Endress+Hauser Levelflex FMP56 HART, Levelflex FMP57 HART Brief Operating Instructions

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Brief Operating Instructions

Levelflex FMP56, FMP57 HART

Guided wave radar

These Instructions are Brief Operating Instructions; they are not a substitute for the Operating Instructions pertaining to the device.

Detailed information about the device can be found in the Operating Instructions and the other documentation: Available for all device versions via: – Internet: www.endress.com/deviceviewer – Smart phone/tablet: Endress+Hauser Operations App

KA01061F/00/EN/16.15 71282384

Levelflex FMP56, FMP57 HART

2 Endress+Hauser

TAG No.: XXX000

Ser. No.: X000X000000

Order code 00X00-XXXX0XX0XXX

www.endress.com/deviceviewer Endress+Hauser Operations App

Serial number

A0023555

Levelflex FMP56, FMP57 HART Table of contents

Endress+Hauser 3

Table of contents

1 Important document information ................................................ 4

1.1 Symbols ............................................................................ 4

2 Basic safety instructions ......................................................... 6

2.1 Requirements for the personnel ........................................................... 6

2.2 Designated use ....................................................................... 6

2.3 Workplace safety ...................................................................... 7

2.4 Operational safety ..................................................................... 7

2.5 Product safety ........................................................................ 7

3 Product description .............................................................. 8

3.1 Product design ....................................................................... 8

4 Incoming acceptance and product identification .................................. 9

4.1 Incoming acceptance ................................................................... 9

4.2 Product identification .................................................................. 9

5 Storage, Transport .............................................................. 11

5.1 Storage conditions .................................................................... 11

5.2 Transport product to the measuring point ................................................... 11

6 Mounting ....................................................................... 12

6.1 Mounting requirements ................................................................ 12

6.2 Mounting the device .................................................................. 17

6.3 Post-installation check ................................................................. 25

7 Electrical connection ............................................................ 26

7.1 Connection conditions ................................................................. 26

7.2 Connecting the device ................................................................. 39

7.3 Post-connection check ................................................................. 42

8 Commissioning via wizard ...................................................... 43

9 Commissioning (via operating menu) ........................................... 44

9.1 Display and operating module ........................................................... 44

9.2 Operating menu ..................................................................... 47

9.3 Unlock the device .................................................................... 48

9.4 Setting the operating language .......................................................... 48

9.5 Configuration of a level measurement ..................................................... 49

9.6 User-specific applications ............................................................... 50

Important document information Levelflex FMP56, FMP57 HART

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1 Important document information

1.1 Symbols

1.1.1 Safety symbols

Symbol Meaning

DANGER

DANGER!

This symbol alerts you to a dangerous situation. Failure to avoid this situation will result in serious or fatal injury.

WARNING

WARNING!

This symbol alerts you to a dangerous situation. Failure to avoid this situation can result in serious or fatal injury.

CAUTION

CAUTION!

This symbol alerts you to a dangerous situation. Failure to avoid this situation can result in minor or medium injury.

NOTICE

NOTE!

This symbol contains information on procedures and other facts which do not result in personal injury.

1.1.2 Electrical symbols

Symbol Meaning Symbol Meaning

Direct current Alternating current

Direct current and alternating current Ground connection

A grounded terminal which, as far as the operator is concerned, is grounded via a grounding system.

Protective ground connection

A terminal which must be connected to ground prior to establishing any other connections.

Equipotential connection

A connection that has to be connected to the plant grounding system: This may be a potential equalization line or a star grounding system depending on national or company codes of practice.

1.1.3 Tool symbols

A0011219

A0011220

A0013442 A0011221

A0011222

Cross-head screwdriver

Flat blade

screwdriver

Torx screwdriver Allen key Hexagon wrench

Levelflex FMP56, FMP57 HART Important document information

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1.1.4 Symbols for certain types of information

Symbol Meaning Symbol Meaning

Permitted

Procedures, processes or actions that are permitted.

Preferred

Procedures, processes or actions that are preferred.

Forbidden

Procedures, processes or actions that are forbidden.

Tip

Indicates additional information.

Reference to documentation Reference to page

Reference to graphic

,…,

Series of steps

Result of a sequence of actions Visual inspection

1.1.5 Symbols in graphics

Symbol Meaning

1, 2, 3 ... Item numbers

,…,

Series of steps

A, B, C, ... Views

A-A, B-B, C-C, ... Sections

Hazardous area

Indicates a hazardous area.

Safe area (non-hazardous area)

Indicates the non-hazardous area.

1.1.6 Symbols at the device

Symbol Meaning

Safety instructions

Observe the safety instructions contained in the associated Operating Instructions.

Temperature resistance of the connection cables

Specifies the minimum value of the temperature resistance of the connection cables.

Basic safety instructions Levelflex FMP56, FMP57 HART

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2 Basic safety instructions

2.1 Requirements for the personnel

The personnel must fulfill the following requirements for its tasks:

‣

Trained, qualified specialists must have a relevant qualification for this specific function and task

‣

Are authorized by the plant owner/operator

‣

Are familiar with federal/national regulations

‣

Before beginning work, the specialist staff must have read and understood the instructions in the Operating Instructions and supplementary documentation as well as in the certificates (depending on the application)

‣

Following instructions and basic conditions

2.2 Designated use

Application and measured materials

The measuring device described in these Operating Instructions is intended only for level measurement of bulk solids. Depending on the version ordered the device can also measure potentially explosive, flammable, poisonous and oxidizing materials.

Observing the limit values specified in the "Technical data" and listed in the Operating Instructions and supplementary documentation, the measuring device may be used for the following measurements only:

‣

Measured process variables: level

‣

Calculated process variables: Volume or mass in arbitrarily shaped vessels (calculated from the level by the linearization functionality)

To ensure that the measuring device remains in proper condition for the operation time:

‣

Use the measuring device only for measured materials against which the process-wetted materials are adequately resistant.

‣

Observe the limit values in "Technical data".

Incorrect use

The manufacturer is not liable for damage caused by improper or non-designated use. Verification for borderline cases:

‣

For special measured materials and cleaning agents, Endress+Hauser is glad to provide assistance in verifying the corrosion resistance of wetted materials, but does not accept any warranty or liability.

Residual risk

The electronics housing and its built-in components such as display module, main electronics module and I/O electronics module may heat to 80 °C (176 °F) during operation through heat transfer from the process as well as power dissipation within the electronics. During operation the sensor may assume a temperature near the temperature of the measured material.

Danger of burns due to heated surfaces!

‣

For high process temperatures: Install protection against contact in order to prevent burns.

Levelflex FMP56, FMP57 HART Basic safety instructions

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2.3 Workplace safety

For work on and with the device:

‣

Wear the required personal protective equipment according to federal/national regulations.

2.4 Operational safety

Risk of injury.

‣

Operate the device in proper technical condition and fail-safe condition only.

‣

The operator is responsible for interference-free operation of the device.

Conversions to the device

Unauthorized modifications to the device are not permitted and can lead to unforeseeable dangers.

‣

If, despite this, modifications are required, consult with the manufacturer.

Repair

To ensure continued operational safety and reliability,

‣

Carry out repairs on the device only if they are expressly permitted.

‣

Observe federal/national regulations pertaining to repair of an electrical device.

‣

Use original spare parts and accessories from the manufacturer only.

Hazardous area

To eliminate a danger for persons or for the facility when the device is used in the hazardous area (e.g. explosion protection, pressure vessel safety):

‣

Based on the nameplate, check whether the ordered device is permitted for the intended use in the hazardous area.

‣

Observe the specifications in the separate supplementary documentation that is an integral part of these Instructions.

2.5 Product safety

This measuring device is designed in accordance with good engineering practice to meet stateof-the-art safety requirements, has been tested, and left the factory in a condition in which they are safe to operate.

It meets general safety standards and legal requirements. It also complies with the EC directives listed in the device-specific EC Declaration of Conformity. Endress+Hauser confirms this by affixing the CE mark to the device.

Product description Levelflex FMP56, FMP57 HART

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3 Product description

3.1 Product design

3.1.1 Levelflex FMP56/FMP57

A0012470

 1 Design of the Levelflex

1 Electronics housing 2 Process connection (here as an example: flange) 3 Rope probe 4 End-of-probe weight 5 Rod probe

Levelflex FMP56, FMP57 HART Incoming acceptance and product identification

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4 Incoming acceptance and product identification

4.1 Incoming acceptance

Upon receipt of the goods check the following:

• Are the order codes on the delivery note and the product sticker identical?

• Are the goods undamaged?

• Do the nameplate data match the ordering information on the delivery note?

• Is the DVD with the operating tool present? If required (see nameplate): Are the Safety Instructions (XA) present?

If one of these conditions is not satisfied, contact your Endress+Hauser Sales Center.

4.2 Product identification

The following options are available for identification of the measuring device:

• Nameplate specifications

• Order code with breakdown of the device features on the delivery note

• Enter serial numbers from nameplates in W@M Device Viewer ( www.endress.com/deviceviewer ): All information about the measuring device is displayed.

• Enter the serial number from the nameplates into the Endress+Hauser Operations App or scan the 2-D matrix code (QR code) on the nameplate with the Endress+Hauser Operations App: all the information for the measuring device is displayed.

Incoming acceptance and product identification Levelflex FMP56, FMP57 HART

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4.2.1 Nameplate

Order code:

Ext. ord. cd.:

Ser. no.:

Order code:

Ext. ord. cd.:

Ser. no.:

A0021952

 2 Example of a nameplate

1 Order code 2 Serial number (Ser. no.) 3 Extended order code (Ext. ord. cd.) 4 2-D matrix code (QR code)

For detailed information about interpreting the nameplate specifications, refer to the Operating Instructions for the device.

Only 33 digits of the extended order code can be indicated on the nameplate. If the extended order code exceeds 33 digits, the rest will not be shown. However, the complete extended order code can be viewed in the operating menu of the device in the Extended order code 1 to 3 parameter.

Levelflex FMP56, FMP57 HART Storage, Transport

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5 Storage, Transport

5.1 Storage conditions

• Permitted storage temperature: –40 to +80 °C (–40 to +176 °F)

• Use the original packaging.

5.2 Transport product to the measuring point

WARNING

Housing or probe may be damaged or break away.

Risk of injury!

‣

Transport the measuring device to the measuring point in its original packaging or at the process connection.

‣

Do not fasten lifting devices (hoisting slings, lifting eyes etc.) at the housing or the probe but at the process connection. Take into account the mass center of the device in order to avoid unintended tilting.

‣

Comply with the safety instructions, transport conditions for devices over 18kg (39.6lbs) (IEC61010).

A0013920

A0014264

Mounting Levelflex FMP56, FMP57 HART

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6 Mounting

6.1 Mounting requirements

6.1.1 Suitable mounting position

1 32

A0021468

 3 Mounting requirements for Levelflex

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Mounting distances

• Distance (A) between wall and rod or rope probe: – for smooth metallic walls: > 50 mm (2 in) – for plastic walls: > 300 mm (12 in) to metallic parts outside the vessel – for concrete walls: > 500 mm (20 in), otherwise the available measuring range may be

reduced.

• Distance (B) between rod or rope probe and internal fittings in the vessel: > 300 mm (12 in)

• When using more than one Levelflex: Minimum distance between the sensor axes: 100 mm (3.94 in)

• Distance (C) from end of probe to bottom of the vessel: – Rope probe: > 150 mm (6 in) – Rod probe: > 10 mm (0.4 in)

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6.1.2 Securing the probe

Securing rope probes

A0012609

A Sag of the rope: ≥ 1 cm per 1m of the probe length (0.12 inch per 1 ft of the probe length) B Reliably grounded end of probe C Reliably isolated end of probe 1: Mounting and contact with a bolt 2 Mounting kit isolated

• The end of the probe needs to be secured under the following conditions: – if otherwise the probe sporadically comes into contact with the wall of the vessel, the

outlet cone, internal fittings or other parts of the installation.

– if otherwise the probe sporadically gets close to a concrete wall (minimum distance 0.5

m / 20 inch).

• The end of probe can be secured at its internal thread – rope 4 mm (1/6"), 316: M 14 – rope 6 mm (1/4"), 316: M 20 – rope 6mm (1/4"), PA>steel: M14 – rope 8mm (1/3"), PA>steel: M20

• Preferably use the 6 mm (1/4") rope probe due to the higher tensile strength when fixing a rope probe.

• The fixing must be either reliably grounded or reliably insulated. If it is not possible to mount the probe weight with a reliably insulated connection, it can be secured using an isolated eyelet, which is available as an accessory.

• In order to prevent an extremely high tensile load (e.g. due to thermal expansion) and the risk of rope crack, the rope has to be slack. Make the rope longer than the required measuring range such that there is a sag in the middle of the rope that is ≥ 1cm/(1 m rope length) [0.12 inch/(1 ft rope length)].

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Securing rod probes

• For WHG approvals: For probe lengths ≥ 3 m (10 ft) a support is required.

• In general, rod probes must be supported if there is a horizontal flow (e.g. from an agitator) or in the case of strong vibrations.

• Rod probes may only be supported at the end of the probe.

mm (in)

ø a

ø b

»50 (1.97)

ø<25 (1.0)

3 (0.12)»

A0012607

1 Probe rod, uncoated 2 Sleeve bored tight to ensure electrical contact between the rod and sleeve! 3 Short metal pipe, e.g. welded in place 4 Probe rod, coated 5 Plastic sleeve, e.g. PTFE, PEEK or PPS 6 Short metal pipe, e.g. welded in place

Mounting Levelflex FMP56, FMP57 HART

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NOTICE

Poor grounding of the end of probe may cause measuring errors.

‣

Apply a narrow sleeve which has good electrical contact to the probe.

NOTICE

Welding may damage the main electronics module.

‣

Before welding: Ground the probe and dismount electronics.

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6.2 Mounting the device

6.2.1 Required mounting tools

• For mounting thread 3/4": Hexagonal wrench 36 mm

• For mounting thread 1-1/2": Hexagonal wrench 55 mm

• To shorten rod or coax probes: Saw

• To shorten rope probes: – Allen key AF 3 mm (for 4mm ropes) or AF 4 mm (for 6 mm ropes) – Saw or bolt cutter

• For flanges and other process connections: appropriate mounting tools

• To turn the housing: Hexagonal wrench 8 mm

6.2.2 Shortening the probe

When shortening the probe: Enter the new length of probe into the Quick Setup which can be found in the electronics housing behind the display module.

A0014241

Shortening rod probes

Rod probes must be shortened if the distance to the container floor or outlet cone is less than 10 mm (0.4 in). The rods of a rod probe are shortened by sawing at the bottom end.

Rod probes of FMP52 can not be shortened as they are coated.

Shortening rope probes

Rope probes must be shortened if the distance to the container floor or outlet cone is less than 150 mm (6 in).

Mounting Levelflex FMP56, FMP57 HART

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A0021693

Rope material A B C Torque for set screws

316 4 mm (0.16 in) 40 mm (1.6 in) 3 mm 5 Nm (3.69 lbf ft)

316 6 mm (0.24 in) 55 mm (2.2 in) 4 mm 15 Nm (11.06 lbf ft)

PA > steel 6 mm (0.24 in) 40 mm (1.6 in) 3 mm 5 Nm (3.69 lbf ft)

PA > steel 8 mm (0.31 in) 55 mm (2.2 in) 4 mm 15 Nm (11.06 lbf ft)

1. Using an Allen key, loosen the set screws at the end-of-probe weight. Note: The set screws have got a clamping coating in order to prevent accidental loosening. Thus an increased torque might be necessary to loosen them.

2. Remove released rope from the weight.

3. Measure off new rope length.

4. Wrap adhesive tape around the rope at the point to be shortened to prevent it from fanning out.

5. Saw off the rope at a right angle or cut it off with a bolt cutter.

6. Insert the rope completely into the weight.

7. Screw the set screws into place. Due to the clamping coating of the setscrews application of a screw locking fluid is not necessary.

Levelflex FMP56, FMP57 HART Mounting

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6.2.3 Mounting the device

Mounting devices with thread

A0012528

Devices with mounting thread are screwed into a welding boss or a flange and are usually also secured with these.

• Tighten with the hexagonal nut only: – Thread 3/4": Hexagonal wrench 36 mm – Thread 1-1/2": Hexagonal wrench 55 mm

• Maximum permissible torque: – Thread 3/4": 45 Nm – Thread 1-1/2": 450 Nm

• Recommended torque when using the supplied aramid fibre seal and a process pressure of 40 bar (580 psi): – Thread 3/4": 25 Nm – Thread 1-1/2": 140 Nm

• When installing in metal containers, take care to ensure good metallic contact between the process connection and container.

Flange mounting

If a seal is used, be sure to use unpainted metal bolts to ensure good electrical contact between probe flange and process flange.

Mounting rope probes

NOTICE

Electrostatic discharges may damage the electronics.

‣

Earth the housing before lowering the rope into the vessel.

Mounting Levelflex FMP56, FMP57 HART

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A0012529

When lowering the rope probe into the vessel, observe the following:

• Uncoil rope and lower it slowly and carefully into the vessel.

• Do not kink the rope.

• Avoid any backlash, since this might damage the probe or the vessel fittings.

Mounting rope probes in a partially full silo

It is not always possible to empty a silo which is already in operation. If a minimum of 2/3 of the silo is empty, it is possible to install the probe into the partially filled silo. If possible, make a visual check after the installation to see that the rope has not tangled or is lying such that it can knot when the level falls. Before full accuracy is obtained the probe rope must hang fully extended.

6.2.4 Mounting the "Sensor remote" version

This section is only valid for devices of the version "Probe Design" = "Sensor remote" (feature 600, option MB/MC/MD).

For the version "Probe design" = "Sensor remote" the following is supplied:

• The probe with the process connection

• The electronics housing

• The mounting bracket for wall or pipe mounting of the electronics housing

• The connection cable (length as ordered). The cable has got one straight and one angled plug (90°). Depending on the local conditions the angled plug can be connected at the probe or at the electronics housing.

Levelflex FMP56, FMP57 HART Mounting

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CAUTION

The plugs of the connection cable may be damaged by mechanical stress.

‣

Mount the probe and the electronics housing tightly before connecting the cable.

‣

Lay the cable such that it is not exposed to mechanical stress. Minimum bending radius: 100 mm (4").

‣

When connecting the cable: Connect the straight plug before the angled one. Torque for both coupling nuts: 6 Nm.

If the meeasuring point is exposed to strong vibrations, an additional locking compound (e.g. Loctite 243) can be applied at the plug connectors.

Mounting the electronics housing

122 (4.8)

52 (2)

(3.4)

(2.8)

140 (5.5)

158 (6.2)

175 (6.9)

A B

ø42...60

(1.65...2.36)

A0014793

 4 Mounting the electronics housing using the mounting bracket; dimensions: mm (in)

A Wall mounting B Pipe mounting

Connecting the cable Required tools:

Open-end wrench 18AF

Mounting Levelflex FMP56, FMP57 HART

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6 Nm (4.42 lbf ft)

6 Nm

(4.42 lbf ft)

6 Nm (4.42 lbf ft)

6 Nm

(4.42 lbf ft)

r = 100 (4)

min

r = 100 (4)

min

A0014794

 5 Connecting the cable. There are the following possibilities:

A Angled plug at the probe B Angled plug at the electronics housing C Length of the remote cable as ordered

6.2.5 Turning the transmitter housing

To provide easier access to the connection compartment or display module, the transmitter housing can be turned:

Levelflex FMP56, FMP57 HART Mounting

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max.350°

8mm

A0013713

1. Unscrew the securing screw using an open-ended wrench.

2. Rotate the housing in the desired direction.

3. Tighten the securing screw (1,5 Nm for plastics housing; 2,5 Nm for aluminium or stainless steel housing).

6.2.6 Turning the display module

–

3mm

A0013905

1. If present: Loosen the screw of the securing clamp of the electronics compartment cover using an Allen key and turn the clamp 90° conterclockwise.

2. Unscrew cover of the electronics compartment from the transmitter housing.

3. Pull out the display module with a gentle rotation movement.

4. Rotate the display module into the desired position: Max. 8 × 45 ° in each direction.

5. Feed the spiral cable into the gap between the housing and main electronics module and plug the display module into the electronics compartment until it engages.

6. Screw the cover of the electronics compartment firmly back onto the transmitter housing.

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7. Tighten the securing clamp again using the Allen key (Torque: 2.5 Nm).

Levelflex FMP56, FMP57 HART Mounting

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6.3 Post-installation check

Is the device undamaged (visual inspection)?

Does the device conform to the measuring point specifications?

For example:

• Process temperature

• Process pressure (refer to the chapter on "Material load curves" of the "Technical Information" document)

• Ambient temperature range

• Measuring range

Are the measuring point identification and labeling correct (visual inspection)?

Is the device adequately protected from precipitation and direct sunlight?

Are the securing screw and securing clamp tightened securely?

Electrical connection Levelflex FMP56, FMP57 HART

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7 Electrical connection

7.1 Connection conditions

7.1.1 Terminal assignment

2-wire: 4-20mA HART

–

4...20 mA

–

4...20mA HART

10 mm

Spare part

71108xxx

2- wire level

4-20 mA 4-20 mA

HART

[21]

open

4-20mA

1-channel overvoltage protection

71128617

[16]

–

A0011294

 6 Terminal assignment 2-wire; 4-20mA HART

Levelflex FMP56, FMP57 HART Electrical connection

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4 Analog display device: Observe maximum load 5 Cable screen; observe cable specification 6 4-20mA HART (passive): Terminals 1 and 2 7 Overvoltage protection module 8 Terminal for potential equalization line 9 Cable entry

Electrical connection Levelflex FMP56, FMP57 HART

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2-wire: 4-20mA HART, switch output

4-20mA/

FIELDBUS

4-20mA/

2-channel overvoltage protection

71128619

[17]

4...20 mA HART

10 mm

Spare part

71108xxx

2- wire

4-20 mA PFS

HART

[02/03]

open

223

4...20 mA

³ W250

–

A0013759

 7 Terminal assignment 2-wire; 4-20mA HART, switch output

A Without integrated overvoltage protection B With integrated overvoltage protection 1 Active barrier with power supply (e.g. RN221N): Observe terminal voltage 2 HART communication resistor (≥250 Ω): Observe maximum load 3 Connection for Commubox FXA195 or FieldXpert SFX350/SFX370 (via VIATOR Bluetooth modem) 4 Analog display device: Observe maximum load 5 Cable screen; observe cable specification 6 4-20mA HART (passive): Terminals 1 and 2 7 Switch output (open collector): Terminals 3 and 4 8 Terminal for potential equalization line

Levelflex FMP56, FMP57 HART Electrical connection

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9 Cable entry for 4-20mA HART line 10 Cable entry for switch output line 11 Overvoltage protection module

Electrical connection Levelflex FMP56, FMP57 HART

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2-wire: 4-20mA HART, 4-20mA

4...20mA HART

4...20mA

10 mm

Spare part

71108xxx

2- wire level

4-20 mA 4-20 mA

HART

[04/05]

open

4-20mA/

FIELDBUS

4-20mA/

2-channel overvoltage protection

71128619

[17]

14 13

–

4...20 mA

A0013923

 8 Terminal assignment 2-wire, 4-20 mA HART, 4...20mA

A Without integrated overvoltage protection B With integrated overvoltage protection 1 Connection current output 2 2 Connection current output 1 3 Supply voltage for current output 1 (e.g. RN221N); Observe terminal voltage 4 Cable screen; observe cable specification 5 HART communication resistor (≥250 Ω): Observe maximum load 6 Connection for Commubox FXA195 or FieldXpert SFX350/SFX370 (via VIATOR Bluetooth modem)

Levelflex FMP56, FMP57 HART Electrical connection

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7 Analog display device ; observe maximum load 8 Analog display device ; observe maximum load 9 Supply voltage for current output 2 (e.g. RN221N); Obeserve terminal voltage 10 Overvoltage protection module 11 Current output 2: Terminals 3 and 4 12 Terminal for the potential equalization line 13 Cable entry for current output 1 14 Cable entry for current output 2

This version is also suited for single-channel operation. In this case, current output 1 (terminals 1 and 2) must be used.

Electrical connection Levelflex FMP56, FMP57 HART

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4-wire: 4-20mA HART (10.4 to 48 VDC)

L+

4...20 mA

HART

10.4...48 V=

10 mm

Spare part

71108xxx

2- wire

4-20 mA

HART

[08]

open

L-

13 12

910

2 3

4...20 mA

³ W250

A0011340

 9 Terminal assignment 4-wire; 4-20mA HART (10.4 to 48 VDC)

1 Evaluation unit, e.g. PLC 2 HART communication resistor (≥250 Ω): Observe maximum load 3 Connection for Commubox FXA195 or FieldXpert SFX350/SFX370 (via VIATOR Bluetooth modem) 4 Analog display device: Observe maximum load 5 Signal cable including screening (if required), observe cable specification 6 Protective connection; do not disconnect! 7 Protective earth, observe cable specification 8 4...20mA HART (active): Terminals 3 and 4 9 Supply voltage: Terminals 1 and 2 10 Supply voltage: Observe terminal voltage, observe cable specification 11 Terminal for potential equalization 12 Cable entry for signal line 13 Cable entry for power supply

Levelflex FMP56, FMP57 HART Electrical connection

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4-wire: 4-20mA HART (90 to 253 VAC)

4...20 mA

HART

90...253 V~

10 mm

Spare part

71108xxx

2- wire

4-20 mA

HART

[09]

open

13 12

910

2 3

4...20 mA

³ W250

A0018965

 10 Terminal assignment 4-wire; 4-20mA HART (90 to 253 VAC)

Electrical connection Levelflex FMP56, FMP57 HART

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CAUTION

To ensure electrical safety:

‣

Do not disconnect the protective connection (6).

‣

Disconnect the supply voltage before disconnecting the protective earth (7).

Connect protective earth to the internal ground terminal (7) before connecting the supply voltage. If necessary, connect the potential matching line to the external ground terminal (11).

In order to ensure electromagnetic compatibility (EMC): Do not only ground the device via the protective earth conductor of the supply cable. Instead, the functional grounding must also be connected to the process connection (flange or threaded connection) or to the external ground terminal.

An easily accessible power switch must be installed in the proximity of the device. The power switch must be marked as a disconnector for the device (IEC/EN61010).

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7.1.2 Device plug connectors

For the versions with fieldbus plug connector (M12 or 7/8"), the signal line can be connected without opening the housing.

Pin assignment of the M12 plug connector

A0011175

Pin Meaning

1 Signal +

2 not connected

3 Signal -

4 Ground

Pin assignment of the 7/8" plug connector

A0011176

Pin Meaning

1 Signal -

2 Signal +

3 Not connected

4 Screen

Electrical connection Levelflex FMP56, FMP57 HART

36 Endress+Hauser

7.1.3 Power supply

2-wire, 4-20mA HART, passive

2-wire; 4-20mA HART

"Approval"

Terminal voltage U at the device

Maximum load R, depending on the supply voltage U0 at the supply unit

• Non-Ex

• Ex nA

• CSA GP

11.5 to 35 V

R [ ]W

[V]U

11.5 22.5

20 30 35

500

A0014076

Ex ic 11.5 to 32 V

Ex ia / IS 11.5 to 30 V

• Ex d / XP

• Ex ic[ia]

• Ex tD / DIP

13.5 to 30 V

R [ ]W

[V]U

13.5 24.5

20 30

500

A0014077

1) Feature 020 of the product structure: option A

2) Feature 010 of the product structure

3) For ambient temperatures Ta≤ -30 °C (-22 °F) a minimum voltage of 14 V is required for the sartup of the device at the MIN error current (3,6 mA). The startup current can be parametrized. If the device is operated with a fixed

current I ≥ 4,5 mA (HART multidrop mode), a voltage of U ≥ 11,5 V is sufficient throughout the entire range of ambient temperatures.

4) For ambient temperatures Ta≤ -20 °C (-4 °F) a minimum voltage of 16 V is required for the startup of the device at the MIN error current (3.6 mA).

Levelflex FMP56, FMP57 HART Electrical connection

Endress+Hauser 37

2-wire; 4-20 mA HART, switch output

"Approval"

Terminal voltage U at the device

Maximum load R, depending on the supply voltage U0 at the supply unit

• Non-Ex

• Ex nA

• Ex nA[ia]

• Ex ic

• Ex ic[ia]

• Ex d[ia] / XP

• Ex ta / DIP

• CSA GP

12 to 35 V

R [ ]W

U0[V]

12 23

20 30 35

500

A0019136

• Ex ia / IS

• Ex ia + Ex d[ia] / IS + XP

12 to 30 V

1) Feature 020 of the product structure: option B

2) Feature 010 of the product structure

3) For ambient temperatures Ta≤ -30 °C (-22 °F) a minimum voltage of 14 V is required for the startup of the device at the MIN error current (3.6 mA).

Electrical connection Levelflex FMP56, FMP57 HART

38 Endress+Hauser

2-wire; 4-20mA HART, 4-20mA

"Approval"

Terminal voltage U at the device

Maximum load R, depending on the supply voltage U0 at the supply unit

alle Channel 1:

13.5 to 30 V

R [ ]W

[V]U

13.5 24.5

20 30

500

A0014077

Channel 2:

12 to 30 V

R [ ]W

VU0[ ]10

12 23

20 30

500

A0022583

1) Feature 020 of the product structure: option C

2) Feature 010 of the product structure

3) For ambient temperatures Ta≤ -30 °C (-22 °F) a minimum voltage of 16 V is required for the startup of the device at the MIN error current (3.6 mA).

Polarity reversal protection Yes

Admissible residual ripple at f = 0 to 100 Hz

USS < 1 V

Admissible residual ripple at f = 100 to 10000 Hz

USS < 10 mV

Levelflex FMP56, FMP57 HART Electrical connection

Endress+Hauser 39

4-wire, 4-20mA HART, active

"Power supply; Output"

Terminal voltage Maximum load R

max

K: 4-wire 90-253VAC; 4-20mA HART 90 to 253 VAC (50 to 60 Hz), overvoltage category II 500 Ω

L: 4-wire 10,4-48VDC; 4-20mA HART 10.4 to 48 V

1) Feature 020 of the product structure

7.1.4 Overvoltage protection

If the measuring device is used for level measurement in flammable liquids which requires the use of overvoltage protection according to DIN EN 60079-14, standard for test procedures 60060-1 (10 kA, pulse 8/20 μs), overvoltage protection has to be ensured by an integrated or external overvoltage protection module.

Integrated overvoltage protection

An integrated overvoltage protection module is available for 2-wire HART as well as PROFIBUS PA and FOUNDATION Fieldbus devices.

Product structure: Feature 610 "Accessory mounted", option NA "Overvoltage protection".

Technical data

Resistance per channel 2 * 0.5 Ω max

Threshold DC voltage 400 to 700 V

Threshold impulse voltage < 800 V

Capacitance at 1 MHz < 1.5 pF

Nominal arrest impulse voltage (8/20 μs) 10 kA

External overvoltage protection

HAW562 or HAW569 from Endress+Hauser are suited as external overvoltage protection.

For detailed information please refer to the following documents:

• HAW562: TI01012K

• HAW569: TI01013K

7.2 Connecting the device

WARNING

Explosion hazard!

‣

Comply with the relevant national standards.

‣

Observe the specifications in the Safety Instructions (XA).

‣

Only use the specified cable glands.

‣

Check whether the supply voltage matches the specifications on the nameplate.

‣

Before connecting the device: Switch the supply voltage off.

‣

Before switching on the supply voltage: Connect the potential bonding line to the exterior ground terminal.

Electrical connection Levelflex FMP56, FMP57 HART

40 Endress+Hauser

Required tools and accessories:

• For instruments with safety pin for the lid: AF 3 Allen key

• Wire stripping pliers

• When using stranded wires: Wire end sleeves.

10 (0.4)

mm (in)

A0012619

1. Loosen the screw of the securing clamp of the connection compartment cover and turn the clamp 90° counterclockwise.

2. Unscrew the connection compartment cover.

3. Push the cable through the cable entry. To ensure tight sealing, do not remove the sealing ring from the cable entry.

4. Strip the cable.

5. Strip the cable ends 10 mm (0.4 in). For stranded cables, also attach wire end ferrules.

6. Firmly tighten the cable glands.

Levelflex FMP56, FMP57 HART Electrical connection

Endress+Hauser 41

A0013837

Connect the cable in accordance with the terminal assignment →  26.

8. When using screened cable: Connect the cable screen to the ground terminal.

9. Screw the cover onto the connection compartment.

10. For instruments with safety pin for the lid: Adjust the safety pin so that its edge is over the edge of the display lid. Tighten the safety pin.

7.2.1 Pluggable spring-force terminals

Instruments without integrated overvoltage protection have pluggable spring-force terminals. Rigid conductors or flexible conductors with cable sleeve can directly be inserted and are contacted automatically.

To remove cables from the terminal: Press on the groove between the terminals using a flattip screwdriver ≤ 3 mm (0.12 inch) while pulling the cables out of the terminals.

mm(in)

≤ 3(0.12)

A0013661

Electrical connection Levelflex FMP56, FMP57 HART

42 Endress+Hauser

7.3 Post-connection check

Are cables or the device undamaged (visual inspection)?

Do the cables comply with the requirements?

Do the cables have adequate strain relief?

Are all cable glands installed, firmly tightened and correctly sealed?

Does the supply voltage match the specifications on the transmitter nameplate?

Is the terminal assignment correct →  26?

If required: Is the protective earth connected correctly ?

If supply voltage is present: Is the device ready for operation and do values appear on the display module?

Are all housing covers installed and firmly tightened?

Is the securing clamp tightened correctly?

Levelflex FMP56, FMP57 HART Commissioning via wizard

Endress+Hauser 43

8 Commissioning via wizard

A wizard guiding the user through the initial setup is available in FieldCare and DeviceCare.

1. Connect the device to FieldCare or DeviceCare (for details refer to the "Operating options" chapter of the Operating Instructions).

2. Open the device in FieldCare or DeviceCare.  The dashboard (home page) of the device appears:

A0025866

1 "Commissioning" button calls up the wizard.

3. Click on "Commissioning" to call up the wizard.

4. Enter or select the appropriate value for each parameter. These values are immediately written to the device.

5. Click "Next" to switch to the next page.

6. After finishing the last page, click "End of sequence" to close the wizard.

If the wizard is cancelled before all necessary parameters have been set, the device may be in an undefined state. A reset to the default settings is recommended in this case.

Commissioning (via operating menu) Levelflex FMP56, FMP57 HART

44 Endress+Hauser

9 Commissioning (via operating menu)

9.1 Display and operating module

9.1.1 Display appearance

3.1

3.2

2.1

2.2

2.4

2.5

1.1

1.2

1.3

1.4

2.3

2.6

ESC

OPEN

ABC_

DEFG

User

HIJK

LMNO

PQRS

TUVW

XYZ

Aa1

1 2

A0012635

 11 Appearance of the display and operation module for on-site operation

1 Measured value display (1 value max. size)

1.1 Header containing tag and error symbol (if an error is active)

1.2 Measured value symbols

1.3 Measured value

1.4 Unit 2 Measured value display (1 bargraph + 1 value)

2.1 Bargraph for measured value 1

2.2 Measured value 1 (including unit)

2.3 Measured value symbols for measured value 1

2.4 Measured value 2

2.5 Unit for measured value 2

2.6 Measured value symbols for measured value 2 3 Representation of a parameter (here: a parameter with selection list)

3.1 Header containing parameter name and error symbol (if an error is active)

3.2 Selection list;  marks the current parameter value. 4 Input matrix for numbers 5 Input matrix for alphanumeric and special characters

Levelflex FMP56, FMP57 HART Commissioning (via operating menu)

Endress+Hauser 45

9.1.2 Operating elements

Key Meaning

A0013969

Minus key

For menu, submenu

Moves the selection bar upwards in a picklist.

For text and numeric editor

In the input mask, moves the selection bar to the left (backwards).

A0013970

Plus key

For menu, submenu

Moves the selection bar downwards in a picklist.

For text and numeric editor

In the input mask, moves the selection bar to the right (forwards).

A0013952

Enter key

For measured value display

• Pressing the key briefly opens the operating menu.

• Pressing the key for 2 s opens the context menu.

For menu, submenu

• Pressing the key briefly Opens the selected menu, submenu or parameter.

• Pressing the key for 2 s for parameter: If present, opens the help text for the function of the parameter.

For text and numeric editor

• Pressing the key briefly – Opens the selected group. – Carries out the selected action.

• Pressing the key for 2 s confirms the edited parameter value.

A0013971

Escape key combination (press keys simultaneously)

For menu, submenu

• Pressing the key briefly – Exits the current menu level and takes you to the next higher level. – If help text is open, closes the help text of the parameter.

• Pressing the key for 2 s returns you to the measured value display ("home position").

For text and numeric editor

Closes the text or numeric editor without applying changes.

A0013953

Minus/Enter key combination (press and hold down the keys simultaneously)

Reduces the contrast (brighter setting).

A0013954

Plus/Enter key combination (press and hold down the keys simultaneously)

Increases the contrast (darker setting).

A0013955

Minus/Plus/Enter key combination (press and hold down the keys simultaneously)

For measured value display

Enables or disables the keypad lock.

Commissioning (via operating menu) Levelflex FMP56, FMP57 HART

46 Endress+Hauser

9.1.3 Opening the context menu

Using the context menu, the user can call up the following menus quickly and directly from the operational display:

• Setup

• Conf. backup disp.

• Simulation

Calling up and closing the context menu

The user is in the operational display.

1. Press  for 2 s.  The context menu opens.

XXXXXXXXXX

kg/h

20.50

Setup

Conf.backupdisp

Simulation

A0014003-EN

2. Press  +  simultaneously.  The context menu is closed and the operational display appears.

Calling up the menu via the context menu

1. Open the context menu.

2. Press  to navigate to the desired menu.

3. Press  to confirm the selection.  The selected menu opens.

Levelflex FMP56, FMP57 HART Commissioning (via operating menu)

Endress+Hauser 47

9.2 Operating menu

Parameter/Submenu Meaning Description

Language

Defines the operating language of the on-site display.

BA01004F (Operating Instructions FMP56/ FMP57, HART)

Setup When appropriate values have

been assigned toall setup parameters, the measured should be completely configured in a standard application.

Setup→Mapping Interference echo suppression

Setup→Advanced setup Contains further submenus and

parameters:

• to adapt the device to special measuring conditions.

• to process the measured value (scaling, linearization).

• to configure the signal output.

Diagnostics Contains the most important

parameters needed to detect and analyze operational errors.

Expert

Contains all parameters of the device (including those which are already contained in one of the above submenus). This menu is organized according to the function blocks of the device.

GP01000F (Description of Device Parameters FMP5x, HART)

1) In case of operation via operating tools (e.g. FieldCare), the "Language" parameter is located at "Setup→Advanced setup→Display"

2) On entering the "Expert" menu, an access code is always requested. If a customer specific access code has not been defined, "0000" has to be entered.

Commissioning (via operating menu) Levelflex FMP56, FMP57 HART

48 Endress+Hauser

9.3 Unlock the device

If the device has been locked, it must be unlocked before the measurement can be configured.

For details refer to the Operating Instructions of the device: BA01004F (FMP56/FMP57, HART)

9.4 Setting the operating language

Factory setting: English or ordered local language

X X X X X X XX X

20.50

Operation Setup

Main menu

0104-1

Language

English

Español Français

Language

English

Deutsch

0104-1

Español Français

Language

English

Deutsch

0104-1

Betrieb Setup

Hauptmenü

Sprache

Deutsch

0104-1

XXXX

A0013996

 12 Using the example of the local display

Levelflex FMP56, FMP57 HART Commissioning (via operating menu)

Endress+Hauser 49

9.5 Configuration of a level measurement

20 mA 100%

4 mA 0%

A0012838

 13 Configuration parameters for level measurements in solids

LN = Length of probe R = Reference point of the measurement D = Distance E = Empty calibration (= Zero point) L = Level F = Full calibration (= span)

1. Setup → Device tag  Enter tag for measuring point.

2. Setup → Distance unit  Select distance unit.

3. Setup → Bin type  Select bin property.

4. Setup → Empty calibration  Enter the distance E between the reference point R and the minimum level (0%).

5. Setup → Full calibration  Enter distance F between the minimum (0%) and maximum (100%) level.

6. Setup → Level  Displays the measured level L.

Commissioning (via operating menu) Levelflex FMP56, FMP57 HART

50 Endress+Hauser

7. Setup → Distance  Displays the distance D between the reference point R and the level L.

8. Setup → Signal quality  Displays the signal quality of the level echo.

9. Setup → Mapping → Confirm distance  Compare the displayed distance to the real distance in order to start the recording

of the mapping curve.

9.6 User-specific applications

For details of setting the parameters of user-specific applications, see separate documentation: BA01004F/00/DE (Operating Instructions FMP56/FMP57, HART)

For the Expert submenu refer to: GP01000F/00/DE (Description of Device Parameters FMP5x, HART)

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Endress+Hauser Levelflex FMP56 HART, Levelflex FMP57 HART Brief Operating Instructions

Specifications and Main Features

Frequently Asked Questions

User Manual