Enerpac WMC User Manual

Page 1
Instruction Sheet
POWERFUL SOLUTIONS. GLOBAL FORCE.
WHC, WMC, and WHR
Hydraulic Cutters
L1106 Rev. B 08/12
IMPORTANT RECEIVING INSTRUCTIONS: Visually inspect all components for shipping damage. Shipping damage is not covered
by warranty. If shipping damage is found, notify carrier at once. The carrier is responsible for all repair and replacement costs resulting from damage in shipment.
Carefully plan your system by selecting components designed to perform the intended operation and which will adequately perform with existing equipment. Always check the product limitations regarding pressure ranges, load
capacities and set-up requirements. The system operating pressure must not exceed the pressure rating of the lowest rated component in the system. Read all CAUTIONS, WARNINGS, and INSTRUCTIONS included with, or attached to, each product. Follow all safety precautions to avoid personal injury or property damage during the system operation. ENERPAC CANNOT BE RESPONSIBLE FOR DAMAGE OR INJURY RESULTING FROM UNSAFE USE OF PRODUCT, LACK OF MAINTENANCE, OR INCORRECT PRODUCT AND SYSTEM APPLICATION. Contact Enerpac when in doubt as to safety precautions or applications.
DESCRIPTION
Enerpac cutters can be used for a variety of cutting operations. The table below lists the size and type of material your tool is capable of cutting.
Self-contained hydraulic cutters (WMC models) are extremely portable. Hydraulic cutterheads (WHC & WHR models) require 10,000 psi hydraulic pumps and are recommended for applications where many cuts must be made in a short amount of time.
WMC-2000
Cutting Capacity Chart
MAXIMUM
MATERIAL (inches)
Capacity (tons)
Steel Wire Rope 6x7, 6x12, 6x19 Hempcore or IWRC
Copper Wire or Bar
Aluminum Wire or Bar
Soft Steel Bolts
Reinforcing Bar
Bare Copper Wire Strand
Bare Aluminum Wire Strand
ACSR Wire Strand
Guy Steel Wire Strands 1x7
Guy Steel Wire Strand 1x19
Telephone Cable
Underground Cable (Power)
Grade 70 or 80 Alloy Chain
DIAM
ETER OF
WARNING
WHC
-750
4
11
16
11
16
11
16
11
16
3
4
3
4
3
4
5
8
5
8
Hydraulic Cutterheads
WHC
-1250
"
"
"
"
"
"
"
"
"
WHC
-2000
20
1
1
"
4
1
1
"
8
1
1
"
4
1
1
"
8
WHC
-3380
13
1"
1
1
"
4
1
1
"
4
7
"
8
1"
1
1
"
2"
4
1
1
"
4
1
1
"
4
7
"
8
7
"
8
1
2"
1
2"
3
"
4
3
"
4
3
2"
3
WHC
-4000
3
WHR
WMC
-1250
8
-580
20
1
1
1
1
4
1
5
"
"
4
8
5
1
1
1
"
"
8
8
5
"
"
8
4
5
"
8
8
1"
5
"
8
11
"
16
3
"
4"
8
3
"
4"
8
1
1
1
1
5
"
"
4
8
1
5
"
"
4
8
1
5
"
"
8
4
7
9
"
8
7
"
8
"
16
9
"
16
5
"
8
Self-Contained Cutters
WMC
-750
4
3
11
11
11
3
3
3
9
16
9
16
11
WMC
-1000
20
"
4
3
"
16
16
16
"
4
"
4
"
4
"
4
3
"
"
4
3
"
"
4
3
"
4
"
"
"
16
1
"
2
Unit is not designed to cut this size or type of material. Any attempt to do so will result in personal injury and/or damage to the unit and will void the warranty.
WMC
-1250
20
1
1
1
1
1
1
1
1
7
8
1
1
1
1
1
1
7
8
1"
WHC-750
WMC
-1580
"
4
"
8
"
4
"
4
WMC
-2000
6
3
"
4
3
"
4
3
"
4
3
"
4
WMC
-3380
13
3
1"
1
1
"
4
1
1
"
4
7
"
8
"
1
"
1
"
4
"
1
4
"
1
4
5
"
5
1
2"
2
5
"
2"
8
5
"
2"
8
3
"
8
3
"
8
5
"
2"
8
5
1
"
8
11
1
"
16
"
4
"
4
3
3
"
8
3
3
"
8
Page 2
OPERATION
PRELIMINARY INFORMATION: Be sure to observe safe operating procedures. Follow the warnings listed below and all other safety information contained in this document or decals attached to cutter. Failure to do so will result in personal injury and/or equipment damage.
WARNING
CUTTING HAZARD: Keep hands away from cutter blades. Only one person should operate cutter. Do not have one person working
WARNING
Never use the cutter on electrically active or "hot" wire or cable. Be sure power has been turned o before working
on electrical wire or cable. near the blades while another person controls the pump.
1. WHC and WHR models: Couple pump hose to cutter. Turn collar on coupler fi nger tight only. No tools are needed to make this connection.
2. Select material to be cut. When cutting short pieces of wire rope, clamp or tape it fi rst to help prevent wires from jamming between the blade and head.
3. Inspect blade and cutting head. Cutting case hardened steel will dent blades and cutting heads. The blades will eventually fatigue and crack. Replace cracked blades immediately. DO NOT operate tool with cracked or chipped blades.
4. Unlatch cutter head.
5. Place material between blade and head shear.
6. IMPORTANT: Securely latch the cutter head.
WARNING
When working with wire rope or cable, wrap section being cut to prevent pieces from fl ying loose as they are cut.
Cutter Head Latch Pin
Head Shear
Release
Blade
9. If the material being cut (usually wire rope or soft cables) seems to be cut but does not break free of the tool, the blade is hung up on something and needs to be removed. See "Troubleshooting" on page 3.
10. Lift release lever or shift pump to release position to retract blade. If blade does not retract, see "Troubleshooting" on page 3.
Lever
CAUTION
Most broken blades are the result of not latching the cutter head. When the blade is advanced, it pushes on the cutter head. As the cutter head is pushed open, a diagonal force causes the blade to break, and, in some cases, the cutter head may crack.
7. On self-contained units, push release lever in toward cutter body. For hydraulic cutterheads, close or shift valve on pump to advance position.
8. Operate handle or pump until blade is fully advanced. DO NOT exceed maximum cutting limits printed on tool decal.
11. Return tool to carrying case to protect from dirt and corrosion. Always keep a spare blade on hand.
NOTE: Do not operate an empty cutter. The new blade and cutter head shear edges will "roll" slightly with the fi rst material cut, creating a burr. This burr falls o as the cut takes place. Extending the blade prior to the fi rst material cut will also raise a burr on the blade. With no material present to knock the burr o , the blade and head shear edges may lock together and the cutter will not retract. To correct this situation, the blade must be removed. Remove blade screw and blade. Unlatch cutter head.
Use a sharpening stone to remove burr from blade. Run the stone across the blade on the fl at side (not the knife edge side). Keep the stone fl at and parallel to the blade. Take care not to create a gap between the blade and head shear.
2
Page 3
TROUBLESHOOTING
Problem
Blade will not advance.
Blade will not retract.
Unit leaks oil.
Cause
Low oil level.
Loose coupler connection. (WHC & WHR models)
Debris caught between cutter head shear and blade.
Fluid release lever not working.
Seal damage caused by overloading cutter or by normal use of cutter over a period of time.
Solution
Be sure reservoir is filled with Enerpac oil.
Be sure all coupler connections are complete. Loose or incomplete coupler connections will cause complete or partial blockage of oil flow.
Remove blade screw from piston to release pressure. Remove cutter head latch pin or spring latch to free blade.
Clean the blade and blade track. Hone the blade. See Maintenance step 6 on page 4. Lubricate the blade and track with silicone spray.
See illustration below. Place wooden wedge against the release pin and lightly strike wedge with a hammer. The lever should release forward to by-pass and relieve pressure.
The blade should retract. If debris is caught between the blade and cutter head, disassemble and clean as described above.
Replace seals. Seals are available as part of the Repair Kit for your cutter. An Authorized Enerpac Service Center can perform the repairs for you.
Place wooden wedge behind release lever. Use wood or other soft material to avoid damaging cutter body.
Open cutter
Blade
head to remove blade.
Blade Screw
Lighty strike wedge with a hammer.
3
Page 4
MAINTENANCE
Perform maintenance regularly to keep your hydraulic cutter in good operating condition.
1. Clean dirt from cutter using grease solvent.
2. Lubricate the head and blade with silicone spray rather than oil. Oil attracts dirt, silicone does not.
3. Keep reservoir full of clean oil. Drain all oil and refi ll with clean Enerpac oil every 12 months. Change oil more often under dirty environmental conditions.
Dispose of used oil properly.
4. If cutter has been used under water or in severe conditions, wash the cutter and lubricate immediately. Remove and clean the handle cylinder.
5. Repaint unit as necessary. If cutter is used in water regularly, repaint it with light colored corrosive resistant paint.
6. Keep blade and cutter head shear sharp. Hone blade by rubbing a sharpening stone across the blade on the fl at side (not the knife edge side).
Keep the stone fl at and parallel to the blade. Keep back bevel to a minimum, or blades will separate and break.
Discard cracked or chipped blades. New blades can be purchased separately.
7. Fluid leakage is usually the result of overloading the cutter and damaging the seals. Repair kits are available. Repair kits include piston seals, latch spring or pin, and blade screws. Contact your local Authorized Enerpac Service Center if your cutter needs to be repaired.
TO PROTECT YOUR WARRANTY, USE ONLY ENERPAC HYDRAULIC OIL.
Enerpac Worldwide Locations e-mail: info@enerpac.com internet: www.enerpac.com
Australia and New Zealand
Actuant Australia Ltd. Block V Unit 3 Regents Park Estate 391 Park Road Regents Park NSW 2143 (P.O. Box 261) Australia T +61 (0)2 9743 8988 F +61 (0)2 9743 8648 sales-au@enerpac.com
Brazil
Power Packer do Brasil Ltda. Rua dos Inocentes, 587 04764-050 - Sao Paulo (SP) T +55 11 5687 2211 F +55 11 5686 5583 Toll Free: 0800 891 5770 vendasbrasil@enerpac.com
Canada
Actuant Canada Corporation 6615 Ordan Drive, Unit 14-15 Mississauga, Ontario L5T 1X2 T +1 905 564 5749 F +1 905 564 0305 Toll Free: T +1 800 268 4987 F +1 800 461 2456 customer.service@actuant.com
China
Actuant (China) Industries Co. Ltd. No. 6 Nanjing East Road, Taicang Economic Dep Zone Jiangsu, China T +86 0512 5328 7500 F +86 0512 5335 9690 Toll Free: +86 400 885 0369 sales-cn@enerpac.com
France, Switzerland, North Africa and French speaking African countries
ENERPAC Une division d’ACTUANT France S.A. ZA de Courtaboeuf 32, avenue de la Baltique 91140 VILLEBON /YVETTE France T +33 1 60 13 68 68 F +33 1 69 20 37 50 sales-fr@enerpac.com
Germany and Austria
ENERPAC GmbH P.O. Box 300113 D-40401 Düsseldorf Willstätterstrasse 13 D-40549 Düsseldorf, Germany T +49 211 471 490 F +49 211 471 49 28 sales-de@enerpac.com
India
ENERPAC Hydraulics Pvt. Ltd. No. 1A, Peenya Industrial Area IInd Phase, Bangalore, 560 058, India T +91 80 40 792 777 F +91 80 40 792 792 sales-in@enerpac.com
Italy
ENERPAC S.p.A. Via Canova 4 20094 Corsico (Milano) T +39 02 4861 111 F +39 02 4860 1288 sales-it@enerpac.com
Japan
Applied Power Japan LTD KK Besshocho 85-7 Kita-ku, Saitama-shi 331-0821, Japan T +81 48 662 4911 F +81 48 662 4955 sales-jp@enerpac.com
Middle East, Egypt and Libya
ENERPAC Middle East FZE Oce 423, LOB 15 P.O. Box 18004, Jebel Ali, Dubai United Arab Emirates T +971 (0)4 8872686 F +971 (0)4 8872687 sales-ua@enerpac.com
Russia
Rep. oce Enerpac Russian Federation Admirala Makarova 125212 Moscow, Russia T +7 495 98090 91 F +7 495 98090 92 sales-ru@enerpac.com
Singapore
Actuant Asia Pte Ltd. 83 Joo Koon Circle Singapore 629109 T +65 68 63 0611 F +65 64 84 5669 Toll Free: +1800 363 7722 sales-sg@enerpac.com
Street 8
South Korea
Actuant Korea Ltd. 3Ba 717, Shihwa Industrial Complex Jungwang-Dong, Shihung-Shi, Kyunggi-Do Republic of Korea 429-450 T +82 31 434 4506 F +82 31 434 4507 sales-kr@enerpac.com
Spain and Portugal
ENERPAC SPAIN, S.L. Avda. Los Frailes, 40 – Nave C & D Pol. Ind. Los Frailes 28814 Daganzo de Arriba (Madrid) Spain T +34 91 884 86 06 F +34 91 884 86 11 sales-es@enerpac.com
Sweden, Denmark, Norway, Finland and Iceland
Enerpac Scandinavia AB Fabriksgatan 7 412 50 Gothenburg Sweden T +46 (0) 31 799 0281 F +46 (0) 31 799 0010 scandinavianinquiries@enerpac.com
The Netherlands, Belgium, Luxembourg, Central and Eastern Europe, Baltic States, Greece, Turkey and CIS countries
ENERPAC B.V. Galvanistraat 115 6716 AE Ede P.O. Box 8097 6710 AB Ede The Netherlands T +31 318 535 911 F +31 318 535 848 sales-nl@enerpac.com
Enerpac Integrated Solutions B.V.
Opaalstraat 44 7554 TS Hengelo P. O. Bo x 42 1 7550 AK Hengelo The Netherlands T +31 74 242 20 45 F +31 74 243 03 38 integratedsolutions@enerpac.com
4
4
South Africa and other English speaking African countries
Enerpac Africa Pty Ltd. No. 5 Bauhinia Avenue Cambridge Oce Park Block E Highveld Techno Park Centurion 0157 South Africa T: +27 12 940 0656
United Kingdom and Ireland
ENERPAC Ltd., Bentley Road South Darlaston, West Midlands WS10 8LQ England T +44 (0)121 50 50 787 F +44 (0)121 50 50 799 sales-uk@enerpac.com
USA, Latin America and Caribbean
ENERPAC P.O. Box 3241 Milwaukee WI 53201 USA T +1 262 293 1600 F +1 262 293 7036 User inquiries: T +1 800 433 2766 Distributor inquiries/orders: T +1 800 558 0530 F +1 800 628 0490 Technical inquiries: techservices@enerpac.com sales-us@enerpac.com
All Enerpac products are guaranteed against defects in workmanship and materials for as long as you own them.
For the location of your nearest authorized Enerpac Service Center, visit us at www.enerpac.com
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