Endress+Hauser Promass 84, Promag 51, Promass 80, Promass 83, Prosonic Flow 90 Installation Instruction

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Installation Instruction
Transmitter parts
Promag 50, 51, 53, 55, Promass 40, 80, 83, 84, 8ME, Prosonic Flow 90, 93, t-mass 65 Identification of this Installation Instruction:
EA00037D/06/A2/14.11 71143302
Instruction is valid for the follopare part sets:
Device component
Order Number
Device component
50094014
Kit connection board In/Output Wall-mounted housing 1 × connection board L10 wall-mounted housing I/O 2 × screw M4 × 8 , 2 × screw M4 × 12 1 × circuit board carrier terminal complete 1 × terminal connecting 2pol stamp 1 × terminal connecting 8pol stamp
50099099
Kit bus-/connecion board, Stainless steelhousing 1 × bus-PCB L05 Field housing 1 × connection board L33 transmitter Inox 5 × screw M4 × 8, 2 × washer M4 1 × gasket connection board G05 EPDM
50094015
Kit connection board, Wall-mounted housing 1 × connection board L11 housing G03 3 × screw M4 × 8, 3 × screw M4 × 12
50099102
Kit bushing to Field-/Stainless steel housing 1 × bushing to transmitter G01/G05
50094016
Kit bus-/connection board Field housing 1 × bus-PCB L05 Field housing, 5 × screw M4 × 8, 2 × washer M4 1 × connection board L09 transmitter 1 × seal wiring compartment G01 1 × terminal connection 2pol stamp 1 × terminal connection 8pol stamp
50099101
Kit housing gaskets Stainless steel housing 1 × gasket to cover D11 Silikon 1 × gasket to cover D12 Silikon 1 × gasket connection board G05 EPDM 1 × gasket wiring compartartment G05 Silikon 1 × gasket electronic compartment G05 Silikon 1 × O-Ring 100.00 × 4.50 Silikon 1 × gasket to frame bus-PCB G05
50094017
Kit bus PCB/PCB carrier Wall-mounted housing 1 × bus-PCB L12 Wall-mounted housing enclosure 1 × circuit board carrier electronic 1 × cover to circuit board carrier electronic 4 × screw 35 ×16, 3 × screw M4 × 10, 3 × screw M4 × 12
50099256
Kit connecting plate, 1CH, Wall-mounted housing 1 × connecting plate, G03 3 × screw M4 × 8 3 × screw M4 × 12
50094041
Kit seal cover to Wall-mounted housing enclosure 1 × O-Ring 205.00 × 3.53 NBR, 1 × O-Ring 180.00 × 3.53 NBR , 2 × rubber buffer to D09
50099257
Kit connecing plate, 2CH Wall-mounted housing 1 × connecting plate, G03 3 × screw M4 × 8, 3 × screw M4 × 12
50096839
Kit circuit board complete Field/Stainless steel housing 1 × circuit board carrier Field housing 1 × cover electronic for flap 1 × flap to cover electronic Proline 1 × flap to cover electronic Proline "blind" 2 × screw M4 × 12/4.5, 1 × screw M4 × 8, 2 × washer M4
71039493
Kit connection board Wall-mounted housing enclosure HE 3 × screw M4 × 8 3 × screw M4 × 12
50098637
Kit connection board Wall-mounted housing 1 × connection board L36 housing G03 3 × screw M4 × 8, 3 × screw M4 × 12
71039496
Kit connection board Wall-mounted housing enclosure HE 3 × screw M4 × 8, 3 × screw M4 × 12
71008445
Kit terminal protective cover Ex 1 × safety cover mains, 1 × safety cover ommodul 1 × safety cover service, 1 × cable cover G02
71008431
Kit connection board Wall-mounted housing enclosure non Ex 1 × connection board L52 t-mass FS complete
71105709
Ki
t bus/connection board Ethernet 1 × bus-PCB L05 Field housing 2 × screw M4 × 8, 2 × washer M4 1 × connection board L91 Ethernet complete 1 × cover for Ethernet complete 1 × seal wiring compartment G01 3 × screw M4 × 10, 1 × terminal connection 2pol
71105713
Kit 1 Bus connector Ethernet 1 × cable complete Ethernet
Transmitter parts
2 Endress + Hauser
Note!
• The order number of the spare part set (on the packaging label) can differ from the product-number (on the label directly on the spare part)!
• The order number of the relevant spare part set can be found by entering the product-number of the spare part in the spare parts finder.
• We recommend that the Installation Instructions be kept with the packaging at all times.
Confirmation whether the spare part is permitted to be used with the measuring device
The spare parts set and Installation Instructions are used to replace a faulty unit with a functioning unit of the same type. Use genuine parts from Endress+Hauser only. Only original spare parts supplied by Endress+Hauser shall be used with the measuring device. Therefore, before use, check whether the spare part set is compatible with the measuring device. A spare parts overview label is located in the connection compartment cover of the measuring device. If there is no label or the spare part is not listed the appropriate spare part can also be identified via W@M Device Viewer. How carrying out such a check via the W@M Device Viewer is described below:
A0016264
1. Choose the Endress+Hauser Device Viewer via web browser: www.endress.com/deviceviewer
2. Enter the serial number (Ser. No.) of the device into the W@M Device Viewer (on the label of the transmitter), then click on "Spare parts".
3. The list of the available spare parts for the device is displayed.
4. Check the order number on the packaging label of the spare part set.
5. Check whether the order number of the spare part set is specified in the list displayed by the device viewer:
If you have any questions, contact your Endress+Hauser service organization.
Overview of the personnel authorized to carry out repairs
Authorization to carry out a repair depends on the approval of the measuring device. The table shows the respective group of persons for each.
! Note!
The person who carries out the repair is responsible for safety during the work, the quality of work completed and safety of the device after repair.
www.endress.com/deviceviewer
Device Viewer
Ser. No.:
12345
i
i
Ser.No.:1234567890
Ser. No.:
12345
=
?
= YES, the spare part can be used.
= NO, the spare part may not be used.
Approval of the measuring device
without
approval
with approval
for Ex. IECEx, ATEX, FM, CSA, TIIS,
NEPSI2
1 Trained customer technician 1*Trained customer technician, trained by Endress+Hauser
(for repairs carried out on devices with type approval) 2 Service technician authorized by Endress+Hauser 3 Endress+Hauser (send measuring device back to
manufacturer)
Authorized
personnel
1, 2, 3 1*, 2, 3
Transmitter parts
Endress + Hauser 3
Safety instructions
• Check whether the spare part matches the identification label on the measuring device, as explained on the first page.
• The spare parts set and Installation Instructions are used to replace a faulty unit with a functioning unit of the same type. Use genuine parts from Endress+Hauser only.
• In the case of Ex-certified measuring devices: Only open in a de-energized state (once a delay of 10 minutes has elapsed after switching off the power supply) or in environments which do not have a potentially explosive atmosphere.
• The measuring device is energized. Danger: Risk of electric shock! Open the measuring device in a de-energized state only.
• Before removing the device: set the process in a safe condition and purge the pipe of dangerous materials.
• Hot surfaces! Risk of injury! Before commencing work, allow the system and measuring device to cool down to a touchable temperature.
• In the case of measuring devices in custody transfer, the custody transfer status no longer applies once the lead seal has been removed.
• Comply with national regulations governing mounting, electrical installation, commissioning, maintenance and repair procedures.
• Requirements with regard to specialized technical staff for the mounting, electrical installation, commissioning, maintenance and repair of the measuring devices: –trained in instrument safety –familiar with the individual operation conditions of the devices –for Ex-certified measuring devices: also trained in explosion
protection
• Follow the Operating Instructions for the device.
• Risk of damaging electronic components! Ensure you have a working environment protected from electrostatic discharge.
• After removing the electronics cover, there is a risk of electric shock as shock protection is removed! Switch off the measuring device before removing internal covers.
• Modifications to the measuring device are not permitted.
• In the case of measuring devices in safety-related applications in accordance with IEC 61508 or IEC 61511: After repair recommission in accordance with Operating Instructions. Document the repair procedure.
• Only open housing for a brief period. Avoid the penetration of foreign bodies, moisture or contaminants.
• submodules, ensure compatibility with existing software. The process for reading out the software revision number is described in the Operating Instructions (device functions). If the software of the board is not compatible, it should be updated using an operating software package (e.g. Field Care). In the event of functional changes, notify the plant owner/operator.
• Replace defective seal/gaskets with genuine parts from Endress+Hauser only.
• If threads are damaged or defective, the measuring device must be repaired.
• Threads (e.g. of the cover for the electronics and connection compartments) must be lubricated. Use an acid-free, non-hardening grease if an abrasion resistant dry lubricant is non-existent.
• If spacing is reduced or the dielectric strength of the measuring device cannot be guaranteed during repair work, perform a test on completion of the work (e.g. high-voltage test in accordance with the manufacturer's instructions).
• Service connector: –do not connect in potentially explosive atmospheres. –only connect to Endress+Hauser service devices.
• Observe the instructions for transporting and returning the device outlined in the Operating Instructions.
• If you have any questions, contact your E+H service organization.
Tool List
6, 8, 10 mm 3 mm
T10, T20 PH1, PH2 0.5 × 3.5
acid-free,
non-hardening
grease
pen/ tool
Ø < 2 mm
(0.08 inch)
Transmitter parts
4 Endress + Hauser
1 Stainless Steel housing: Replacing cover seal, cover rim seal, board carrier, bus board and housing seal
2 Stainless Steel housing: Replacing cover seal of connection compartment, connection board, connection board seal,
rim seal of connection compartment
a b c d
A0011682 A0012902 A0012903 A0011382
e f g h
A0010900 A0011464 A0012904 A0012906
i j
A0012905 A0012907
8 mm
T20
Ø < 2 mm
Ø < 0.08 in
T20
T20
8 mm
3 mm
a b c d
A0011299 A0012908 A0012909 A0012910
6 mm
T20
0.5 ×3.5
7
53
1
2
1
2
22
2
2
2
22
6
42
0
75
31
2
1 22
2
2
2
22
2
64
20
Transmitter parts
Endress + Hauser 5
3 Stainless Steel housing and Field housing: Replacing cover for electronics compartment, flap to cover, bushing
e f
A0012911 A0012912
a b c d
A0012025 A0011381 A0012914 A0011382
e f g h
A0010900 A0011464 A0012494 A0012874
i j
A0012934 A0012916
T20
3 mm
8 mm
T20
Ø < 2 mm
Ø < 0.08 in
T20
8 mm
7 Nm
(5.2 lbf ft)
10 mm
12 Nm
(8.9 lbf ft)
Promag
T20
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