
My idea of education is
to unsettle the minds of
the young and inflame
their intellects.
ROBERT MAYNARD
Develop a passion for
learning. If you do, you
will never cease to grow.
ANTHONY J. D’ANGELO
HUTCHINS
Epson
CART
Epson Mobile Cart for Epson Ultra Short Throw Projectors - Assembly Guide
Please note that in its unassembled state, this product contains parts
WARNING
!
that can be hazardous to small children. This product should be
assembled by an adult.
Base Frame (CEPCART1 or 2)
470/475W/475Wi/480/480i/485W/485Wi
Projector arm support (1)
Upper frame pre-assembly
(1)
Protective handle (2)
Handle insert (4)
Back support (2)
Short stretcher (2)
Support stretcher - grey (1)
Not Shown:
Adapter Plate (1)
Bottom cover (1)
Leg (2)
Support stretcher
with spring clips (1)
Slide handle (1)
Board mounting frame
- bottom (1)
Lift handle (1)
Base (1)
Board mounting
frame - top (1)
Top clamp (2)
Board mounting
frame - supports
(2)
Center slide
pole (1)
Frame slide
(1)
4” swivel total
lock caster (4)
Epson_CART - Version 2012_A - May 8 2012 - Copernicus Educational Products Inc.
Front cover
(1)
5
Epson
CART
!
Epson Mobile Cart for Epson Ultra Short Throw Projectors - Assembly Guide
Please note that in its unassembled state, this product contains parts
WARNING
that can be hazardous to small children. This product should be
assembled by an adult.
Optional Lock Box
(CEPCART3)
Lock box top
(1)
Lock box side
with door
(2)
1 left, 1 right
OR
470/475W/475Wi/480/480i/485W/485Wi
Optional Rear Laptop Arm
& Keyboard Tray
(CEPCART4)
Laptop tray
(1)
OR
Optional Side Laptop Arm
(CEPCART5)
Laptop tray
(1)
Laptop rotation
arm (1)
Laptop extension
arm (1)
Epson_CART - Version 2012_A - May 8 2012 - Copernicus Educational Products Inc.
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Epson
CART
Epson Mobile Cart - Base Frame
Before beginning, you should have:
Center
slide
pole
1x
Leg
2x
Base
1x
Bottom cover
1x
Back
support
2x
Projector arm
support
1x
Short stretcher
2x
Front cover
1x
Adapter
Plate
1x
Slide handle
1x
Hardware on following page.
Contents - Box 1 - CEPCART0
Support stretcher
- grey
1x
Slide frame
1x
Support stretcher with spring clips
- chrome
1x
Velcro®
strap
12x
Board mounting
frame - top
1x
Board mounting
frame - bottom
1x
Board mounting
frame - support
2x
Handle
insert
4x
Top clamp
2x
Split black
wire loom
1x
4” swivel
total lock caster
4x
Contents - Box 2 - CEPCART1 or 2
Upper frame
pre-assembly
1x
Lift handle
1x
Protective
handle
2x
Wrenches (2 of Each): 10mm, 13mm, 17mm, 19mm
OR Two adjustable wrenches
Epson_CART - Version 2012_A - May 8 2012 - Copernicus Educational Products Inc.
Additional Tools Required
Rubber mallet
7
Epson
CART
Epson Mobile Cart - Base Frame
In Box 1
Before beginning, you should have:
A
M6 x 30mm bolt
1x
B
M6 x 50mm bolt
11x
C
Partially threaded M10 x 55mm bolt
2x
D
M6 x 45mm bolt
1x
E
Partially threaded M8 x 65mm bolt
1x
F
Partially threaded M8 x 95mm bolt
1x
G
M6 x 90mm bolt
2x
H
Partially threaded M8 x 35mm bolt
8x
I
M6 x 19mm Bolt
10x
J
M8 x 50mm Shoulder Bolt
1x
used only in special instances
DD
EE
FF
M4 x 16mm bolt
6x
M4 lock
washer 6x
9/16” x 11/64” flat
washer 6x
M8 extra large
Y
flat washer
4x
U
M13 lock washer
L
4x
M13 acorn
M
nut 4x
M6 lock washer
N
12x
M10 lock nut
O
with plastic insert
4x
M6 keps nut
P
3x
Small spacer
Q
1x
M8 lock nut
R
with plastic insert
18x
M6 lock nut
S
with plastic insert
3x
Large spacer
T
4x
M8 flat
washer
16x
M8 lock washer
V
12x
M6 barrel nut
W
12x
M6 x 40mm bolt
X
2x
Hardware - Box 1
front
front
side
side
K
Partially threaded M8 x 50mm bolt
4x
Epson_CART - Version 2012_A - May 8 2012 - Copernicus Educational Products Inc.
M6 x 35mm bolt
BB
2x
Epson
CART
Epson Mobile Cart - Options
Before beginning, you should have:
Optional Lock Box (CEPCART3)
Lock box side
with door
2x
1 left, 1 right
Lock box top
1x
Lock box
stretcher 1
1x
OR
Lock box
stretcher 2
1x
Lock box
key
2x sets
N
M6 lock washer
4x
P
M6 keps nut
7x
M8 lock
V
washer
4x
AA
M5 keps
nut 4x
Z B
M5 x 13mm
bolt
4x
M6
W
barrel nut
4x
M6 x 40mm bolt 2x
X
M6 x
50mm
bolt
7x
Contents
BB
M6 x
35mm
bolt
2x
Optional Rear Laptop Arm & Keyboard Tray (CEPCART4)
Contents
Rear laptop tray
1x
Keyboard tray
1x
P
M6 keps nut
2x
N
M6 lock
washer
2x
BB
M6 x 35mm bolt
2x
OR
Optional Side Laptop Arm (CEPCART5)
Contents
Laptop extension
arm
1x
Side laptop tray
1x
R
M8 lock nut
2x
CC
M8 x 40mm
bolt 2x
Epson_CART - Version 2012_A - May 8 2012 - Copernicus Educational Products Inc.
9
Actual Size:
1
2-Person Task
A
M6 x 30mm bolt
1x
You will need: (not to scale)
Caster x 4
N
M6 lock
washer 1x
Base x 1 Bottom cover x 1
P
M6 keps
nut 1x
Do not tighten any fasteners, unless instructed.
This will help with the assembly of your unit.
Install Casters & Bottom Cover
Lock casters first.
WARNING
Be careful not to pinch your fingers
!
when locking the casters.
To avoid property damage or bodily
injury please ensure casters are
locked before proceeding with
assembly.
L
M13 lock washer
4x
M13 acorn nut 4x
M
M
L
M
L
M
L
M
L
A
N
P
Epson_CART - Version 2012_A - May 8 2012 - Copernicus Educational Products Inc.
10
K
K
2
Partially
threaded M8 x 50mm bolt 2x
You will need: (not to scale)
Leg x 2
Attach Legs to Base
V
M8 lock washer
2x
!
Y
M8 extra large
flat washer
2x
CAUTION
Maximum recommended weight on
bottom shelf - 50 lbs.
!
Ensure legs are aligned the
correct way when looking from the
front or back of the unit.
Hole indents should
always be to the outside
of the unit.
Y
V
K
Epson_CART - Version 2012_A - May 8 2012 - Copernicus Educational Products Inc.
Y
V
K
11
Actual Size:
3
B
M6 x 50mm bolt
2x
You will need: (not to scale)
Support stretcher (grey) x 1
Install Support Stretcher
N
M6 lock washer
2x
B
N
N
B
Epson_CART - Version 2012_A - May 8 2012 - Copernicus Educational Products Inc.
12
4
You will need: (not to scale)
2-Person Task
Slide handle x 1
Install Slide Frame & Slide Handle
Slide frame x 1
Insert slide handle in end of slide frame.
1
Ensure slide handle is on the
left side of the unit.
Insert assembly over the legs.
2
Ensure both sides have a
black plastic bushing in the
top.
!
Please Note:
Sliding parts are lubricated with a Petroleum
based jelly to ensure smooth movement when
adjusting the height.
Epson_CART - Version 2012_A - May 8 2012 - Copernicus Educational Products Inc.
13
Actual Size:
5
C
Partially threaded
M10 x 55mm bolt
2x
You will need: (not to scale)
Install Center Slide Pole
O
M10 lock nut
2x
Center slide pole x 1
O
C
Install bolt in circular hole first,
and then in oblong hole.
Tap in with rubber mallet
if necessary.
Epson_CART - Version 2012_A - May 8 2012 - Copernicus Educational Products Inc.
14
6
Bolt from Extra
hardware bag 1x
You will need: (not to scale)
2-Person Task
Install Upper Frame
Upper frame pre-assembly x 1
Insert upper frame into the legs, ensuring that the center
slides over the center slide pole.
Pull frame up
to align holes
Tap in with rubber
mallet
if necessary.
Use a spare bolt or Velcro® Strap (included)
to secure the upper frame to the
center slide pole until the top
is fastened.
Insert detent pin (attached to upper frame)
in hole.
Please Note:
Sliding parts are lubricated with a Petroleum
based jelly to ensure smooth movement when
adjusting the height.
Epson_CART - Version 2012_A - May 8 2012 - Copernicus Educational Products Inc.
15
7A
B
M6 x 50mm bolt 3x
D
M6 x 45mm bolt 3x
X
M6 x 40mm bolt 2x
You will need: (not to scale)
V
M8 lock washer
4x
Short stretcher x 2 Front cover x 1
W
M6 barrel nut
4x
Install Front Cover & Short Stretchers
If you plan to install the optional Lock Box,
BB
M6 x 35mm bolt 2x
Small
spacer 1x
N
M6 lock
washer 2x
skip this step and proceed to Step 7B for instructions.
B
N
P
BB
V
Item Q - spacer
sits between front cover
W
and base assembly tubing
Q
Q
M6 keps nut
2x
P
front
V
V
side
W
W
B
BB
X
Front
N
B
D
B
X
N
BB
V
V
W
W
X
V
P
W
Rear
Epson_CART - Version 2012_A - May 8 2012 - Copernicus Educational Products Inc.
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