Enerpac SC-3 User Manual

Repair Parts Sheets for this product are available from the Enerpac web site at www.enerpac.com, or from your nearest Authorized Enerpac Service Center or Enerpac Sales office.
1.0 IMPORTANT RECEIVING INSTRUCTIONS
Visually inspect all components for shipping damage. Shipping damage is not covered by warranty. If shipping damage is found, notify carrier at once. The carrier is responsible for all repair and replacement costs resulting from damage in shipment.
2.0 SAFETY ISSUES
Read all instructions, warnings and cautions carefully. Follow all safety precautions to
avoid personal injury or property damage during system operation. Enerpac cannot be responsible for damage or injury resulting from unsafe product use, lack of maintenance or incorrect product and/or system operation. Contact Enerpac when in doubt as to the safety precautions and operations. If you have never been trained on high-pressure hydraulic safety, consult your distribution or service center for a free Enerpac Hydraulic safety course.
Failure to comply with the following cautions and warnings could cause equipment damage and personal injury.
A CAUTION is used to indicate correct operating or maintenance procedures and practices to prevent damage to, or destruction of equipment or other property.
A WARNING indicates a potential danger that requires correct procedures or practices to avoid personal injury.
A DANGER is only used when your action or lack of action may cause serious injury or even death.
WARNING: Wear proper personal protective gear when operating hydraulic equipment.
WARNING: Stay clear of loads supported by hydraulics. A cylinder, when used as a load lifting device,
should never be used as a load holding device. After the load has been raised or lowered, it must always be blocked mechanically.
DANGER: To avoid personal injury keep hands and feet away from cylinder and workpiece during operation.
WARNING: Do not exceed equipment ratings. Never
attempt to lift a load weighing more than the capacity of
the cylinder. Overloading causes equipment failure and possible personal injury. The cylinders are designed for a max. pressure of 350 bar [5,000 psi]. Do not connect a jack or cylinder to a pump with a higher pressure rating.
Never set the relief valve to a higher pressure than the
maximum rated pressure of the pump. Higher settings
may result in equipment damage and/or personal injury.
WARNING: The system operating
pressure must not exceed the pressure rating of the lowest rated component in the system. Install pressure gauges in the system to monitor operating pressure. It is your window to what is happening in the system.
CAUTION: Avoid
damaging hydraulic
hose. Avoid sharp bends and kinks when routing hydraulic hoses. Using a bent or kinked hose will cause severe back­pressure. Sharp bends and kinks will internally damage
the hose leading to premature hose failure.
Do not drop heavy objects on hose. A sharp impact may cause internal damage to hose wire strands. Applying pressure to a damaged hose may cause it to rupture.
IMPORTANT: Do not lift hydraulic equipment by the hoses or swivel couplers. Use the carrying handle or other means of safe transport.
CAUTION: Keep hydraulic equipment away from flames and heat. Excessive heat will soften packings and
seals, resulting in fluid leaks. Heat also weakens hose materials and packings. For optimum performance do not expose equipment to temperatures of 65 °C [150 °F] or higher. Protect hoses and cylinders from weld spatter.
DANGER: Do not handle pressurized hoses. Escaping
oil under pressure can penetrate the skin, causing serious
injury. If oil is injected under the skin, see a doctor immediately.
WARNING: Only use hydraulic cylinders in a coupled
system. Never use a cylinder with unconnected couplers. If
the cylinder becomes extremely overloaded, components can fail catastrophically causing severe personal injury.
IMPORTANT: Hydraulic equipment must only be serviced
by a qualified hydraulic technician. For repair service,
contact the Authorized ENERPAC Service Center in your area. To protect your warranty, use only ENERPAC oil.
WARNING: Immediately replace worn or damaged parts by
genuine ENERPAC parts. Standard grade parts will break
causing personal injury and property damage. ENERPAC parts are designed to fit properly and withstand high loads.
3.0 PRODUCT DESCRIPTION
The SC-3 swing cylinders rotate 90° at the first portion of the stroke, continuing without rotation for the final clamping stroke.
Instruction Sheet
SC-3
Swing Cylinder
L1682 Rev. O 02/03
®
®
Cylinders can be changed from right swing to left swing or straight pull by loosening the side plug and then rotating the plunger to the desired position. The SC-3 comes with a retract spring for single­acting operation. The cylinder is shipped with a clamp arm.
4.0 INSTALLATION INSTRUCTIONS
Secure swing clamps to the fixture by any of the following methods:
1. Screw housing into tapped hole: 1"-12 UN
2. Bolt the unit down using the four mounting holes in the flange: .201" diameter.
3. Use the optional base: BKTH-6
4. Mount in a through hole and secure with a locknut: JN-4
5.0 OPERATION
5.1 Single-acting
Connect pressure line to port in flange: 1/8"-27 NPT
5.2 Double-acting
Connect advance line to port in flange and retract line (hydraulic or pneumatic) to bottom port. Use a wrench to hold hex of bottom fitting when attaching retract line. The vent plug and filter must be removed prior to attaching hydraulic lines to the retract port. Plunger return springs may be removed when used as double­acting.
5.3 Bleeding
Apply low pressure (approx. 10-20 psi) hydraulic pressure to the system. Loosen the plug opposite the advance port slightly to allow trapped air to escape, until hydraulic fluid appears. Then tighten the plug to prevent further leakage.
5.4 Stroke Length
The initial stroke is used for rotation and the remainder is the clamping stroke.
Stroke: Initial Clamping Total
.50" .25" .75"
5.5 Plunger Rotation
Rotation is clockwise, but can be changed to counter-clockwise or straight action by removing the plug (located opposite the advance port) and ball, turning plunger so corresponding groove is visible, and re-assembling ball and plug. Make sure ball is seated in groove.
5.6 Clamp Arms
Clamp arms supplied with cylinders can be used to full operating pressure of cylinders and will produce maximum clamping force. Longer or modified clamp arms will require lowering the maximum operating pressure and will produce less clamping force. To help prevent possible internal damage to the cylinder while tightening the clamp arm to the plunger, we recommend that the bearing plug located on the side of the cylinder be backed out while tightening the clamp arm.
Arm Length Max. Pressure Cylinder Capacity
(in) (psi) (lbs) @ max. psi
None 3000 700
*1 3000 500
2 2000 250
* Standard clamping arms supplied. Longer arms indicated in
chart can be fabricated by the user.
Note: Maximum recommended flow rate with standard arm is 25 in3/min. When using longer clamp arms, the flow rate should be reduced, and an NV-150 flow control
valve should be used.
Dimensional information for custom clamp arms.
All Enerpac products are guaranteed against defects in workmanship and materials for as long as you own them.
For your nearest authorized Enerpac Service Center, visit us at www.enerpac.com
Clockwise
Straight
(no rotation)
Plunger Rotation
Top View
Counterclockwise
Enerpac Worldwide Locations
e-mail: info@enerpac.com
internet: www.enerpac.com
Australia
ENERPAC, Applied Power Australia Ltd. Block V Unit 3 Regents Park Estate 391 Park Road Regents Park NSW 2143 (P.O. Box 261) Australia Tel: +61 297 438 988 Fax: +61 297 438 648
Brazil
Power Packer do Brasil Ltda. Rua dos Inocentes, 587 04764-050 - Sao Paulo (SP) Tel: +55 11 5687 2211 Fax: +55 11 5686 5583
Toll Free in Brazil:
Tel: 000 817 200 6718 vendasbrasil@enerpac.com
Canada
Actuant Canada Corporation 6615 Ordan Drive, Unit 14-15 Mississauga, Ontario L5T 1X2 Tel: +1 905 564 5749 Fax: +1 905 564 0305
Toll Free:
Tel: +1 800 268 4987 Fax: +1 800 461 2456
Technical Inquiries:
techservices@enerpac.com
China
Actuant China Ltd. 1F, 269 Fute N. Road Waigaoqiao Free Trade Zone Pudong New District Shanghai, 200 131 China Tel: +86 21 5866 9099 Fax: +86 21 5866 7156
Actuant China Ltd. (Beijing) 709A Xin No. 2 Diyang Building Dong San Huan North Rd. Beijing City, 100028 China Tel: +86 10 845 36166 Fax: +86 10 845 36220
Eastern Europe
Applied Power International S.A. Case postale 130 CH-1213 Onex-Genéva Switzerland Tel: +49 (211) 47149 44 Fax: +49 (211) 47149 40
France, Greece, Africa
ENERPAC S.A. B.P. 200 Parc d’Activités du Moulin de Massy F-91882 Massy CEDEX (Paris) France Tel: +33 1 601 368 68 Fax: +33 1 692 037 50
Germany, Austria
ENERPAC Applied Power GmbH
P. O. Box 300113 D-40401 Düsseldorf Germany Tel: +49 211 471 490 Fax: +49 211 471 49 28
India
ENERPAC Hydraulics
(India) Pvt. Ltd. Plot No. A/571 MIDC, TTC Industrial Area Mahape-400 701 Navi Mumbai, India Tel: +91 22 778 1779 Fax: +91 22 778 1473
Italy
ENERPAC Applied Power Italiana S.p.A. Via Canova 4 20094 Corsico (Milano) Tel: +39 02 4861 111 Fax: +39 02 4860 1288
Japan
Applied Power Japan Ltd. 1-1-11, Shimomae Toda-shi Saitama Pref. Japan 335-0016 Tel: +81 48 430 2311 Fax: +81 48 430 1117
Mexico
ENERPAC Applied Power Mexico S. de R.L. de C.V. Avenida Principal La Paz #100 Fracc. Industrial La Paz 42092 Pachuca, Hidalgo Tel: +52 771 71851 60
+52 771 71870 22
Fax: +52 771 71352 32
Toll Free in Mexico:
Tel: 001 800 590 0130
The Netherlands, Belgium, Luxembourg, Sweden, Denmark, Norway, Finland
ENERPAC B.V. Storkstraat 25 P. O. Box 269, 3900 AG Veenendaal The Netherlands Tel: +31 318 535 911 Fax: +31 318 525 613
+31 318 535 848
Russia and CIS (excl. Caspian Sea Countries)
ENERPAC Leninsky Prospect 95A 117313, Moscow, Russia. Tel/Fax: +7(095) 936-2005 Tel/Fax: +7(095) 198-3094 Tel/Fax: +7(095) 938-4655 Mobil: +7(903) 731-9558
Singapore
Actuant Asia Pte. Ltd. 25 Serangoon North Ave. 5 #03-01 Keppel Digihub Singapore 554914 Thomson Road P. O. Box 114 Singapore 915704 Tel: +65 64 84 5108
+65 64 84 3737
Fax: +65 64 84 5669
South Korea
ENERPAC Applied Power Korea Ltd. 163-12 Dodang-Dong Wonmi-Ku, Buchun-shi Kyunggi-Do Republic of Korea Tel: +82 32 675 08 36 Fax: +82 32 675 30 02/73
Spain, Portugal
ENERPAC C/San Jos
é
Artesano 8 Pol. Ind. 28108 Alcobendas (Madrid) Spain Tel: +34 91 661 11 25 Fax: +34 91 661 47 89
Middle East, Turkey and Caspian Sea
ENERPAC Middle East FZE P. O. Box 18004 Jebel Ali, Dubai United Arab Emirates Tel: +971 (0)4 8872686 Fax: +971 (0)4 8872687
United Kingdom, Ireland
ENERPAC Ltd., P.O. Box 33 New Romney, TN28 8QF United Kingdom Tel: +44 01527 598 900 Fax: +44 01527 585 900
USA, Latin America and Caribbean
ENERPAC P. O. Box 3241 6100 N. Baker Road Milwaukee, WI 53209 USA Tel: +1 262 781 6600 Fax: +1 262 783 9562
User inquiries:
+1 800 433 2766
Distributor inquiries/orders:
+1 800 558 0530
Technical Inquiries:
techservices@enerpac.com
10/30/02
.323
.50 REF.
.31
.500­.502
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