Enerpac SC-1 User Manual

SAFETY FIRST
L1680 Rev. C 02/98
®
A UNIT OF APPLIED POWER INC.
SC-1 Swing Clamps
IMPORTANT RECEIVING INSTRUCTIONS: Visually inspect all components for shipping dam­age. If any shipping damage is found, notify carrier at once. Shipping damage is NOT covered by warranty. The carrier is responsible for all repair or replacement cost resulting from dam­age in shipment.
Carefully plan your system by selecting components designed to perform the intended opera­tion and which will adequately perform with existing equipment. Always check the product limi­tations regarding pressure ranges, load capacities and set-up requirements. The system oper­ating pressure must not exceed the pressure rating of the lowest rated component in the sys­tem. Read all CAUTIONS, WARNINGS and INSTRUCTIONS included with, or attached to, each product. Follow all safety precautions to avoid personal injury or property damage during the system operation. ENERPAC CANNOT BE RESPONSIBLE FOR DAMAGE OR INJURY RESULTING FROM UNSAFE USE OF PRODUCT, LACK OF MAINTENANCE, OR INCOR­RECT PRODUCT AND SYSTEM APPLICATION. Contact ENERPAC when in doubt as to safety precautions, or applications.
Description
Enerpac SC-1 swing clamps can be set for left swing, right swing, or straight pull operations. Swing cylinders rotate 90° during the first portion of the stroke, contin­uing without rotation for the final clamping stroke.
Swing cylinders can be operated as either single act­ing or double acting. SC-1 cylinders come with a retract spring for single acting operation. A standard
clamp arm is supplied with cylinder.
Specifications
Operating Pressure: 3000 PSI maximum
Maximum Frequency: 40 Cycles/Minute
Swing Arc: 90°
Seal Material: Buna-N/Polyurethane/Molythane
STROKE Initial Clamping Total
1.00” 0.50 1.50”
Figure 1: SC-1 Swing Clamps
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Accessories
Cylinder brackets
Buttons and toggle parts
SC1CN locknut
DCA-2 double clamp arm
Installation
Clamp Arms
Clamp arms supplied with cylinders can be used to full operating pressure of cylinders, and will produce maximum clamping force. Longer or modified clamp arms require low­ering the maximum operation pressure so that less clamping force is produced.
Tightening Clamp Arm to Cylinder
1. Back out the ball bearing plug located on the side of the cylinder opposite of the advance port. This will help to prevent possi­ble internal damage to the cylinder while tightening the clamp arm to the plunger.
2. Place clamp arm in vise. DO NOT place the body of the cylinder in the holding device.
3. Tighten the bolt holding the arm to the cylinder.
4. Retighten the ball bearing plug.
Setting Plunger Rotation
Swing cylinders are supplied with rotation set to clockwise. Follow steps below to change rotation.
1. Remove plug located opposite advance port to access plunger guide ball. Remove ball.
2. Turn plunger until selected groove is visi­ble. See Figure 4.
3. Replace ball, making sure it is seated in the groove and reinstall plug.
WARNING
DO NOT exceed the values shown in Figure 2 or equipment damage and/or personal injury
could result.
Clamp Arm
Length
(Inches)
Maximum
Rated Pressure
(PSI)
Cylinder
Capacity (lbs)
@max. PSI
No clamp 3000 2640
2 ★★ 3000 2164
3 3000 1960
4 3000 1740
5 2400 1200
6 2000 840
Figure 2: Clamp Arm Specifications
NOTE: Maximum recommended flow
rate with standard arm is 200 cubic inch­es per minute. When using longer clamp arms, the flow rate should be reduced and a V66-F flow control valve should be used.
Figure 3: Clamp Arm Dimensions
For double arm clamping (DCA-2), use half of straight pull capacity for each side.
★★ Standard clamping arms supplied. Longer arms indicated in chart can be fabricated by the user. See Figure 3 for dimensions.
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Mounting Swing Clamp
Secure swing clamp to fixture using one of the following methods:
Screw threaded housing into tapped hole (1 7/8”-16 UN).
Bolt cylinder down using the 4 mounting holes in the flange. Mounting holes are 0.40” diameter.
Mount in a through-hole and secure with a locknut (P/N SC1CN).
Operation
Connection for Single Acting
Connect pressure line to 1/4”-18 NPT port in flange.
Connections for Double Acting
1. Remove plunger return spring.
2. Connect advance line to 1/4”-18NPT lower side port or the 1/8-27NPT bottom port. If using the bottom port, plug the lower side port with a 1/4”-18NPT pipe plug.
Air Removal
1. Apply low hydraulic pressure (approxi­mately 10-20 PSI) to the system.
2. Loosen plug opposite advance port slight­ly to allow air to escape until hydraulic fluid appears.
3. Tighten the plug to prevent further leak­age.
WARNING
WARNING
Figure 4: Plunger Rotation (Top View)
NEVER exceed maximum pressure rating of lowest rated component in your system. Maximum
pressure for SC-1 swing cylinder with standard clamp arm is 3000 PSI. When using custom
clamp arms over 4 inches long, the maximum pressure rating is LOWER. See Figure 2 for clamp
arm specifications. Exceeding rated pressure will result in component failure and may cause
equipment damage and/or personal injury.
If your swing cylinder requires repair work, contact a local ENERPAC authorized
service center.
NEVER operate a double-acting swing clamp unless BOTH ports are connected to the hydraulic
circuit. If one of the ports is left uncoupled, pressure will build up behind it when the swing
clamp is operated. This may lead to equipment damage and/or personal injury.
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Australia
ENERPAC Applied Power Australia, Ltd. P.O. Box 261 Regents Park Sydney, N.S.W. 2143 Tel: (61) (2) 9743 8988 Fax: (61) (2) 9743 8648
CIS
Applied Power Moscow Leninsky Prospekt 95A 117313 Moscow, Russia Tel: (7)(95) 956 5090 Fax: (7)(95) 936 2006
France, Switzerland, Turkey, Greece, Africa, Middle East
ENERPAC S.A. B.P.200, Parc d'Activitiés du Moulin de Massy 1 rue du Saule Trapu, F-91882 Massy CEDEX (Paris) France Tel: (33) 1 60 13 68 68 Fax: (33) 1 69 20 37 50
Germany, Scandinavia, Eastern Europe, Austria, Switzerland
ENERPAC Applied Power GmbH P.O. Box 30 01 13 Mündelheimer Weg 51 40472 Düsseldorf 30 Germany Tel: (49) (211) 47 14 90 Fax: (49) (211) 4714 940
Holland, Belgium, and Luxemburg
ENERPAC B.V. P.O. Box 269, Storkstraat 25 3900AG Veenendaal Holland Tel: (31) (318) 535911 Fax: (31) (318) 525613
Hong Kong
ENERPAC Applied Power Asia PTE LTD. Room No. 907, Workingberg Commercial Building 41-47 Marble Road, North Point Tel: (852) 2561-6285 Fax: (852) 2561-6772
India
ENERPAC Hydraulics (India) Pvt Ltd. 203 Vardhaman Chambers Plot #84, Sector 17 Vashi, New Bombay 400 705 Maharashtra, India Tel: 91-22-7632061 Fax: 91-22-7670309
Italy
ENERPAC Applied Power Italiana S.p.A. Via Canova, 4 20094 Corsico (Milano) Italy Tel: 39 2 45 82 741 Fax: 39 2 48 60 12 88
Japan
Applied Power Japan LTD 10-17 Sasame Kita-cho Toda-City Saitama 335, Japan Tel: 81 048 422 2251 Telex: J26275 Fax: 81 048 422 0596
Mexico
ENERPAC Applied Power Mexico Av. Principal La Paz #100 Fracc. Industrial La Paz 42092 Pachuca, Hidalgo, Mexico Tel: (52) 771 33700 Fax: (52) 771 83800
Singapore
Applied Power Asia PTE LTD. 47 Jalan Pemimpin #01-02 & #01-03 Sin Cheong Building Singapore 577200 Tel: (65) 258 1677 Fax: (65) 258 2847
United Kingdom, Ireland
ENERPAC Ltd. Unit 3 Colemeadow Road North Moons Moat Redditch, Worcester B98 9BP England Tel: 44 01527 598 900 Fax: 44 01527 585 500
United States, Canada, Latin America and Caribbean
ENERPAC 13000 West Silver Spring Drive Butler, Wisconsin 53007, USA Tel: (414) 781-6600 1-800-433-2766 (End User) 1-800-558-0530 (Distributor) Fax: (414) 781-1049
Canada
Tel: 1-800-426-4129 (End User) Tel: 1-800-426-2284 (Distributor)
Latin America and Caribbean
Tel: (414) 781-6600 ext. 263 Fax: (414) 781-5561
All Enerpac products are guaranteed against defects in workmanship and materials for as long as you own them. Under this guarantee, free repair or replacement will be made to your satisfaction.
For prompt service, contact your Authorized Enerpac Service Center or call toll free:
In U.S.A. 1-800-558-0530 In Canada 1-800-426-2284
PRINTED IN U.S.A.
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South Korea
ENERPAC Applied Power Korea Ltd. 163-12, Dodang-Dong Wonmi-ku, Buchun-Shi, Kyunggi-Do Republic of Korea Tel: (82) (32) 675 0836 Fax: (82) (32) 675 3002
Spain, Portugal
ENERPAC Applied Power International, S.A. Calle de la Imprenta, 7 Polígono Industrial 28100 Acobendas (Madrid) Spain Tel: (34) 1 661 11 25 Fax: ( 34) 1 661 47 89
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