General Notice:Other product names used herein are for identification purpose only and may be trademarks or re
Copyri
hts reserved. No part of this manual may be reproduced, stored in a retrieval system, or transmitted in any form or by any means,
All ri
electronic, mechanical, photocopyi n
The contents of this manual are subject to chan
All effort have been made to ensure the accuracy of the contents of this manual. However , shoul d any errors be detected, SEIKO EPSON
would
The above not withstandin
thereof.
reatly appreciate being informed of them.
SEIKO EPSON CORPORATION can assume no responsibility for any errors in this manual or the consequences
, recording, or otherwise, without the prior written permission of SEIKO EPSON CORPORATION.
e without notice.
istered trademarks of their
hts in those marks.
Page 3
PRECAUTIONS
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g
Precautionary notations throughout the text are categorized relative to 1)Personal injury and 2) damage to equipment.
DANGER
WARNING
The precautionary measures itemized below should a lways be observed when performin
Signals a precaution which, if ignored, could result in serious or fatal personal injury. Great caution should be exercised in
performin
Signals a precaution which, if ignored, could result in damage to equipment.
procedures preceded by DANGER Headings.
repair/maintenance procedures.
DANGER
1. ALWAYS DISCONNECT THE PRODUCT FROM THE POWER SOURCE AND PERIPHERAL DEVICES PERFORMING ANY MAINTENANCE
OR REPAIR PROCEDURES.
2. NOWORK SHOULD BE PERFORMED ON THE UNIT BY PERSONS UNFAMILIAR WITH BASIC SAFETY MEASURES AS DICTATED FOR
ALL ELECTRONICS TECHNICIANS IN THEIR LINE OF WORK.
3. WHEN PERFORMING TESTING AS DICTATED WITHIN THIS MANUAL, DO NOT CONNECT THE UNIT TO A POWER SOURCE UNTIL
INSTRUCTED TO DO SO. WHEN THE POWER SUPPLY CABLE MUST BE CONNECTED, USE EXTREME CAUTION IN WORKING ON
POWER SUPPLY AND OTHER ELECTRONIC COMPONENTS.
WARNING
1. REPAIRS ON EPSON PRODUCT SHOULD BE PERFORMED ONLY BY AN EPSON CERTIFIED REPAIR TECHNICIAN.
2. MAKE CERTAIN THAT THE SOURCE VOLTAGES IS THE SAME AS THE RATED VOLTAGE, LISTED ON THE SERIAL NUMBER/RATING
PLATE. IF THE EPSON PRODUCT HAS A PRIMARY AC RATING DIFFERENT FROM AVAILABLE POWER SOURCE, DO NOT CONNECT IT
TO THE POWER SOURCE.
3. ALWAYS VERIFY THAT THE EPSON PRODUCT HAS BEEN DISCONNECTED FROM THE POWER SOURCE BEFORE REMOVING OR
REPLACING PRINTED CIRCUIT BOARDS AND/OR INDIVIDUAL CHIPS.
4. IN ORDER TO PROTECT SENSITIVE MICROPROCESSORS AND CIRCUITRY, USE STATIC DISCHARGE EQUIPMENT, SUCH AS ANTISTATIC WRIST STRAPS, WHEN ACCESSING INTERNAL COMPONENTS.
5. REPLACE MALFUNCTIONING COMPONENTS ONLY WITH THOSE COMPONENTS BY THE MANUFACTURE; INTRODUCTION OF
SECOND-SOURCE ICs OR OTHER NONAPPROVED COMPONENTS MAY DAMAGE THE PRODUCT AND VOID ANY APPLICABLE EPSON
WARRANTY.
Page 4
PREFACE
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This manual describes basic functions, theory of el ectrical and mechanical operations, maintenance and repair pro cedures of FX-980. The
instructions and procedures included herein are intended for the experienced repair technicians, and attention should be
the precedin
page. The chapters are organized as follows:
CHAPTER 1.PRODUCT DESCRIPTIONS
Provides a general overview and specifications of the product.
CHAPTER 2.OPERATING PRINCIPLES
Describes the theory of electrical and mechanical operations of the product.
CHAPTER 3.DISASSEMBLY AND ASSEMBLY
Describes the step-by-step procedures for disassembling and assembling the
product.
CHAPTER 4.ADJUSTMENTS
Provides Epson-approved methods for adjustment.
CHAPTER 5.TROUBLESHOOTING
Provides the step-by-step procedures for troubleshooting.
iven to the precautions on
CHAPTER 6.MAINTENANCE
Provides preventive maintenance procedures and the lists of Epson-approved
lubricants and adhesives required for servicing the product.
APPENDIX
Provides the following additional information for reference:
• EEPROM Address Map
• Connector Pin Assignments
• C276 Main Board / C244 PSH Board Component Layout
• C276 Main Board / C244 PSH Board Circuit Diagram
The EPSON FX-980 serial impact dot matrix printeris designed based
on the existing FX-2170. Both products are common in most features,
but vary in width; the FX-980 is narrower than the FX-2170. So this
manual only provides information specific to the FX-980.
1.2 Specifications
These specifications provide statistical information for the FX-980. For
information that is not included in this section, refer to the FX-2170
Service Manual.
Copy capability:1 original + 5 copies always
1 original + 6 copies at pull tractor feed
(front, bottom)
Control panel functions:Font, Pause, Condensed Pause, Tear off,
Bin, LF/FF, Load/Eject, Micro Adjust,
Self-Test, Data Dump, and the Default
Setting
Power supply:Universal Power Supply version
supported
1.2.1 Features
The main features of this printer are:
Print speed:High speed draft: 506 cps at 10 cpi
Draft: 380 cps at 10 cpi
NLQ: 95 cps at 10 cpi
Character tables:Standard version: 13 tables
NLSP version: 37 tables
Reliability:Total print volume: 25 million lines
(except printhead)
MTBF: 10,000 power on hours (POH)
Printhead life:300 million cahracters
Ribbon life:7.5 million characters
Interface:Bi-directional parallel interface
Type-B interface
Serial interface
Control codes:ESC/P2 and IBM 2380 plus emulation
Product DescriptionOverview9
Figure 1-1. Exterior View of the FX-980
Page 10
FX-980Revision A
1.2.2 Accessories
Table 1-1. Items Included with the Printer
Enclosed ItemsQuantity
User's manual1
Driver diskette1
Ribbon cartridge1
Power supply cable (230 V Version)1
Table 1-2. Consumable and Optional Items
UnitDescription
Ribbon cartridgeS015091-0036
Ribbon packS010036-0036
High-capacity cut sheet feeder (bin 1)C806841 (EAI), C806842 (Non-EAI)
Second bin cut sheet feeder (bin 2)C806851 (EAI), C806852 (Non-EAI)
Pull tractor unitC800331 (EAI), C800332 (Non-EAI)
Roll paper holder#8310
32 KB intelligent serial I/F cardC82307* / C82308*
Type-B Local Talk I/F cardC82312*
Coax I/F cardC82314*
Twinax I/F cardC82315*
IEEE-1284 parallel I/F cardC82345*
Type-B Ethernet I/F card for 10Base T/2C82362*
Type-B Ethernet I/F card for 100Base T /
100Base TX
*1: When you use Ethernet interface card (C82363*), you need to attach the
optional interface card adapter (C82525*) to the interface card.
C82363*
*1
, C82364*,
Product DescriptionSpecifications10
Page 11
FX-980Revision A
1.3 Hardware Specifications
Print speed and printable columns: See the table below.
This section also contains information specific to the FX-980. For other
information, refer to the FX-2170 Service Manual.
1. When the power sup ply v ol tag e drops to the low er l im it, the printer stops printing and
then starts printing on that line again more slowly than before.
2. When the head temperature rises to the upper limit, the printer stops printing. When
the head temperature falls to the normal level, the printer start printing again more
slowly than before.
3. Copy 1: When the paper thieckess lever is set to 2 or 3.
4. Copy 2: When the paper thickness lever is set to 4 or more.
Product DescriptionHardware Specifications11
Page 12
FX-980Revision A
1.3.2 Paper Handling
Feeding method
Friction feed (front, rear)
Push tractor feed (front lever)
Push & Pull tractor feed (front, rear)
Pull tractor feed (front, rear, bottom)
Feed speed
Normal mode:1/6 inch feed:46 msec
Continuous feed:0.127 MPS (m/second)
5.0 IPS (inches / second)
Copy mode:1/6 inch feed:68 msec
Continuous feed:0.078 MPS (m/second)
3.1 IPS (inches/second)
Input data buffer:0 Kbyte or 64 Kbyte
(depends on the default setting)
Product DescriptionHardware Specifications12
Page 13
FX-980Revision A
Release lever:See the following table.
Paper thickenss lever:See the following table.
Table 1-5. Release Lever Settings
Lever PositionPaper path / FeederPaper / Media
Manual insertion (front)
Manual insertion (rear)
Friction
CSF Bin 1
CSF Bin 2Cut sheet (Single sheet)
Roll paper holderRoll paper
Continuous paper (Single sheet &
Multipart), Continuous paper with labels
Continuous paper (Single sheet &
Multipart), Continuous paper with labels
Continuous paper
(Single sheet & Multipart)
Continuous paper
(Single sheet & Multipart)
Continuous paper (Single sheet &
Multipart), Continuous paper with labels
Table 1-6. Adjust Lever Setting Position
Setting
Position
00.00240.0043over 0.06 up to 0.11
10.00430.0071over 0.11 up to 0.18
20.00710.0079over 0.18 up to 0.20
30.00790.0098over 0.20 up to 0.25
40.00980.0126over 0.25 up to 0.32
50.01260.0154over 0.32 up to 0.39
60.01540.0185over 0.39 up to 0.47
Paper Thickness (inch)
Paper Thickness (mm)
MinimumMaximum
Full release
Pull tractor feed (rear)
Pull tractor feed
(bottom)
Continuous paper
(Single sheet & Multipart)
Continuous paper (Single sheet &
Multipart), Continuous paper with labels
Product DescriptionHardware Specifications13
Page 14
FX-980Revision A
1.3.3 Paper Specifications
Cut sheet (multipart)
This section provides paper specifications for the FX-980.
Cut seet (single sheet, not multipart)
Table 1-7. Cut Sheet (Single Sheet, Not Multipart)
Front EntryRear Entry
MinimumMaximumMinimumMaximum
Width
Length
Thickness
Weight
Quality
(inch)
(mm)
(inch)
(mm)
(inch)
(mm)
(g/m2)
(lb.)
3.9
100
5.8
148
0.0025
0.065
52
14
Plain paper, Recycled paper
crumpled
*1: Value whe n CSF bin 2 is used.
*2: Printing on recycled paper is available only under normal temperature and
humidity conditions.
10.1
257
14.3
364
0.0055
0.14
90
24
3.9 (7.2*1)
0.0025
0.065
52
14
*1
)
*1
)
100 (182
3.9 (8.3*1)
100 (210
*2
, Not curled, folded, or
0.0055
10.1
257
14.3
364
0.14
90
24
Table 1-8. Cut Sheet (Multipart)
Front EntryRear Entry
MinimumMaximumMinimumMaximum
Width
Length
Copies1 original + 5 copies1 original + 5 copies
Total Thickness
Weight
(one sheet of
multipart)
Quality
Jointing
(inch)
(mm)
(inch)
(mm)
(inch)
(mm)
(g/m2)
(lb.)
3.9
100
5.8
148
0.0047
0.12
40
12
Plain paper, Recycled paper, Paper that is not curled,
folded, or crumpled.
Line glue at the top or one
side of form.
10.1
257
14.3
364
0.018
0.46
58
15
3.9
100
3.9
100
0.0047
0.12
40
12
Line glue at the top of form.
*1: Not available for the 2nd CSF.
*1
10.1
257
14.3
364
0.018
0.46
58
15
Product DescriptionHardware Specifications14
Page 15
FX-980Revision A
Envelope
Continuous paper (Single sheet and Multipart)
Table 1-9. Envelope
Front EntryRear Entry
MinimumMaximumMinimumMaximum
Envelop
Width
(No. 6)
Length
Width
Envelop
(No. 10)
Length
Total Thickness
Weight
Quality- - -
(inch)
(mm)
(inch)
(mm)
(inch)
(mm)
(inch)
(mm)
(inch)
(mm)
(g/m2)
(lb.)
- - -
- - -
- - -
- - -
- - -- - -
- - -
- - -- - -
6.5
165
3.6
92
9.5
241
4.1
105
0.0063
0.16
The difference of thickness
at the printable area is within
0.0098 inch (0.25mm).
45
12
BOND paper, plain paper or
AIRMAIL
No glue at a flap
Not curled, not folded, not
crumpled
0.020
0.52
90
24
Table 1-10. Continuous Paper (Single sheet and Multipart)
Front EntryRear EntryBottom Entry
Min.Max.Min.Max.Min.Max.
Width
Length
(one page)
Copies
Total
Thickness
Weight
(not
multipart)
Weight
(one sheet
of multipart )
QualityPlain paper, Recycled paper, Carbonless multipart paper
JointingPoint glue or paper staple (both sides)
(inch)
(mm)
(inch)
(mm)4101.6
(inch)
(mm)
(g/m
(lb.)
(g/m2)
(lb.)
2
)
4
101.6
1 original + 5
0.0025
0.065
52
14
40
12
10.0
254
22
558.84101.622558.84101.622558.8
*1
copies
0.018
0.46
82
22
58
15
4
101.6
1 original + 5
0.0025
0.065
52
14
40
12
*1: When pull tractor is used, 1 original copy + 6 copies is available.
copies
10.0
254
0.018
0.46
82
22
58
15
4
101.6
1 original + 5
copies
0.0025
0.065
52
14
40
12
10.0
254
*1
0.018
0.46
82
22
58
15
NOTES:
1. Printing on envelope is available only under normal temperature and humidity
conditions.
2. Envelopes should be inserted from rear entrance only.
3. Set the longer side of envelope horizontally.
Product DescriptionHardware Specifications15
Page 16
FX-980Revision A
Coutnuous paper with labels
Roll paper
Table 1-11. Continuous Paper with Labels
Front EntryBottom EntryRear Entry
Min.Max.Min.Max.Min.Max.
Label size
Base sheet width
Base sheet length
(one page)
Base sheet
thickness
Total thickness
Label weight
Quality
(inch)
(mm)4101.6
(inch)
(mm)4101.622558.84101.6
(inch)
(mm)
(inch)
(mm)
(g/m2)
(lb.)
See the figure
below.
10.0
254
0.0028
0.07
0.0063
0.16
AVERY CONTINUOUS FORM
LABELS, AVERY MINI-LINE LABELS
or the same quality labels
0.0035
0.09
0.0075
0.19
64
17
NOTES:
1. Printing on labels is available only under normal temperature and humidity condition.
2. The base sheet of labels must be continuous paper.
3. Continuous paper with labels should be inserted from the front or bottom entrance.
2.5 inch (63.5 mm) min.
See the figure
below.
4
101.6
0.0028
0.07
0.0063
0.16
10.0
558.8
0.0035
0.09
0.0075
0.19
64
17
254
22
---
------
------
------
---
---
Table 1-12. Roll Paper
Front EntryRear Entry
MinimumMaximumMinimumMaximum
Width
Length
Thickness
Weight
Quality- - -
(inch)
(mm)
(inch)
(mm)
(inch)
(mm)
(g/m2)
(lb.)
- - -
- - - - - -
- - -- - -
- - -- - -
8.5
216
0.0028
0.07
52
14
Plain paper, Recycl ed p aper
Not curled, folded, or
crumpled
0.0035
0.09
82
22
15/16inch
(23.8 mm)
min.
Label
R 0.1 inch (2.5 mm) min.
Figure 1-2. Printable Area - Label
Product DescriptionHardware Specifications16
Page 17
FX-980Revision A
1.3.4 Ribbon Specifications
Type:Fabric
Color:Black
Ribbon Life:Approximately 7.5 million character s
(Draft 10 cpi, 14 dots / character)
Power consumption: Approximatel y 46 W
(ISO/IEC10561 Letter pattern)
Energy Star Compliant
Insulation resistance: 10 M
Dielectric strength:AC 1500 Vrms. 1 min.
Ω min.
(between AC line and chassis, DC 500 V)
(between AC line and chassis)
1.3.5 Electrical Specifications
The electrical specifications for the FX-980 are t he same as for the FX2170 except for the items belo w. For informati on on other items, see t he
FX-2170 Service Manual.
120 V Version
Input voltage range:AC 99 to 132 V
Power consumption: Approximately 46 W
(ISO/IEC10561 Letter pattern)
Energy Star Compliant
230 V version
Power consumption: Approximately 46 W
(ISO/IEC10561 Letter pattern)
Energy Star Compliant
UPS version
Rated voltage range: AC 100 to 120 V / AC 220 to 240 V
Input voltage range:AC 90 to 132 V / AC198 to 264 V
Rated frequency range:50 to 60 Hz
Input frequency range:49.5 to 60.5 Hz
Rated current:1.1 A (max. 2.2 A / 0.6 A (max 1.1 A)
1.3.6 Reliability
Total print volume:25 million lines (except printhead)
MTBF:10000 POH (24% duty)
Printhead life:Approximately 300 million characters
1.3.7 Safety Approvals
120 V version
Safety standards:UL1950, CSA C22.2 No. 950
EMI:FCC part15 subpart B class B
CSA C108.8 class B
230 V version
Safety standards:EN60950 (VDE)
EMI:EN55022 (CISPR pub.22) class B
AS/NZS 3548 class B
UPS version
Safety standards:UL1950, CSA C22.2 No. 950,
EN60950 (VDE)
Product DescriptionHardware Specifications17
Page 18
FX-980Revision A
EMI:FCC part15 subpart B class B
CSA C108.8 class B
EN55022 (CISPR pub.22) class B
AS/NZS 3548 class B
1.3.8 CE Marking
230 V version & UPS version
Low voltage directive 73/23/EEC:EN60950
EMC Directive 89/336/EEC:EN55022 class B
EN61000-3-2
EN61000-3-3
EN50082-1
IEC801-2
IEC801-3
IEC801-4
1.3.9 Physical Specifications
Without options
- Dimensions: 528 mm(W) x 404 mm(D) x 236 mm(H)
- Weight:Approximately 11 kg
Including CSF bin 1
- Dimensions: 528 mm(W) x 471 mm(D) x 380 mm(H)
- Weight:Approximately 13 kg
Including CSF bin 1 & bin 2
- Dimensions: 528 mm(W) x 600 mm(D) x 411 mm(H)
- Weight:Aproximately 13.5 kg
Product DescriptionHardware Specifications18
Page 19
FX-980Revision A
1.4 Firmware Specifications
This section describes the firmware specifications for the FX-980.
1.4.1 Control Codes and Fonts
Control codes:ESC/P2 and IBM 2391 Plus Emulation
Character tables:
Standard version (13 character tables )
Italic tablePC 860 (Portuguese)
PC 850 (Multilingual)PC 437 (US, Standard Europe)
PC 861 (Icelandic)PC 863 (Canadian-French)
PC 865 (Nordic)Abicomp
BRASCIIRoman 8
ISO Latin 1PC 858
ISO 8859-15
NLSP version (37 character tables)
Italic tablePC437 (US, Standard Europe)
PC437 GreekPC850 (Multilingual)
PC852 (East Europe) PC853 (Turkish)PC855 (Cyrillic)
PC857 (Turkish)PC866 (Russian)PC869(Greek)
MAZOWIA (Poland)Code MJK (CSFR)
ISO 8859-7 (Latin/Greek)lSO Latin 1T (Turkish)
Bulgaria (Bulgarian)PC774 (LST 1283:1993)
Estonia (Estonia)ISO 8859-2PC866 LAT. (Latvian)
PC866 UKR (Ukraina)PC860 (Portuguese)
PC861 (Icelandic)PC865 (Nordic)PC APTEC(Arabic)
PC708 (Arabic)PC720 (Arabic)PCAR864 (Arabic)
PC863 (Canadian-French)Abicomp
BRASCIIRoman 8 ISO Latin 1
Hebrew7*Hebrew8*PC862 (Hebrew)*
PC 858lSO 8859-15
International character set (13 countr ies)
U.S.A.FranceGermany
U.K.Denmark 1Sweden
ItalySpain 1Japan
NorwayDenmark 2Spain 2
Latin America
* The international and legal characters are these 12 codes:
Character tables and available typefaces:
The following bitmap fonts are supported by all character tables
available for FX-980.
EPSON Draft, EPSON Roman, EPSON Sans Serif
NOTE:
ESC R command is effective on all the chracter tables.
* Not displayed in the Default setting mode.
Product DescriptionFirmware Specifications19
Page 20
FX-980Revision A
1.4.2 Printable Area
Printable area for the FX-980 is the same as for the FX-2170 exept for
the point below:
Cut Sheet:
Left Margine
(Single/Multipart)
Right Margine
(Single/Multipart)
<FX-980>
3 mm or more (Paper width is
27 mm or more (Paper width is ≤ 257 mm)
<FX-980>
3 mm or more (Paper width is
27 mm or more (Paper width is
216 mm)
≤
216 mm)
≤
257 mm)
≤
1.4.3 Interface Specifications
This printer provides bi-directional 8-bit parallel interface, serial
interface, and Type-B interface ooptional interface card slot as
standard.
For information that is not covered in this section, refer to the FX-2170
Service Manual.
1.4.3.1 Parallel Interface (Forward Channel)
Transmission mode:IEEE-1284 compatibil ity mode
Signal level:TTL compatible
IEEE-1284 level 1 device)
Pin assignment: The pin assignment (forward channel) is
the same as for the FX-2170 except for
the function of the pins below:
Pin No.Function
18<FX-980> This line is pulled up to +5 V through 3.9 k Ω resistor.
35<FX-980> This line is pulled up to +5 V through 1.0 k Ω resistor.
BUSY signal is active (HIGH level) under the conditions below:
In addition to the conditions given in the FX-2170 Service Manual,
If -ERROR or PE signal is active (low level, high level,
respectively).
-ERROR signal is active (low level) under the conditions below:
If there is a paper-out error.
If there is a release lever error.
If there is a cover open error.
PE signal is active (high level) under the condition below:
If therer is a paper-out error.
Product DescriptionFirmware Specifications20
Page 21
FX-980Revision A
1.4.3.2 Parallel Interface (Reverse Channel)
Transmission mode:8 bit parallel, IEEE-1284 nibble mode
Synchronization:Refer to the IEEE-1284 specification
Handshaking:Refer to the IEEE-1284 specification
Signal level:IEEE-1284 level 1 device
Data transmission timing: Refer to the IEEE-1284 specification
Indicates that the printer is ready to
receive data or not.
Request to send. Always SPACE level
when the printer is powered on. Pulled
up to +12 V via 4.7 K Ω resistor.
Functional Description
Product DescriptionFirmware Specifications22
Page 23
FX-980Revision A
1.5 Operation Instruction
Operations at power on
This section provides information on the FX-980 control panel buttons,
LED, and operations. Since the layout and functions of t he control panel
are mostly common to those of FX-2170, this section only provides the
information that is speci fic to FX-980. For other information, see FX2170 Service Manual.
Draft
Roman
Sans serif
Font
10cpi
12cpi
15cpi
17cpi
20cpi
PS
Pitch
Tear O ff
Bin 1
Bin 2
Card
: L E D O n ,: L E D B lin k s ,
T ear O ff/B in
Micro Adjust
LF/FF
: L E D O ff
Pause
3se c.
L oad /E ject
Paper O ut
O perate
Figure 1-3. Control Panel
Turning on the printer while pressing panel buttons executes the
functions shown in the following table.
Table 1-14. Operations at Power On
No.ButtonsFunction
1Load / EjectNLQ self test
2LF / FFDraft self test
*: Varies depending on the selection. (See Figure 1-2.)
Buzzer
Paper
Out
Tear Off /
Bin
CondensedFont
Auto tear offOn,
Auto line feedOn,
Auto CR (IBM 2380 Plus)
0 slashOn,
*2
On,
Off
Off
Off
Off
Paper out error:Beeper sounds (...) *
Cover Open error:Beeper sounds (...) *
Release lever operation error:Beeper sounds (- - - - -)*
Illegal panel operation:Beeper sounds (.)*
* The description (.) and (-) shows how the beeper sounds.
Buzzer
IBM character table
*1: Setings with bold weight meas the standard factory settings.
*2: This setting is effective when IBM Plus 2380 emulation is selected.
On
, Off
Table2
, Table 1
(.): Beeper sounds approx.100 ms and interval is approx. 100 ms.
(-): Beeper sounds approx.500 ms and interval is approx. 100 ms.
Product DescriptionOperation Instruction24
Page 25
FX-980Revision A
1.5.1 Errors
Paper out:
When the printer fails to feed a sheet, it goes a paper out error.
Release lever error:
When release lever position is wrong, it goes a release lever error.
Cover Open error:
When the printer’s cover is opened, it goes a release lever error.
Fatal error:
Carriage control error and Power supply voltage error
1.5.2 Bi-directional Adjustment Function
Bi-directional adjustment can be made for the following three modes.
High-speed draft mode
Draft mode
NLQ mode
Product DescriptionOperation Instruction25
Page 26
FX-980Revision A
1.5.3 EEPROM Initialization
Areas reset by EEPROM clear operation (described in Section 1.3.1)
are as shown in the following tables:
Table 1-17. Initialization Area for EEPROM (1/2)
No.ItemFactory setting
1Character table selectionPC437
2Page length (rear tractor)11 inch
3Page length (front tractor)11 inch
4Page length (CSF Bin 1)22 inch
5Page length (CSF Bin 2)22 inch
6TOF adjustment value (rear tractor)8.5 mm
7TOF adjustment value (front tractor)8.5 mm
8TOF adjustment value (CSF Bin 1)8.5 mm
9TOF adjustment value (CSF Bin 2)8.5 mm
TOF adjustment value
10
(rear manual insertion)
TOF adjustment value
11
(front manual insertion)
12Bottom margin (rear tractor)11 inch
13Bottom margin (front tractor)11 inch
14Font selectionRoman
15Pitch selection10 cpi
16Copy modeOff
17Print direct ion settingBi-D
18I/F mode selectionAuto
19Auto I/F wait time setting10 sec
8.5 mm
8.5 mm
Table 1-18. Initialization Area for EERPOM (2/2)
No.ItemFactory setting
20Auto line feedOff
21Auto tear offOff
21Skip over perforationOff
22High speed draftOn
23Input bufferOn
24SoftwareESC/P
250 slashOff
26BuzzerOn
27Roll paperOff
28Auto CR (IBM)Off
29Tear-off adjustment value 0 clear
30Manual insertion wait time2 or 3 sec.
31Tear-off wait time3 sec.
32Serial baud rate19200
33Serial parityNone
34Paper width measureOn
35TOF minimum value4.2 mm
36I/F timing dataBUSY
37Paper edge length0 clear
38Page length (rear manual insertion)22 inch
39Page length (front manual insertion)22 inch
Product DescriptionOperation Instruction26
Page 27
FX-980Revision A
5
1.6 Main Components
The main components for the FX-980 are as fol lows. They are designed
for easy disassembly and repair work.
C276 Main Board
C166 PSB/PSE / C244 PSH
C276 PNL Board
Printer Mechanism
Housing (upper and lower cases)
1.6.1 C276 Main Board
The C276 Main Board consists of the TMP96C141 CPU, an E05B50
gate array, a PS-RAM, a PROM, and so on.
CN17
CN3
CN4
CN5
CN6
CN8
CN7
CN9
Figure 1-4. C276 Main Board Assembly
CN18
CN10
CN11
CN16 CN12 CN13
IC 1 5
IC 5
IC 1
IC 3
CR1
IC 2
CN14
CN1
1.6.2 C276 PNL Board
This board function is the control panel for the FX-98 0. It consis ts of the
power switch, six buttons, and the indicator LEDs.
The control circuit consists of the C276 Main Boa rd assembly and C276
PNL Board. This section describes t he major components and explains
how the boards work.
2.3.1 Overview of the Control Circuit Operation
The printer's control circuit includes a TMP96C141 CPU that runs at
19.66 MHz, an E05B50 gate array, a 1M bit PS-RAM (8-bit bus, less
than 100ns), a 4M bit PROM (8-bit bus, less than 120ns), and other
circuits. It oversees control of all the components in the printer. The
following chart shows you a block diagram of the control circuit.
Type B I/F
P a r a lle l I/ F
Panel LE D
Power SW
PSC
PW DN
P/ S
Unit
5V
GL
35V
4M EP-R O M
IC 5
(M ASK ROM )
IC 1
G a te A r ra y
E05B 50
IC 9
CR Drv.
SLA7024M
IC 8
EEPRO M
IC 1 5
R e s t IC
IC 1 2
PF Drv.
A2917S E B
IC 3
PSRAM
CSF Drv.
IC 2
CPU
TM P96C 141
CSF
Detector
Q2 - Q19
H ead D rv.
H ead T em p.
Detector
+35V V oltage
Detector
PE -R ear
Detector
PE -Front
Detector
P-W idth (Top)
Detector
Hom e
Detector
R elease 1
R elease 2
Lever
Detector
PG 1, PG 2
Lever
Detector
: D a ta B u s
: A ddress Bus
Figure 2-1. Control Circuit Block Diagram
Operating PrinciplesControl Circuit30
Page 31
FX-980Revision A
The following figure shows the data flow from the host compute r to the
printhead. Data sent fr om the host comput er is conve rt ed to i mage dat a
and transmitted to the printhead through the gate array.
Serial I/F
O p tio n I/F
P a ra lle l I/F
Host
C om puter
IC 7
Tranceiver
G a te A r ra y
E05B50
D a ta la tc h
a n d
data output
CPU
TM P96C 141
P rin t d a ta
conversion 1
P rin t d a ta
conversion 2
Im age data
transfer
RAM
In p u t
B u ffe r
Line E dit
B u ffe r
Im age
B u ffe r
The table below lists the each function of the main components of the
C276 Main Board.
Table 2-1. Functions of the Main Board
ICLocationFunction
Receives data from the host computer and sends it
to the input buffer in RAM (under interrupt
CPUIC 2
Gate ArrayIC 1
processing control). E x tends the input data held in
the buffer to create image data. Loads this image
data to the image buffer in RAM. Transfers the
image data to the printhead driver circuit.
Controls the functions below:
• Controls output data from the internal block
• Memory management
• Address latch of the address/data bus from the
CPU
• Clock control unit
• Bit manipulation
• Interface control
• Expanded parallel port
• Printhead control
• Motor control
An electrically writable and erasable ROM used to
EEPROMIC 8
Printhead drive
circuit
hold such information as the TOF position and
bidirectional adjustment value.
The ROM contains the program that runs the CPU
ROMIC 5
Figure 2-2. Data Flow
RAMIC 3
and holds the character design (also called the
character generator).
The RAM contains the CPU working area and the
buffers.
SLA7024MIC 9Driver circuit for the CR motor.
A2917SEBIC 12Driver circuit for the PF motor.
Operating PrinciplesControl Circuit31
Page 32
FX-980Revision A
+5V
2
IN
IC 15 Reset
4
GND
5
OUT2
61
23
/R S T
/R S T
IC 2 G .A .
IC 1 C P U
2.3.2 System Reset Circuit
Control circuits IC1 and IC2 are initialized when a /RESET si gnal (LOW
level) is output from port 5 (VOUT) of IC15. IC15 monitors the +5 V line
on port 2, and resets under the following condit ions:
1. When the power supply is turned on, a /RESET signal is output.
/RESET is canceled when the +5 V line goes up to 4.2 V, and then
100 ms passes.
2. When the +5 V line goes below +4.2 V, a /RESET signal is output.
/RESET is canceled when the +5 V line goes back up to 4.2 V and
then 100 ms passes.
Figure 2-3. Reset Circuit
(v )
5
4
100m s
RESET
3
2
1
Power O n
VOUT (RESET)
Figure 2-4. Reset Signal Output Timing
100m s
RESET
VCC (+5V line)
Operating PrinciplesControl Circuit32
Page 33
FX-980Revision A
1
2.3.3 Printhead Driver Circuit
The standard voltage for the A/D conv erter is made in ZD1 and input to
CPU port 78. Based on this standard voltage, the A/D converter in the
CPU operates. Port 74 monitors the +35 V line between R70 and R71 to
determine the printhead driver pulse width . Using the monitored
voltage, the CPU converts the voltage to a digital value and decides the
printhead driver pulse width, and then trans ports the data to the gate
array via CPU ports 15 and 19. Based on the monitored voltage, the
CPU decides the printing interval. Port 73 monitors the printhead
temperature to protect th e printhead. If the t emperature exceeds 107
° F), printing is stopped.
(225
Printhead
Printhead D rive Transistor Q 2 - Q 19
Printhead D rive Signal
31
32
Address
D ata Line
CPU
19
15
Gate
Array
74
73
7879
ZD1
+35V
C2
+35V
+
+35V
+35V
HTMP
R72
° C
R70
R71
2.3.4 CR Motor Driver Circuit
The CR motor driver circuit is shown below.
IC 2 C P U
CN1
PG00
PG01
PG02
PG03
68
67
5
6
17
16
6
/IN A
5
/IN -A
/IN B
/IN -B
IC9 SLA2024M
Figure 2-6. CR Motor Driver Circuit
The carriage motor driver circuit controls the CR motor, using an
open-loop, constant drive arrangement. 2-2 and 1-2 phases excite the
motor. One step of the 2-2 phase switching system corresponds to 2
steps of the 1-2 phase switching system. Ports 1, 8, 11, and 18 of the
SLA7024M are used to change the excitation phase, depending on the
selected print mode. Table 2-2 on the following page describes the
motor driver modes.
The SLA7024M (IC9) CR motor driver circuit detects and regulates the
amount of current flowing in the carriage mot or coil . The curr ent flowi ng
through the coil varies, depending on the speed of the CR motor. The
CPU sets the amount of current via the Address / Data line. Signals are
sent via ports 3 (RFA) and 14 (RFB) to the SLA7024M. The SLA7024M
sets the coil current, depending on the CR speed.
8
A
/A
18
B
11
/B
1
1
2
3
4
C42
Figure 2-5. Printhead Drive Circuit
Operating PrinciplesControl Circuit33
Page 34
FX-980Revision A
Table 2-2. CR Motor Driver Modes
Speed Mode
8/350760802-2HNH: High speed draft
5/247557002-2HN (12 cpi)
44/1944052802-2HC-1
238045602-2HC-1 (12cpi), DN, HN (15 cpi)
16/933840532-2HC-2, H cold mode, HC-2 (12cpi)
33/1933039602-2DC-1, HC-1 (15 cpi), HN (17 cpi)
3/228534202-2
4/325360801-2
119045601-2
33/3816539601-2LC-1, HC-1P (15 cpi), HP (17 cpi)
3/414334201-2LC-2, LC-2P (15 cpi)
Print Speed
(CPS)
Drive
Frequency
(PPS)
Excitation
Phase
Application (See the Remarks.)Remarks
D: Draft
L: LQ
B: Bit image
R: Raster graphics
N: Normal
C-1: Copy 1
C-2: Copy 2
The figure below shows the PF motor driver circuit.
IC 2 C P U
9
PP61
10
PP60
61
P27
2
IC 1 G .A .
PG10
PG11
68PFI1
67PFI2
5
6
IC 11 74LS32
1
23
24
IC 12 A2917S EB
Figure 2-7. PF Motor Driver Circuit
IC 12 driver receives phase data from the CPU and gate array. The PF
driver current is controlled by the 74LS32 using port 61 (P27) of IC2.
These controlled drive currents are output to ports 2 (I10), 1 (I11), 23
(I20), and 24 (I21) of the A2917SEB.
I1 0
I1 1
I2 0
I2 1
43
26
PH1
PH2
A
/A
B
/B
18
21
CN10
6
1
3
3
2
4
2.3.6 EEPROM Control Circuit
The EEPROM is nonvolatile memory that stores information even if the
printer power is off. The figure below shows the EEPROM control
circuit.
IC 2
9
10
11
12
CPU
P70
P71
P72
P73
Figure 2-8. EEPROM Control Circuit
The EEPROM is controlled by CPU ports 9 (P70), 10 (P71), 11 (P72),
and 12 (P73). Port 11 is the data output line used to save the
information to the EEPROM, and port 12 is the data input line used to
read the saved data from the EEPROM. Port 70 is the chip select line,
and port 71 is the clock timing line. When the PWDN signal (power
down) is detected on port 20 (INTO), the CPU writes the necessar y data
to the EEPROM before the +5 V line drops to 4.75 V.
1
CS
2
SK
3
DI
4
DO
IC 8
EEPRO M
Operating PrinciplesControl Circuit35
Page 36
FX-980Revision A
2.3.7 Sensor Circuit
The CPU detects conditions of the following sensors: home posit ion
(HP) sensor, release sensors 1 and 2, pl aten gap (PG) sensors 1 and 2,
rear and front paper end (PE) sensors, paper width (PW) senso r, and
cover open sensor.
Two types of sensors are used in this printer. Release sens ors 1 and 2,
the PG sensors 1 and 2, the front PE sensor, and the cover open
sensor are momentary switches.
The other type of sensor i s used for the HP sensor, rea r PE sensor, and
PW sensor, which are photo diode switches. The HP sensor detec ts CR
home position when the photo diode rays are cut off by the printhead.
+5V
Rear PE
S ensor
Front P E
Sensor
PW S ensor
+5V
+5V
75
70
68
P40
P36
AN2
The rear PE sensor detects that paper has been loaded when the photo
diode rays are cut off by the sensor plate, which is included in the rear
PE sensor. The PW sensor, used for paper width measurement and
paper loading positioning, detects the paper edge by comparing the
measured voltage with standard voltage, which was measured during
the power on sequence.
Additionally, as mentioned on the page 2-24 (LQ-2070 Servi ce Manual),
the +35 V line and head temperatures are monitored to set the pulse
length of the head driver signal.
+5V
+5V
HP Sensor
R elease
Sensor 2
R elease
Sensor 1
PG Sensor 1
PG Sensor 2
C over O pen
Sensor
CPU
P53
P32
P33
P34
P35
IN T 7
76
64
65
66
67
18
+5V
+5V
+5V
+5V
+5V
+5V
+5V
Figure 2-9. Sensor Circuit
Operating PrinciplesControl Circuit36
Page 37
DISASSEMBLY AND ASSEMBLY
Page 38
FX-980Revision A
3.1 Overview
This chapter provides disassembling / assembling procedures for the
FX-980. Since the most procedures are common to the FX-2170, this
chapter only includes information that is specific to the FX-980.
3.2 Printer Disassembly and Assembly
The assembly procedures to be explained for the FX-980 are as listed
below. (Note the heading numbers and figure numbers used in the FX2170 Service Manual are applied to this chapter.)
Section 3.2.10Removing the Printer Mechanism
Section 3.2.10.3Removing the Right Frame Assembly
Section 3.2.10.5Removing the Left Frame Assembly
Section 3.2.11Removing the C276 Main Board Assembly
For other disassembly procedures, see the FX-2170 Service Manual.
Disassembly and AssemblyOverview38
Page 39
FX-980Revision A
CHECK
PO INT
3.2.10 Removing the Printer Mechanism
Changed point:
The printer mechanism and the connector cover are connected with
a screw, so the operation for removing the screw (step 3) is added.
1. Remove the rear / front edge guide assembly, front cover, paper
eject assembly, rear / front tractor unit s, and printer cover (see
Section 3.2.1).
2. Remove the panel board assembly (see Section 3.2.2) and upper
housing assembly (see Section 3.2.7).
3. Remove the screw securing the upper connector cover located
above the option I/F slot to the printer mechanism.
4. Remove 4 printer mechanism mounting screws.
5. Disconnect the following connectors on the C276 Main Board
assembly:
NOTE:Disconnect the cables for CN10 and CN11 after
releasing the connector lock by pulling up.
6. Remove the printer mechanism.
ADJUSTMENT
REQUIRED
Perform the Bi-directional adjustment and TPE reset.
Refer to Chapter 4.
Figure 3-17. Removing the Printer Mechanism
Notice the connection for cables CN10 and CN11
and align the red colored cable to the pin 1 of the
connector.
The tightening torque for the printer mechanism
mounting screw = 0.98 Nm - 1.18 Nm (10 - 12 Kg cm)
Disassembly and AssemblyPrinter Disassembly and Assembly39
Page 40
FX-980Revision A
ADJUSTMENT
REQUIRED
y
3.2.10.3 Removing the Right Frame Assembly
Changed points:
Step 4 for removing the release sensor 1 is added. (See Figure
3-21 for its location.) In the FX-2170, the release sensor 1 is on
the left frame.
The Hexagon nut standard M7 (step 5) is used instead of the
FX-2170’s standard M4.
1. Remove the rear / front edge guide assembly, front cover, paper
eject assembly, rear / front tractor unit , and the printer cover (see
Section 3.2.1).
2. Remove the panel board (see Section 3.2.2) and upper housing
assemblies (see Section 3.2.7).
3. Remove the printer mechanism (see Section 3.2.1 0 in t his manual) ,
CR motor assembly (see Section 3.2.9), PF motor (see Section
3.2.10.1), and PG sensor assembly (see Section 3.2.10.2).
4. Remove the release lever sensor 1 from the inner side of the ri ght
sub frame.
5. Remove the hexagon nut (standard M7) securing the gap
adjustment lever. Then, remove the gap adjust lever from the right
frame assembly.
6. Remove 2 CBS screws (3
7. Remove 3 CBS screws (3
× 6, F/Zn) securing the platen cover.
× 6, F/Zn) securing the right frame
assembly at the positions illustrated.
8. Remove the right frame assembly.
R elease Lever S ensor 1
CBS Screw (3 x6) Securing th e R ight Fram e Assem bl
Figure 3-21. Removing the Right Frame Assembly
Perform the platen gap adjustment and the Bidirectional adjustment. (Refer to Chapter 4.)
Disassembly and AssemblyPrinter Disassembly and Assembly40
Page 41
FX-980Revision A
CHECK
PO INT
y
3.2.10.5 Removing the Left Frame Assembly
Changed points:
Step 6
There are only two connectors to be disconnected instead of
FX-2170’s three, because the FX-980 has only one release
lever sensor on the left frame.
The Hexagon nut standard M7 is used instead of the FX-2170’s
standard M4.
1. Remove the rear / front edge guide assembly, front cover, paper
eject assembly, rear / front tractor unit , and the printer cover.
2. Remove the panel board assembly (see Section 3.2.2), upper
housing assemblies (see Section 3.2.7), and then remove the
printer mechanism (see Section 3.2.10 in this manual).
3. Remove 2 CBS screws (3
4. Remove the hexagon nut (standard M7) secur ing the front CR gui de
and left frame.
× 6, F/Zn) securing the platen cover.
Platen C over
CBS Screws (3 X 6 F/Zn ) Securing the Left Fram e A ssem bl
C.B.S Screw (3 X 6 F/Zn)
H exagon N ut (S tandard, M 7)
Figure 3-26. Removing the Left Frame Assembly
P laten
Left Fram e A ssem bly
5. Remove 4 CBS screws (3
× 6, F/Zn) securing the left frame
assembly.
6. Disconnect the connector cable (blue) f rom the release lever
sensor, and then disconnect the connector cable from the HP
sensor.
7. Remove the left frame assembly.
ADJUSTMENT
REQUIRED
Adjust the platen gap and Bi-D adjustment. (Refer to
Chapter 5.)
R elease Lever S ensor 2 (B lue connector)
Figure 3-27. Release Lever Sensor
The tightening torque for the CBS screw (3
= 0.78 to 0.98 Nm (8 - 10 Kgf - cm)
The tightening torque for the hexagon nut (standard
M7) = 1.18 - 1.37Nm (12 - 14 Kgf - cm)
Disassembly and AssemblyPrinter Disassembly and Assembly41
×
6, F/Zn)
Page 42
FX-980Revision A
ADJUSTMENT
REQUIRED
r
3.2.11 Removing the C276 Main Board Assembly
Changed points:
The C276 Main Board in the FX-980 can be removed without
removing the I/F cage, so the operation for removing th e cage is
eliminated.
Step 5 (I/F cover removal) is added. (This operation is not new
but omitted in the FX-2170 Service Manual.)
1. Remove the rear / front edge guide assembly, front cover, paper
eject assembly, rear / front tractor unit , and prin ter cover (see
Section 3.2.1).
2. Remove the panel board (see Section 3.2.2).
3. Disconnect the following connectors fro m the C276 Main Board
assembly.
5. Remove the 2 screws securing the I/F cover and remove the I/F
cover.
6. Remove the 5 CBB screws (3 x 12, F/Zn) and 1 CBC lamitite screw
(3 x 8, F/Zn) securing the C276 Main Board assembly to the lower
housing assembly.
7. Remove the C276 Main Board.
C 276 M AIN Board A ssem bly
Lam itite Screw
I/F C o v e
4. Remove the 3 CBS screws (3 x 12, F/Zn) securing the upper
Disassembly and AssemblyPrinter Disassembly and Assembly42
NOTE:Disconnect the cables for CN10 and CN11 after
releasing the connector lock.
NOTE:Disconnect the cable for CN3 by pushing down the
connector lock.
connector cover.
Figure 3-37. Removing the C276 Main Board Assembly
If you replace the main board, perform the Bidirectional adjustment and run the default setti ng
program.
Page 43
FX-980Revision A
CHECK
PO INT
Notice the location of the CBC lamitite screw (3 x 8,
F/Zn). Refer to Figure 3-37 on the previous page.
Lock CN10 and CN11 by pushing down each
connector’s lock after inserting the connector cable.
The tightening torque for the CBB (3 x 12, F/Zn)
screw and CBB (3 x 8, F/Zn) = 0.78 - 0.98 Nm (8 - 10
Kgf - cm)
Disassembly and AssemblyPrinter Disassembly and Assembly43
Page 44
ADJUSTMENT
Page 45
FX-980Revision A
4.1 Overview
The adjustment items required for the FX-980 are the same as for the
FX-2170. Therefore, see Table 4-1 in the FX-2170 Service Manual and
perform any necessary adjustment after disassembling/assembling the
printer.
CAUTIO N
4.1.1 Pre-operation for the Adjustment Program
1. Load continuous paper. (80-column paper should be used to avoid
printing on the platen.)
CAUTIO N
Though the conditions for each adjustment are the
same as for the FX-2170, the adjustment program
used for the FX-980 is diff erent. Therefore, obser ve the
instructions given in the following sections.
Do not use cut sheet for the Bi-D adjustment. Since
the Bi-D adjustment has to be performed with the t op
and bottom edges of the sheet firmly set in the paper
path, use of cut sheet will not provide accurate
adjustment.
Use single continuous paper.
Adjustment program for serial dot matrix printer
does not run without any paper loaded. So, be sure
to turn the printer on first and then load paper.
NOTE:If you omit this operation, the printer will perform Uni-D
print instead of Bi-D.
5. Double-click “LQSERIES.EXE”. The program starts up and the
screen below appears.
<*><*><*> E P S O N SID M Printer Service Program boot process <*><*><*>
Please select the m odel nam e.
LQ -2180
LQ -2580H
LQ -2080
FX-980
E S C :Q u it U P /D o w n :S e le c t E N T E R :D e te rm in e
Figure 4-1. LQSERIES.EXE Initial Screen
6. Move the cursor to “FX-980” and press the Enter key.
7. The following screen appears.
2. Set the release lever to the continuous paper position.
3. Connect the printer and the PC and turn the printer on.
4. Press the Load/Eject button to send the paper to the stand-by
position. Then press the LF/FF button more than 10 times until the
leading edge of the paper is completely out of the printer.
AdjustmentOverview45
Page 46
FX-980Revision A
CAUTIO N
<*><*><*> E P S O N SID M Printer Service Program boot process <*><*><*>
Select th e destination.
EAI
EA I(Latin)
EAL
ESP
EHK
ETT
E S C :Q u it U P /D o w n :S e le c t E N T E R : D e t e r m in e
ECC
P h ilip p in e
ESP(Thai)
EU L(M iddle East)
EUL
EUL Std.
EUL(Nordic)
EFS
EIB
EIS
EDG (NLSP)
EM O
Figure 4-2. Destination Selection Screen
8. Check the printer to be adjusted for the desti nation and press the
Enter key.
CAUTIO N
Be sure to select a proper destination. If you select a
wrong destination, the printer may not print desirable
characters.
<*><*><*> EPSON SIDM Printer Service Program boot process <*><*><*>
D o you start the Service P rogram ?
P e rfo rm (B o o t th is P R O G R A M )
N o (R e -s e le c t m o d e l n a m e )
G o t (C h e c k th is m o d e l n a m e )
E S C : Q u it U P /D o w n : S e le c t E N T E R : D e t e r m in e
Figure 4-3. Main Menu Selection Screen
10. Select “Perform”. The following screen appears.
Select “No” if you have input a wrong model name in
the screen shown in Figure 4-1.
If you select “Got”, the printer flashes the model
name stored in the RAM to the EEPROM once and
reads it again.
9. The following screen appears.
AdjustmentOverview46
************** F X -9 8 0 S E R V IC E P R O G R A M V e rs io n 1 .1 **************
<><> SERVICE ITEM S <><>
1. Bi-D Adjustment
2. Print Data on EEPROM
3. S et or reply S tarting date
4. T P E R eset
E S C : Q u it U P /D o w n :S e le c t E N T E R :D e te r m in e
Figure 4-4. Main Menu Screen
Page 47
FX-980Revision A
CAUTIO N
4.1.2 Bi-D Adjustment
The value “0” shown in the screen shown in Figure
This adjustment is made after the main board or the CR motor has been
replaced. The purpose of this adjustmen t is to electrically correct the
head wire’s point of impact during Bi-D printing. The adjusted value is
stored in the specific addr ess in the EEPROM. Once the value is stored,
it will not be erased if the printer is turned off or the EEPROM is reset.
CAUTIO N
If the printer is in the emulation mode, characters
output for the Bi-D adjustment will be garbled. If so,
turn ESC/P2 on using the EEPROM Initi alization mode.
1. Perform the pre-operation. (See Section 4.1.1.)
2. Select “1. Bi-D Adjustment”. The following screen appears.
************** F X -9 8 0 S E R V IC E P R O G R A M V e rs io n 1 .1 **************
4-5 is the initial value used in the program, which
varies from the one stored in t he EEPROM. However,
if the main board has been replaced, the value in the
EEPROM is replaced with “0”as the initial value.
The printing pattern below is a sample for the high
speed mode. Be sure to perform the adjustment in
draft copy mode and LQ mode as well.
H igh speed draft m ode B i-D data = -1
H igh speed draft m ode B i-D data = -0
H igh speed draft m ode B i-D data = 1
< B i-D a d ju s tm e n t>
= 0
= 0
= 0
W rite to EEPRO M
[E N T E R ]
Previous
[ESC]
Print out
[SPACE]
High Speed Draft Mode
D ra ft M o d e
NLQ M ode
Select speed
[U p /D o w n ]
A djust value
[L e ft/R ig h t]
Figure 4-5. Initial Menu of the Bi-D Adjustment
3. Press the Space key to check the current Bi-D setting condition for
the High speed draft mode. The printer prints the following pattern.
AdjustmentOverview47
Figure 4-6. Bi-D Pattern Sample
4. Output the patterns for the Draft Mode and the NLQ Mode, the rest
of the three modes in the screen (Figure 4-5). Then check that the
vertical lines in the middle row for each mode are aligned. (If no
adjustment is needed, you can turn the printer of f, not continuing to
the next step.)
5. Examine the patterns for the three modes output in the previous
steps, and correct the value in the screen shown in Figure 4-5 until
the vertical lines for the center value (Data = 0 in Figure 4-6) are
aligned.
Page 48
FX-980Revision A
6. When this adjustment is completed, if you need to perform another
adjustment using this program, you can continue wit hout turning off
the printer.
4.1.3 TPE Level Reset
Make this adjustment when the main board or Top PE Sensor has been
replaced. Generally, light level emitted from the photo diode in a photo
sensor lowers with age. For this reason, the printer renews the current
paper remaining level by detecting the black level of the platen each
time the printer is turned on or paper is fed. When the TPE level is reset,
FF is written and it approaches 00 as the t ime goes by. If this operation
is not performed, paper out condition may be detected despite paper is
set.
1. Perform the pre-operation. (See Section 4.1.1.)
2. Select “TPE Reset” in the main menu screen ( Figure 4-4) and pr ess
the Enter key. The screen below appears.
************** F X -980 SE R VIC E P R O G R A M Version 1.1 **************
<R eset Top paper and detection level>
D o you w ant to reset Top paper-end detection level?
Yes
No
E S C :P re v io u s U P /D o w n :S e le c t E N T E R :D e te r m in e
Figure 4-7. Screen - TPE Reset
3. Select “Yes” and press the Enter key. FF is written in EEPROM
when the printer power is turned off.
AdjustmentOverview48
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FX-980Revision A
4.1.4 Writing the User-characteristic Data
Use this function to check the specific records of the printer used by
your customer. Also, you can renew the starting date using this
program. Since there is no standardized service operation using this
function, you can use it whenever necessary.
1. Perform the pre-operation. (See Section 4.1.1.)
2. Select “Set or Reply Starting Date” and press the Enter key. The
screen below appears.
CAUTIO N
************** FX -980 SE R V IC E P R O G R A M V ersion 1.1 **************
When using this function, the printer must be in the
normally operative condition. Make sure the printer is
free from any error conditions such as paper out, f atal
error, and so on. Otherwise, the function is not
effective.
<*><*><*> Set or R eply Starting date <*><*><*>
[To check the current status]
3. Select “Characteristic Status Code” and pres s the Enter key. The
following screen appears.
C haracteristic status code
1 . S ta rtin g d a te -----> 9 9 / 1 1 1
2 . T o ta l p rin tin g lin e c o u n t(O d d c o u n te r) ---> 3577 line
3 . T o ta l p o w e r o n h o u r --->
4. Total printing line count for
rib b o n c h a n g e tim in g (T rip c o u n te r) ---> 3577 lines
ESC:Previous
Figure 4-9. Screen - Characteristic Status Code
C haracteristic status code
Set starting year / m onth / date
E S C :Q u it U P /D o w n :S e le c t E N T E R :D e te r m in e
Figure 4-8. Screen - Set or Reply Starting Date
AdjustmentOverview49
[To renew the Starting Year / Month / Date]
4. Select “Set Starting year / month / date” and press the Enter key.
The following screen appears.
Page 50
FX-980Revision A
Setting Starting Year/M onth/D ay
In p u t fo rm a t: 1 9 9 9 /1 /1 ---> 990101
P le a s e in p u t 6 d ig its > >
Figure 4-10. Screen - Setting Starting Year / Month / Date
5. Input a 6-digit data. Be sure to input it correctly since this program
does not perform comparison check with the system timer. If you
input a wrong data, start from the beginning.
AdjustmentOverview50
Page 51
TROUBLESHOOTING
Page 52
FX-980Revision A
5.1 Overview
This chapter contains information necessar y for troubleshooting. Like
other chapters, this chapte r does not incl ude the informat ion common to
the FX-2170.
5.2 Troubleshooting Information
This section gives you troubleshooting information to let you test points
for replaceable units.
5.2.1 Printhead
See the FX-2170 Service Manual.
5.2.2 Sensors
The information for this section is the same as for the FX-2170 except
for the points below:
Table 5-1. Sensor Tests Points
Sensor CN
Number
CN12
(Release
sensor 1)
CN16
(Release
sensor 2)
CN15
(Case open
sensor)
Others
Test Pin
Number
1: Release1
2: GND
1: Release 2
2: GND
1: COPEN
15: GND
Place one lead on pin 1 and th e
other lead on pin 2, and check
the voltage while toggling the
sensor lever.
Place one lead on pin 1 and th e
other lead on pin 2, and check
the voltage while toggling the
sensor lever.
Place one lead on pin 1 and th e
other lead on pin 15, and check
the voltage while toggling the
sensor lever.
See the FX-2170 Service Manual.
Test Method
(Set the Meter to the DC
Voltage.)
Meter
Reading
Open: +5
Short: 0V
Open: +5
Short: 0V
Open: +5
(Case Open)
Short: 0V
(Case closed)
5.2.3 Motors
See the FX-2170 Service Manual.
TroubleshootingOverview52
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FX-980Revision A
5.2.4 The Error codes with Indicators and Buzzer
Error codes indicated by the LEDs
Table 5-2. Error Indication by LEDs
Pause
Paper outOnOn--------Paper jamOnBlink--------Head hot Blink-----------Cover OpenOn-----------Fatal errorBlinkBlinkBlinkBlinkBlink
Buzzer
Paper
Out
Tear Off /
Bin
CondensedFont
Paper out error:Beeper sounds (...) *
Cover Open error:Beeper sounds (...) *
Release lever operation error:Beeper sounds (- - - - -)*
Illegal panel operation:Beeper sounds (.)*
* The description (.) and (-) shows how the beeper sounds.
(.): Beeper sounds approx.100 ms and interval is approx. 100 ms.
(-): Beeper sounds approx.500 ms and interval is approx. 100 ms.
TroubleshootingTroubleshooting Information53
Page 54
FX-980Revision A
5.3 Unit Level Troubleshooting
The information for this section is the same as for the FX-2170 except
for the point below:
Point: Main board number
<FX-2170><FX-980>
C166 Main Board
→
C276 Main Board
5.4 Repairing the C166 PSB/PSE Board
See LQ-2070 Service Manual.
5.5 Repairing the C276 Main Board
This section provides instructions to repair the C276 Main Board
assembly. It describes various problems, symptoms, likely causes, and
solutions. The checkpoint column provides proper waveforms,
resistance values, and other information for each component of C276
Main Board.
Table 5-3. Repairing the C276 Main Board (1/3)
Problem CauseCheckpointSolution
The printer does
not operate at all.
Reset IC15 is
defective.
The PROM
(IC5) is not
selected.
Check the voltage
waveforms of the V CC signal
(CH1: IC15 pin 2) a nd VO UT
signal (CH2: IC15 pin 5)
when power is turned on.
Check for a change in the
signal from HIGH/LOW at pin
24 of IC5.
Replace IC15.
Replace IC5 (or
replace the main
board).
NOTE:This information is ne cessary only for servicers who repair to
the component level. Servicers who repair to the unit lev el
(including all servicers in the U.S.) can ignore this section.
The PSRAM
(IC3)
Check for a change in the
signal from HIGH/LOW at pin
22 of the IC3.
Replace IC2 (or
replace the main
board).
TroubleshootingUnit Level Troubleshooting54
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FX-980Revision A
Table 5-4. Repairing the C276 Main Board (2/3)Table 5-5. Repairing the C276 Main Board (3/3)
Problem CauseCheckpointSolution
The printer does
not operate at all.
Carriage operation
is abnormal.
CR1 is
defective.
IC9 or IC2 is
defective.
Check the oscillator signal at
pins 1 or 3 of the CR1.
• Check input signal
waveform (CH1) at pins 6,
5, 17, and 16 of IC9.
• Check output signal
waveform (CH2) at pins 8,
1, 18, and 11 of IC9.
If the signal is
not correct,
replace the CR1
(or replace the
main board).
Otherwise,
replace IC2.
If the input
signal is not
correct, replace
IC2 (or replace
the main board).
If the output
signal is not
correct, replace
IC9.
Problem CauseCheckpointSolution
Paper feed is
abnormal.
No data is
printed.
A particular
dot fails to
print.
IC1 is
defective.
IC12 is
defective.
IC2 is
defective.
IC1 is
defective or
one of the head
drive
transistors is
defective (Q2 Q19).
• Check input signal waveform at
pins 1, 2, 23, and 24 of IC12.
• Check output signal waveform
at pins 6, 3, 18, and 21 of IC12.
Check the output signal waveform
at pins 31 and 32.
• Check the voltage waveform
(CH1) at port HD1 - HD18 of
IC1.
• Check the voltage waveform
(CH2) at the collector or emittor
side of each transistor.
If the input
signal is not
correct,
replace IC1 or
IC2. If the in put
signal is
correct and the
output signal is
not correct,
replace the
IC12.
If this signal is
not output,
replace IC2.
If the head
drive signal is
not output,
replace IC1 (or
replace the
main board). If
the head drive
signal is
output, replace
the head drive
transistor.
TroubleshootingRepairing the C276 Main Board55
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FX-980Revision A
5.6 Repairing the Printer Mechanism
See the FX-2170 Service Manual.
TroubleshootingRepairing the Printer Mechanism56
Page 57
MAINTENANCE
Page 58
FX-980Revision A
See the FX-2170 Service Manual.
Maintenance58
Page 59
APPENDIX
Page 60
FX-980Revision A
7.1 EEPROM Address Map
This chapter provides EEPROM Address Map for FX-980 and
component layouts and circuit diagram for the C276 Main Board.
NOTE:The data of two or more bytes are assigned in such was as
lower byte to lower address, higher byte to higher address.