Enerpac WMC User Manual

Instruction Sheet
POWERFUL SOLUTIONS. GLOBAL FORCE.
WHC, WMC, and WHR
Hydraulic Cutters
L1106 Rev. B 08/12
IMPORTANT RECEIVING INSTRUCTIONS: Visually inspect all components for shipping damage. Shipping damage is not covered
by warranty. If shipping damage is found, notify carrier at once. The carrier is responsible for all repair and replacement costs resulting from damage in shipment.
Carefully plan your system by selecting components designed to perform the intended operation and which will adequately perform with existing equipment. Always check the product limitations regarding pressure ranges, load
capacities and set-up requirements. The system operating pressure must not exceed the pressure rating of the lowest rated component in the system. Read all CAUTIONS, WARNINGS, and INSTRUCTIONS included with, or attached to, each product. Follow all safety precautions to avoid personal injury or property damage during the system operation. ENERPAC CANNOT BE RESPONSIBLE FOR DAMAGE OR INJURY RESULTING FROM UNSAFE USE OF PRODUCT, LACK OF MAINTENANCE, OR INCORRECT PRODUCT AND SYSTEM APPLICATION. Contact Enerpac when in doubt as to safety precautions or applications.
DESCRIPTION
Enerpac cutters can be used for a variety of cutting operations. The table below lists the size and type of material your tool is capable of cutting.
Self-contained hydraulic cutters (WMC models) are extremely portable. Hydraulic cutterheads (WHC & WHR models) require 10,000 psi hydraulic pumps and are recommended for applications where many cuts must be made in a short amount of time.
WMC-2000
Cutting Capacity Chart
MAXIMUM
MATERIAL (inches)
Capacity (tons)
Steel Wire Rope 6x7, 6x12, 6x19 Hempcore or IWRC
Copper Wire or Bar
Aluminum Wire or Bar
Soft Steel Bolts
Reinforcing Bar
Bare Copper Wire Strand
Bare Aluminum Wire Strand
ACSR Wire Strand
Guy Steel Wire Strands 1x7
Guy Steel Wire Strand 1x19
Telephone Cable
Underground Cable (Power)
Grade 70 or 80 Alloy Chain
DIAM
ETER OF
WARNING
WHC
-750
4
11
16
11
16
11
16
11
16
3
4
3
4
3
4
5
8
5
8
Hydraulic Cutterheads
WHC
-1250
"
"
"
"
"
"
"
"
"
WHC
-2000
20
1
1
"
4
1
1
"
8
1
1
"
4
1
1
"
8
WHC
-3380
13
1"
1
1
"
4
1
1
"
4
7
"
8
1"
1
1
"
2"
4
1
1
"
4
1
1
"
4
7
"
8
7
"
8
1
2"
1
2"
3
"
4
3
"
4
3
2"
3
WHC
-4000
3
WHR
WMC
-1250
8
-580
20
1
1
1
1
4
1
5
"
"
4
8
5
1
1
1
"
"
8
8
5
"
"
8
4
5
"
8
8
1"
5
"
8
11
"
16
3
"
4"
8
3
"
4"
8
1
1
1
1
5
"
"
4
8
1
5
"
"
4
8
1
5
"
"
8
4
7
9
"
8
7
"
8
"
16
9
"
16
5
"
8
Self-Contained Cutters
WMC
-750
4
3
11
11
11
3
3
3
9
16
9
16
11
WMC
-1000
20
"
4
3
"
16
16
16
"
4
"
4
"
4
"
4
3
"
"
4
3
"
"
4
3
"
4
"
"
"
16
1
"
2
Unit is not designed to cut this size or type of material. Any attempt to do so will result in personal injury and/or damage to the unit and will void the warranty.
WMC
-1250
20
1
1
1
1
1
1
1
1
7
8
1
1
1
1
1
1
7
8
1"
WHC-750
WMC
-1580
"
4
"
8
"
4
"
4
WMC
-2000
6
3
"
4
3
"
4
3
"
4
3
"
4
WMC
-3380
13
3
1"
1
1
"
4
1
1
"
4
7
"
8
"
1
"
1
"
4
"
1
4
"
1
4
5
"
5
1
2"
2
5
"
2"
8
5
"
2"
8
3
"
8
3
"
8
5
"
2"
8
5
1
"
8
11
1
"
16
"
4
"
4
3
3
"
8
3
3
"
8
OPERATION
PRELIMINARY INFORMATION: Be sure to observe safe operating procedures. Follow the warnings listed below and all other safety information contained in this document or decals attached to cutter. Failure to do so will result in personal injury and/or equipment damage.
WARNING
CUTTING HAZARD: Keep hands away from cutter blades. Only one person should operate cutter. Do not have one person working
WARNING
Never use the cutter on electrically active or "hot" wire or cable. Be sure power has been turned o before working
on electrical wire or cable. near the blades while another person controls the pump.
1. WHC and WHR models: Couple pump hose to cutter. Turn collar on coupler fi nger tight only. No tools are needed to make this connection.
2. Select material to be cut. When cutting short pieces of wire rope, clamp or tape it fi rst to help prevent wires from jamming between the blade and head.
3. Inspect blade and cutting head. Cutting case hardened steel will dent blades and cutting heads. The blades will eventually fatigue and crack. Replace cracked blades immediately. DO NOT operate tool with cracked or chipped blades.
4. Unlatch cutter head.
5. Place material between blade and head shear.
6. IMPORTANT: Securely latch the cutter head.
WARNING
When working with wire rope or cable, wrap section being cut to prevent pieces from fl ying loose as they are cut.
Cutter Head Latch Pin
Head Shear
Release
Blade
9. If the material being cut (usually wire rope or soft cables) seems to be cut but does not break free of the tool, the blade is hung up on something and needs to be removed. See "Troubleshooting" on page 3.
10. Lift release lever or shift pump to release position to retract blade. If blade does not retract, see "Troubleshooting" on page 3.
Lever
CAUTION
Most broken blades are the result of not latching the cutter head. When the blade is advanced, it pushes on the cutter head. As the cutter head is pushed open, a diagonal force causes the blade to break, and, in some cases, the cutter head may crack.
7. On self-contained units, push release lever in toward cutter body. For hydraulic cutterheads, close or shift valve on pump to advance position.
8. Operate handle or pump until blade is fully advanced. DO NOT exceed maximum cutting limits printed on tool decal.
11. Return tool to carrying case to protect from dirt and corrosion. Always keep a spare blade on hand.
NOTE: Do not operate an empty cutter. The new blade and cutter head shear edges will "roll" slightly with the fi rst material cut, creating a burr. This burr falls o as the cut takes place. Extending the blade prior to the fi rst material cut will also raise a burr on the blade. With no material present to knock the burr o , the blade and head shear edges may lock together and the cutter will not retract. To correct this situation, the blade must be removed. Remove blade screw and blade. Unlatch cutter head.
Use a sharpening stone to remove burr from blade. Run the stone across the blade on the fl at side (not the knife edge side). Keep the stone fl at and parallel to the blade. Take care not to create a gap between the blade and head shear.
2
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