Environmental Water Systems 5 Stage Reverse Osmosis Systems User Manual

Since 1987
PRODUCT AND INST ALLA TION MANUAL
5 Stage Reverse Osmosis Systems
1
Model Numbers:
RU500T35 w/BP
RU500T35 w/BP w/UV
ALL FILTRATION PRODUCT PROUDLY MADE & ASSEMBLED IN THE USA
EWS, Inc./Environmental Water Systems
office. 702.256.8182
fax. 702.256.3744
www.ewswater.com
e-mail. customerservice@ewswater.com
Retain this Product & Installation Manual for Maintenance and Information
Please Register this Product - It is a Requirement for Warranty
Revised 11/11
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A Special Message to Our Customers,
EWS, Inc. and Environmental Water Systems would like to thank you for your consideration in selecting from our comprehensive list of residential filtration and conditioning product.
We recommend that you take the time to read the information that pertains to your product as you begin to use it. The information in this manual is designed to assist your installer to set-up, install and start-up your system properly.
In addition, the information contained in this manual is designed to provide the consumer, the most comprehensive information on this series of product.
Please contact us if you have any questions, comments or additions to the information provided. Sincerely,
Customer Service at EWS, Inc.
EWS, Inc. and Environmental Water Systems
9101 W. Sahara A ve., Suite 105-J8
Las Vegas, NV. 891 17
2
Office: 702-256-8182 Available Monday through Friday , 8:30 - 4:30 Pacific S tandard Time
Fax: 702-256-3744 Dedicated and A vailable 24/7
E-Mail: customerservice@ewswater.com
Web Site: www .ewswater .com
Installation of the Filtration System - Please Read the Enclosed Information
Please take the time to familiarize yourself with the unit you are about to install. The Table of Contents will point to specific instructions for the simple step-by-step instructions for;
Installation of a Dispenser/FaucetPlacement or Locating the Water SystemInlet Supply Water ConnectionConnection of Tubing from Supply and to Dispenser/FaucetSystem St art-Up and Operation Procedures
You may need the following for proper installation:
• Teflon tape • Work Gloves • Safely Glasses • Knife or scissors
• Adjustable Wrench • Pliers • Screwdriver; straight & phillips • Drill & drill bits
WARNING: V erify that all components are included with the unit and were not lost, misplaced, or damaged in shipping or handling. Any damage in shipping needs to be reported to the shipping comp any .
WARNING: Do not attempt to install this system using defective or damaged components. Check and inspect, inlet and outlet fittings and any other connections on this system that might have been damaged during shipping and handling. Check all these components again upon installation and start-up for any hidden issues. All plumbing should be done in accordance with all local plumbing codes. Water Pressure: minimum 40psi, maximum 65p si. Water Temperature Range (cold supply only): not to exceed 95°F or below 40°F. Electrical (if applicable): an uninterrupted a/c supply , (if applicable): make sure voltage supply is compatible with your unit prior to install
WARRANTY: Warranty Registration of this product is required to have a warranty. A proper installation and start-up will save you time, money and hassles, and is also required for warranty purposes. Any issue as a result of improper application, set-up, installation and/or start-up will void any warranty .
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Table of Contents
INST ALLATION SUMMARY AND INDEX
OF YOUR REVERSE OSMOSIS SYSTEM
Dispenser/Faucet Q & A 4 Placement or Locating the Dispenser/Faucet 5 Installation of the Supplied Dispenser/Faucet
Dispenser/Faucet with Air Gap 6 Dispenser/Faucet without Air Gap 7
Inlet Supply Water Connection
Basic Supplied Connection 8 Preferred Connection for All Applications 9
Placement or Locating the System 10 Placement or Locating the Storage Tank 11 Drain Installation and Connection 12
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Connection of Tubing for Reverse Osmosis Systems 13-14 System Start-Up and Operation Procedures 15-16
HOW TO MAINTAIN YOUR SYSTEM
Replacement of UV Lamp (if applicable) 17 Replacement of Filter Cartridges 18 Replacement of Membranes 19 Cleaning of Empty Housings, RSR Control Valve, Booster Pump (if applicable) 20
GENERAL INFORMATION
FILTER REPLACEMENTS AND ORDERING
Filter, Membrane and UV Lamp Replacement s 22 Ordering Filters, Membranes, UV Lamp Replacements, and Parts 23
Maintenance Guide 24 Trouble Shooting Guide 25-30 Schematics 31 Warranty 32-33 Terms and Conditions of Sale 34
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Dispenser/Faucet Q & A - Reverse Osmosis
Spout pulls out from faucet body that’ s why it swivels. Spout has 2 o-rings at base and is inserted completely
into bottom of body to prevent leaking. Handle and tip can also be removed
Q: I do not want to drill any extra holes or use a separate dispenser/faucet - what can I do? A: Nothing. Reverse osmosis systems are limited to a separate dispenser.
WARNING: These systems manufacture a limited amount of water and therefore the connection to the
cold side of your sink faucet is an unavailable option. In addition, the water produced by a reverse osmosis system is aggressive and would have adverse leaching effects on any other metals (ie: brass, copper) other than stainless steel.
Note: Drinking water filtration systems are pass through systems and will allow this option. There
will be a diminishment in your flow rate to the cold side of the faucet (kitchen faucet has a flow rate of up to 2.3 gallons per minute and the filtered water is delivered up to 1 gallon per minute). To get filtered water you must be sure you have the faucet to the cold side only. This application or option is not applicable for reverse osmosis systems.
Q: I would like to use another dispenser/faucet? A: Based on many styles and finishes, a consumer may have another dispenser they would like to use.
No problem, all these items have universal or industry standard fittings, or if not, can be easily adapted to fit. Always check with manufacturer for proper specifications.
4
Note: EWS, Inc. includes a standard chrome, long-reach, lead-free faucet with white tip, handle and
optional air gap adaptor. Be aware - an air gap may be code and required with a dispenser/ faucet installation.
Options: EWS provides the following options to match other items at an additional charge;
Change your white tip and handle to black Change your white air gap adaptor to black Change your faucet to the following finshes; white faucet (with white tip, handle and air gap), satin nickel, polished nickel, polished brass, or oil rubbed bronze (all with black tip, handle and air gap). Inquire with your local EWS, Inc. distributor, contact an authorized internet distributor or visit us on the web (see page 4.2-25 for more details).
Q: Can we connect the filtered water up to other devices? A: Yes, simply connect by a “T” connection, the filtered water line to any instant hot, chiller, ice-maker,
refrigerator, etc. Regarding flow rate, be mindful of too many (3 or more) connections. Also, any length of total tubing in excess of 20 feet combined to tank, faucet, and all items may create issues with delivery rates**. See our Point of Entry , Whole Home Appliances to filter all the fixtures within the home.
WARNING: Reverse osmosis may have warranty or restrictions with other devices, consult with other
manufacturer’s product information.
Note: **Tubing in excess of 20 feet is calculated by adding the length of tube from unit to tank
(yellow tubing) and the faucet outlet on unit to dispenser or other device (blue tubing). EWS, Inc. supplies 5 feet of each type of tubing.
Q: Do I need to use the air gap adaptor? A: Y es, if local code requires that an air gap be used. Since the unit is both connected to a potable water
supply and a drain, some code requires an air gap to prevent cross-contamination, similar to all EWS point of entry systems, a dishwaher and/or washer machines. Care has to be taken with this unit to make all the proper connections. Follow all local plumbing codes.
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Placement or Locating Dispenser/Faucet - Reverse Osmosis
Step by step instructions to mount and secure the supplied dispenser/faucet
Professional Installation is Strongly Recommended
Step 1: Locate Faucet Parts Bag
Parts Included: faucet body with handle, faucet spout with tip, decorative washer, black rubber
washer, white beveled washer, lock washer , hex nut, 1/4” tube insert sleeve, 1/4” plastic compression ferrule, 1/4” compression nut
Included flat white washer (for use under decorative washer depending on hole/application) Optional Parts: air gap adaptor (white) for use with RO air gap applications
Preferred - Select a standard sink location to mount the faucet.
It is recommended that the faucet be placed in a hole provided on most sinks similar to the ones used for a sprayer, soap dispenser and/or dishwasher air gap. If the hole or sp ace is unavailable, an alternative location will be required: NON-AIR GAP: MINIMUM HOLE REQUIRED 1/2”, MAXIMUM 1 3/8”
AIR GAP: MINIMUM HOLE REQUIRED 1 1/4”, MAXIMUM 1 3/8”
5
Option A: On the sink. This option is to drill a new hole into the sink rim itself, if space allows. Option B: On the countertop next to a sink. This option is to position the faucet spout in the
correct location to drain into the sink. This requires a clearance around the faucet both above and below the countertop. Use the supplied dispenser as a template or see the enclosed dispenser schematic and dispenser dimensions.
Prepare to drill the hole using the dispenser as a template.
Sinks can be made of, but not limited to, stainless steel, copper, porcelain/steel, enamel/cast iron, man-made surfaces, stone, concrete, and/or materials known or unknown at this time.
Countertops can be made of, but not limited to, or be a combination of, natural stone, enamel, porcelain, concrete, wood, metals and/or man-made materials known or unknown at this time.
CAUTION: Please consult with the sink or countertop manufacture, supplier, fabricator, or
installer for proper drilling techniques and methods.
EXTREME CARE MUST BE T AKEN IN DRILLING THE HOLE FOR ANY SURF ACE. THE SURFACE MA TE­RIALS OF SINKS AND COUNTERTOPS CAN CHIP OR CRACK. THE MANUFACTURER ASSUMES NO RESPONSIBILITY FOR ANY DAMAGE RESUL TING FROM THIS INST ALLA TION.
WARNING: USE SAFETY GLASSES OR OTHER EYE PROTECTION WHEN GRINDING OR
DRILLING TO PREVENT POSSIBLE EYE INJURY DUE T O FL YING PARTICLES.
Follow Steps 2 through 12
Installation of the Supplied Dispenser/Faucet
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Installation of the Supplied Dispenser/Faucet with Air Gap
Step by step instructions to mount and secure the supplied dispenser/faucet
If using another faucet, please review the instructions included with that product**
***Other Air Gap connections can be found with
Drain Installation and Connection and System Interconnection instructions
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Above the Surface Step 2:
Place air gap to bottom of faucet body*** (optional: place flat white washer under decorative washer)
Step 3:
Place black rubber washer below air gap (or below optional flat white washer)
Step 4:
Place faucet stem through hole and center
Below the Surface Step 5:
Insert white beveled washer, bevel side up to fit snugly into a (1 3/8”) pre-drilled hole or flat side up depending on the application
Step 6:
Place lock washer on this white beveled washer
Step 7:
Spin hex nut onto faucet stem and tighten hex nut and washers into place
Step 8:
Slide 1/4” compression nut (threads up) onto 1/4” filtered line
Step 9:
Slide 1/4” plastic compression ferrule, long side down onto filtered water tube. Ferrule will seat into compression nut
Step 10:
Insert 1/4” tube insert sleeve into 1/4” filtered water line
Step 11:
Insert 1/4” blue (filtered water) tube into faucet stem. Leave other end available for system interconnection
Step 12:
Thread 1/4” compression nut onto faucet stem and tighten
Enclosed Dispenser/Faucet Dimensions***
Height: from deck to top of dispenser 8”
from deck to tip of dispenser 6 1/4” Reach: from center of dispenser to tip 6” Hole: minimum required with air gap 1 1/4”
maximum 1 3/8”
CAUTION: Do not overtigthen fittings
Note: Spout pulls out from faucet body and has 2 o-rings at base. Insert completely into bottom of faucet body to prevent
leaking. Spount swivels to direct water. Handle and tip can be removed. Handle can be locked up in open position.
** Other faucets check with specifications. ***All dimensions are approximate.
Go to the Inlet Supply Water Connection
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Installation of the Supplied Dispenser/Faucet without Air Gap
Step by step instructions to mount and secure the supplied dispenser/faucet
If using another faucet, please review the instructions included with that product**
7
Above the Surface Step 2:
Place decorative washer to bottom of faucet body (optional: place flat white washer under decorative washer)
Step 3:
Place black rubber washer below decorative washer (or below optional flat white washer)
Step 4:
Place faucet stem through hole and center
Below the Surface Step 5:
Insert white beveled washer, bevel side up to fit snugly into a (1 3/8”) pre-drilled hole or flat side up depending on the application
Step 6:
Place lock washer on this white beveled washer
Step 7:
Spin hex nut onto faucet stem and tighten hex nut and washers into place
Step 8:
Slide 1/4” compression nut (threads up) onto 1/4” filtered line
Step 9:
Slide 1/4” plastic compression ferrule, long side down onto filtered water tube. Ferrule will seat into compression nut
Step 10:
Insert 1/4” tube insert sleeve into 1/4” filtered water line
Step 11:
Insert 1/4” blue (filtered water) tube into faucet stem. Leave other end available for system interconnection
Step 12:
Thread 1/4” compression nut onto faucet stem and tighten
Enclosed Dispenser/Faucet Dimensions***
Height: from deck to top of dispenser 8”
from deck to tip of dispenser 6 1/4” Reach: from center of dispenser to tip 6” Hole: minimum required 1/2”
maximum 1 3/8”
CAUTION: Do not overtigthen fittings
Note: Spout pulls out from faucet body and has 2 o-rings at base. Insert completely into bottom of faucet body to prevent
leaking. Spount swivels to direct water. Handle and tip can be removed. Handle can be locked up in open position.
** Other faucets check with specifications. ***All dimensions are approximate.
Go to the Inlet Supply Water Connection
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Basic Inlet Supply Water Connection **
Professional Installation Using a Preferred Connection is Strongly Recommended
**This unit is supplied with a saddle tapping valve and should be considered a basic connection for copper , steel or brass
3/8” to 1/2” O.D. pipe prior to the angle stop shut-off of the cold water line to the kitchen faucet. This should be considered
a “do-it-yourself” connection which is not applicable in many situations and may not meet local codes.
A qualified plumber should choose to make the inlet supply water connection by a more preferred method.
Instructions from the bag containing the supplied saddle tapping valve, if applicable
Step 1: From parts bag locate: saddle tapping valve and 4’ of 1/4” tubing, color coded: red or orange (supply line to unit).
wall
angle
stop
cold
supply
to
kitchen
faucet
saddle
tapping
valve
pipe for
install
and
clearance
from wall
supply
tube
to
filtration
unit
drain
and trap
Step 4: Loosely assemble saddle tapping valve on pipe A: For all 3/8 O.D. pipe, use side of bracket with side projections
toward or against pipe to prevent distortion of tubing. B: For all 1/2 O.D. pipe, use “V” side of bracket with that notch toward or against pipe.
Step 5: T ighten screws evenly . Make sure brackets are parallel,
then tighten firmly until the valve is not moving on the pipe.
CAUTION: Do not over tighten fittings.
Step 6: Connect the 1/4” plastic tubing to the saddle tapping
valve by following these instructions: A: Slide 1/4” compression nut over plastic tubing with threads toward the saddle tapping valve. B: Slide 1/4” plastic ferrule over plastic tubing with long tapered side toward saddle tapping valve. C: Place 1/4” brass insert sleeve into the end of the 1/4” orange/red plastic tubing. D: Insert orange/red tubing into saddle tapping valve. Leave other end available for system interconnection
E: Tighten compression nut onto saddle tapping valve.
Step 7: Be sure the packing nut is tight, then turn the handle of the saddle tapping valve clockwise
until it is firmly seated. NOTE: For Copper Pipe - the pipe is now pierced.
HINT: Back the end of the piercing lance out, turning the handle counter-clockwise. Then re-insert by turning the handle
of the saddle tapping valve clockwise until it is again firmly seated. This will clear any possible debris that can block piercing lance and water flow.
Step 8: Turn the handle counter-clockwise to open the valve for water supply . Keep main line shut of f and proceed with the remainder of the installation and start-up.
Step 2: Locate cold water line that feeds your existing faucet. Determine if there is enough space to install the saddle tapping valve on the hard line between the wall and the angle stop. CAUTION: USE ONL Y COLD WATER LINE. NOT INTENDED FOR SUPPLY BY HOT WATER.
Step 3: Shut off the main water supply to the house and open the faucet to relieve water pressure in the hard pipe. NOTE: Shutting the angle stop only , still leaves water in that pipe. Shut the main supply . CAUTION: Do not turn valve handle before or while installing the “saddle tapping valve”. Make sure the piercing lance does not protrude beyond the rubber gasket. Failure to do this may result in damage to the piercing needle.
NOTE: For Copper Pipe - go directly to #4.
For Steel or Brass Pipe - follow A, B, C below, then go to #4
A: Drill a 3/16” hole in pipe. Use a hand drill to avoid shock hazard. B: Turn handle to expose lance beyond the rubber gasket no more than 3/16”. C: Place body of valve over hole so the lance fits into the hole
CAUTION:
Do not over tighten fittings.
8
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Preferred Inlet Supply Water Connection - All Applications
Professional Installation Using a Preferred Connection is Strongly Recommended
A qualified plumber should choose to connect the inlet supply water supply by a more preferred connection. ***
The Preferred Inlet Supply Water Connection is Applicable in All Applications and Codes
Replace the Angle Stop with a Proper 3-Way Fitting:
There are a number of options to properly install any one of these drinking water filtration systems.
Identify the cold water supply line and then you will need to know;
Size or O.D. diameter of pipe or tubing
Pipe material (hard or sof t copper, steel, brass, stainless, PVC, plastic, etc...)
The existing angle stop or fitting will assist in determining the proper 3-way angle stop or fitting needed for
your specific application
9
A more preferred method to connect the inlet supply line is to shut off the water main and replace the entire angle stop. This will have a con­nection from the house main water line, a connection to the cold water side to the kitchen sink faucet and a much better connection for the inlet supply to the filtration unit. This will provide one fitting with a shut off to the kitchen faucet and a shut off to the filtration system. The replacement of the angle stop is a better plumbing connection and any number of fittings can be used for the correct application under any circumstances.
Examples of common connections and fittings available:
OPTIONS: 1/2” IPS x 3/8” compression x 1/4” compression 3-way angle stop
OPTIONS: 1/2” compression x 3/8” compression x 1/4” compression 3-way angle stop
Note: Be sure one outlet is 1/4” compression for the water filter 1/4” inlet/supply tubing
drain
and trap
Example:
new 3-way
angle stop or
fitting
shut
off
cold water
supply pipe
to kitchen
faucet
kitchen faucet supply
connection
main water
1/4” filtration
unit supply connection
supply pipe
wall
water flow
Proper installation is dependent on your specific application and the concept of proper installation is universal.
Locate the supply , shut off your main water supply , install the proper connections
and follow the remaining instructions in this manual.
***EWS, Inc. can not anticipate all the different locations, applications and materials used by your builder and/ or plumbing contractor regarding your household or sink piping, therefore we offer a generic and common fitting with proper instructions. A qualified plumber , plumbing supply location, or hardware store will have no problem with alternative parts and advice necessary to install your unit.
Go to the Placement or Locating the System
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Placement or Locating the Reverse Osmosis System
Simply place the water system on a level floor, cabinet bottom or horizontal surface.
Always assume for enough space for the system and the storage tank, and tubing to remove, move
and/or adjust for filter and membrane replacement and maintenance.
If mounting the system to a wall, cabinet side or other vertical surface, Please see the following;
Step 1: All filter cartridges and membranes for system are preinstalled. If the unit is installed in a
permanent hanging position, a minimum clearance of 2” will be required to allow filter replacement.
Step 2: Mark pilot holes using the bracket as a template. Step 3: Using a drill bit or punch, drill a hole or punch as a starter hole to catch the mounting screws.
WARNING: AL TERNA TIVE F ASTENING METHOD MAY BE REQUIRED FOR PLASTER BOARD,
P ARTICLE BOARD OR SIMILAR MA TERIAL INST ALLA TION. USE SAFETY GLASSES OR OTHER EYE PROTECTION TOPREVENT POSSIBLE EYE INJURY DUE TO FL YING P ARTICLES.
Step 4: Set mounting screws (provided) with screw driver. Leave a 1/4” gap between the screw
head and mounting surface to allow the bracket to slide on easily .
Step 5: Slide the bracket over the screws and hang the unit. Make sure unit is level.
Now make the connections of tubing to/from the system.
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WARNING: UPON INST ALLA TION AN R.O. SYSTEM MA Y HA VE TO BE “BURPED” OF ANY AIR IN
THE LINES. UPON COMPLETION OF THE “SYSTEM ST AR T -UP AND OPERATION PROCEDURES”, REVIEW THIS WARNING AND DIRECTIONS ON P AGE 4.2-16.
Note: The interconnection between the inlet, outlet, drain and tank lines can cause air in the unit at the
RSR control valve. Air in lines, and at this valve, will not allow R.O. to function properly.
Helpful Hint:
Find the enclosed Spanner Wrench
Kitchen Faucet
Dispenser/Faucet
of filtered water
that came with the unit and place it on top of the bracket.
When finished, roll up this Service Guide and place on top with wrench.
T ake a note of the Model # and WQA Serial # for the required warranty registration of this unit.
This Service Guide and the wrench
Stored Filtered
before going to
Dispenser/Faucet
Note:
Water flows
from Tank
through
Postfilter(s)
for use
Storage Tank on floor
Unit Mounted to Wall (option shown)
or Placed on level floor
Inlet from Cold Inlet/Supply Connection (angle stop not shown)
will come in very handy when it’s time for filter replacement.
strictly for illustration purposes only
Go to the Placement or Locating the Storage Tank
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11
Placement or Locating the Storage Tank
Open the box containing the storage tank and plastic base.
Place storage tank on the plastic base near the system and allow for room for connections.
Locate the Tank Valve in the parts box
Tank Valve
1/4” yellow tubing
into
quick connect fitting
valve handle to open or close tank
1/4” male threads at tank top
Air Pressure Valve
at tank bottom
Storage Tank: The storage tank holds up to 3.2 gallons of product water . A bladder within the t ank keeps water under pres­sure and away from bare metal. The tank has an air pre-charge of 5-7 psi (without water) from the factory.
Storage Tank Preparation: Locate the following: plastic tank stand, tank valve, 1/4” male threads at top of tank, and the air pressure valve at bottom of tank
T ank stand
strictly for illustration purposes only
Step 1: Air pressure valve seats into tank stand when tank is in upright position. Place tank on stand.
Note: Tank may be placed on its side, if necessary. Use tank stand to prevent rolling.
Step 2: Using T eflon t ape (not included) wrap 1/4” male threads on storage tank using clockwise
motion for at least three revolutions.
Step 3: Install tank valve on storage tank. Do this by hand tightening valve clockwise onto male
threads of the storage tank. There is no need to overtigthen
KEEP TANK VALVE CLOSED.
DO NOT OPEN TO ANY WATER UNTIL INSTRUCTED TO DO SO.
Closed Valve 90º angle to the yellow tubing and connection Open V alve In line/parallel with yellow tubing and connection
WARNING ABOUT TANK PRESSURE:
USE ACCURATE (0-20) GAUGE FOR LOWER READINGS TO MEASURE. IF NEEDED TO ADJUST, EMPTY TANK, USE A SIMPLE BICYCLE OR SPORT BALL PUMP ONLY. DO NOT OVER-INFLATE TANK PRESSURE.The tank should be 5-7 psi without water for proper operation. Pressure variances due to higher elevations may occur. Under or over-inflation will prevent proper operation of system.
Go to Drain Installation and Connection
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