Epson 28-293 User Manual
INSTRUCTION MANUAL
14" Wood Cutting
Band Saw
(28-293 & 28-299)
PART NO. 426-02-651-0040 - 09-30-01
Copyright © 2001 Delta Machinery
To learn more about DELTA MACHINERY
visit our website at: www.deltamachinery.com.
For Parts, Service, Warranty or other Assistance,
please call
1-800-223-7278 (In Canada call 1-800-463-3582).
Model 28-293 Shown
2
GENERAL SAFETY RULES
Woodworking can be dangerous if safe and proper operating procedures are not followed. As with all machinery, there are certain hazards involved with the operation of the product. Using the machine with respect and caution will considerably lessen
the possibility of personal injury. However, if normal safety precautions are overlooked or ignored, personal injury to the operator may result. Safety equipment such as guards, push sticks, hold-downs, featherboards, goggles, dust masks and hearing
protection can reduce your potential for injury. But even the best guard won’t make up for poor judgment, carelessness or inattention. Always use common sense
and exercise caution
in the workshop. If a procedure feels dangerous, don’t try it. Figure
out an alternative procedure that feels safer. REMEMBER: Your personal safety is your responsibility.
This machine was designed for certain applications only. Delta Machinery strongly recommends that this machine not be modified and/or used for any application other than that for which it was designed. If you have any questions relative to a particular application, DO NOT use the machine until you have first contacted Delta to determine if it can or should be performed on
the product
.
Technical Service Manager
Delta Machinery
4825 Highway 45 North
Jackson, TN 38305
(IN CANADA: 505 SOUTHGATE DRIVE, GUELPH, ONTARIO N1H 6M7)
WARNING: FAILURE TO FOLLOW THESE RULES MAY RESULT IN SERIOUS PERSONAL INJURY!
1. FOR YOUR OWN SAFETY, READ INSTRUCTION
MANUAL BEFORE OPERATING THE TOOL. Learn the tool’s
application and limitations as well as the specific hazards peculiar to it.
2. KEEP GUARDS IN PLACE and in working order.
3. ALWAYS WEAR EYE PROTECTION.
Wear safety glasses.
Everyday eyeglasses only have impact resistant lenses; they
are not safety glasses. Also use face or dust mask if cutting
operation is dusty. These safety glasses must conform to
ANSI Z87.1 requirements. Note: Approved glasses have Z87
printed or stamped on them.
4. REMOVE ADJUSTING KEYS AND WRENCHES. Form
habit of checking to see that keys and adjusting wrenches are
removed from tool before turning it “on”.
5. KEEP WORK AREA CLEAN. Cluttered areas and benches
invite accidents.
6. DON’T USE IN DANGEROUS ENVIRONMENT. Don’t use
power tools in damp or wet locations, or expose them to rain.
Keep work area well-lighted.
7. KEEP CHILDREN AND VISITORS AWAY. All children and
visitors should be kept a safe distance from work area.
8. MAKE WORKSHOP CHILDPROOF – with padlocks,
master switches, or by removing starter keys.
9. DON’T FORCE TOOL. It will do the job better and be safer
at the rate for which it was designed.
10. USE RIGHT TOOL. Don’t force tool or attachment to do a
job for which it was not designed.
11. WEAR PROPER APPAREL. No loose clothing, gloves,
neckties, rings, bracelets, or other jewelry to get caught in moving parts. Nonslip footwear is recommended. Wear protective
hair covering to contain long hair.
12. SECURE WORK. Use clamps or a vise to hold work when
practical. It’s safer than using your hand and frees both hands to
operate tool.
13. DON’T OVERREACH. Keep proper footing and balance at
all times.
14. MAINTAIN TOOLS IN TOP CONDITION. Keep tools sharp
and clean for best and safest performance. Follow instructions
for lubricating and changing accessories.
15. DISCONNECT TOOLS before servicing and when changing accessories such as blades, bits, cutters, etc.
16. USE RECOMMENDED ACCESSORIES. The use of accessories and attachments not recommended by Delta may cause
hazards or risk of injury to persons.
17. REDUCE THE RISK OF UNINTENTIONAL STARTING.
Make sure switch is in “OFF” position before plugging in power
cord.
In the event of a power failure, move switch to the
“OFF” position.
18. NEVER STAND ON TOOL. Serious injury could occur if the
tool is tipped or if the cutting tool is accidentally contacted.
19. CHECK DAMAGED PARTS. Before further use of the tool,
a guard or other part that is damaged should be carefully
checked to ensure that it will operate properly and perform its
intended function – check for alignment of moving parts, binding of moving parts, breakage of parts, mounting, and any other
conditions that may affect its operation. A guard or other part
that is damaged should be properly repaired or replaced.
20. DIRECTION OF FEED. Feed work into a blade or cutter
against the direction of rotation of the blade or cutter only.
21. NEVER LEAVE TOOL RUNNING UNATTENDED. TURN
POWER OFF. Don’t leave tool until it comes to a complete stop.
22.
STAY ALERT, WATCH WHAT YOU ARE DOING, AND
USE COMMON SENSE WHEN OPERATING A POWER
TOOL. DO NOT USE TOOL WHILE TIRED OR UNDER THE
INFLUENCE OF DRUGS, ALCOHOL, OR MEDICATION. A
moment of inattention while operating power tools may result
in serious personal injury.
23. MAKE SURE TOOL IS DISCONNECTED FROM POWER
SUPPLY while motor is being mounted, connected or reconnected.
24. THE DUST GENERATED by certain woods and wood
products can be injurious to your health. Always operate
machinery in well ventilated areas and provide for proper dust
removal. Use wood dust collection systems whenever possible.
25.
WARNING: SOME DUST CREATED BY POWER
SANDING, SAWING, GRINDING, DRILLING, AND OTHER
CONSTRUCTION ACTIVITIES contains chemicals known to
cause cancer, birth defects or other reproductive harm. Some
examples of these chemicals are:
· lead from lead-based paints,
· crystalline silica from bricks and cement and other
masonry products, and
· arsenic and chromium from chemically-treated lumber.
Your risk from these exposures varies, depending on how
often you do this type of work. To reduce your exposure to
these chemicals: work in a well ventilated area, and work with
approved safety equipment, such as those dust masks that
are specially designed to filter out microscopic particles.
SAVE THESE INSTRUCTIONS.
Refer to them often and use them to instruct others
3
ADDITIONAL SAFETY RULES FOR BAND SAWS
CONNECTING TOOL TO POWER SOURCE
POWER CONNECTIONS
A separate electrical circuit should be used for your tools. This circuit should not be less than #12 wire and should be
protected with a 20 Amp time lag fuse. If an extension cord is used, use only 3-wire extension cords which have 3prong grounding type plugs and 3-hole receptacles which accept the tool’s plug. Before connecting the motor to the
power line, make sure the switch is in the “OFF” position and be sure that the electric current is of the same characteristics as indicated on the tool. All line connections should make good contact. Running on low voltage will damage
the motor.
WARNING: DO NOT EXPOSE THE TOOL TO RAIN OR OPERATE THE TOOL IN DAMP LOCATIONS.
MOTOR SPECIFICATIONS
Your tool is wired for 120 volt, 60 Hz. alternating current. Before connecting the tool to the power source, make
sure the switch is in the “OFF” position.
GROUNDING INSTRUCTIONS
WARNING: THIS TOOL MUST BE GROUNDED WHILE IN USE TO PROTECT THE OPERATOR FROM
ELECTRIC SHOCK.
1. IF you are not thoroughly familiar with the operation of
band saws, obtain advice from your supervisor, instructor, or
some other qualified person.
2. Make sure wiring codes and recommended electrical
connections are followed and that tool is properly grounded..
3. Make sure that the saw blade teeth point downward
toward the table.
4. Adjust the upper guide about 1/8" above the work.
5. Make sure that the blade tension and blade tracking are
properly adjusted.
6. Stop the machine before removing scrap pieces from the
table.
7. Always keep hands and fingers away from the blade..
8. Check for proper blade size and type.
9. Hold workpiece firmly against the table. DO NOT attempt
to saw stock that does not have a flat surface, unless a suitable
support is used.
10. Hold material firmly and feed into blade at a moderate
speed.
11. Turn off the tool if the material is to be backed out of an
uncompleted or jammed cut.
12. Make “release cuts before cutting long curves.
13. Shut off power and clean the band saw and work area
before leaving the tool.
IMPORTANT: When the tool is not in use, the switch
should be locked in the “OFF” position to prevent unauthorized use.
14. ADDITIONAL INFORMATION regarding the safe and
proper operation of this product is available from the National
Safety Council, 1121 Spring Lake Drive, Itasca, IL 60143-3201 in
the Accident Prevention Manual for Industrial Operations and
also in the Safety Data Sheets provided by the NSC. Please also
refer to the American National Standards Institute ANSI 01.1
Safety Requirements for Woodworking Machinery and the U.S.
Department of Labor OSHA 1910.213 Regulations.†
44
Fig. 1 Fig. 2
Fig. 3
MINIMUM GAUGE EXTENSION CORD
RECOMMENDED SIZES FOR USE WITH STATIONARY ELECTRIC TOOLS
Ampere Total Length Gauge of
Rating Volts of Cord in Feet Extension Cord
0-6 120
up to
25 18 AWG
0-6 120 25-50 16 AWG
0-6 120 50-100 16 AWG
0-6 120 100-150 14 AWG
6-10 120
up to
25 18 AWG
6-10 120 25-50 16 AWG
6-10 120 50-100 14 AWG
6-10 120 100-150 12 AWG
10-12 120
up to
25 16 AWG
10-12 120 25-50 16 AWG
10-12 120 50-100 14 AWG
10-12 120 100-150 12 AWG
12-16 120
up to
25 14 AWG
12-16 120 25-50 12 AWG
12-16 120
GREATER THAN 50 FEET NOT RECOMMENDED
Use proper extension cords. Make sure your extension
cord is in good condition and is a 3-wire extension cord
which has a 3-prong grounding type plug and matching
receptacle which will accept the tool’s plug. When using
an extension cord, be sure to use one heavy enough to
carry the current of the tool. An undersized cord will
cause a drop in line voltage, resulting in loss of power
and overheating. Fig. 3, shows the correct gauge to use
depending on the cord length. If in doubt, use the next
heavier gauge. The smaller the gauge number, the
heavier the cord.
EXTENSION CORDS
2. Grounded, cord-connected tools intended for use on a
supply circuit having a nominal rating less than 150 volts:
This tool is intended for use on a circuit that has an outlet that
looks like the one illustrated in Fig. 1. The tool has a grounding
plug that looks like the plug illustrated in Fig. 1. A temporary
adapter, which looks like the adapter illustrated in Fig. 2, may
be used to connect this plug to a matching 2-conductor receptacle as shown in Fig. 2 if a properly grounded outlet is not
available. The temporary adapter should be used only until a
properly grounded outlet can be installed by a qualified electrician. The green-colored rigid ear, lug, and the like, extending
from the adapter must be connected to a permanent ground
such as a properly grounded outlet box. Whenever the adapter
is used, it must be held in place with a metal screw.
NOTE: In Canada, the use of a temporary adapter is not
permitted by the Canadian Electric Code.
WARNING: IN ALL CASES, MAKE CERTAIN THE
RECEPTACLE IN QUESTION IS PROPERLY
GROUNDED. IF YOU ARE NOT SURE HAVE A
QUALIFIED ELECTRICIAN CHECK THE RECEPTACLE.
1. All grounded, cord-connected tools:
In the event of a malfunction or breakdown, grounding provides a path of least resistance for electric current to reduce
the risk of electric shock. This tool is equipped with an electric
cord having an equipment-grounding conductor and a
grounding plug. The plug must be plugged into a matching
outlet that is properly installed and grounded in accordance
with all local codes and ordinances.
Do not modify the plug provided - if it will not fit the outlet, have
the proper outlet installed by a qualified electrician.
Improper connection of the equipment-grounding conductor
can result in risk of electric shock. The conductor with insulation having an outer surface that is green with or without
yellow stripes is the equipment-grounding conductor. If
repair or replacement of the electric cord or plug is necessary, do not connect the equipment-grounding conductor to
a live terminal.
Check with a qualified electrician or service personnel if the
grounding instructions are not completely understood, or if in
doubt as to whether the tool is properly grounded.
Use only 3-wire extension cords that have 3-prong grounding
type plugs and matching 3-conductor receptacles that accept
the tool’s plug, as shown in Fig. 1.
Repair or replace damaged or worn cord immediately
.
GROUNDED OUTLET BOX
CURRENT
CARRYING
PRONGS
GROUNDING BLADE
IS LONGEST OF THE 3 BLADES
GROUNDED OUTLET BOX
GROUNDING
MEANS
ADAPTER
5
OPERATING INSTRUCTIONS
FOREWORD
Delta Models 28-293 and 28-299 are 14" Band Saws. These tools are equipped with a 1 HP, 115V guarded drip-proof motor
inside an enclosed stand. Included with each saw is a push button switch, a blade and belt guard, an arbor and motor pulleys
with a V-belt, blade guides, a wood cutting blade, and an instruction manual.
UNPACKING AND CLEANING
Carefully unpack the tool and all loose items from the shipping container(s). Remove the protective coating from all unpainted
surfaces. This coating may be removed with a soft cloth moistened with kerosene (do not use acetone, gasoline or lacquer thinner
for this purpose). After cleaning, cover the unpainted surfaces with a good quality household floor paste wax.
ASSEMBLY
STAND
The stand is shipped top-down in the shipping container
with the motor mounted to the inside top of the stand. The
on/off switch is wired to the end of the power cord.
To make the motor operational, do the following:
1. Remove the stand (A) Fig. 4 from the shipping container.
Be careful not to crimp the switch cord that extends through
the top of the stand. NOTE: Set the stand on several blocks
of wood to raise the stand off the floor.
2. Take the panel (B) Fig. 4 off of the stand (A) by removing
two screws (C) and loosening the two other screws (D).
Remove the panel on the opposite side of the stand in the
same way.
Fig. 4
Fig. 5
3. Remove the two mounting screws that are holding the
motor (F) Fig. 5 to the top of the stand. One screw is shown
at (E) Fig. 5. IMPORTANT: DO NOT REMOVE THE CABLE
TIE (G) THAT HOLDS THE SWITCH CORD (H) TO THE
VERTICAL MOUNTING BAR (J), UNLESS THE ACCESSORY HEIGHT ATTACHMENT WILL BE USED ON THE
TOOL. THE CABLE TIE PREVENTS CONTACT BETWEEN
THE SWITCH CORD AND THE MOTOR PULLEY OR BELT.
Fig. 6
ATTACHING MOTOR TO STAND
1. Turn the stand on its side with the two bars (B) Fig. 6
down.
2. Position the motor (C), Fig. 6 on the two horizontal support bars (B), and fasten with the four 5/16x18 carriage bolts
and flanged nuts, two of which are shown at (D). IMPOR-
TANT: PLACE THE MOTOR SHAFT (E) ON THE SAME
SIDE OF THE STAND AS THE LARGE OPENING AT THE
TOP OF THE STAND (SEE (B) FIG. 8) BEFORE LOOSELY
TIGHTENING THE CARRIAGE BOLTS (D). Further align-
ment will be necessary after the saw is attached to the
stand.
3. Carefully turn the stand right side up.
A
B
C
D
F
H
G
J
E
NOTICE: THE MANUAL COVER PHOTO ILLUSTRATES THE CURRENT PRODUCTION
MODEL. ALL OTHER ILLUSTRATIONS ARE REPRESENTATIVE ONLY AND MAY NOT
DEPICT THE ACTUAL COLOR, LABELING, OR ACCESSORIES.
Loading...