Epson 7000 Service manual

®
SERVICE MANUAL
Color Large Format Inkjet Printer
EPSON Stylus PRO 7000
SEIJ99017
Notice:
!
!
The contents of this manual are subject to change without notice.
!
All efforts have been made to ensure the accuracy of the contents of this manual. However, should any errors be detected, SEIKO EPSON would greatly appreciate being informed of them.
!
The above not withstanding SEIKO EPSON CORPORATION can assume no responsibility for any errors in this manual or the consequences thereof.
EPSON is a registered trademark of SEIKO EPSON CORPORATION.
General Notice: Other product names used herein are for identification purpose only and may be trademarks or registered trademarks of their respective owners. EPSON disclaims any and all rights in those marks.
Copyright © 2000 SEIKO EPSON CORPORATION. Printed in Japan.
PRECAUTIONS
Precautionary notations throughout the text are categorized relative to 1) personal injury and 2) damage to equipment.
DANGER
WARNING
The precautionary measures itemized below should always be observed when performing repair/maintenance procedures.
Signals a precaution which, if ignored, could result in serious or fatal personal injury. Great caution should be exercised in performing procedures preceded by DANGER Headings.
Signals a precaution which, if ignored, could result in damage to equipment.
DANGER
1. ALWAYS DISCONNECT THE PRODUCT FROM THE POWER SOURCE AND PERIPHERAL DEVICES PERFORMING ANY MAINTENANCE OR REPAIR PROCEDURES.
2. NO WORK SHOULD BE PERFORMED ON THE UNIT BY PERSONS UNFAMILIAR WITH BASIC SAFETY MEASURES AS DICTATED FOR ALL ELECTRONICS TECHNICIANS IN THEIR LINE OF WORK.
3. WHEN PERFORMING TESTING AS DICTATED WITHIN THIS MANUAL, DO NOT CONNECT THE UNIT TO A POWER SOURCE UNTIL INSTRUCTED TO DO SO. WHEN THE POWER SUPPLY CABLE MUST BE CONNECTED, USE EXTREME CAUTION IN WORKING ON POWER SUPPLY AND OTHER ELECTRONIC COMPONENTS.
WARNING
1. REPAIRS ON EPSON PRODUCT SHOULD BE PERFORMED ONLY BY AN EPSON CERTIFIED REPAIR TECHNICIAN.
2. MAKE CERTAIN THAT THE SOURCE VOLTAGES IS THE SAME AS THE RATED VOLTAGE, LISTED ON THE SERIAL NUMBER/ RATING PLATE. IF THE EPSON PRODUCT HAS A PRIMARY AC RATING DIFFERENT FROM AVAILABLE POWER SOURCE, DO NOT CONNECT IT TO THE POWER SOURCE.
3. ALWAYS VERIFY THAT THE EPSON PRODUCT HAS BEEN DISCONNECTED FROM THE POWER SOURCE BEFORE REMOVING OR REPLACING PRINTED CIRCUIT BOARDS AND/OR INDIVIDUAL CHIPS.
4. IN ORDER TO PROTECT SENSITIVE MICROPROCESSORS AND CIRCUITRY, USE STATIC DISCHARGE EQUIPMENT, SUCH AS ANTI­STATIC WRIST STRAPS, WHEN ACCESSING INTERNAL COMPONENTS.
5. REPLACE MALFUNCTIONING COMPONENTS ONLY WITH THOSE COMPONENTS BY THE MANUFACTURE; INTRODUCTION OF SECOND-SOURCE ICs OR OTHER NONAPPROVED COMPONENTS MAY DAMAGE THE PRODUCT AND VOID ANY APPLICABLE EPSON WARRANTY.
About This Manual
This manual describes basic functions, theory of electrical and mechanical operations, maintenance and repair procedures of EPSON EPSON Stylus PRO 7000. The instructions and procedures included herein are intended for the experienced repair technicians, and attention should be given to the precautions on the preceding page.
Contents
This manual consists of six chapters and Appendix.
CHAPTER 1. PRODUCT DESCRIPTIONS
Provides a general overview and specificati ons of the product.
CHAPTER 2. OPERATING PRINCIPLES
Describes the theory of electrical and mechanical operations of the product.
CHAPTER 3. TROUBLESHOOTING
Provides the step-by-step procedures for the troubleshooting.
CHAPTER 6. MAINTENANCE
Provides preventive maintenance procedures and the lists of Epson-approved lubricants and adhesives required for servicing the product.
CHAPTER 7. APPENDIX
Provides the following additional information for reference:
! • Connector pin assignments ! • Electric circuit boards components layout ! • Exploded diagram ! • Electrical circuit boards schematics
CHAPTER 4. DISASSEMBLY AND ASSEMBLY
Describes the step-by-step procedures for disassembling and assembling the product.
CHAPTER 5. ADJUSTMENTS
Provides Epson-approved methods for adjustment.
Symbols Used in This Manual
Various symbols are used throughout this manual either to provide additional information on a specific topic or to warn of possible danger present during a procedure or an action. Be aware of all symbols when they are used, and always read WARNING, CAUTION or NOTE messages.
W ARNING
CAUTION
CHECK
PO INT
Indicates an operating or maintenance procedure, practice or condition that, if not strictly observed, could result in injury or loss of life.
Indicates an operating or maintenance procedure, practice, or condition that, if not strictly observed, could result in damage to, or destruction of, equipment.
May indicate an operating or maintenance procedure, practice or condition that is necessary to accomplish a task efficiently. It may also provide additional information that is related to a specific subject, or comment on the results achieved through a previous action.
Indicates a reassembly procedure, practice, or condition that, if not strictly adhered to, could result in damage to, or nonoperability of, the equipment.
Revision Status
Revision Issued Date Description
Rev. A February 17, 2000 First Release
EPSON Stylus Pro 7000 Revision A

Contents

Chapter 1 Product Description
Features
Consumable Products & Options ........................................................ 13
Print Specifications ............................................................................... 14
Paper Specifications ............................................................................. 15
Printable Area ....................................................................................... 17
Ink Cartridges ........................................................................................ 18
Electrical Specifications ....................................................................... 19
Reliability ............................................................................................... 19
Environmental Conditions ................................................................... 20
Controller .............................................................................................. 21
Conformity/Safety Approvals .............................................................. 21
Acoustic Noise ...................................................................................... 22
CE Marking ............................................................................................ 22
Interfaces
Parallel Interface - Compatibility Mode .............................................. 23
Parallel Interface - Nibble Mode .......................................................... 26
Parallel interface - ECP mode .............................................................. 27
USB ........................................................................................................ 29
TYPE-B Optional Interface ................................................................... 30
Preventing Data Transfer Time-Outs .................................................. 30
Interface Selection ................................................................................ 31
...................................................................................................... 12
Standard Accessories ......................................................................... 13
Printing Specifications........................................................................ 14
Character Specifications..................................................................... 14
Paper Feeding ..................................................................................... 14
Roll Paper Specifications.................................................................... 15
Cut Sheet Specifications .................................................................... 16
Optional Ink Cartridges....................................................................... 18
Temperature/Humidity ....................................................................... 20
Vibration & Shock ............................................................................... 20
.................................................................................................... 23
Data Transmission Timing ................................................................. 24
Physical Specifications
Printer Dimensions & Weight ............................................................ 32
Setup Guidelines ................................................................................ 32
Cutter Specifications .......................................................................... 33
Control Panel
Buttons ................................................................................................ 34
LED indicators ..................................................................................... 35
Indicator Status in Normal Mode ........................................................ 36
Control Panel Messages ...................................................................... 37
Panel Display Priority ........................................................................... 39
Loading Paper SelecType Settings
Printer Setting Menu ............................................................................ 42
Test Print Menu .................................................................................... 43
Printer Status Menu ............................................................................. 45
Paper Configuration Settings .............................................................. 45
Cutter Replacement Menu ................................................................... 46
Head Alignment Menu ......................................................................... 47
Maintenance Request Service Requests
Maintenance And Diagnostic Modes .................................................. 50
Maintenance Mode ............................................................................. 50
Maintenance Mode 2 .......................................................................... 50
Self-Diagnostic Mode ......................................................................... 51
Ink Cartridge Select Mode Firmware Update Jumper Settings Initialization Transportation Mode
............................................................................................. 34
............................................................................................ 40
........................................................................................ 53
............................................................................................... 53
............................................................................. 32
................................................................................... 41
............................................................................... 48
....................................................................................... 49
........................................................................ 52
...................................................................................... 52
................................................................................ 54
7
EPSON Stylus Pro 7000 Revision A
Chapter 2 Operating Principles
Component List & Illustrations
Print Mechanism Components ............................................................ 56
EPSON Stylus Pro 7000 Body & Stand ............................................. 57
Carriage Components......................................................................... 58
Paper Feed Path & Components........................................................ 58
Ink System Components .................................................................... 59
Electrical Circuit Boards ..................................................................... 60
Description of Components
Carriage Movement .............................................................................. 61
Carriage & Carriage Components ..................................................... 62
Paper Feed Assembly ........................................................................... 64
PF Rail .................................................................................................. 64
Paper-Feeding-Related Sensors ........................................................ 65
Cleaning Mechanism ............................................................................ 66
CR Lock Mechanism ............................................................................. 67
Ink Supply Mechanism ......................................................................... 68
Ink-Related Sensors ............................................................................ 68
Printer Mechanism Operation Outline
Carriage Mechanism ............................................................................ 70
Platen Gap Mechanism ...................................................................... 71
Paper Feed Mechanism ...................................................................... 73
Summary of Control Circuit Operations
Power Supply Board Summary ........................................................... 79
................................................................ 56
...................................................................... 61
.................................................... 70
................................................. 77
Chapter 3 Troubleshooting
Outline
Troubleshooting Using the Error Messages
........................................................................................................ 81
First... ..................................................................................................... 81
Remember ............................................................................................. 81
Diagnosing the Problem ...................................................................... 81
Maintenance Errors .............................................................................. 82
Service Errors ....................................................................................... 83
........................................... 84
Warnings ............................................................................................. 86
Errors ................................................................................................... 87
fatal Errors ........................................................................................... 93
Errors That Require a Service Technician
Maintenance Call 0100 ....................................................................... 94
Service Call 00000100 ......................................................................... 94
Service Call 00000101 ......................................................................... 94
Service Call 00010000 ......................................................................... 94
Service Call 00010001 ......................................................................... 95
Service Call 00010002 ......................................................................... 95
Service Call 00010003 ......................................................................... 95
Service Call 00010004 ......................................................................... 96
Service Call 00010005 ......................................................................... 96
Service Call 00010006 ......................................................................... 96
Service Call 00010007 ......................................................................... 96
Service Call 00010008 ......................................................................... 96
Service Call 00010009 ......................................................................... 97
Service Call 0001000A ........................................................................ 97
Service Call 0001000B ........................................................................ 97
Service Call 0001000C ........................................................................ 97
Service Call 0001000D
Service Call 0001000E ........................................................................ 97
Service Call 0001000F ......................................................................... 97
Service Call 00010010 ......................................................................... 97
Service Call 00020000 (NVRAM error) Service Call 00020001 (Internal RAM error) Service Call 00020002 (SRAM error) Service Call 00020003 (DRAM error)
Service Call 0002000B (Mail box Memory Error) ............................. 98
Service Call 10020004 (CPU gnrl illegal Instrctns) Service Call 10020006 (CPU Slot illegal Instrctns) Service Call 10020009 (CPU address error) Service Call 1002000A (CPU DMAC/DTC address error) Service Call 1002000B (CPU watchdog time-out error)
Service Call 100200## (CPU Vector 32~63) ....................................... 98
General Errors
Ink Low ................................................................................................ 99
Paper Out............................................................................................. 99
Load xxx Paper ................................................................................. 100
Load Paper ........................................................................................ 100
Paper Jam ......................................................................................... 100
Cover Open ....................................................................................... 100
Paper Not Cut .................................................................................... 101
............................................................................................ 99
............................................... 94
8
EPSON Stylus Pro 7000 Revision A
Paper Not Straight ............................................................................ 101
Reload Paper ..................................................................................... 101
Push Lever Down .............................................................................. 102
Compartment Open .......................................................................... 102
Ink Out................................................................................................ 102
No Ink Cartridge ................................................................................ 102
Remove Paper ................................................................................... 103
Option I/F Error.................................................................................. 103
Troubleshooting Based on Your Printout
Dot Missing ....................................................................................... 103
Uneven Printing/Poor Resolution .................................................... 104
Smudged or Marred Printout (Front) .............................................. 105
Smudged or Marred Printout (Reverse side).................................. 105
White or Black Banding .................................................................... 105
............................................. 103
Chapter 4 Disassembly & Assembly
Summary
Warnings ............................................................................................. 107
Tools .................................................................................................... 109
Screw List ............................................................................................ 110
Disassembly Flow
Removing the Housing ...................................................................... 112
Circuit Board Removal ....................................................................... 120
Printer Mechanism Disassembly ....................................................... 124
.................................................................................................. 107
.................................................................................... 111
Chapter 5 Adjustment
Adjustment Outline
Adjustment Tools ............................................................................... 154
Adjustment Items ............................................................................... 155
Adjustment Steps
Parameter Backup .............................................................................. 157
Requirements for Backup ................................................................. 157
Backing up Data From the Main Board to the PC card .................. 158
Downloading the Data From the PC Card to new Board ............... 158
Backup/Download Error Recovery................................................... 159
Range of Backed Up Parameters ..................................................... 159
................................................................................. 154
.................................................................................... 157
Firmware Update ................................................................................ 160
Updating Firmware Via the PC ........................................................ 160
Updating Firmware From a Memory Card ..................................... 160
Self-Diagnostics Self-Diagnostic Mode Menus
Test Menu ........................................................................................... 163
Version............................................................................................... 164
Control Panel..................................................................................... 164
Sensors .............................................................................................. 165
Sensor Adjustment ........................................................................... 166
Encoder.............................................................................................. 169
Fan ..................................................................................................... 169
Elec..................................................................................................... 169
D/A Revision and Head Signal ......................................................... 170
Adjustment Menu ............................................................................... 171
Adj Cap Position ............................................................................... 173
Adj Check Skew ................................................................................ 173
Write D/A Value................................................................................. 174
Adj Input Rank................................................................................... 174
Adj Check Nozzle .............................................................................. 175
Adj x Head Slant (B/C heads) ........................................................... 176
Adj B/C Head Height ......................................................................... 177
Adj Bi-D.............................................................................................. 178
Head Gap Adjustment ...................................................................... 180
Flush Point adjustment .................................................................... 181
Feed Adjustment............................................................................... 182
Adj Top & Bottom............................................................................. 183
Adj Rear Sensor Position ................................................................. 184
Test Pattern Print .............................................................................. 185
Clean Head (drain ink) ...................................................................... 186
Counter Clear .................................................................................... 187
Cleaning Menu ................................................................................... 187
Print Menu .......................................................................................... 188
Parameter Menu ................................................................................. 188
"Initialize" Items ................................................................................ 188
"Update" Items .................................................................................. 188
....................................................................................... 161
................................................................. 162
9
EPSON Stylus Pro 7000 Revision A
Mechanism Adjustment
CR Timing Belt Tension Adjustment ............................................... 190
PF Timing Belt Tension Adjustment................................................ 190
P THICK Sensor Assembly Adjustment .......................................... 191
Cover Open Sensor Assembly ......................................................... 192
USB ID Copy/Backup
Extracting the USB-ID Copy Program ............................................. 193
After Extracting the Program ........................................................... 193
Running the Program ......................................................................... 194
Copying the ID to the New Board.................................................... 194
Writing New ID to the New Board ................................................... 194
.......................................................................... 189
.............................................................................. 193
Chapter 6 Maintenance & Setup
General Maintenance Issues
Periodic Maintenance Items .............................................................. 197
Product Life Information .................................................................... 197
Important Maintenance Items During Service Operations ............. 198
Lubrication and Glue .......................................................................... 198
.................................................................. 196
Chapter 7 Appendix
Wiring Diagrams
Connector Pin Assignment ................................................................ 202
Exploded View Diagram Component Layout Circuit Diagrams
...................................................................................... 200
......................................................................... 208
.................................................................................. 219
...................................................................................... 222
10

PRODUCT DESCRIPTION

CHAPTER
1
EPSON Stylus Pro 7000 Revision A
!

1.1 Features

???Auto Rotate feature saves paper by automatically rotating an image if the width is shorter than the height
The EPSON Stylus Pro 7000 is an 24-inch wide, 6-color ink jet printer with professional color output. It has the same printheads as the EPSON Stylus Pro
9000. The EPSON Stylus Pro 7000 provides the following major features and more.
"
Large Format A1, full size 24 inch-full size printing (A1+size supported)
"
Excellent Photo-quality printing 1440 (H) x 720 (V) dpi combined with EPSON’s Microdot printing Same quality as the EPSON Stylus Pro 9000.
"
High-speed throughput
Table 1-1. Throughput Speed
EPSON media Slide Bar Resolution Dot Mode Speed
Plain Paper
Presentation Matte Paper
Glossy Photo Semigloss
Photo
Photo Quality Glossy Film
Photo Quality Ink Jet
Speed 360x360dpi Normal 2 Dot Bi-D 200cps 6 min.
Quality 360x360dpi Normal Dot x 2 Bi-D FOL 300cps 8 min.
Speed 720x360dpi Normal Dot Bi-D FOL 300cps 8 min.
Quality 720x360dpi Normal Dot Uni-D FOL 300cps 14 min.
Speed 720x360dpi Normal Dot Bi-D FOL 300cps 8 min.
Quality 720x720dpi Normal Dot Bi-D FOL 300cps 15 min.
Adv. Photo 1440x720dpi Micro Dot Bi-D 4P 300cps 30 min.
Quality 720x720dpi Micro Dot Bi-D FOL 300cps
Adv. Photo 1440x720dpi Micro Dot Bi-D 4P 300cps
Quality 720x720dpi Normal Dot Uni-D FOL 300cps
Adv. Photo 1440x720dpi Micro Dot Uni-D 4P 300cps
(Max. A3+)
(Max. A2)
"
Complete Software Compatibility With EPSON Stylus Pro 9000
"
Latest RIP Technology CPSI Pro (software) PS Server
"
Large format, yet provided as a desktop printer (optional stand available)
"
Paper Handling:
!
Standard roll paper feeder
!
Straight paper path
!
Automatic paper cutter
"
Low running cost
!
Six separate ink cartridges so you only have to replace the empty ink cartridge (each cartridge holds 100ml of ink) (200ml cartridges also available, but their use requires a special operation - see “Ink Cartridge Select Mode” on page 52)
Product Description Features 12
EPSON Stylus Pro 7000 Revision A

1.1.1 Consumable Products & Options

Table 1-2. Consumables & Options
Name Code Product
100ml 200ml
Black Ink Cyan Ink Magenta Ink Yellow Ink Light Cyan Ink Light Magenta Ink
Optional stand
Consumable item
For two-inch diameter roll paper
For three-inch diameter roll paper
610mm (24 in.) wide/20.7m long
24 in wide/25m long
24 in wide/25m long
A2 A3 A3 Wide/B B
A3 A3 Wide/B B
A3 A3 Wide/B B
Fiery Adobe® PostScript® 3™ Server
Software RIP (CPSI Pro)
Ink cartridges
Stand
Paper cutter blade
Roll Feed Spindle 2”
Roll Feed Spindle 3”
Glossy Photo Paper
Semigloss Photo Roll Paper
Presentation Matte Roll Paper
Photo Quality Ink Jet Paper
Photo Paper
Photo Quality Glossy Film
Rip Station 5100 PS Server Series
Software RIP (CPSI Pro)
###
T460
###
T463
###
T462
###
T461
###
T465
###
T464
S041068/S041045 S041069/S041043 S041070/S041044
EAI - C850092
Other - C850093
T407 T410 T409 T408 T412 T411
C844022
C815131
C811092
C811102
S041225
S041223
S041220
S041079
S041142 S041143 S041156
S041073 S041074 S041075
### ### ### ### ### ###
Table 1-2. Consumables & Options (continued)
Name Code Product
Multi-protocol Ethernet interface card
100Mbps Multi­protocol Ethernet interface card
IEEE 1394 interface card
Note:
* Signifies a number that varies by market.
C82362
C82363
C82372
#
#
#
Type-B 10Base-T
Type-B 100Base-T
IEEE 1394 interface card
STANDARD ACCESSORIES
The following are standard accessories with the SP 7000:
Power cord x1
Roll paper spindle (2”) x1
Ink cartridges x6, one for each color
Printer driver utility set x1
Roll paper sample x1 (44” semi-gloss Photo roll paper 5m)
Roll paper fixing belt x1
Paper output tray (cloth) x1
Paper cutter x1
User’s manual set x1
Set of tools and parts for assembly of main unit set x1
Product Description Features 13
EPSON Stylus Pro 7000 Revision A
"

1.1.2 Print Specifications

Character tables (2 international sets) PC 437 (US, Standard Europe)
PRINTING SPECIFICATIONS
"
Drop-
On-Demand MACH (Multi-layer Actuator Head) inkjet - E-MACH
PC 850 (Multilingual)
"
Typeface Bitmap LQ font: EPSON Courier 10 CPI
type
"
Nozzle configuration
!
64 nozzles per color (same printhead as the EPSON Stylus Pro 9000)
"
Print direction = Bi-direction (high-speed return, high-speed skip only)
"
Print Speed and Printable Area
!
Character mode
Character pitch 10cpi (Pica)
PAPER FEEDING
Paper feeding method: Friction feed
Line spacing: 1/6” or programmable at 1/720”
Paper path: Roll paper/manual
Feed speed: 1/6” 200
Continuous 2.5” (63.5mm)/second
10m seconds
±
Printable area 237 characters
Printing speed 200 cps (one print-pass in which 1/2 of character
matrix is printed at 360dpi: 2pass)
!
Graphic mode
Table 1-3. Print Area and Speed
Horizontal resolution
(dpi)
360
720
1440
Printable area Max. printable dots Speed
604mm
23.78 inches
604mm
23.78 inches
604mm
23.78 inches
8561
17,123
34,246
20 IPS
30 IPS/FOL 30 IPS/4pass
20 IPS/FOL 30 IPS/4pass
CHARACTER SPECIFICATIONS
"
Control codes ESC/P Raster EPSON Remote command
Product Description Features 14
EPSON Stylus Pro 7000 Revision A

1.1.3 Paper Specifications

ROLL PAPER SPECIFICATIONS
CAUTION
"
Minimum-Quality Roll Paper
Paper meeting the requirements described below can be used with this printer, but neither the feeding nor printout quality is guaranteed.
•Size = Width 210~610mm
•Roll Size = 2” or 3” core (with optional 3” spindle) 150mm ext. diameter max.
•Thickness = 0.08~0.5mm (0.003~0.019”)
"
Normal-Quality Roll Paper
For paper meeting the following requirements, the feeding operation only is guaranteed.
•Size = Width 210~610mm
•Roll Size = 2” or 3” core (with optional 3” spindle) 150mm ext. diameter max.
Paper must have no wrinkles, tears, or folds plus the surface should be smooth.
(8.4~24.0”)
Length 279mm~90m (within roll size)
(11.1”~298.8’)
(8.4~24.0”)
Length 279mm~90m (within roll size)
(11.1”~30’)
paper from the core *3: At the point where the rear edge comes free from the core (approx. last 30 cm.), print quality is no longer guaranteed. *4: If a 3” core is used, the EPSON-exclusive optional 3” roll paper spindle is required
"
EPSON Special Roll Paper
The following special papers meet or exceed EPSON requirements, and paper feeding plus printout quality are assured.
Table 1-4. EPSON Special Paper
Type (US) Type (outside US)
Presentation Matte
Paper
Glossy Paper-Heavy
Weight
Semi Glossy Paper-
Heavy Weight
Photo quality glossy
Film (TBD)
Presentation Matte
Paper
Glossy Photo Paper
Semigloss Photo
Paper
Photo quality
glossy Film (TBD)
*1: Use at normal room temperature (15~25°C (59~77°F) 40~60% humidity) *2: At the point where the rear edge comes free from the core (approx. last 30 cm.), print quality is no longer guaranteed.
Paper Size
(W x H)
610mm x 25m
(24” x 83’)
610mm x 20.7m
(24” x 68.7’)
210mm (same as A4)
x 10m
(8.4” x 33.2’)
329mm (same as
A3+) x 10m
(13.1” x 33.2’)
610mm x 25m
(24” x 83’)
610mm x TBD
(24” x TBD)
Roll Size
2” core, maximum103mm external diameter
•Thickness = 0.08~0.11mm (0.003~0.0043”)
•Weight = 64~90gf/m
2
(17~24 lb.s)
•Quality = Normal paper, recycled paper
*1: Use at normal room temperature (15~25°C (59~77°F) 40~60% humidity) *2: The printer exerts between 300~500gf to peel off the rear edge of roll
Product Description Features 15
EPSON Stylus Pro 7000 Revision A
"
CUT SHEET SPECIFICATIONS
CAUTION
"
Minimum-quality paper
Paper meeting the requirements described below can be used with this printer, but neither the feeding nor printout quality is guaranteed.
Size = see the following table
Paper must have no wrinkles, tears, or folds plus the surface should be smooth
!
Paper must be fed short-edge first (portrait)
!
Use at normal room temperature (15~25°C (59~77°F) 40~60% humidity)
Plain paper
For paper meeting the following requirements, only the feeding operation is guaranteed.
•Size = see Table 1-5 above (plus the following requirements)
•Thickness = 0.08~0.11mm (0.003~0.0044”)
•Weight = 64~90gf/m
2
(17~24 lb.s)
•Quality: Normal, recycled paper
*1: Load short edge first (portrait)
*2: Use at normal room temperature (15~25°C (59~77°F) 40~60% humidity)
"
EPSON Special Paper
The following special papers meet or exceed EPSON requirements, and paper feeding plus printout quality are assured.
•Size = see the following table
Table 1-5. Supported Cut-Sheet Paper
Size Dimensions (W x H)
B2 515 x 728mm
A1+ 24 x 36”
A1 594 x 841mm
A2 420 x 594mm
A3+ 329 x 483mm
A3 297 x 420mm
A4 210 x 297mm
ANSI D 22 x 34”
ANSI C 17 x 22”
ANSI B 11 x 17”
Letter 8.5 x 11”
Size
A4 210 x 297mm Yes Yes Yes -
A3 297 x 420mm Yes Yes Yes -
A3+ 329 x 483mm Yes Yes Yes -
A2 420 x 594mm Yes - - -
Letter 216 x 279mm Yes Yes Yes -
B 279 x 432mm Yes Yes Yes -
C 431 x 558mm Yes - - -
B2 515 x 728mm - - - Yes
Table note:
*1: Print quality optimized with uni-direction printing
Table 1-6. Cut-Sheet Availability
Dimensions
(W x H)
SuperFine
*1
PhotoPrint
Photo Quality
Glossy Film
Art
Board
Thickness = 0.08~1.5mm (for 297~728mm/ 11.8~29.0” length paper
(0.003~0.06”)
0.08~0.5mm (for 728~915mm/ 29.0~36.4” length paper) (0.003~0.02”)
Product Description Features 16
EPSON Stylus Pro 7000 Revision A

1.1.4 Printable Area

LM
Paper
Feed
PW
Printable Area
TM
BM
RM
PL
Table 1-7. Printable Area
Heading Roll Paper Cut Sheets
PW (width)
PL (length)
LM (left margin)
TM (top) 3mm/15mm* 3mm
RM (right) 3mm/15mm* 3mm
BM (bottom) 3mm/15mm* 14mm
Note: *The size of the margin is determined by the control panel setting. ??
210 ~ 610mm
(8.27 ~ 24”)
Max. 90m
(298.8’)
3mm/15mm*
(0.12~0.59”)
210 ~ 610mm
(8.27 ~ 24”)
297~915mm (11.8~36.4”)
3mm
There are three margin settings via the control panel; ??
!
3mm = All margins are set to 3mm
!
15mm = All margins are set to 15mm
!
T/B 15mm TM and BM are 15mm, while LM and RM are 3mm
Table 1-8. Optimal Margin Settings
To optimize for Select this setting
largest printable area and decrease chance of paper
rubbing printheads
exact paper size and decrease chance of paper rubbing
printheads
largest printable area and exact paper size 3mm
Top/Bottom 15mm
15mm
When the Paper Set Lever is:
!
Figure 1-1. Printable Area
Back The feed path is open and you can load, remove or change the position of paper in the feed path.
!
Forward The feed path is closed and loaded paper is locked in place. You can print on the loaded paper. (It is not possible to change the lever position during printing.)
Product Description Features 17
EPSON Stylus Pro 7000 Revision A

1.1.5 Ink Cartridges

Shape: Each ink cartridge is uniquely shaped so the
cartridges do not fit in the wrong slots.
Ink colors: Black, Cyan, Magenta, Yellow, Light Cyan, Light
Magenta
Ink life: Two years from production date
Ink volume: 110ml
Weight: 200g
Effective ink: 83.0g
Print capacity: A1 = approx. 28 pages at 720dpi and 40% coverage
A1 = approx. 11 pages at 720dpi and 100% coverage D = approx. 26 pages at 720dpi and 40% coverage A4 = approx. 3,800 pages at 360dpi and 5% coverage
Dimensions: 25.1 x 141.1 x 105.3mm (WxDxH)
Weight: Approx. 200g
Storage temperature: See the table below
.
Table 1-9. Ink Cartridge Specifications
Situation Temperature Notes
Transporting
Storage
Installed
-30~50°C
(-22~122°F)
-20~40°C
(-7.6~104°F)
-30~40°C
(-22~104°F)
• Less than a month at 40°C (104°F)
• Less than 120 hours at 50°C (122°F)
Less than a month at 40°C (104°F)
Less than a month at 40°C (104°F)
OPTIONAL INK CARTRIDGES
The EPSON Stylus Pro 7000 also supports the 220ml ink cartridges for use with the EPSON Stylus Pro 9000. For details, see the EPSON Stylus Pro 9000 Service Manual or User’s Guide.
Set the ink cartridge type as described in “Ink Cartridge Select Mode” on page 52.
!
Do not refill or reuse cartridges; they are consumable items.
!
Do not use ink that beyond its expiration date. See above.
!
To use ink that has been frozen below -15 °C (5 °F), let it
thaw at least 3 hours at room temperature.
Product Description Features 18
EPSON Stylus Pro 7000 Revision A

1.1.6 Electrical Specifications 1.1.7 Reliability

Table 1-10. Electrical Specifications
Rated voltage range
Input voltage range
Rated frequency range
Input frequency range
Rated current
Power consumption
Insulation resistance
Dielectric strength
120V Model 220-240V Model
AC120V AC220~240V
AC90~132V AC198~264V
50~60Hz
49.5~60.5Hz
1.0A (Max. 1.6A) 0.5A (Max.0.8A)
standby mode = 15W or less
Energy Star Compliant
10MΩ minimum (between AC line and chassis, DC 500 V)
AC 1,000V rms per minute
or AC 1,200V rms per
second (between AC line
and chassis)
AC 1,500V rms per minute
(between AC line and
chassis)
Total print volume: 20,000 pages at A1 size
Printheads: 2,000,000,000 dots/nozzle
Cutter: Approzimately 2,000 sheets (A1)
Maintenance parts: Approximately 12,000 sheets
Ink pad, Pump unit, Flushing box, Cap assembly, and Head Cleaner are all included in the SP-7000 Maintenance Kit (P/N 1054038)
Product Description Features 19
EPSON Stylus Pro 7000 Revision A

1.1.8 Environmental Conditions

TEMPERATURE/HUMIDITY
See the following table.
Table 1-11. Environmental Conditions
Condition Temperature Humidity Notes
Operating
Storage
Transportation
Notes:
1) When storing the printer, make sure the printheads are in the home (capped) position. If necessary switch power on, wait for the printheads to move to the home position, and then switch power off.
2) Before transporting the printer, remove the ink cartridges and turn the ink valves screws to the closed position. Also make sure the printheads are in the home, capped, position. After transporting the printer, install new ink cartridges.
3) If the temperature drops below -15°C (5°F), the ink in the cartridges and printheads freezes. The ink thaws completely after three hours at 25°C (77°F).
10~35°C
(50~95°F)
-20~40°C
(-4~104°F)
-20~60°C
(-4~140°F)
20~80%
20~85%
5-85%
• Less than a month at 40°C (104°F)
• Less than 120 hours at 60°C (140°F)
• With no freezing
VIBRATION & SHOCK
See the following table.
Table 1-12. Vibration and Shock
Condition
Operating
Storage
Notes:
* Make sure the printhead is capped during transportation and storage. To cap the printhead, turn the power on (with ink cartridges installed) and turn the power off when the printheads are capped. * To thaw frozen ink in the printer or cartridge, leave the printer out at a temperature of 25°C (77°F) for approximately three hours.
Vibration
Resistance
0.15G
10~55Hz
0.5G
10~55Hz
Shock
Resistance
1G
maximum 1ms
2G
maximum 2ms
Notes
X/Y/Z directions
90
80 70 60
Humidity (%)
50 40 30
20
10
10
27 30 35 40
20
Temperature (°C)
Figure 1-2. Print Temperature and Humidity
Product Description Features 20
EPSON Stylus Pro 7000 Revision A

1.1.9 Controller

CPU: Hitachi SH7043, 33Mhz
RAM: 8MB + 2MB (fixed)
Interfaces: IEEE1284
USB Type B (one expansion port)
Operating system: Hitachi HI-SH7 ( µ ITRON compatible)

1.1.10 Conformity/Safety Approvals

120V Model
Safety Standards:
UL1950 CSA 22.2 No. 950
EMI:
FCC part 15 subpart B class B CSA C108.8 class B
220~240V Model
Safety Standards:
EN 60950
EMI:
EN55022 (CISPR Pub. 22) class B AS/NZS 3548 class B
Product Description Features 21
EPSON Stylus Pro 7000 Revision A

1.1.11 Acoustic Noise

Approx. 50dB(A) (According to ISO 7779)

1.1.12 CE Marking

220~240V Model
Low Voltage Directive 73/23/EEC: EN60950
EMC Directive 89/336/EEC EN55022 Class B
EN61000-3-2 EN61000-3-3 EN50082-1
IEC801-2 IEC801-3 IEC801-4
Product Description Features 22
EPSON Stylus Pro 7000 Revision A

1.2 Interfaces

The EPSON Stylus Pro 7000 is equipped with parallel and USB interfaces as well as an expansion slot for an optional Type-B interface. This section provides information on each of these interfaces.

1.2.1 Parallel Interface - Compatibility Mode

Table 1-13. Parallel Interface Specifications
Item Description
Transmission mode 8-bit parallel, IEEE-1284 compatibility mode
Synchronization By STROBE pulse
Handshaking By BUSY and ACKNLG signal
Logic Level
Connector
Note:
Use a twisted-pair cable that is as short as possible.
The BUSY signal is set high before setting the -ERROR signal low or the PE signal high. The BUSY signal remains high until all these signals return to their normal, inactive state.
The BUSY signal is high:
!
When receiving data
!
When the input data buffer is full
!
When the -INIT signal is low, or during hardware initialization
!
During a printer error
!
When the parallel interface is not selected
TTL compatible level (IEEE-1284 Level 1 device)
57-30360 (Amphenol) or equivalent
Product Description Interfaces 23
EPSON Stylus Pro 7000 Revision A
The ERROR signal is low when there is a:
!
Printer hardware error (fatal error)
!
Paper-out error
!
Paper-jam error
!
Ink-out error
NOTE: The PE signal is high during paper-out errors.
DATA TRANSMISSION TIMING
DATA
-STROBE
BUSY
-ACKNLG
ready
t
setup
t
data byte n
hold
t
t
busy
t
stb
t
reply
ack
t
nbusy
t
data byte n + 1
next
t
Table 1-14. Data transmission times
Parameter Minimum Maximum
tsetup 500 ns -
thold 500 ns -
tstb 500 ns -
tready 0 -
tbusy - 500 ns
tt-out* - 120 ns
tt-in** - 200 ns
treply 0 -
tack Typical 2 us
tnbusy 0 -
tnext 0 -
* Rise and fall time of every output signal
** Rise and fall time of every input signal
Table 1-15. Typical tack time
Figure 1-3. Data Transmission Timing
Parallel I/F mode Time required
High speed (default) 0.5us
Normal speed 2us
Product Description Interfaces 24
EPSON Stylus Pro 7000 Revision A
Table 1-16. Connector Pin Assignments and signals - Forward
Channel
Pin
No.
2-9
10
11
12
13
14
15
16
17
18
19-30
31
Signal
Name
-STROBE
1
DATA0~7
-ACKNLG
BUSY
PE
SLCT
-AFXT
NC
GND Ground for twisted pair return
Chassis GND
Logic H Pulled up to +5V via 3.9Kohm
GND Ground for twisted pair return
-INIT
Return
Pin
19 I
20-27 I
28 O
29 O
28 O
28 O
30 I
- -
30 I
In/
Out
Data reception pulse. Data is read at the falling edge of this pules.
The DATA0 through DATA7 signals represent data bits 0 to7, respectively. Each signal is at high level when data is logical 1 and low level when data is logical 0.
This signal is a negative pulse indicating that the printer can again accept data.
HIGH means the printer cannot receive data. This occurs when the printer is receiving data or when the printer is in an error state.
HIGH means no paper is loaded.
Always HIGH when the printer is on.
Not used
Not connected
Ground for frame/body
Pulse width of 50uS or more means LOW pulse, and the falling edge of LOW signal causes the printer to initialize.
Functional Description
Table 1-16. Connector Pin Assignments and signals - Forward
Channel (continued)
Pin
No.
34
35
36
Note: In (I) and Out (O) refer to the direction of signal flow from the printer’s point
NC
+5V
-SLIN
of view.
Signal Name
Return
Pin
---- ----
---- O
30 I
In/
Out
Not connected
HIGH during normal operation. Pulled up to +5V via 1.0Kohm
Not used
Functional Description
32
33
-ERROR
GND
29 O
---- ----
LOW means printer error
Ground for twisted pair return
Product Description Interfaces 25
EPSON Stylus Pro 7000 Revision A

1.2.2 Parallel Interface - Nibble Mode

Table 1-17. Transmission Specifications
Description
Transmission mode IEEE-1284 nibble mode
Synchronization Refer to IEEE-1284 specification
Handshaking Refer to IEEE-1284 specification
Signal level TTL compatible (IEEE-1284 level 1 device)
Adaptable connector
Data trans. timing Refer to IEEE-1284 specification
Extensibility request
Device ID
57-30360 (Amphenol) or equivalent
The printer responds affirmatively when the extensibility request values are 00H or 04H:
00H: Request Nibble Mode Reverse Channel Transfer 04H: Request Device ID; Return Data Using Nibble Mode Reverse Channel
Transfer
The printer returns the following strings when the device ID is requested:
<00H><4EH> MFG: EPSON CMD: ESCPL2, BDC MDL: Stylus[SP]Pro[SP]7000 CLS: PRINTER DES: EPSON[SP]Stylus[SP]Pro{SP]7000
Note:
[00H] denotes a hexadecimal value of zero
MDL values depend on the EEPROM setting
Table 1-18. Connector Pin Assignments - Reverse Channel
Pin
Signal Name
No.
HostClk
1
Data0-7
2-9
PtrClk
10
PtrBusy/
11
DataBit-3,7
AckDataReq/
12
DataBit-2,6
Xflag/
13
DataBit-1,5
HostBusy
14
NC Not connected
15
GND Signal ground
16
Chassis GND Chassis ground
17
Logic-H
18
19-30
Note: In (I) and Out (O) refer to the direction of signal flow from the printer’s point
GND Ground for twisted pair return
-INIT
31
-DataAvail/
32
DataBit-0,4
GND Signal ground
33
NC Not connected
34
+5V
35
1284-Active
36
of view.
Return
Pin
19 I
20-27 I
28 O
29 O
28 O
28 O
30 I
30 I
29 O
---- O
30 I
In/
Out
Host clock signal.
The DATA0 through DATA7 signals represent data bits 0 to7, respectively. Each signal is at high level when data is logical 1 and low level when data is logical
0.
Printer clock signal
Printer busy signal and reverse channel transfer data bit 3 or 7.
Acknowledge data request signal and reverse channel transfer data bit 2 or 6.
X-flag signal and reverse channel transfer data bit 1 or 5.
Host busy signal.
Pulled up to +5V via 3.9K ohm resister.
O
Not used.
Data available signal and reverse channel transfer data bit 0 or 4.
Pulled up to +5V via 1.0K ohm resister.
1284 Active Signal
Functional Description
Product Description Interfaces 26
EPSON Stylus Pro 7000 Revision A

1.2.3 Parallel interface - ECP mode

Table 1-19. Transmission Specifications
Description
Transmission mode IEEE-1284 ECP mode
Synchronization Refer to IEEE-1284 specification
Handshaking Refer to IEEE-1284 specification
Signal level IEEE-1284 level 1 device
Adaptable connector
Data trans. timing Refer to IEEE-1284 specification
Extensibility request
Device ID
See forward channel
The printer responds affirmatively when the extensibility request values are 10H or 14H:
10H: Request ECP Mode Reverse Channel Transfer 14H: Request Device ID; Return Data Using ECP Mode Reverse Channel
Transfer
The printer returns the following strings when the device ID is requested:
<00H><4EH> MFG: EPSON CMD: ESCPL2, BDC MDL: Stylus[SP]Pro[SP]7000 CLS: PRINTER DES: EPSON[SP]Stylus[SP]Pro{SP]7000
Note:
[00H] denotes a hexadecimal value of zero
MDL values depend on the EEPROM setting
Product Description Interfaces 27
EPSON Stylus Pro 7000 Revision A
Table 1-20. Connector Pin Assignments - ECP Mode
Pin
No.
1
2-9
10
11
12
Signal Name
HostClk
Data0-7
PeriphClk
PeriphAck
nAckReverse
Return
Pin
19 I
20-27 I
28 O
29 O
28 O
In/
Out
Data or address information is transferred from the host to the printer.
The DATA0 through DATA7 signals represent data bits 0 to7, respectively. Each signal is at high level when data is logical 1 and low level when data is logical
0. These signals are used to transfer the 1284 extensibility request values to the printer.
Data is transferred from the printer to the host.
The printer uses this signal for flow control in the forward direction. Also used for data bit 9 which indicates command information and data to be output on the data signal in the forward direction.
The printer goes to Low and approves the nReverseRequest.Acknowledge data request signal and reverse channel transfer data bit 2 or 6.
Functional Description
Table 1-20. Connector Pin Assignments - ECP Mode
Pin
Signal Name
No.
nReverseReq
31
uest
nPeriphRequ
32
est
GND Ground for twisted pair return
33
NC Not connected
34
+5V
35
1284-Active
36
Note: In (I) and Out (O) refer to the direction of signal flow from the printer’s point
of view.
Return
Pin
30 I
29 O
---- O
30 I
In/
Out
This signal goes low to change to the reverse channel.
This signal produces a host interrupt.
Always HIGH. Pulled up to +5V via 1.0K ohm resister.
1284 Active Signal. HIGH in ECP mode
Functional Description
13
14
15
16
17
18
19-30
Xflag
HostAck
NC Not connected
GND Signal ground
Chassis GND Chassis ground
PeriphLogic­H
GND Ground for twisted pair return
28 O
30 I
X-flag signal and reverse channel transfer data bit 1 or 5.
The host uses this signal for flow control in the reverse direction. Also used for data bit 9 which indicates command information and data to be output on the data signal in the forward directions.
Always HIGH. Pulled up to +5V via 3.9K
O
ohm resister.
Product Description Interfaces 28
EPSON Stylus Pro 7000 Revision A

1.2.4 USB

Standard :“Universal Serial Bus Specifications Revision 1.0”
“Universal Serial Bus Device Class Definition for Printing Devices Version 1.0”
Bit rate :12Mbps (Full speed device)
Data encoding :NRZI
Adaptable connector :USB series B
Suggested cable length :2 meters
Table 1-21. USB connector pin assignments and signals
Pin no. Signal name In/Out Description
1 VCC -
2 -Data bi-directional
3 +Data bi-directional
4 Ground -
Pin #2
Cable power, max. power consumption is 100mA
data
data, pull up to +3.3V via 1.5K Ω resistor
Cable ground
Pin #1
Device ID
<00H><4EH> MFG: EPSON CMD: ESCPL2, BDC MDL: Stylus[SP]Pro[SP]7000 CLS: PRINTER DES: EPSON[SP]Stylus[SP]Pro{SP]7000
NOTE: To use USB interface: set “PARA.I/F=COMPAT.” in the Printer
Settings Menu.
Pin #3
Pin #4
Figure 1-4. USB Pins
Product Description Interfaces 29
EPSON Stylus Pro 7000 Revision A

1.2.5 TYPE-B Optional Interface

The EPSON Stylus Pro 7000 supports a Type-B interface (level 2).
Reply message (short version):
!
When using a Co-ax/Twin-ax interface card: Main type: MTP48p, PW127cl10cpi, PRG (B0xxxx)rev,
AP1200ma Product name: Stylus[SP]Pro[SP]7000 Emulation type: ESCPL2-00 Entity type: EPSONLQ2
!
When using a card other than a Co-ax/Twin-ax interface card: Main type: MTP48p, PW127cl10cpi, PRG (B0xxx)rev,
AP1200ma, SPD0fast Product name: Stylus[SP]Pro[SP]7000 Emulation type:ESCPL2-00 Entity type: ESPONLQ2

1.2.6 Preventing Data Transfer Time-Outs

Generally, hosts abandon data transfer to peripherals when a peripheral is in the busy state for dozens of seconds continuously. To prevent hosts from entering this kind of time-out period, the printer slows down the data reception rate to about one byte per second when there is less than 4kb of free space in the printer buffer. Data reception comes to a complete stop if the free space is less than 32 bytes, but returns to one byte per second when free space reaches 1KB or more.
Product Description Interfaces 30
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