All rights reserved. Reproduction of any part of this manual in any form whatsoever without SEIKO
EPSON’s express written permission is forbidden.
The contents of this manual are subjects to change without notice.
All efforts have been made to ensure the accuracy of the contents of this manual. However, should any errors
be detected, SEIKO EPSON would greatly appreciate being informed of them.
The above notwithstanding SEIKO EPSON can assume no resoinsibility for any errors in this manual or the
consequence thereof.
Epson and Epson’s ESC/P are registered trademark of Seiko Epson Corporation.
General Notice: Other product names used herein are for identication purpose only and may be trademark of
their respective companies.
+ Copyright 1995 by SEIKO EPSON CORPORATION Nagano, Japan
-i-
PRECAUTIONS
Precautionary notations throughout the text are categorized relative to 1) personal jnjuury and 2) damage to
equipment.
DANGERSignals a precaution which, if ignored, could result in serious or fatal personal injury.
Great caution should be exercised in performing procedures preceded by DANGER
Headings.
WARNINGSignals a precaution which, if ignored, could result in damage to equipment.
The precautionary measures itemized below should always be observed when performing repair/
maintenance procedures.
DANGER
1.ALWAYS DISCONNECT THE PRODUCT FROM THE POWER SOURCE AND PERIPHERAL
DEVICES PERFORMING ANY MAINTENANCE OR REPAIR PROCEDURE.
2.NOWORK SHOULD BE PERFORMED ON THE UNIT BY PERSONS UNFAMILIAR WITH
BASIC SAFETY MEASURES AS DICTATED FOR ALL ELECTRONICS TECHNICIANS IN
THEIR LINE OF WORK.
3.WHEN PERFORMING TESTING AS DCTATED WITHIN THIS MANUAL, DO NOT CONNECT
THE UNIT TO A POWER SOURCE UNTIL INSTRUCTED TO DO SO. WHEN THE POWER
SUPPLY CABLE MUST BE CONNECTED, USE EXTREME CAUTION IN WORKING ON
POWER SUPPLY AND OTHER ELECTRONIC COMPONENTS.
WARNING
1.REPAIRS ON EPSON PRODUCT SHOULD BE PERFORMED ONLY BY AN EPSON CERTIFIED
REPAIR TECHNICIAN.
2.MAKE CERTAIN THATTHE SOURCE VOLTAGES IS THE SAME AS THE RATED VOLTAGE,
LISTED ON THE SERIAL NUMBER/RATING PLATE. IF THE EPSON PRODUCT HAS A
PRIMARY AC RATING DIFFERENT FROM AVAILABLE POWER SOURCE, DO NOT
CONNECT IT TO THE POWER SOURCE.
3.ALWAYS VERIFY THAT THE EPSON PRODUCT HAS BEEN DISCONNECTED FROM THE
POWER SOURCE BEFORE REMOVING OR REPLACING PRINTED CIRCUIT BOARDS
AND/OR INDIVIDUAL CHIPS.
4.IN ORDER TO PROTECT SENSITIVE MICROPROCESSORS AND CIRCUITRY, USE STATIC
DISCHARGE EQUIPMENT,SUCH AS ANTI-STATIC WRIST STRAPS, WHEN ACCESSING
INTERNALCOMPONENTS.
5.REPLACE MALFUNCTIONING COMPONENTS ONLY WITH THOSE COMPONENTS BY THE
MANUFACTURE; INTRODUCTION OF SECOND-SOURCE ICs OR OTHER NONAPPROVED
COMPONENTS MAY DAMAGE THE PRODUCT AND VOID ANY APPLICABLE EPSON
WARRANTY.
-ii-
PREFACE
This manual describes functions, theory of electrical and mechanical operations, maintenance, and repair of
Epson Stylus Color 200 /Epson Stylus 200.
The instructions and procedures included herein are intended for the experience repair technician, and
attention should be given to the precautions on the preceding page. The chapters are organized as follows:
CHAPTER 1. PRODUCT DESCRIPTION
Provides a general product overview, lists specifications, and illustrates the main components of the printer.
CHAPTER 2. OPERATING PRINCIPLES
Describes the theory of printer operation.
CHAPTER 3. DISASSEMBLY AND ASSEMBLY
Includes the step-by-step guide for product disassembly and assembly
CHAPTER 4. ADJUSTMENTS
Includes a step-by-step guide for adjustment.
CHAPTER 5. TROUBLESHOOTING
Provides Epson-approved techniques for adjustment.
CHAPTER 6. MAINTENANCE
Describes preventive maintenance techniques and lists lubricants and adhesives required to service the
equipment.
Epson Stylus Color 200 /Epson Stylus 200Product Description
1.1 FEATURES
The Epson Stylus Color 200/Epson Stylus 200 printer are color ink jet dot matrix printers that come with a
64-nozzle black printhead and a 60-nozzle CMY color printhead, either of which can be installed in the
printer. The Epson Stylus 200 version comes standard with only the 64-nozzle black printhead; however, the
CMY color printhead can be purchased as an optional upgrade. Whenever this manual mentions the Epson
Stylus Color 200, its descriptions are equally applicable to the Epson Stylus 200. The major printer features
are:
❏High-quality color print
-720 dpi printing
-720 dpi printing on plain paper
-720, 360 dpi printing on special coated paper
(Use the monochrome head only with plain paper)
❏High-speed print(10CPI)
Monochrome head: 125cps (LQ)
167cps(HS)
CMY head:200cps(LQ/one-pass printing)
Note:The CMY head prints 360 dpi printing in three passes.
❏Built-in auto sheet feeder
-Cut sheets
-Transparency films (A4 and letter)
-Envelopes (10 sheets)
-Plain papers (100 sheets,64g/m2)
❏Built-in I/F
-Parallel I/F only (8-bit parallel: IEEE P1284 mode)
❏Easy setup
-No DIP switches
❏3 scalable fonts and 3 LQ fonts standard
-Roman T, Sans Serif H, Roman, Sans Serif (scalable)
-Roman, Sans Serif, Courier, ( bitmapLQ)
❏Character tables
-9 character tables (standard version)
-15 character tables (NLSP version)
❏Low running cost
The figure below shows the EPSON Stylus Color 200.
Figure 1-1. Exterior Viewing of EPSON Stylus Color 200
Rev. A1-1
#1
#1#1
#2#2#2
#19
#20
#19
#20#20
#19
#1
#2
#3
#4
#5
#6
#64
#61
#59
#62
#63
#60
(Row M)(Row C)(Row Y)
(A)(B)(C)(D)(E)(F)
120 dpi
360 dpi
120 dpi
Product DescriptionEpson Stylus Color 200 /Epson Stylus 200
1.2 SPECIFICATIONS
This section provides statistics and other detailed information for the printer.
1.2.1 Printing Specifications
Print system:On-demand ink jet system
Nozzle configuration:
64 nozzles (10 × 2 + 11 × 4 standard ): monochrome
60 nozzles (20 × 3 standard): color
Figure1-2. Nozzle Configuration
Printing direction:Bidirectional with logic-seeking
- EPSON Roman10.5 points, 8 ∼ 32 points (in units of 2 points)
- EPSON Sans Serif10.5 points, 8 ∼ 32 points (in units of 2 points)
- EPSON Roman T10.5 points, 8 ∼ 32 points (in units of 2 points)
- EPSON Sans Serif H10.5 points, 8 ∼ 32 points (in units of 2 points)
Control codes:ESC/P 2 and expanded raster graphics codes
Input data buffer:2.5Kbyte to 15Kbyte
Rev. A1-3
LM
PW
RM
PL
BM
TM
Product DescriptionEpson Stylus Color 200 /Epson Stylus 200
1.2.2 Paper Handling Specifications
Feeding method:Friction feed paper is fed from the built-in auto sheet feeder (ASF).
Line spacing:1/6 inch feed or programmable in 1/360 inch minimum increments.
Paper path:Cut sheets are fed from the built-in auto sheet feeder (ASF).
Top in and front out.
Feeding speed:102 msec. (at 1/6-inch feed pitch).
1.2.3 Paper Specifications
Table 1-3. Paper Specifications
^
^
PW
PL
LM
RM
TM
BM
Cut Sheets
Envelopes
Transparencies^
A4
LetterLegalNo. 10DL
Width210 mm216 mm216 mm240 mm220 mm
Length
Left margin
Right margin
Top margin
Bottom margin
297 mm279 mm358 mm104 mm110 mm
3 mm or
more
3 mm or
more
3 mm or
more
14 mm or
more
3 mm or
more
3 mm or
more
3 mm or
more
14 mm or
more
3 mm or
more
10 mm or
more
3 mm or
more
14 mm or
more
3 mm or
more
33.8 mm or
more
3 mm or
more
14 mm or
more
+
3 mm or
more
13.8 mm or
more
3 mm or
more
14 mm or
more
Figure 1-3. Printable Area
1-4Rev. A
Epson Stylus Color 200 /Epson Stylus 200Product Description
The adjust lever on the upper case must be set to the proper position for the paper
thickness, as shown in Table 1-4.
Table 1-4. Adjust Lever Settings
PF Mode
^
ASF Feed
^
Manual Feed
Paper
Cut Sheets
Envelops
Lever PositionPaper Thickness
Front
(0 position)
Rear
(+position)
Also the paper select lever on the upper case must be set to the proper position for
the paper varieties shown in Table 1-5.
0 mm
0.62 mm
Table 1-5. Paper Select Lever Settings
Specifications for
the Medium
Cut Sheets
Lever Position^
Thick paper (Rear)
Thinner paper (Front)OKNO
Thick paper (Rear)
NOOK
OKOK
+
Envelopes
Postcards
Auto Feed
Paper In
Thinner Paper
Paper Select Lever
Manual Feed
Thicker Paper
Hopper
Paper Out
Figure 1-4. Paper Select Error
^
Note:
Rev. A1-5
“OK” means paper can be used and “NO” means paper cannot.
Thinner paper (Front)NONO
Product DescriptionEpson Stylus Color 200 /Epson Stylus 200
1.2.4 Ink Cartridge Specifications
Table 1-6. Black I/C Specifications
Item
Type
Color and Weight
Ink Life
Validity
Storage Temperature
Dimensions
Item
Type
Color and Weight
Ink Life
Validity
Specifications
Exclusive cartridge
Approximately 54 g (internal ink weight is 36 g ±
Black, High-quality ink produces 800 thousand characters
2 years (sealed in package) / 6 months (out of package)
–30 to 40°C (-22∼104°F) (Storage: a month or less at 40°C (104°F))
❏
❏
–20 to 40°C (-15∼104°F) (Transit: a month or less at 40°C (104°F))
❏ –30to60°
30.0 (W) ×
C (-22∼140°F) (Transit: 120 hours or less at 60°C (140°F))
58.0 (D)×38.5±0.3 (H) mm
0.5 g)
Table 1-7. Color I/C Specifications
Specifications
Exclusive cartridge
Cyan, Magenta, Yellow. Approximately 75 g (internal ink weight is 12.8 g ±
0.5 g)
100% solid pattern: A4 — 16 sheets / each color
2 years (sealed in package) / 6 months (out of package)
Storage Temperature
Dimensions
❏
–30 to 40°C (-22∼104°F) (Storage: a month or less at 40°C (104°F))
❏
–20 to 40°C (-15∼104°F) (Transit: a month or less at 40°C (104°F))
❏ –30to60°
42.9 (W) ×
C (-22∼140°F) (Transit: 120 hours or less at 60°C (140°F))
56.5 (D)×38.5±0.3 (H) mm
1-6Rev. A
80%
55%
20%
Humidity
(% RH)
Guaranteed Range
(Degrees)
102735
Epson Stylus Color 200 /Epson Stylus 200Product Description
Data format:8-bit parallel
Synchronization:By
Handshaking:By BUSY and
STROBE pulse synchronization
ACKNLG signals
Signal level:TTL compatible level (IEEE-1284 level 1 device)
Adaptable connector:36-pin 57-30360 (Amphenol) or equivalent
Data transmission timing:See Figure 1-6.
Figure 1-6. Data Transmission Timing
Note:
Transition time (rise time and fall time) of every input signal must be less than 0.2 µs.
ParameterMinimumMaximum
tsetup500 nsec——
thold500 nsec——
tstb500 nsec——
tready0——
tbusy——500 nsec
treply————
tack500 nsec10 us
tnbusy0——
tnext0——
ttout*——120 nsec
ttin**——200 nsec
* Rise and fall time of output siganls
** Rise and fall time of input signals
Rev. A1-9
Product DescriptionEpson Stylus Color 200 /Epson Stylus 200
Table 1-10 and 1-11 shows the connector pin assignments and signal functions of the 8-bit parallel interface.
Table 1-10. Signal and Connector Pin Assignments for Parallel Interface
Pin No.Signal NameI/O*Description
1-STROBEIStrobe pulse. Input data is latched at falling edge of the signal.
2-9DATA 1-8IParallel input data to the printer. bit 0:LSB
10-ACKNLGO
11BUSYO
12PEO
13SLCTOAlways at high level when the printer in powered on.
14-AFXTINot used
31-INITIThis signal’s negative pulse initializes printer.
32-ERROROThis signal’s low level means the printer is in a state of error.
35+5 V—
36-SLINInNot used.
17CHASSIS—-Chassis ground
18Logic HO
16,33
19-30
15,34NC—-Not connected.
GND—Signal ground.
This signal (negative pulse) indicates that the printer has
received data and is ready to accept next one.
This signal’s high level means that the printer is not ready to
accept data.
This signal’s hugh level means that the printer is in a state of
paper-out error.
Pulled up to +5 V through 1.0 KΩ resistor in the printer.
Pulled up to +5V through 3.9 KΩ resistor.
*The I/O column indicates the direction of the signal as viewed from the printer.
The busy signal is active (HIGH) under the following conditions:
-During data reception(See Figure 1-6)
-When the input buffer is full
-When the-INIT input signal is active (low level)
-During the hardware initialization
-When the-ERROR or PE signal is active
- During the self-test mode
-During the default setting mode
The -ERROR signal is active(LOW) under the following conditions:
-When a paper-out error occurs
-When a no ink catridge error occurs
-When a fatal error occurs
The PE signal is active (HIGH) under the following conditions:
-When a paper-out error occurs
1-10Rev. A
Epson Stylus Color 200 /Epson Stylus 200Product Description
1.3.2 Parallel Interface (Reverse channel)
Transmission modeIEEE-1284 nibble mode
Adapatable connector57-30360 (Amphenol) or equivalent
SnynchronizationRefer to the IEEE-1284 specification
HandshakingRefer to the IEEE-1284 specification
Signal levelTTL-compatible (IEEE-1284 level 1 device)
Data transmission timingRefer to the IEEE-1284 specificatin
Extensibility requestThe printer responds to the extensibility request in the affirmative,
when the request is 00Hor 04H, which mean;
00H: Request nibble mode of reverse channel transfer
04H: Request device ID in nibble mode of reverse channel transfer
Device IDStandardcolor version
[00H] [3BH].....MFG: EPSON, CMD: ESCPL2-00
MDL: Stylus[SP] COLOR[SP]200, CLS: Printer
Standard monochrome version
[00H] [35H]......MFG:EPSON, CMD: ESCPL2-00
MDL:Stylus [SP}200, CLS: Printer
Table1-11. Pin Assignment for Reverse channel
Pin No.Signal NameI/O*Description
1HostClkIHost clock signal
2-9DATA 1-8I
10PtrClkOPrinter clock signal.
11
12
13
14HostBusyIHost busy signal
31-INITINot used
32
PtrBusy /
DataBit-3,7
AckDataReq /
DataBit-2,6
Xflag /
DataBit-1,5
-Data Avail /
DataBit-0,4
Parallel Input data to the printer.bit 0:LSB
OPrinter busy signal and reverse channel transfer data bit 3or7.
Acknowledge data request signal and reverse channel
O
transfer data bit 2 or 6.
OX-flag signal and reverse channel transfer data bit 1 or 5.
Data available signal and reverse channel transfer data bit 0
O
or 4.
bit 7:MSB
361284-ActiveI1284 active signal.
18Logic-HO
35+5VO
17Chassis—-Chassis GND.
16,33
19-30
15,34NC—-Not connected.
* In/Out refers to the direction of signal flow from the printer’s point of view.
Rev. A1-11
GND—Signal ground.
This line is pulled up to +5 V through 3.9 KΩ resistor.
This line is pulled up to +5V through 1.0 KΩ resistor.
Product DescriptionEpson Stylus Color 200 /Epson Stylus 200
1.4 OPERATIONS
This section describes the basic operations of the printer.
1.4.1 Control Panel
The control panel for this printer has 2 non-lock-type push buttons, and 3 LED indicators for easy operation
of the various printer functions.
Power
Inkout
Paper out
Light
Cleaning
Load / Eject
Button
Figure1-7. Control Panel Appearance
1.4.2 Panel Operation and Built-in Function
You can activate the following modes by doing the procedure in table 1-11 and 1-12.
Table 1-12. Panel Operation
Button
Operations
+
^
^
Cleaning
Load/Eject
Single Button
Operations
Pressed and releasedHeld down 3 seconds
Cleaning headNo Function
Load/Eject
Exits from Ink Cartrige
changing mode
Enters to Ink Cartrige
changing mode
+
1-12Rev. A
Epson Stylus Color 200 /Epson Stylus 200Product Description
Table 1-13. Built-in Functions on the Panel
Button
1’st switch
Switch pushed with power on and
release
Cleaning
Load/Eject + Cleaning
Cleaning
Load/Eject
Load/Eject + Cleaning
Load/Eject + Cleaning
Load/Eject
Load/Eject + Cleaning
Other combinations
Function
2’nd switch
Switch pushed within 3
seconds after power on
———Self test
———Default Setting
Load /EjectData dump
———Demonstration
Load/Eject
Load/Eject
*Hold down both buttons over
10 seconds until Ink Out and
Paper Out light blink
CleaningNon-smear printing
Load/Eject + Cleaning
*Hold down both buttons over
10 seconds until Ink Out and
Paper Out light blink
Other combinationsNot available
^
Default Setting
(without the sheets)
Clear EEPROM
Clear user-setting on
EEPROM
Button
Load/Eject
Cleaning
Table 1-14. Button Operations in Default Setting Mode
Function
Move through each menu
Select
Table 1-15. Error Indications
Printer Status
^
Ink low (printable)
Ink out (unprintable)
Paper out
Paper Jam
Replacing head/ink or
During ink sequence
No cartridge
No head
Carriage control error or
Fatal Error
Maintenance request
Indicators
Power
On
On
On
On
Blinks—-—On
OnBlink
Blinks
Blinks
InkoutPaperout
Blinks—-
On——-On
—-Blinks
On——
(rapidly)
OnOn
BlinksBlinks
+
——
Rev. A1-13
Product DescriptionEpson Stylus Color 200 /Epson Stylus 200
1.4.3 Default Settings
The printer can save some printer setting parameters that define its functions at initialization. You can
change these parameters using the printer’s default setting mode.
1.4.3.1 Default Setting Items
You can use default setting mode to change settings listed in the table below. Activate default-setting
mode by holding down the Load/Eject and Cleaning buttons while turning on the printer.
Table 1-16. Default Setting Items
Item
Character Tables
^
^
^
^
^
Typestyles
Selections
Standard Version+
Italic USA
Italic France
Italic Germany
Italic UK
Italic Denmark
Italic Sweden
NLSP Version+
Italic USA
Italic France
Italic Germany
Italic UK
Italic Denmark
Italic Sweden
Italic Italy
Italic Spain
Epson Stylus Color 200 /Epson Stylus 200Product Description
Table 1-17. Default Setting Items (Continued)
Item
Auto line feed
Loading position
Thick paper
Note:
The underlined value is the factory setting.
Off
On
8.5 mm
3 mm
Envelopes
Index card (portrait)
Contents
1.4.3.2 Changing the Default Settings
User is requested to operate 2 buttons watching 3 lights on the control panel. The lights turn on and off,
and blink in one or the patterns described in the guidance sheets (language selection sheet and printer
setting sheet) which are printed out at first in the setting mode. Please refer these sheets for the feature
and character selection.
This setting modes uses 3 types of menu as follows;
Language menu: list of the langrages to be used for the printer setting sheet
Main menu: list of items to be set (ex."CG table","Auto line feed")
Submenus: list of value/setting of the each item (ex."PC437", “ON”)
1.Hold down the Load/Eject + Cleaning button and turn on the printer. The printer outputs a sheet
that describes how to select the language used to print messages.
2.Power, InkOut and PaperOut LED indicate the top item(English) on “Language Menu”. You can
select a language by pressing the Cleaning button.(See Table 1-16.)
Table 1-18 Language Selection
PowerInkOutPaperOut
English
Français
Deutsch
Italiano
Español
3.Press Load/Eject button, the setting sheet is printed out in the language. This selection of language
is not stored.
4.Power, InkOut and PaperOut indicate the top item on “main menu”. You can selsect menu by the
Cleaning button.
5.Press Load/Eject button, then printer changes the indication to the “submenu” of the selected item.
6.Power, InkOut and PaperOut indicate the current setting/value on the submenu. You can selet
setting/value by the Cleaning button.
7.Press Load/Eject button, then printer memorize the last setting/value and changes its indication to
the main menu.(back to 2)
The other items can be changed in the seme manner.
On
Off
On
Off
On
OffOff
OnOff
OnOff
OffOn
OffOn
* In case the setting mode is activated with"without the sheets" option, the sequence 1and 2 are going
to be skipped.
Rev. A1-15
Product DescriptionEpson Stylus Color 200 /Epson Stylus 200
1.4.4 Error Conditions
The printer can detect various errors and indicate them with LEDs. Refer to Table 1-14.
1.4.5 Printer Initialization
There are three initialization methods: power-on initialization, software initialization and operator
initialization.
1.4.5.1 Power-On Initialization
This initialization of this level is activated by power-on or cold-reset command(remote RS command).
This initialization is:
-to initialize the printer mechanism.
-to execute Operator initialization.
1.4.5.2 Software Initialization
This initialization of this level is activated by the control code ESC @. This initialization is:
--to clearthe unprinted data.
--to make theprinter’s setting defaults.
1.4.5.3 Operator Initialization
The initialization of this level is activated by-INIT signal (negative pulse), reset operation through
panel or head replacement between monchrome and color.
- - to clear all data in the print buffer
- to cancel the download character definition.
- to make the printer stand-by state, if no errors occur.
- to execute Software initialization.
1-16Rev. A
Epson Stylus Color 200 /Epson Stylus 200Product Description
1.5 MAIN COMPONENTS
The main components of the Stylus Color IIs are:
❏Printer mechanism (M-4C11)
❏Main control board (C199 MAIN Board)
❏Power supply unit (C160 PSB/PSE Board)
❏Control panel board (C160 I/F Board)
❏Housing
1.5.1 Main Control Board (C199 MAIN Board)
The main control board (C199 MAIN Board) consists of an M37721S2BP 16-bit CPU. The E05B32 gate
array operates with 25MHz clock speed and controls various memories. The CR motor and PF motor
are controlled directly by the CPU.
CN1
CN2
1M Bit PSRAM (IC4)
4M or 8M Bit PROM (IC3)
Figure 1-8. C199 Main Control Board Component Layout
CPU M3772051 (IC2)
E05B08 (IC1)
8M Bit CG-ROM (IC5)
CN4
CN3
SW3SW2SW1
CN7
CN8
CN5
CN6
Rev. A1-17
Product DescriptionEpson Stylus Color 200 /Epson Stylus 200
1.5..2 Power Supply Board (C160 PSB/PSE Board)
The power supply board (C160 PSB/PSE Board) consists of an RCC switching regulator circuit. This
board does not have a power switch connected to the secondary circuit like the Stylus Color series.
Thus, if the printer is turned off, it cannot continue to operate in order to perform the head capping
operation.
Q1 (FET)
C11
Power SW
Trans (T1)
Filter (L1)
CN2
Photo Coupler (PC1)
Photo Coupler (PC2)
Fuse (F1)
CN1
Choke Cil (C1)
Figure 1-9. C160 PSB/PSE Board Component
1.5.3 Interface Board (C160 I/F Board)
There is an exclusive interface board to receive/transmit print data between the host computer and
printer.
CN1
CN2
JAPAN version only (Serial I/F)
Figure1-10. C160 I/F Board Component Layout
1-18Rev. A
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