EWS, Inc. / Environmental Water Systems |
4.3-1 |
Care and Use Manual
Metered Softener Series
Information Provided for the Proper Set-Up, Installation and Start-Up of the following Softeners:
Cabinet “all-in-one” Style:
RT 935 RT 1035
Twin Tank (resin tank with separate brine tank) Style:
TT 1054 TT 1354-11/2
ALL PRODUCT PROUDLY MANUFACTURED AND ASSEMBLED IN THE USA
To the Installer: |
Please Read and Leave this Owner’s Manual with the Unit or the Consumer |
To the Consumer: |
Retain this Care & Use Manual for Product Registration and Future Reference |
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4.3-2 |
EWS, Inc. / Environmental Water Systems |
IMPORTANT GENERAL INFORMATION AND PRE-INSTALLATION CHECKLIST
FOR ALL EWS, INC./ENVIRONMENTAL WATER SYSTEMS
POINT OF ENTRY PRODUCT
Inspect and Verify: That all components are included with the unit and were not damaged in shipping. If there is obvious damage to any equipment, it must be noted on the carrier’s Bill of Lading. Open and inspect the contents of all closed crates, boxes or cartons, and inspect for concealed damage. The manufacturer is not liable for any damage during transit, as stated and published in the conditions of sale, the receiving packing slip and accepted invoice. The manufacturer has made every effort to ensure goods should be received in good condition and will support all legitimate claims against any carrier on behalf of the receiving party. Please see reverse side of all receiving packing slips and yellow labels affixed to boxes for your rights. Caution: Do not attempt to install any system using defective or damaged components. Do not install any system that has been misapplied based assumed water conditions. Do not install any system that has been misapplied based on usage, line service and/or the conditions and standards of operation stated below.
Warning: When drilling or cutting, use protective eyewear to prevent possible eye injury due to flying objects. When using an open flame and/or hot materials, take the necessary precautions for you and the environment to prevent burns, burning and/or fires.
CONDITIONS AND STANDARDS OF OPERATION
Water Conditions and Issues: Water must be potable and must be micro-biologically correct. Water must be of a known quality or tested completely and independently to determine its quality, either municipally-treated or non-regulated, individual or community, well water. Please see in this manual: Qualifications andApplications, Standard Industry Terms and the Limited Warranty. Information provided for proper specifications are included in our published product manuals, and available through customer service and on our website. A simple emphasis on, and test for, water hardness is inadequate. Water issues with iron and/or manganese require their removal by a separate filter unit installed ahead of any other unit.
Water Pressure and Flow Rate: A minimum of 30 PSI (40 PSI for Iron units) and 8 GPM (12 GPM for 1354 Iron units) is required for a backwash or regeneration valve to operate effectively. Water pressure not to exceed or to surge in excess of a maximum of 75 PSI for the system. Unsure of pressure or it’s ability to surge? Apressure reducing valve (PRV) becomes an insurance policy and is highly recommended for this and many other products that limit high pressure in your home. Excessive pressure will void product warranty.
Water Temperature Range: Feed water temperature not to exceed 110°F or be allowed to go below 40°F. Protect unit from exceeding high temperatures and never allow unit, its’ drain line and any water to freeze.
Electrical: An uninterrupted alternating current (A/C) supply is required for the operation of the control timer. Please make sure your voltage supply is compatible with your unit before installation. Low 24 voltage step down transformer 120v, 50/60HzExisting Plumbing: Condition of existing plumbing and water heaters should be free from lime and iron buildup. Piping that is built up heavily and clogged with lime and/or iron should be replaced. Old galvinized or combinations of plumbing materials and their installation can cause separate water issues and conditions not related to water systems.
Location of Equipment: Units can be installed, almost anywhere. Inside or outside. Valves may be water resistant, not water proof. Protect any system from the elements. Position equipment upright in its’ designated location, setting on a flat surface. Level equipment as required. Equipment out of plumb can exhibit poor flow characteristics which will affect the performance of the system.
Plumbing and Installation: Connect raw water supply to bypass inlet connection. Connect treated water bypass outlet to home service line. Pipe sizes should be equal to or one size larger than the valve connection (3/4” line with 8 gpm to standard 1” valving is acceptable). NO Torch, NO Heat - solder all piping as sub-assemblies before installing. Internal valve damage can result from solder and/or torched heat
By-Pass Valves: All 1” noryl plastic valving are supplied with a 1” high flow dual-port bypass valve and male-threaded yoke which are required for usage on these systems. On larger brass valves (1”HF, 11/2”, 2” and larger) the installation of a plumbe d bypass with 3 shut-off valves and unions is required, as specified per unit, in this service manual. The need for a proper bypass is required by warranty and is necessary to isolate the system for maintenance and service.
Drain Connection: Drain line should be sized to handle maximum drain line flow rates for the system as designated on the control valve. Minimum required drain line size at the valve (1/2” for all 1” valves, 3/4” for all 11/2” valves and larger). Re commended one pipe size larger for runs of 10 feet or more.Avoid overhead pipe runs, as undue backpressure can affect operation of backwash/regeneration. See backwash (tank filtration systems) and regeneration (softeners) differences, capabilities and restrictions - in drain connection procedures in those service manuals for those specific units.
ALL SPECIFICS TO EACH SYSTEMS’ SET-UP, INSTALL AND START-UP IS AVAILABLE IN THE SERVICE MANUAL.
WARNING: |
IMPROPER INSTALLATION AND/OR APPLICATION WILL |
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RESULT IN THE VOIDING OF ANY PRODUCT WARRANTY. |
All plumbing should be done in accordance with all local plumbing codes.
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EWS, Inc. / Environmental Water Systems |
4.3-3 |
INSTALLATION SUMMARY - SOFTENERS
Step 1: Locate the following:
Main Water Supply Line, Soft Water Loop or Inlet to Water Heater(s) (depending on application or restrictions)
Drain Access, Electrical Outlet and Clearances.
Step 2: Check the incoming Water Pressure. Install a pressure regulator (PRV) if the water pressure exceeds or can surge above 75 PSI.
Step 3: Place the tank where you want to install the unit, making sure the tank is level and on a firm base, noting the clearances necessary to complete the installation.
Step 3A: TT Units or “Twin Tank” style, place separate brine tank 6” from softener resin tank.
Connect the safety brine assembly found in the brine tank to the 3/8” plastic compression fitting, then pass the tubing through the hole provided in the brine tank and connect to brass compression fitting on side of valve.
Warning: Do not exceed connecting distance determined by the length of 3/8” OD poly tube provided.
Step 3B: Cabinet Units “all-in-one” style softeners have the brine tank incorporated within the cabinet along with the resin tank. The connection between the valve and the safety brine assembly has been factory assembled.
Step 4: Install at barbed connection on brine tank side, min. 5/8” OD tubing (not supplied) to a suitable drain.
Warning: This is a gravity fed tank drain, in any event that could cause an overflow of the brine tank.
Step 5: Tighten the Valve on the Tank.
Caution: Since handling and moving the unit may loosen the valve head - Hand Tighten the Valve Head in a Clockwise Direction. Make sure tank cover, if applicable does not interfere or cut into the connection.
Step 6: Identify Water Supply.
Connect raw water supply to bypass inlet connection.
Connect treated water bypass outlet to home service line.
Units: RT935, RT1035 and TT1054 come with dual port bypass valve and male yoke TT1354-11/2” needs the bypass plumbed by the installer (see additional details)
Warning: Plumb the unit with the bypass and the male yoke included, or for larger brass valves, a bypass must be plumbed with 3 shut-off valves and unions. Do not cross-connect or plumb backwards.
UNTIL START-UP PROCEDURES - KEEP ALL VALVES TO/FROM SYSTEM CLOSED
Step 7: Connect a backwash drain line (1/2” or 3/4”) based on application and an air gap.
Warning: The performance of softeners are dependent on the proper flow rates for regeneration discharge
FOLLOW START UP PROCEDURES BEFORE
LEAVING THE JOB
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4.3-4 |
EWS, Inc. / Environmental Water Systems |
Set-Up and Installation for All 1” Valves:
RT 935, RT 1035, TT 1054
top view: |
back: |
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outlet |
inlet |
Yoke |
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1” MNPT |
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side: |
side: |
Dual |
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to the |
supply |
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Port |
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home |
from |
Bypass |
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filtered |
main |
O-Ring |
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left |
right |
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Connect |
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Outlet (filtered) Side: |
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Valve |
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Head |
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left side view of valve and drain |
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port with included drain adaptor, |
front: |
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bypass and male yoke |
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Must use dual-port, full flow, noryl bypass with 1” MNPT yoke.
•Shuts off water to/from the unit
•No additional plumbing for media replacement or maintenance
•Less costly plumbing installation, easier startups, non-corrosive
Inlet (supply) Side:
right side view of valve and brine line with included bypass and male yoke
USING THE CONNECTED BYPASS VALVE AND 1” MALE NPT YOKE.
PLUMB INLET (supply) AND OUTLET (filtered) INTO THE UNIT.
•Follow the directional arrows molded onto the valve body and bypass. See pictures below for; top/front/back and left/right views to prevent plumbing the unit backwards. Teflon tape is the only sealant to used on any of our fittings. WARNING: No pipe dope.
•NO Heat, No Torch; Leave at least 12” between the male yoke and any solder joints. Failure to do this could cause interior damage. Consider flexible stainless (1”FNPT x 1”FNPT (3/4” if your application) and at least 18” in length) connected to copper male adapters, or some other applicable connection - no heat, saves time, neat install, if applicable/code to your application.
WARNING: ONCE PLUMBED, DO NOT TURN ON WATER, UNTIL YOU BEGIN START-UP PROCEDURES.
Set-Up and Installation for 11/2” Valves:
TT 1354-11/2
Materials Needed for Installation: |
Back Side: |
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11/2” pipe length to be |
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Union |
determined |
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3 - 11/2” Ball Valves |
Outlet (filtered) |
Electric |
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2 - 11/2” Unions |
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Side |
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See Drain Requirements |
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DO NOT TURN ON WATER, |
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Union |
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OPEN ANY VALVES OR |
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Bypass |
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PLUG IN THE ELECTRICAL |
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Valve |
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UNTIL YOU GO TO THE |
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START-UP PROCEDURES |
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Inlet (supply) Side |
Front Side:
11/2” 2850 Valve
Valve Cover: Black NEMA 1 Rated
for resistence to dust and moisture.
Drain
Hinged: left Opens: from right Controls: inside
Drain:
1” MNPT
Connected (included) to: Brass Flow Control Housing with 10 GPM Flow Restrictor
1” FNPT x 3/4” FNPT
Materials Needed for Drain: 3/4” copper x male adapter 3/4” union
3/4” (min) drain line length to be determined
PLUMB INLET (supply) AND OUTLET (filtered) INTO UNIT AND PLUMB BYPASS VALVE BETWEEN.
•Follow the directional arrows molded onto the valve body. See picture below for correct set-up.
•Use unions (a quick disconnect feature) at the inlet and outlet pipe, as pictured, to allow future servicing of system without cutting and replumbing
•Use Ball Valves (preferred - easy to turn on/off) at inlet/outlet pipes and bypass, as pictured for proper installation.
•NO Heat, No Torch; Leave at least 12” between the valve body and any solder joints. Solder joints prior to connecting to valve body. Failure to do this could cause interior damage. Teflon tape is the only sealant to used on any of our fittings.
WARNING: ONCE PLUMBED, DO NOT TURN ON WATER, UNTIL YOU BEGIN START-UP PROCEDURES.
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EWS, Inc. / Environmental Water Systems |
4.3-5 |
Start-Up Procedure for All Units
The tank unit(s) have now been plumbed in with the inlet, outlet and drain connections made in accordance with the manufacturer’s recommendations and meets applicable plumbing codes.
Now, it is time to fill it with water, plug the unit in, and properly start it up by following the start-up procedures below.
These units are similar to water heaters and other point of entry product. They must be plumbed correctly and filled slowly while relieving pressure. These units are also similar to other sink filtration product. They must be flushed before beginning usage.
Making the connections, turning on the water and walking away is an improper installation. Period.
Failure to start up unit properly may cause service issues, unhappy consumers, and will void the warranty.
STEP 1: FILL THE TANK WITH WATER - SLOWLY!
Units: |
Units: |
RT935, RT1035, TT1054 |
TT1354-11/2 |
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See Left Column |
See Right Column |
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Y |
ou Must Use: |
You Must Plumb: |
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Bypass and Male-Threaded Yoke Included |
Inlet/Outlet and Bypass per Schematic |
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STEP 1-A: PARTIALLY OPEN INLET SIDE ONLY
Following a slow fill procedure will make the backwash and flushing steps easier and more effective.
PARTIALLY OPEN - 1/4 TURN (as illustrated) on inlet supply side only to fill tank slowly. Keep outlet side closed
Inlet
Side:
Open 1/4 turn only to slowly fill
PARTIALLY OPEN -1/4 TURN with (preferred) Ball Valve or Slowly and Partially Open Gate Valve on inlet supply side only to fill tank slowly. Keep outlet side and bypass valves closed.
Inlet Side Partially Open
Once the tank has been slowly filled, go to the next page. Follow the remaining simple procedures.
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4.3-6 EWS, Inc. / Environmental Water Systems
STEP 1-B: TANK IS FILLED, OPEN INLET COMPLETELY
SLOWLY OPEN - (as illustrated) |
SLOWLY OPEN -Completely open (preferred) Ball Valve or Gate |
on inlet supply side only. |
Valve on inlet supply side only. |
Keep outlet side closed. |
Keep outlet side and bypass valves closed. |
Inlet |
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Side: |
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Open |
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Position |
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once filled |
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Inlet Side Open |
Tank is completely filled when sound of water stops or
at a slow pace of 1-2 GPM it will take 5-10 minutes. Keep outlet side closed until later.
STEP 2: PLUG IN THE ELECTRICAL
Plug the 24 volt transformer into any unswitched electrical outlet or an acceptable extension to that outlet. Be sure that if plugged into a GFI outlet that the outlet has been reset. Please inform the consumer of the need for an unswitched outlet which can not be turned off and that GFI outlets need to be occassionally checked for operation. Please follow all applicable local codes. If using an extension, make sure of a complete and secure connection. No spliced connections. Do not break into wires with fasteners or staples. Make sure transformer has a snug and secure connection to outlet (larger units must use set screws to secure transformer to outlet). Electrical is used to bring power to the digital valve, in order to keep the time and operate the automatic backwash program. Cost of this operation is similar to the cost of a radio alarm clock.
STEP 3:
BEGIN THE REGENERATION CYCLE STEPS AS FOLLOWS FOR START-UP
THESE STEPS ARE CRITICAL FOR THESE HIGHLY EFFICIENT METERED VALVES
PLEASE FOLLOW THE STEP BY STEP INSTRUCTIONS
Address Advancement Note:
Push and Hold Extra Cycle Button for approximately 5 seconds to advance the valve into Regeneration Cycles. As each Regeneration Cycle is Entered a Red Dot will Illuminate on the left of the Regeneration Cycle Title printed on the face panel.
To advance to the next Regeneration Cycle before it times out, Push the Extra Cycle Button once (Do Not Hold) once the Number on the left of the Address Display stops flashing.
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