BA327F/00/en/03.05
No. 52027874
Valid as of software version
V 01.02.04 (amplifier)
V 01.02.04 (communication)
Operating Instructions
Levelflex M FMP40 and FMP45
Guided Level-Radar for interface measurement according to
MVTFN0341
HART/4...20 mA
6
Brief overview Levelflex M FMP40 and FMP45
2
Brief overview
For quick and simple commissioning:
Safety Instructions → Page 4 ff.
Explanation of the warning symbols
You can find special instructions at the appropriate position in the chapter in
question. The positions are indicated with the icons Warning #, Caution " and
Note !.
Æ
Installation → Page 14 ff.
The steps for installing the device and installation conditions (e.g. dimensions)
can be found here.
Æ
Wiring → Page 23 ff.
The device is virtually completely wired on delivery.
Æ
Display and Operating Elements → Page 29 ff.
An overview of the position of the display and operating elements can be found
here.
Æ
Commissioning via Display VU 331 Page 33 ff.
The set-up is supported by a special FieldCare DTM, which is delivered with
the device. Do not use the display VU 331 for set-up.
Æ
Commissioning via Operating Software FieldCare → Page 29 ff.
In the "Commissioning" section, you learn how to switch on the device and
check the functioning.
Æ
Fault Tracking / Trouble Shooting → Page 58 ff.
If faults occur during operation, use the checklist to localise the cause.
Here you can find measures you can take yourself to take remedial action
against the fault.
Æ
Index → Page 77 ff.
You can find important terms and keywords on the individual sections here.
Use the keyword index to find quickly and efficiently the information you need.
Levelflex M FMP40 and FMP45 Table of contents
3
Table of contents
1 Safety instructions . . . . . . . . . . . . . . . . 4
1.1 Designated use . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
1.2 Installation, commissioning and operation . . . . . . . . 4
1.3 Operational safety . . . . . . . . . . . . . . . . . . . . . . . . . . 4
1.4 Notes on safety conventions and icons . . . . . . . . . . . 5
2 Identification . . . . . . . . . . . . . . . . . . . . 6
2.1 Device designation . . . . . . . . . . . . . . . . . . . . . . . . . 6
2.2 Scope of delivery . . . . . . . . . . . . . . . . . . . . . . . . . . 13
2.3 Certificates and approvals . . . . . . . . . . . . . . . . . . . 13
2.4 Registered trademarks . . . . . . . . . . . . . . . . . . . . . . 13
3 Installation . . . . . . . . . . . . . . . . . . . . . 14
3.1 Quick installation guide . . . . . . . . . . . . . . . . . . . . . 14
3.2 Incoming acceptance, transport, storage . . . . . . . . . 15
3.3 Installation conditions . . . . . . . . . . . . . . . . . . . . . . 16
3.4 Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
3.5 Turn housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
3.6 Post-installation check . . . . . . . . . . . . . . . . . . . . . . 22
4 Wiring . . . . . . . . . . . . . . . . . . . . . . . . 23
4.1 Quick wiring guide . . . . . . . . . . . . . . . . . . . . . . . . 23
4.2 Connecting the measuring unit . . . . . . . . . . . . . . . 25
4.3 Recommended connection . . . . . . . . . . . . . . . . . . 28
4.4 Degree of protection . . . . . . . . . . . . . . . . . . . . . . . 28
4.5 Post-connection check . . . . . . . . . . . . . . . . . . . . . . 28
5 Operation . . . . . . . . . . . . . . . . . . . . . . 29
5.1 Display and operating elements . . . . . . . . . . . . . . . 29
5.2 Display and acknowledging error messages . . . . . . 31
6 Commissioning. . . . . . . . . . . . . . . . . . 32
6.1 Function check . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
6.2 Switching on the measuring device . . . . . . . . . . . . 32
6.3 Basic Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
7 Description of Instrument Functions . 39
7.1 Function group "basic setup" . . . . . . . . . . . . . . . . . 39
7.2 Function group "safety settings" . . . . . . . . . . . . . . . 41
7.3 Function group "length adjustment" . . . . . . . . . . . . 46
7.4 Function group "extended calibr." . . . . . . . . . . . . . 46
7.5 Function group "output" . . . . . . . . . . . . . . . . . . . . 47
7.6 Function group "display" . . . . . . . . . . . . . . . . . . . . 50
7.7 Function group "diagnostics" . . . . . . . . . . . . . . . . . 52
7.8 Function group "system parameters" . . . . . . . . . . . 54
7.9 Function group "service" . . . . . . . . . . . . . . . . . . . . 54
8 Maintenance . . . . . . . . . . . . . . . . . . . . 55
9 Accessories . . . . . . . . . . . . . . . . . . . . . 56
10 Trouble-shooting . . . . . . . . . . . . . . . . . 58
10.1 Trouble-shooting instructions . . . . . . . . . . . . . . . . . 58
10.2 System error messages . . . . . . . . . . . . . . . . . . . . . . 59
10.3 Spare parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60
10.4 Return . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64
10.5 Disposal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64
10.6 Software history . . . . . . . . . . . . . . . . . . . . . . . . . . . 64
10.7 Contact addresses of Endress+Hauser . . . . . . . . . . . 64
11 Technical data . . . . . . . . . . . . . . . . . . . 65
11.1 Additional technical data . . . . . . . . . . . . . . . . . . . . 65
12 Appendix. . . . . . . . . . . . . . . . . . . . . . . 74
12.1 Function and system design . . . . . . . . . . . . . . . . . . 74
Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77
Safety instructions Levelflex M FMP40 and FMP45
4
1 Safety instructions
1.1 Designated use
The Levelflex M FMP40 and FMP45 is a compact level transmitter for the continuous measurement
of the interface level in liquids, measuring prinziple: Guided Level Radar / TDR:
Time Domain Reflectometry.
1.2 Installation, commissioning and operation
The Levelflex M has been designed to operate safely in accordance with current technical, safety
and EU standards. If installed incorrectly or used for applications for which it is not intended,
however, it is possible that application-related dangers may arise, e.g. product overflow due to
incorrect installation or calibration. For this reason, the instrument must be installed, connected,
operated and maintained according to the instructions in this manual: personnel must be authorised
and suitably qualified. The manual must have been read and understood, and the instructions
followed. Modifications and repairs to the device are permissible only when they are expressly
approved in the manual.
1.3 Operational safety
Hazardous areas
Measuring systems for use in hazardous environments are accompanied by separate "Ex
documentation", which is an integral part of this Operating Manual. Strict compliance with the
installation instructions and ratings as stated in this supplementary documentation is mandatory.
• Ensure that all personnel are suitably qualified.
• Observe the specifications in the certificate as well as national and local regulations.
Levelflex M FMP40 and FMP45 Safety instructions
5
1.4 Notes on safety conventions and icons
In order to highlight safety-relevant or alternative operating procedures in the manual, the following
conventions have been used, each indicated by a corresponding symbol in the margin.
Safety conventions
#
Warning!
A warning highlights actions or procedures which, if not performed correctly, will lead to personal
injury, a safety hazard or destruction of the instrument
"
Caution!
Caution highlights actions or procedures which, if not performed correctly, may lead to personal
injury or incorrect functioning of the instrument
!
Note!
A note highlights actions or procedures which, if not performed correctly, may indirectly affect
operation or may lead to an instrument response which is not planned
Explosion protection
0
Device certified for use in explosion hazardous area
If the device has this symbol embossed on its name plate it can be installed in an explosion hazardous
area
-
Explosion hazardous area
Symbol used in drawings to indicate explosion hazardous areas. Devices located in and wiring
entering areas with the designation “explosion hazardous areas” must conform with the stated type
of protection.
.
Safe area (non-explosion hazardous area)
Symbol used in drawings to indicate, if necessary, non-explosion hazardous areas. Devices located in
safe areas still require a certificate if their outputs run into explosion hazardous areas
Electrical symbols
%
Direct voltage
A terminal to which or from which a direct current or voltage may be applied or supplied
&
Alternating voltage
A terminal to which or from which an alternating (sine-wave) current or voltage may be applied or
supplied
)
Grounded terminal
A grounded terminal, which as far as the operator is concerned, is already grounded by means of an
earth grounding system
*
Protective grounding (earth) terminal
A terminal which must be connected to earth ground prior to making any other connection to the
equipment
+
Equipotential connection (earth bonding)
A connection made to the plant grounding system which may be of type e.g. neutral star or
equipotential line according to national or company practice
Temperature resistance of the connection cables
States, that the connection calbes must be resistant to a temperature of at least 85 °C.
t >85°C
Identification Levelflex M FMP40 and FMP45
6
2 Identification
2.1 Device designation
2.1.1 Nameplate
The following technical data are given on the instrument nameplate:
L00-FMP4xxxx-18-00-00-en-001
Fig. 1: Information on the nameplate of the Levelflex M (example)
2.1.2 Ordering structure
Ordering structure Levelflex M FMP40
Made in Germany
D-79689 Maulburg
Dat./Insp.:
Order Code:
IP68 / NEMA 6P
Ser.-No.:
4-wire
ENDRESS+HAUSER
t >85°C
TA > 70°C:
D01301-A
if modification
see sep. label
X=
Patents
LEVELFLEX-M
90 … 253 V AC 3,5VA
10,5 … 32 V DC 1W
16 … 3 V DC 0,8W
Profibus PA
Foundation Fieldbus
LN= PN=
4 … 20 mA HART 2-wire
Order No
(see Order Information)
Communication
variant and
supply voltage
Serial number
Reference to additional
safety-relevant documentation
Designation according to Directive 94/9/EC
and designation of protection
10 Approval:
A Non-hazardous area
F Non-hazardous area, WHG
1 ATEX II 1/2G EEx ia IIC T6
2 ATEX II 1/2D, Alu blind cover
3 ATEX II 2G EEx em (ia) IIC T6
4 ATEX II 1/3D
5 ATEX II 1/2G EEx ia IIC T6, ATEX II 1/3D
6 ATEX II 1/2G EEx ia IIC T6, WHG
7 ATEX II 1/2G EEx d (ia) IIC T6
8 ATEX II 1/2G EEx ia IIC T6, ATEX II 1/3D, WHG
M FM DIP Cl.II Div.1 Gr.E-G N.I.
S FM IS Cl.I,II,III Div.1 Gr.A-G N.I.
T FM XP Cl.I,II,III Div.1 Gr.A-G
N CSA General Purpose
P CSA DIP Cl.II Div.1 Gr.G + coal dust, N.I.
U CSA IS Cl.I,II,III Div.1 Gr.A-D,G + coal dust, N.I.
V CSA IS Cl.I,II,III Div.1 Gr.A-D,G + coal dust, N.I.
K *TIIS Ex ia IIC T4
L *TIIS Ex d (ia) IIC T5
D AUS Ex DIP A20/A21
YSpecial version
FMP40- Product designation (part 1)
Levelflex M FMP40 and FMP45 Identification
7
Ordering structure Levelflex M FMP40 (continued)
20 Probe:
A Rope 4mm / 1/6", mainly solid
B Rope 6mm / 1/4", solid
H Rope 6mm / 1/4", PA > steel, solid
P Rod 6mm, liquid
1 Rod 12mm, liquid
K Rod 16mm, mainly liquid
L Coax, liquid
YSpecial version
30 Probe length:
Rope probes:
Options A, B, E, D, F:
1000mm-35000mm/40in-1378in
Option C:
35in-1378in
The price is based on 1000mm
A ..... mm, rope 4mm, 316
B ..... mm, rope 6mm, 316
E ..... mm, rope 6mm, PA > steel
The price is based on inch
C ..... inch rope 1/6", 316
D ..... inch, rope 1/4", 316
F ..... inch, rope 1/4", PA > steel
Rod probes:
Options K, L, 1, 2, M, N:
300mm-4000mm/12in-157in
Options P, R, 3, 4:
300mm-2000mm/12in-80in
The price is based on 100mm
K ..... mm, rod 16mm, 316L
L ..... mm, coax, 316L
P ..... mm, rod 6mm, 316L
The price is based on inch
M ..... inch, rod 16mm, 316L
N ..... inch, coax, 316L
R ..... inch, rod 6mm, 316L
YSpecial version
40 O-ring Material:
2Viton
3EPDM
4Kalrez
9 Special version
FMP40- Product designation (part 2)
Identification Levelflex M FMP40 and FMP45
8
Ordering structure Levelflex M FMP40 (continued)
50 Process connection:
Threaded boss
CRJ Thread ISO228 G3/4, 316L
GRJ Thread ISO228 G1-1/2, 316L
CNJ Thread ANSI NPT3/4, 316L
GNJ Thread ANSI NPT1-1/2, 316L
EN-Flanges
CFJ DN40 PN25/40 B1, 316L
CGJ DN50 PN25/40 B1, 316L
CMJ DN80 PN10/16 B1, 316L
CSJ DN80 PN25/40 B1, 316L
CQJ DN100 PN10/16 B1, 316L
CTJ DN100 PN25/40 B1, 316L
CWJ DN150 PN10/16 B1, 316L
CXJ DN200 PN16 B1, 316L
ANSI-Flanges
ACJ 1-1/2" 150lbs RF, 316/316L
ADJ 1-1/2" 300lbs RF, 316/316L
AEJ 2" 150lbs RF, 316/316L
AFJ 2" 300lbs RF, 316/316L
ALJ 3" 150lbs RF, 316/316L
AMJ 3" 300lbs RF, 316/316L
APJ 4" 150lbs RF, 316/316L
AQJ 4" 300lbs RF, 316/316L
AWJ 6" 150lbs RF, 316/316L
A3J 8" 150lbs RF, 316/316L
JIS-Flanges
KDJ 10K 40A RF, 316L
KEJ 10K 50A RF, 316L
KLJ 10K 80A RF, 316L
KPJ 10K 100A RF, 316L
YY9 Special version
60 Power supply; Output:
Y Special version according MVTFN0341, HART 2-wire
70 Operation:
1 w/o display, via communication
2 4-line display VU331
3 Prepared for FHX40, remote display (Accessory)
9Special version
80 Remote electronics:
1 Compact, basic version
2 Temp. separator, 400mm
3 Remote, cable 3m
9 Special version
FMP40- Product designation (part 3)
Levelflex M FMP40 and FMP45 Identification
9
Ordering structure Levelflex M FMP40 (continued)
90 Housing; Cable entry:
A F12 Alu, coated IP68; Gland M20
B F12 Alu, coated IP68; Thread G1/2
C F12 Alu, coated IP68; Thread NPT1/2
D F12 Alu, coated IP68; Plug M12
E F12 Alu, coated IP68; Plug 7/8"
G T12 Alu, coated IP68; Gland M20
H T12 Alu, coated IP68; Thread G1/2
J T12 Alu, coated IP68; Thread NPT1/2
K T12 Alu, coated IP68; Plug M12
L T12 Alu, coated IP68; Plug 7/8"
M T12 Alu, coated IP68; Gland M20 + OVP
OVP = overvoltage protection
N T12 Alu, coated IP68; Thread G1/2 + OVP
OVP = overvoltage protection
P T12 Alu, coated IP68; Thread NPT1/2+OVP
OVP = overvoltage protection
Q T12 Alu, coated IP68; Plug M12 + OVP
OVP = overvoltage protection
R T12 Alu, coated IP68; Plug 7/8" + OVP
OVP = overvoltage protection
1 F23 316L IP68; Gland M20
2 F23 316L IP68; Thread G1/2
3 F23 316L IP68; Thread NPT1/2
4 F23 316L IP66; Plug M12
5 F23 316L IP68; Plug 7/8"
9Special version
100 Additional option:
A Basic version
B EN10204-3.1B (316L wetted parts)
Inspection certificate
N EN10204-3.1B, NACE MR0175
(316L wetted parts)
Inspection certificate
S GL/ABS marine certificate
YSpecial version
FMP40- complete product designation
⇓
Please enter probe length in mm or inch / 0.1 inch
mm
inch / 0.1 inch
probe length LN see Page 18
Identification Levelflex M FMP40 and FMP45
10
Ordering structure Levelflex M FMP45
10 Approval:
A Non-hazardous area
F *Non-hazardous area, WHG
1 ATEX II 1/2G EEx ia IIC T6
6 *ATEX II 1/2G EEx ia IIC T6, WHG
7 ATEX II 1/2G EEx d (ia) IIC T6
5 ATEX II 1/2G EEx ia IIC T6,ATEX II 1/3D
8*ATEX II 1/2G EEx ia IIC T6
ATEX II 1/3D, WHG
3 ATEX II 2G EEx em (ia) IIC T6
2 ATEX II 1/2D, Alu blind cover
4 ATEX II 1/3D
M *FM DIP Cl.II Div.1 Gr.E-G N.I.
S *FM IS Cl.I,II,III Div.1 Gr.A-G N.I.
T *FM XP Cl.I,II,III Div.1 Gr.A-G
N *CSA General Purpose
P *CSA DIP Cl.II Div.1 Gr.G + coal dust, N.I.
U *CSA IS Cl.I,II,III Div.1 Gr.A-D,G + coal dust, N.I.
V *CSA XP Cl.I,II,III Div.1 Gr.A-D,G + coal dust, N.I.
K *TIIS Ex ia IIC T4
L *TIIS Ex d (ia) IIC T5
YSpecial version
20 Process temperature:
A -200...+280 °C/-328...+536 °F (XT)
B -200...+400 °C/-328...+752 °F (HT)
YSpecial version
30 Probe:
Rod probe:
300mm-4000mm/12in-157in
The price is based on 100mm
K ..... mm, rod 16mm, PTFE > 316L
The price is based on inch
M ..... inch, rod 16mm, 316L
Rope probe:
1000mm-35000mm/40in-1378in
The price is based on 1000mm
A ..... mm, rope 4mm, 316
The price is based on inch
C ..... inch, rope 1/6", 316
Coax probe:
300mm-4000mm/12in-157in
The price is based on 100mm
L ..... mm, coax, 316L
The price is based on inch
N ..... inch, coax, 316L
YSpecial version
FMP45- Product designation (part 1)
Levelflex M FMP40 and FMP45 Identification
11
Ordering structure Levelflex M FMP45 (continued)
40 Process connection:
Threaded boss
GGJ Thread ISO228 G1-1/2, 200bar, 316L
GJJ Thread ISO228 G1-1/2, 400bar, 316L, high pressure test
RGJ Thread ANSI NPT1-1/2, 200bar, 316L
RJJ *Thread ANSI NPT1-1/2, 400bar, 316L, high pressure test
EN-Flanges
CRJ DN50 PN10-40 B1, 316L
C1J DN50 PN64 B1, 316L
C2J DN50 PN100 B1, 316L
CSJ DN80 PN10-40 B1, 316L
C3J DN80 PN63 B1, 316L
C4J DN80 PN100 B1, 316L
CHJ DN100 PN10/16 B1, 316L
CTJ DN100 PN25/40 B1, 316L
C5J DN100 PN63 B1, 316L
C6J DN100 PN100 B1, 316L
ANSI-Flanges
AFJ 2" 150lbs RF, 316/316L
ARJ 2" 300/600lbs RF, 316/316L
A1J 2" 1500lbs RF, 316/316L
AGJ 3" 150lbs RF, 316/316L
ASJ 3" 300/600lbs RF, 316/316L
A2J 3" 1500lbs RF, 316/316L
AHJ 4" 150lbs RF, 316/316L
ATJ 4" 300lbs RF, 316/316L
A3J 4" 600lbs RF, 316/316L
A4J 4" 900lbs RF, 316/316L
A5J 4" 1500lbs RF, 316/316L
JIS-Flanges
KFJ 10K 50A RF, 316L
KGJ 10K 80A RF, 316L
KHJ 10K 100A RF, 316L
K3J 63K 50A RF, 316L
K4J 63K 80A RF, 316L
K5J 63K 100A RF, 316L
YSpecial version
50 Power supply; Output:
Y Special version according to MVTFN0341, HART 2-wire
60 Operation:
1 w/o display, via communication
2 4-line display VU331
3 Prepared for FHX40, remote display (Accessory)
9Special version
70 Remote electronics:
1 Compact, basic version
3 Remote, cable 3m
9Special version
80 Housing:
A F12 Alu, coated IP68 NEMA6P
C T12 Alu, coated IP68 NEMA6P, separate conn. compartment
B F23 316L IP68 NEMA6P
D *T12 Alu, coated IP68 NEMA6P + OVP, separate conn. compartment,
OVP = overvoltage protection
YSpecial version
FMP45- Product designation (part 2)
Identification Levelflex M FMP40 and FMP45
12
Ordering structure Levelflex M FMP45 (continued)
90 Cable entry:
2Gland M20
3Thread G1/2
4Thread NPT1/2
5Plug M12
6 Plug 7/8"
9Special version
100 Additional option:
A Basic version
B EN10204-3.1B (316L wetted parts)
Inspection certificate
N *EN10204-3.1B, NACE MR0175 (316L wetted parts)
Inspection certificate
Y Special version
FMP45- Complete product designation
⇓
Please enter probe length in mm or inch / 0.1 inch
mm
inch / 0.1 inch
probe length LN see Page 18
Levelflex M FMP40 and FMP45 Identification
13
2.2 Scope of delivery
"
Caution!
It is essential to follow the instructions concerning the unpacking, transport and storage of
measuring instruments given in the chapter "Incoming acceptance, transport, storage" on Page 15!
The scope of delivery consists of:
• Assembled instrument
• FieldCare CD-ROM
• FMP4x HART Interface, DTM CD-ROM
• Accessories (→ Chap. 9).
Accompanying documentation:
• Operating manual (this manual)
• Approval documentation: if this is not included in the operating manual.
2.3 Certificates and approvals
CE mark, declaration of conformity
The instrument is designed to meet state-of-the-art safety requirements, has been tested and left the
factory in a condition in which it is safe to operate. The instrument complies with the applicable
standards and regulations as listed in the EC declaration of conformity and thus complies with the
statutory requirements of the EG directives. Endress+Hauser confirms the successful testing of the
instrument by affixing to it the CE mark.
For further information see → Chap. 11.1.7 on Page 71 ff.
2.4 Registered trademarks
KALREZ®, VITON®, TEFLON
®
Registered trademark of the company, E.I. Du Pont de Nemours & Co., Wilmington, USA
TRI-CLAMP
®
Registered trademark of the company, Ladish & Co., Inc., Kenosha, USA
HART
®
Registered trademark of HART Communication Foundation, Austin, USA
ToF
®
Registered trademark of the company Endress+Hauser GmbH+Co. KG, Maulburg, Germany
PulseMaster
®
Registered trademark of the company Endress+Hauser GmbH+Co. KG, Maulburg, Germany
FieldCare
®
Registered trademark of the company Endress+Hauser Process Solutions AG.
Installation Levelflex M FMP40 and FMP45
14
3 Installation
3.1 Quick installation guide
3.1.1 FMP40
L00-FMP4xxxx-17-00-00-en-029
3
1
3
1
2
2
60
50
1½"
¾"
F12/F23 housing
T12 housing
Turn housing
The housing can be turned 350°
in order to simplify access to the
display and the terminal compartment
Allen key
4 mm / 0.1"
AF 60
AF 50
max. torque
20 Nm
max. torque
5 Nm
Caution!
Use only the
threaded boss
F12/F23 or T12 housing
F12/F23 or T12 housing
Levelflex M FMP40 and FMP45 Installation
15
3.1.2 FMP45
L00-FMP45xxx-17-00-00-e n-003
3.2 Incoming acceptance, transport, storage
3.2.1 Incoming acceptance
Check the packing and contents for any signs of damage.
Check the shipment, make sure nothing is missing and that the scope of supply matches your order.
3.2.2 Transport
"
Caution!
Follow the safety instructions and transport conditions for instruments of more than
18 kg.
Do not lift the measuring instrument by its probe rod in order to transport it.
3.2.3 Storage
Pack the measuring instrument so that is protected against impacts for storage and transport. The
original packing material provides the optimum protection for this.
The permissible storage temperature is -40 °C…+80 °C.
3
1
2
60
1"
½
F12 housing
Turn housing
The housing can be turned 350°
in order to simplify access to the
display and the terminal compartment
AF 60
max. torque
see table
Caution!
Use only the
threaded boss ???
F12 or T12 housing
torqueProcess temperature
max. 280 °C 450 Nm
max. 400 °C 400 Nm
Installation Levelflex M FMP40 and FMP45
16
3.3 Installation conditions
3.3.1 Dimensions
Housing dimensions
Dimensions for the process connection and the probe type see Page 18.
L00-F12xxxx-06-00-00-en-001
L00-T12xxxx-06-00-00-en-001
L00-F23xxxx-06-00-00-en-001
ENDRESS+HAUSER
65
78
max. 110
85
150
Ø 129
(Aluminium)
F12 housing
ENDRESS+HAUSER
78
85
65
162
max. 100 94
Ø 129
(Aluminium)
T12 housing
max. 94
104
Ø 129
150
40
(316L)
F23 housing
Levelflex M FMP40 and FMP45 Installation
17
Levelflex M FMP40 - process connection, probe type
Housing dimensions see Page 16
L00-FMP4xxxx-06-00-00-en-007
Fig. 2: Dimensions Levelflex M FMP40
88
88
400
123
2765
112
270...310
Ø 76
Ø 76
SW 50
SW 60
4 x Ø 8,5
110
110
Ø 60
Ø 67,8
150
20
Ø 60,3
25
25
Threaded connection
G ¾ (¾ BSP)
or ¾ NPT
Threaded connection
G 1 ½ (1 ½BSP)
or 1 ½ NPT
Flange DN 40…200
or equivalent
reference point of
measurement
option:
distance sleeve
option:
remote electronic
68
rope:
Ø 4 mm/or0.16”
Ø 6 mm/0.24”
or
Ø 8 mm/0.32”, coated PA
rope probe rod probe coax probe
Ø 6/0.24” (on ¾” thread)
Ø 16/0.63” (on 1½” thread
or flange)
Ø 21,3/0.84” (on ¾” thread)
Ø 42,4/1.67” (on 1½” thread
or flange)
Ø 22/0.87” (on 4 mm/ rope)0.16”
Ø 30/1.18” (on 6 mm/0.24” rope)
internal thread:
M14 on 4 mm/0.16” rope
M20 on 6 mm/0.24” rope
probe length LN
Probe rods in Alloy C22
consist of 1 piece
(can not be dismantled)
F12 / T12 / F23 housing
Installation Levelflex M FMP40 and FMP45
18
Levelflex M FMP45 - process connection, type of probe
Housing dimensions see Page 16.
L00-FMP45xxx-06-00-00-en-001
88
88
123
2765
112
Ø 76
4 x Ø 8,5
150
HT 400 °C
XT 280 °C
Threaded connection
G 1 ½ (1 ½BSP)
or 1 ½ NPT
Threaded connection
G 1 ½ (1 ½BSP)
or 1 ½ NPT
Flange DN 50…100
or equivalent
Flange DN 50…100
or equivalent
reference point of
measurement
option:
remote electronic
rope:
Ø 4 mm/0.16”
rope probe rod probe coax probe
Ø 16/0.63”
Ø 42,4/1.67”
Ø 22/0.87”
probe length LN
F12 / T12 / F23 housing
SW 60 SW 60
262
159
159
338
25
25
Ø 90
Ø 90
Ø 90
Ø 90
Ø 60
Ø 60
Ø 60
Ø 60
132
235
311
132
Levelflex M FMP40 and FMP45 Installation
19
3.4 Installation
3.4.1 General instructions for interface measurement
For the measurement of the interface level, the coaxial probe, the rod or rope probe may be used.
However, rope and rod probes may be used in bypass resp. stilling well only. Rope probes should be
used in exceptions only, e.g. if the measurement range extends for more than 4 meters or the
available space above the tank is too limited to introduce rod probes.
The following constraints for the Levelflex Interface Version have to be considered:
• The overall level has to be constant.
• The dielectric constant of the upper prodcut level has to be smaller than 10.
• The difference between the dielectric values of the two product levels should be 10 or bigger.
• The minimum product level of each product is 100mm.
!
Note!
If one of these conditions is not met, the interface level measurement is not possible!
3.4.2 Installation
• Coaxial probes may be mounted directly into the tank.
• Rope and Rod probes have to be mounted into a bypass or stilling well
• For the use of any probes into stilling wells it has to be made sure that the stilling well or bypass
is perforated in a way which allows the product level in the inner part of the stilling well to adjust
to the outer level.
• The diameter of the stilling well / bypass should not exceed DN150 / 6” and not be smaller than
DN 50 / 2”
For a bypass, the dimensions of the following diagram should be kept:
L00-FMP4xxxx-17-00-00-en-062
100 %
0%
recommendation min.
200 mm / 8
”
recommendation min.
200 mm / 8
”
50mm / 2” DN 150 mm / 6”<<
Installation Levelflex M FMP40 and FMP45
20
FMP45: Installing with heat insulation
• If process temperatures are high (≥ 200 °C), FMP45 must be included in normal tank insulation
to prevent the electronics heating up as a result of heat radiation or convection.
• The insulation may not exceed beyond the points labelled "MAX" in the drawing.
Process connection with flange DN50...DN100
L00-FMP45xxx-17-00-00-en-001
Process connection with adapter G 1½" and 1½" NPT
L00-FMP45xxx-17-00-00-en-002
MAX
MAX
HT 400 °C
XT 280 °C
max. 400° C (752° F)max. 280° C (536° F)
tank insulation
tank insulation
high temperature version
(type of probe B)
extended temperature version
(type of probe A)
MAX
MAX
HT 400 °C
XT 280 °C
max. 400° C (752° F)max. 280° C (536° F)
tank insulation
tank insulation
high temperature version
(type of probe B)
extended temperature version
(type of probe A)
Levelflex M FMP40 and FMP45 Installation
21
3.4.3 Installation for difficult to access process connections
Installation with remote electronic
• Follow installation instructions on Page 19 ff.
• Mount the housing on the wall or pipe (in vertical or horizontal position as required) as shown in
the diagram.
L00-FMP4xxxx-17-00-00-en-015
!
Note!
The connection tube cannot be disassembled at these points (1).
With remote electronics, for FMP40 temperatures up to 150 °C (302 °F) and for FMP45
temperatures up to 280 °C (536 °F) or 400 °C (752 °F) are permitted at the process connection
depending on the instrument version.
The ambient temperature for the connecting line (2) between the probe and electronics can be max.
105 °C.
The version with remote electronics consists of the probe, a connecting tube and the housing. If
they are ordered as a set, they are assembled on delivery.
150
ENDRESS+HAUSER
Levelflex M
65 78
Ø 129
85
150
ENDRESS+HAUSER
Levelflex M
65 78
Ø 129
85
52
52
150
max. 80
min. 30
96
94
94
88
88
123
2765
112
190
≥75
Ø 76
1
1
4 x Ø 8,5
1
2
pipe
wall
Note min.
bend radius!
Installation Levelflex M FMP40 and FMP45
22
3.5 Turn housing
After mounting, the housing can be turned 350° in order to simplify access to the display and the
terminal compartment. Proceed as follows to turn the housing to the required position:
•Undo the fixing screws (1)
• Turn the housing (2) in the required direction
• Tighten up the fixing screws (1).
L00-FMP41Cxx-17-00-00-de-002
3.6 Post-installation check
After the measuring instrument has been installed, perform the following checks:
• Is the measuring instrument damaged (visual check)?
• Does the measuring instrument correspond to the measuring point specifications such as process
temperature/pressure, ambient temperature, measuring range, etc.?
• Are the measuring point number and labeling correct (visual check)?
• Is the measuring instrument adequately protected against rain and direct sunlight (see
Page 56 ff.)?
90°90°
90°90°
90°90°
1
1
2
2
F12/F23 housing T12 housing
allen key
4 mm/0.1”
Levelflex M FMP40 and FMP45 Wiring
23
4 Wiring
4.1 Quick wiring guide
Wiring in F12/F23 housing
L00-FMP41Cxx-04-00-00-en-001
Made in Germany
D-79689 Maulburg
Dat./Insp.:
Order Code:
IP68 / NEMA 6P
Ser.-No.:
4-wire
ENDRESS+HAUSER
t>85°C
TA > 70°C:
D01301-A
if modification
see sep. label
X=
Patents
LEVELFLEX-M
90 … 253 V AC 1VA
10,5 … 32VDC 1W
16 … 3 VDC 0,8W
Profibus PA
Foundation Fieldbus
LN= PN=
4 … 20 mA HART 2-wire
1234
#
4
5
6
2
3
7
7
1
7
8
-
-
"
56
I+ I-
1
2
L-
L+
12
L1/L+ N/L-
3
4
I+
I-
EN
DRESS+H
A
USER
ENDRESS+HAUSER
Sealed terminal
compartment
Before connection please note the following:
The power supply must be identical to the data on the
nameplate (1).
Switch off power supply before connecting up the device.
Connect Equipotential bonding to transmitter
ground terminal (7) before connecting up the device.
Tighten the locking screw (8):
It forms the connection between the probe and the housing
ground potential.
●
●
●
●
When you use the measuring system in hazardous areas, make sure you comply with
national standards and the specifications in the safety instructions (XA’s).
Make sure you use the specific cable gland.
On devices supplied with a certificate, the explosion protection
is designed as follows:
Housing F12/F23 - EEx ia:
Power supply must be intrinsically safe (not for dust-Ex).
The electronics and the current output are galvanically
separated from the probe circuit.
●
●
Connect up the Levelflex M as follows:
Unscrew housing cover (2).
Remove any display (3) if fitted.
Remove cover plate from terminal compartment (4).
Pull out terminal module slightly using "pulling loop" (only 2-wire).
Only ground screening of the line (7) on sensor side.
Make connection (see pin assignment).
Re-insert terminal module.
Tighten cable gland (6). Max. torque 10...12 Nm!
Tighten screws on cover plate (4).
Insert display if fitted.
Screw on housing cover (2).
(on dust-Ex torque 40 Nm).
Switch on power supply.
●
●
●
●
●
●
●
●
●
●
●
●
≈
Insert cable (5) through gland (6).
A standard installation cable is sufficient if only the analogue signal is
used. Use a screened cable when working with a superimposed
communications signal (HART).
Unplug display connector!
Caution!
Note!
plant
ground
test sockets
(output current)
power power
display unit,
recorder, PCS
2-wire-version 4-wire-version
If 4-wire for dust-Ex-applications is used,
the current output is .intrinsically save
AC / DCDC
plant
ground
0...20mA
Wiring Levelflex M FMP40 and FMP45
24
Wiring in T12 housing
L00-FMP41Cxx-04-00-00-en-002
Made in Germany
D-79689 Maulburg
Dat./Insp.:
Order Code:
IP68 / NEMA 6P
Ser.-No.:
4-wire
ENDRESS+HAUSER
t>85°C
TA > 70°C:
D01301-A
if modification
see sep. label
X=
Patents
LEVELFLEX-M
90 … 253 V AC 1VA
10,5 … 32VDC 1W
16 … 3 V DC 0,8W
Profibus PA
Foundation Fieldbus
LN= PN=
4 … 20 mA HART 2-wire
2
-
-
1234
4
3
1
5
1
2
L-
L+
7
8
3
4
I+
I-
Caution!
"
Before connection please note the following:
The power supply must be identical to the data on the
nameplate (1).
Switch off power supply before connecting up the device.
Connect Equipotential bonding to transmitter
ground terminal (7) before connecting up the device.
Tighten the locking screw (8):
It forms the connection between the probe and the housing
ground potential.
●
●
●
●
When you use the measuring system in hazardous areas, make sure you comply with
national standards and the specifications in the safety instructions (XA’s).
Make sure you use the specific cable gland.
Connect up the Levelflex M as follows:
Before unscrew housing cover (2) at seperate connection room
turn off the power supply!
Insert cable (3) through gland (4).
Only ground screening of the line (5) on sensor side.
Make connection (see pin assignment).
Tighten cable gland (4). Max. torque 10...12 Nm!
Screw on housing cover (2)
(on dust-Ex torque 40 Nm).
Switch on power supply.
●
●
●
●
●
≈
A standard installation cable is sufficient if only the analogue signal is
used. Use a screened cable when working with a superimposed
communications signal (HART).
plant
ground
test sockets
(output current)
power
2-wire-version
Loading...