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SERVICE MANUAL Rosko
Color Inkjet Printer
EPSON Stylus C82
SEIJ02003
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PRECAUTIONS
Precautionary notations throughout the text are categorized relative to 1) Personal injury and 2) damage to equipment.
DANGERSignals a precaution which, if ignored, could result in serious or fatal personal injury. Great caution should be exercised in performing
procedures preceded by DANGER Headings.
WARNINGSignals a precaution which, if ignored, could result in damage to equipment.
The precautionary measures itemized below should always be observed when performing repair/maintenance procedures.
DANGER
1.ALWAYS DISCONNECT THE PRODUCT FROM THE POWER SOURCE AND PERIPHERAL DEVICES PERFORMING ANY MAINTENANCE OR REPAIR PROCEDURES.
2.NO WORK SHOULD BE PERFORMED ON THE UNIT BY PERSONS UNFAMILIAR WITH BASIC SAFETY MEASURES AS DICTATED FOR ALL ELECTRONICS
TECHNICIANS IN THEIR LINE OF WORK.
3.WHEN PERFORMING TESTING AS DICTATED WITHIN THIS MANUAL, DO NOT CONNECT THE UNIT TO A POWER SOURCE UNTIL INSTRUCTED TO DO SO. WHEN
THE POWER SUPPLY CABLE MUST BE CONNECTED, USE EXTREME CAUTION IN WORKING ON POWER SUPPLY AND OTHER ELECTRONIC COMPONENTS.
4.WHEN DISASSEMBLING OR ASSEMBLING A PRODUCT, MAKE SURE TO WEAR GLOVES TO AVOID INJURIER FROM METAL PARTS WITH SHARP EDGES.
WARNING
1.REPAIRS ON EPSON PRODUCT SHOULD BE PERFORMED ONLY BY AN EPSON CERTIFIED REPAIR TECHNICIAN.
2.MAKE CERTAIN THAT THE SOURCE VOLTAGES IS THE SAME AS THE RATED VOLTAGE, LISTED ON THE SERIAL NUMBER/RATING PLATE. IF THE EPSON PRODUCT
HAS A PRIMARY AC RATING DIFFERENT FROM AVAILABLE POWER SOURCE, DO NOT CONNECT IT TO THE POWER SOURCE.
3.ALWAYS VERIFY THAT THE EPSON PRODUCT HAS BEEN DISCONNECTED FROM THE POWER SOURCE BEFORE REMOVING OR REPLACING PRINTED CIRCUIT
BOARDS AND/OR INDIVIDUAL CHIPS.
4.IN ORDER TO PROTECT SENSITIVE MICROPROCESSORS AND CIRCUITRY, USE STATIC DISCHARGE EQUIPMENT, SUCH AS ANTI-STATIC WRIST STRAPS, WHEN
ACCESSING INTERNAL COMPONENTS.
5.DO NOT REPLACE IMPERFECTLY FUNCTIONING COMPONENTS WITH COMPONENTS WHICH ARE NOT MANUFACTURED BY EPSON. IF SECOND SOURCE IC OR
OTHER COMPONENTS WHICH HAVE NOT BEEN APPROVED ARE USED, THEY COULD CAUSE DAMAGE TO THE EPSON PRODUCT, OR COULD VOID THE
WARRANTY OFFERED BY EPSON.
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About This Manual
This manual describes basic functions, theory of electrical and mechanical operations, maintenance and repair procedures of the printer. The instructions and
procedures included herein are intended for the experienced repair technicians, and attention should be given to the precautions on the preceding page.
Manual Configuration
This manual consists of six chapters and Appendix.
CHAPTER 1. PRODUCT DESCRIPTIONS
Provides a general overview and specifications of the product.
CHAPTER 2. OPERATING PRINCIPLES
Describes the theory of electrical and mechanical operations of
the product.
CHAPTER 3. TROUBLESHOOTING
Describes the step-by-step procedures for the troubleshooting.
CHAPTER 4. DISASSEMBLY / ASSEMBLY
Describes the step-by-step procedures for disassembling and
assembling the product.
CHAPTER 5. ADJUSTMENT
Provides Epson-approved methods for adjustment.
CHAPTER 6. MAINTENANCE
Provides preventive maintenance procedures and the lists of
Epson-approved lubricants and adhesives required for
servicing the product.
APPENDIXProvides the following additional information for
reference:
• Connector pin assignments
• Exploded diagram
• Electrical circuit boards schematics
Symbols Used in this Manual
Various symbols are used throughout this manual either to provide additional
information on a specific topic or to warn of possible danger present during a
procedure or an action. Be aware of all symbols when they are used, and
always read NOTE, CAUTION, or WARNING messages.
A D J U S T M E N T
R E Q U I R E D
C A U T I O N
C H E C K
P O I N T
W A R N I N G
Indicates an operating or maintenance procedure, practice or
condition that is necessary to keep the product’s quality.
Indicates an operating or maintenance procedure, practice, or
condition that, if not strictly observed, could result in damage to,
or destruction of, equipment.
May indicate an operating or maintenance procedure, practice or
condition that is necessary to accomplish a task efficiently. It
may also provide additional information that is related to a
specific subject, or comment on the results achieved through a
previous action.
Indicates an operating or maintenance procedure, practice or
condition that, if not strictly observed, could result in injury or
loss of life.
Indicates that a particular task must be carried out according to a
certain standard after disassembly and before re-assembly,
otherwise the quality of the components in question may be
adversely affected.
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CONTENTS
Chapter 1 PRODUCT DESCRIPTION
1.1 Features ............................................................................................................... 9
Rated voltage: AC 120V
Input voltage range: AC 99 to 132V
Rated frequency range: 50 to 60Hz
Input frequency range: 49.5 to 60.5Hz
Rated current: 0.4A (Max. 1.3A)
Power consumption: Approx. 16W (ISO 10561 Letter Pattern)
Approx. 3.5W in sleep mode
Approx. 0.35W in powered off mode
Energy Star compliant
Insulation resistance: 10M ohms min.
(between AC line and chassis, DC 500V)
Dielectric strength: AC 1000V rms. 1 minute or
AC 1200V rms. 1 second
(between AC line and chassis)
[220 to 240V version]
Rated voltage: AC 220 to 240V
Input voltage range: AC 198 to 264V
Rated frequency range: 50 to 60Hz
Input frequency range: 49.5 to 60.5Hz
Rated current: 0.2A (Max. 0.7A)
Power consumption: Approx. 15W (ISO10561 Letter Pattern)
Approx. 3.5W in sleep mode
Approx. 0.5W in powered off mode
Energy Star compliant
Insulation resistance: 10M ohms min.
(between AC line and chassis, DC 500V)
Dielectric strength: AC 1500V rms. 1 minute
(between AC line and chassis)
PRODUCT DESCRIPTIONSpecifications10
EPSON Stylus C82Revision A
1.2.6 Environmental Condition
Table 1-3. Environmental Condition
OperatingNon-operating
Temperature10 to 35°C
Humidity
(Without condensation)
Resistance to shock1G, within 1ms2G, within 2ms
Resistance to vibration0.15G0.50G
20 to 80% RH
(*2)
(*2)
NOTE: (*1) With shipment container
NOTE: (*2) Condition is as following figure
90
80
70
60
Humidity (%)
50
40
30
20
27
10
20
30
Temperature (°C)
Figure 1-2. Temperature/Humidity range
-20 to 40°C
(1 month at 40°C and
120 hours at 60°C)
5 to 85% RH
35
40
(*1)
1.2.7 Reliability
Total print volume: 50,000 pages (A4, Letter) (Black)
20,000 pages (A4, Letter) (Color)
Printhead Life: 3000 million dots/nozzle
1.2.8 Safety Approvals
[120V version]
Safety standards: UL1950
CSA 22.2 No.950
EMI: FCC part 15 subpart B class B
CSA C108.8 class B
[220 to 240V version]
Safety standards:EN60950 (VDE)
EMI: EN55022 (CISPR Pub.22) class B
AS/NZS 3548 class B
1.2.9 Acoustic Noise
Level: Approx. 42dB (A) (According to ISO 7779)
1.2.10 CE Marking
[220 to 240V version]
Low voltage directive 73/23/EEC:EN60950
EMC directive 89/336/EEC: EN55022 class B
EN55024
EN61000-3-2
EN61000-3-3
PRODUCT DESCRIPTIONSpecifications11
EPSON Stylus C82Revision A
1.3 Operator Controls
1.3.1 Operate Switch
Operate switch is located on the control panel.
1.3.2 Control Panel
1.3.2.1 Switches
There are 3 non-lock type push switches, and 3 LEDs.
Paper Out LED
Ink Out LED
Power LED
Paper SW
Ink SW
1.3.3 Panel Functions
Table 1-4. Panel functions
SwitchFunction
• Loads or ejects the paper.
• When carriage is on the ink check position, move carriage to
next ink check position or cartridge change position.
Paper
print cancel
Ink
Ink
(Pushing for 2 seconds
NOTE: (*1) 3 seconds is required at the user’s manual.
NOTE: (*2) This function is not available in printing status.
• When carriage is on the ink cartridge change position, return
carriage from ink cartridge change position.
• In the condition of “Double feed error”, recovering from error
condition, printing is restarted.
• In the condition of printing, cancel the print job.
• Starts the ink cartridge change sequence.
Move the carriage to cartridge change position.
• When carriage is on the ink change position, return carriage
from ink cartridge change position.
• Starts the cleaning of head.
• In the condition of “Ink low” or “Ink out” or “No ink cartridge”,
*1)
starts the ink cartridge change sequence.
(*2)
1.3.2.2 Indicators
Figure 1-3. Control panel
Power SW
SwitchPressing with power on function
PaperStart status printings.
NOTE: (*) Status printings prints firmware version, ink counter and nozzle
Table 1-5. Panel functions with power on
(*1)
check patterns.
Power
Lights when the operate switch is “ON”, and AC power is supplied.
Paper Out
Lights during the paper-out condition, and blinks during the paper-jam condition.
NOTE: The Stylus C82 cannot cancel a maintenance error from the control
panel. When a maintenance error is generated, use the Adjustment
Program to clear the counter value.
Ink Out
Lights during no ink condition, and blinks during the ink low condition.
PRODUCT DESCRIPTIONOperator Controls12
EPSON Stylus C82Revision A
Paper jam
1.3.4 Printer Condition and Panel Status
When printer fails to eject a sheet, it goes paper jam error.
Table 1-6. Printer condition and LED status
Printer status
Indicators
Priority
PowerInk outPaper out
Maintenance request
When the total quantity of ink wasted through the cleanings and flushing is
reaches to the limit, printer indicates this error and stops.
Fatal errors
Power on conditionOn--11
Ink sequenceBlink--7
Ink cartridge change modeBlink--6
At occurrence of a Carriage Control Error, CG Access Error or Head Hot Error, a
Fatal Error is generated in order to allow recovery of dot-missing the next time
power is turned on.
Double feed error
Data processingBlink--9
Paper out--On5
When printer fails to load a sheet, it goes double feed error.
NOTE: Keep the shorter side of the envelope horizontally at setting.
RM
(Right margin)
(min.)
TM
(Top margin)
(min.)
BM
(Bottom margin)
(min.)
1.5 Ink Cartridge
1.5.1 Black Ink Cartridge
Bk: Completely compatible between Stylus C80/C70.
Type: Exclusive cartridge
Color: Black
Print capacity: 1240 pages/A4 (ISO/IEC 10561 Letter Pattern at 360dpi)
Ink life:2 years from production data.
Storage temperature :-20
Dimension: 22.0mm (W) x 71.2mm (D) x 66.5mm (H)
o
C to 40oC (Storage, within a month at 40oC)
o
-30
C to 40oC (Packing storage, within a month at 40oC)
o
-30
C to 60oC (Transit, within 120 hours at 60oC
and within a month at 40
o
C)
Storage temperature :-20
o
C to 40oC (Storage, within a month at 40oC)
o
-30
C to 40oC (Packing storage, within a month at 40oC)
o
-30
C to 60oC (Transit, within 120 hours at 60oC
and within a month at 40
o
C)
Dimension: 12.7mm (W) x 71.2mm (D) x 66.5mm (H)
NOTE: Ink cartridges cannot be refilled. Only new cartridges are prepared for
use. To prevent ink leakage, be sure not to peel off blue label attached to
side of cartridge.
NOTE: Do not use the ink cartridge which was passed away the ink life.
NOTE: Ink will be frozen under -4
o
C environment, however it will be usable after
placing it more than 3 hours at room temperature.
1.5.2 Color Ink Cartridge
CMY: Not compatible between Stylus C80/C70.
Type: Exclusive cartridge
Color: Magenta, Cyan, Yellow
Print capacity:420 pages / A4 (360 dpi, 5% duty each color)
Ink life:2 years from production date
PRODUCT DESCRIPTIONInk Cartridge15
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CHAPTER
OPERATING PRINCIPLES
2
EPSON Stylus C82Revision A
2.1 Overview
This section describes the operating principles of the printer mechanism and electrical
circuit boards
2.1.1 Printer Mechanism
The basic component of the printer mechanism is same the Stylus C80/C70.
Only the ASF is newly designed.
For throughput improvement, the special use Flashing Box utilizes 0/80 digit bidirection.
Paper can be supplied by 0/80 digit bi-direction. (Economy printing only.)
2.1.2 Carriage Motor Specification
Table 2-1. CR motor Specification
ItemsSpecifications
TypeDC motor with brushes
Drive voltage+42V ± 5% (voltage applied to driver)
Coil resistance27.1Ω ± 10% (per phase at 25 degree)
Inductance
Drive methodPWM, constant-current chopping
Driver ICLB11947
19.8mH ± 25% (1KH 1VmA)
2.1.4 Paper Loading Mechanism (New ASF unit)
The ASF of this printer is newly designed. It has the following characteristics.
Uses a Retard Roller. (Laser printers also use this roller.)
New design of PF/ASF change mechanism. (Operating principle same as
previous.)
2.1.4.1 Drive Process
1. The motion of the PF Motor is always transmitted to the Combination Gear
Ratchet 65.6 but not transmitted to the LD Roller.
2. After receiving the paper feed command, the Carriage Unit contacts the A or B
ASF Trigger Lever.
3. At this point, the Change Lever extends in the direction of arrow C, locking the
Clutch mechanism.
4. The motion of Combination Gear Ratchet 65.6 is transferred to Clutch Gear 1.
5. LD Roller Gear 2 rotates one time (LD Roller rotates once), and then the LD
Roller is stopped by the Clutch Gear again contacting the Change Lever.
ASF trigger lever
B
A
Change lever
2.1.3 Paper Feeding Motor Specification
Table 2-2. PF motor Specification
ItemsSpecifications
TypeDC motor with brushes
Drive voltage+42V ± 5% (voltage applied to driver)
Coil resistance22.3Ω ± 25% (per phase at 25 degree)
Inductance17.3mH ± 25% (1KH 1VmA)
Drive methodPWM
Driver ICLB11947
C
LD roller
Retard roller
Combination gear ratchet 65.6
Figure 2-1. Drive Process
2
1
OPERATING PRINCIPLESOverview17
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