Endress+Hauser Levelflex FMP56, Levelflex FMP57 Operating Instructions Manual

BA01009F/00/EN/15.16 71344082

01.01.zz (Device firmware)

Products Solutions Services

Operating Instructions

Levelflex FMP56, FMP57 PROFIBUS PA

Guided wave radar

Order code:

Ext. ord. cd.:

Ser. no.:

www.endress.com/deviceviewer

Endress+Hauser Operations App

XXXXXXXXXXXX

XXXXX-XXXXXX

XXX.XXXX.XX

Serial number

A0023555

2 Endress+Hauser

Table of contents

1 Important document information .... 5

1.1 Document function ..................... 5

1.2 Symbols .............................. 5

1.2.1 Safety symbols .................. 5

1.2.2 Electrical symbols ................ 5

1.2.3 Tool symbols .................... 6

1.2.4 Symbols for certain types of

information .................... 6

1.2.5 Symbols in graphics ............... 6

1.2.6 Symbols at the device ............. 7

1.3 Supplementary documentation ............. 8

1.3.1 Safety Instructions (XA) ............ 9

2 Basic safety instructions ........... 12

2.1 Requirements for the personnel ........... 12

2.2 Designated use ....................... 12

2.3 Workplace safety ...................... 13

2.4 Operational safety ..................... 13

2.5 Product safety ........................ 13

2.5.1 CE mark ...................... 13

2.5.2 EAC conformity ................. 13

3 Product description ................ 14

3.1 Product design ........................ 14

3.1.1 Levelflex FMP56/FMP57 ......... 14

3.1.2 Electronics housing .............. 15

3.2 Registered trademarks .................. 16

4 Incoming acceptance and product

identification ..................... 17

4.1 Incoming acceptance ................... 17

4.2 Product identification .................. 17

4.2.1 Nameplate .................... 18

5 Storage, Transport ................ 19

5.1 Storage conditions ..................... 19

5.2 Transport product to the measuring point .... 19

6 Mounting ......................... 20

6.1 Mounting requirements ................. 20

6.1.1 Suitable mounting position ........ 20

6.1.2 Applications with restricted

mounting space ................. 22

6.1.3 Notes on the mechanical load of the

probe ........................ 23

6.1.4 Notes on the process connection .... 27

6.1.5 Securing the probe .............. 31

6.1.6 Special mounting conditions ....... 33

6.2 Mounting the device ................... 37

6.2.1 Required mounting tools .......... 37

6.2.2 Shortening the probe ............. 37

6.2.3 Mounting the device ............. 39

6.2.4 Mounting the "Sensor remote"

version ....................... 40

6.2.5 Turning the transmitter housing .... 42

6.2.6 Turning the display module ........ 42

6.3 Post-installation check .................. 43

7 Electrical connection .............. 44

7.1 Connection conditions .................. 44

7.1.1 Terminal assignment ............. 44

7.1.2 Cable specification ............... 45

7.1.3 Device plug connectors ........... 46

7.1.4 Power supply .................. 47

7.1.5 Overvoltage protection ........... 47

7.2 Connecting the device .................. 48

7.2.1 Pluggable spring-force terminals .... 49

7.3 Post-connection check .................. 49

8 Operation options ................. 51

8.1 Overview ............................ 51

8.1.1 Local operation ................. 51

8.1.2 Operation with remote display and

operating module FHX50 .......... 52

8.1.3 Remote operation ............... 52

8.2 Structure and function of the operating

menu .............................. 54

8.2.1 Structure of the operating menu .... 54

8.2.2 User roles and related access

authorization .................. 56

8.2.3 Write protection via access code ..... 57

8.2.4 Disabling write protection via access

code ......................... 58

8.2.5 Deactivation of the write protection

via access code ................. 58

8.2.6 Write protection via write protection

switch ........................ 59

8.2.7 Enabling and disabling the keypad

lock ......................... 61

8.3 Display and operating module ............ 62

8.3.1 Display appearance .............. 62

8.3.2 Operating elements .............. 65

8.3.3 Entering numbers and text ........ 66

8.3.4 Opening the context menu ......... 68

8.3.5 Envelope curve on the display and

operating module ............... 69

9 Integration into a PROFIBUS

network .......................... 70

9.1 Overview of the device database files (GSD) .. 70

9.2 Set device address ..................... 70

9.2.1 Hardware adressing ............. 70

9.2.2 Software addressing ............. 70

Endress+Hauser 3

Table of contents

10 Commissioning via wizard ......... 72

11 Commissioning via operating

menu ............................. 73

11.1 Installation and function check ............ 73

11.2 Setting the operating language ............ 73

11.3 Configuration of a level measurement ...... 74

11.4 Recording the reference curve ............ 76

11.5 Configuration of the on-site display ........ 77

11.5.1 Factory settings of the on-site

display for level measurements ..... 77

11.5.2 Adjustment of the on-site display ... 77

11.6 Configuration management .............. 78

11.7 Protection of the settings against

unauthorized changes .................. 79

12 Diagnostics and troubleshooting ... 80

12.1 General trouble shooting ................ 80

12.1.1 General errors .................. 80

12.1.2 Parametrization errors ........... 81

12.2 Diagnostic information on local display ...... 82

12.2.1 Diagnostic message .............. 82

12.2.2 Calling up remedial measures ...... 84

12.3 Diagnostic event in the operating tool ....... 85

12.4 Diagnostic list ........................ 85

12.5 List of diagnostic events ................. 86

12.6 Event logbook ........................ 87

12.6.1 Event history ................... 87

12.6.2 Filtering the event logbook ........ 88

12.6.3 Overview of information events ..... 88

12.7 Firmware history ...................... 90

15.2 Communication-specific accessories ....... 100

15.3 Service-specific accessories .............. 100

15.4 System components ................... 100

16 Operating menu .................. 101

16.1 Overview of the operating menu (display

module) ........................... 101

16.2 Overview of the operating menu (operating

tool) .............................. 108

16.3 "Setup" menu ........................ 114

16.3.1 "Mapping" wizard ............... 121

16.3.2 "Analog input 1 to 6" submenu ..... 122

16.3.3 "Advanced setup" submenu ........ 124

16.4 "Diagnostics" menu .................... 167

16.4.1 "Diagnostic list" submenu ......... 169

16.4.2 "Event logbook" submenu ......... 170

16.4.3 "Device information" submenu ..... 171

16.4.4 "Measured values" submenu ....... 173

16.4.5 "Analog input 1 to 6" submenu ..... 175

16.4.6 "Data logging" submenu .......... 177

16.4.7 "Simulation" submenu ........... 180

16.4.8 "Device check" submenu .......... 185

16.4.9 "Heartbeat" submenu ............ 187

Index ................................. 188

13 Maintenance ...................... 91

13.1 Exterior cleaning ...................... 91

14 Repairs ........................... 92

14.1 General information on repairs ............ 92

14.1.1 Repair concept ................. 92

14.1.2 Repairs to Ex-approved devices ..... 92

14.1.3 Replacement of an electronics

module ....................... 92

14.1.4 Replacement of a device .......... 92

14.2 Spare parts .......................... 93

14.3 Return .............................. 93

14.4 Disposal ............................ 93

15 Accessories ....................... 94

15.1 Device-specific accessories ............... 94

15.1.1 Weather protection cover ......... 94

15.1.2 Mounting bracket for the electronics

housing ...................... 95

15.1.3 Extension rod / centering HMP40 ... 96

15.1.4 Mounting kit, isolated ............ 97

15.1.5 Remote display FHX50 ........... 98

15.1.6 Overvoltage protection ........... 99

4 Endress+Hauser

Levelflex FMP56, FMP57 PROFIBUS PA Important document information

DANGER

WARNING

CAUTION

NOTICE

1 Important document information

1.1 Document function

These Operating Instructions contain all the information that is required in various phases of the life cycle of the device: from product identification, incoming acceptance and storage, to mounting, connection, operation and commissioning through to troubleshooting, maintenance and disposal.

1.2 Symbols

1.2.1 Safety symbols

Symbol Meaning

DANGER!

This symbol alerts you to a dangerous situation. Failure to avoid this situation will result in serious or fatal injury.

WARNING!

This symbol alerts you to a dangerous situation. Failure to avoid this situation can result in serious or fatal injury.

CAUTION!

This symbol alerts you to a dangerous situation. Failure to avoid this situation can result in minor or medium injury.

NOTE!

This symbol contains information on procedures and other facts which do not result in personal injury.

1.2.2 Electrical symbols

Symbol Meaning

Direct current

Alternating current

Direct current and alternating current

Ground connection

A grounded terminal which, as far as the operator is concerned, is grounded via a grounding system.

Protective ground connection

A terminal which must be connected to ground prior to establishing any other connections.

Equipotential connection

A connection that has to be connected to the plant grounding system: This may be a potential equalization line or a star grounding system depending on national or company codes of practice.

Endress+Hauser 5

Important document information Levelflex FMP56, FMP57 PROFIBUS PA

1.2.3 Tool symbols

Symbol Meaning

Torx screwdriver

A0013442

Flat blade screwdriver

A0011220

Cross-head screwdriver

A0011219

Allen key

A0011221

Hexagon wrench

A0011222

1.2.4 Symbols for certain types of information

Symbol Meaning

Permitted

Procedures, processes or actions that are permitted.

Preferred

Procedures, processes or actions that are preferred.

Forbidden

Procedures, processes or actions that are forbidden.

Tip

Indicates additional information.

Reference to documentation

Reference to page

Reference to graphic

Notice or individual step to be observed

, 2., 3.… Series of steps

Result of a step

Help in the event of a problem

Visual inspection

1.2.5 Symbols in graphics

Symbol Meaning

1, 2, 3 ... Item numbers

, 2., 3.… Series of steps

A, B, C, ... Views

A-A, B-B, C-C, ... Sections

6 Endress+Hauser

Levelflex FMP56, FMP57 PROFIBUS PA Important document information

Symbol Meaning

Hazardous area

Indicates a hazardous area.

Safe area (non-hazardous area)

Indicates the non-hazardous area.

1.2.6 Symbols at the device

Symbol Meaning

Safety instructions

Observe the safety instructions contained in the associated Operating Instructions.

Temperature resistance of the connection cables

Specifies the minimum value of the temperature resistance of the connection cables.

Endress+Hauser 7

Important document information Levelflex FMP56, FMP57 PROFIBUS PA

1.3 Supplementary documentation

Document Purpose and content of the document

Technical Information TI01004F (FMP56, FMP57)

Brief Operating Instructions KA01073F (FMP56/FMP57, PROFIBUS PA)

Description of Device Parameters GP01001F (FMP5x, PROFIBUS PA)

Special documentation SD00326F

Special documentation SD01872F

Planning aid for your device

The document contains all the technical data on the device and provides an overview of the accessories and other products that can be ordered for the device.

Guide that takes you quickly to the 1st measured value

The Brief Operating Instructions contain all the essential information from incoming acceptance to initial commissioning.

Reference for your parameters

The document provides a detailed explanation of each individual parameter in the operating menu. The description is aimed at those who work with the device over the entire life cycle and perform specific configurations.

Functional Safety Manual

The document is part of the Operating Instructions and serves as a reference for application-specific parameters and notes.

Manual for Heartbeat Verification and Heartbeat Monitoring

The document contains descriptions of the additonal parameters and technical data which are available with the Heartbeat Verification and Heartbeat Monitoring application packages.

For an overview of the scope of the associated Technical Documentation, refer to the following:

• The W@M Device Viewer : Enter the serial number from the nameplate (www.endress.com/deviceviewer)

• The Endress+Hauser Operations App: Enter the serial number from the nameplate or scan the 2-D matrix code (QR code) on the nameplate.

8 Endress+Hauser

Levelflex FMP56, FMP57 PROFIBUS PA Important document information

1.3.1 Safety Instructions (XA)

Depending on the approval, the following Safety Instructions (XA) are supplied with the device. They are an integral part of the Operating Instructions.

Feature 010 Approval Available for Feature 020: "Power Supply; Output"

BA ATEX II 1G Ex ia IIC T6 Ga • FMP56

• FMP57

BB ATEX II 1/2G Ex ia IIC T6 Ga/Gb • FMP56

• FMP57

BE ATEX II 1D Ex t IIIC Da • FMP56

• FMP57

BF ATEX II 1/2D Ex t IIIC Da/Db • FMP56

• FMP57

BG ATEX II 3G Ex nA IIC T6 Gc • FMP56

• FMP57

BH ATEX II 3G Ex ic IIC T6 Gc • FMP56

• FMP57

B2 ATEX II 1/2G Ex ia IIC T6 Ga/Gb, 1/2D Ex ia IIIC Da/Db • FMP56

• FMP57

B3 ATEX II 1/2G Ex d[ia] IIC T6 Ga/Gb, 1/2 D Ex t IIIC

Da/Db

CD CSA C/US DIP Cl.II,III Div.1 Gr.E-G • FMP56

C2 CSA C/US IS Cl.I,II,III Div.1 Gr.A-G, NI Cl.1 Div.2, Ex ia • FMP56

C3 CSA C/US XP Cl.I,II,III Div.1 Gr.A-G, NI Cl.1 Div.2, Ex d • FMP56

FB FM IS Cl.I,II,III Div.1 Gr.A-G, AEx ia, NI Cl.1 Div.2 • FMP56

FD FM XP Cl.I,II,III Div.1 Gr.A-G, AEx d, NI Cl.1 Div.2 • FMP56

FE FM DIP Cl.II,III Div.1 Gr.E-G • FMP56

GA EAC Ex ia IIC T6 Ga • FMP56

GB EAC Ex ia IIC T6 Ga/Gb • FMP56

IA IEC Ex ia IIC T6 Ga • FMP56

IB IEC Ex ia IIC T6 Ga/Gb • FMP56

IE IEC Ex t IIIC Da • FMP56

IF IEC Ex t IIIC Da/Db • FMP56

IG IEC Ex nA IIC T6 Gc • FMP56

IH IEC Ex ic IIC T6 Gc • FMP56

I2 IEC Ex ia IIC T6 Ga/Gb, Ex ia IIIC Da/Db • FMP56

• FMP56

• FMP57

XA00496F XA01125F XA01126F XA00516F -

XA00501F XA00501F XA00501F XA00521F XA00501F

XA00498F XA01130F XA01131F XA00518F XA01132F

XA00498F XA01130F XA01131F XA00518F -

XA00502F XA00502F XA00502F XA00522F -

XA00503F XA00503F XA00503F XA00523F XA01136F

XA00529F XA00529F XA00529F XA00570F XA00529F

XA00530F XA00530F XA00530F XA00571F XA00530F

XA00529F XA00529F XA00529F XA00570F XA00529F

XA00531F XA00531F XA00531F XA00573F XA00531F

XA00532F XA00532F XA00532F XA00572F XA00532F

XA01380F XA01380F XA01380F XA01381F XA01380F

XA00496F XA01125F XA01126F XA00516F -

XA00501F XA00501F XA00501F XA00521F XA00501F

XA00498F XA01130F XA01131F XA00518F XA01132F

XA00498F XA01130F XA01131F XA00518F -

XA00502F XA00502F XA00502F XA00522F -

4)/G 5)

6)/L 7)

Endress+Hauser 9

Important document information Levelflex FMP56, FMP57 PROFIBUS PA

Feature 010 Approval Available for Feature 020: "Power Supply; Output"

I3 IEC Ex d [ia] IIC T6 Ga/Gb, Ex t IIIC Da/Db • FMP56

• FMP57

KA KC Ex ia IIC T6 Ga • FMP56

• FMP57

KB KC Ex ia IIC T6 Ga/Gb • FMP56

• FMP57

MA INMETRO Ex ia IIC T6 Ga • FMP56

• FMP57

ME INMETRO Ex t IIIC Da • FMP56

• FMP57

MH INMETRO Ex ic IIC T6 Gc • FMP56

• FMP57

NA NEPSI Ex ia IIC T6 Ga • FMP56

• FMP57

NB NEPSI Ex ia IIC T6 Ga/Gb • FMP56

• FMP57

NF NEPSI DIP A20/21 T85…90oC IP66 • FMP56

• FMP57

NG NEPSI Ex nA II T6 Gc • FMP56

• FMP57

NH NEPSI Ex ic IIC T6 Gc • FMP56

• FMP57

N2 NEPSI Ex ia IIC T6 Ga/Gb, Ex iaD 20/21 T85…90°C • FMP56

• FMP57

N3 NEPSI Ex d[ia] IIC T6 Ga/Gb, DIP A20/21 T85…90°C

IP66

• FMP56

• FMP57

8A FM/CSA IS+XP Cl.I,II,III Div.1 Gr.A-G • FMP56

• FMP57

XA00503F XA00503F XA00503F XA00523F XA01136F

XA01169F - XA01169F - -

XA01038F XA01038F XA01038F - XA01038F

XA01043F XA01043F XA01043F - XA01043F

XA01040F XA01040F XA01040F - XA01040F

XA00634F XA00634F XA00634F XA00640F XA00634F

XA00637F XA00637F XA00637F XA00643F XA00637F

XA00635F XA00635F XA00635F XA00641F XA00635F

XA00638F XA00638F XA00638F XA00644F XA00638F

XA00639F XA00639F XA00639F XA00645F XA00639F

XA00531F XA00532F

4)/G 5)

XA00572F XA00573F

6)/L 7)

XA00531F XA00532F

1) A: 2-wire; 4-20mA HART

2) B: 2-wire; 4-20mA HART, switch output

3) C: 2-wire; 4-20mA HART, 4-20mA

4) E: 2-wire; FOUNDATION Fieldbus, switch output

5) G: 2-wire; PROFIBUS PA, switch output

6) K: 4-wire 90-253VAC; 4-20mA HART

7) L: 4-wire 10,4-48VDC; 4-20mA HART

For certified devices the relevant Safety Instructions (XA) are indicated on the nameplate.

10 Endress+Hauser

Levelflex FMP56, FMP57 PROFIBUS PA Important document information

Ex-marking in case of connected FHX50 remote display

If the device is prepared for the remote display FHX50 (product structure: feature 030: Display, Operation", option L or M), the Ex marking of some certificates changes according to the following table

Feature 010 ("Approval") Feature 030 ("Display, Operation") Ex-marking

BE L or M ATEX II 1D Ex ta [ia] IIIC T

BF L or M ATEX II 1/2 D Ex ta [ia Db] IIIC Txx°C Da/Db

BG L or M ATEX II 3G Ex nA [ia Ga] IIC T6 Gc

BH L or M ATEX II 3G Ex ic [ia Ga] IIC T6 Gc

B3 L or M ATEX II 1/2G Ex d [ia] IIC T6 Ga/Gb,

IE L or M IECEx Ex ta [ia] IIIC T500 xx°C Da

IF L or M IECEx ta [ia Db] IIIC Txx°C Da/Db

IG L or M IECEx Ex nA [ia Ga] IIC T6 Gc

IH L or M IECEx Ex ic [ia Ga] IIC T6 Gc

I3 L or M IECEx Ex d [ia] IIC T6 Ga/Gb,

xx°C Da

500

ATEX II 1/2D Ex ta [ia Db] IIIC Txx°C Da/Db

IECEx Ex ta [ia Db] IIIC Txx°C Da/Db

1) The marking of certificates not mentioned in this table are not affected by the FHX50.

Endress+Hauser 11

Basic safety instructions Levelflex FMP56, FMP57 PROFIBUS PA

2 Basic safety instructions

2.1 Requirements for the personnel

The personnel for installation, commissioning, diagnostics and maintenance must fulfill the following requirements:

Trained, qualified specialists must have a relevant qualification for this specific function

‣

and task. Are authorized by the plant owner/operator.

‣

Are familiar with federal/national regulations.

‣

Before starting work, read and understand the instructions in the manual and

‣

supplementary documentation as well as the certificates (depending on the application). Follow instructions and comply with basic conditions.

‣

The operating personnel must fulfill the following requirements:

Are instructed and authorized according to the requirements of the task by the facility's

‣

owner-operator. Follow the instructions in this manual.

‣

2.2 Designated use

Application and measured materials

The measuring device described in these Operating Instructions is intended only for level measurement of bulk solids. Depending on the version ordered the device can also measure potentially explosive, flammable, poisonous and oxidizing materials.

Observing the limit values specified in the "Technical data" and listed in the Operating Instructions and supplementary documentation, the measuring device may be used for the following measurements only:

Measured process variables: level

‣

Calculated process variables: Volume or mass in arbitrarily shaped vessels (calculated

‣

from the level by the linearization functionality)

To ensure that the measuring device remains in proper condition for the operation time:

Use the measuring device only for measured materials against which the process-

‣

wetted materials are adequately resistant. Observe the limit values in "Technical data".

‣

Incorrect use

The manufacturer is not liable for damage caused by improper or non-designated use.

Verification for borderline cases:

For special measured materials and cleaning agents, Endress+Hauser is glad to provide

‣

assistance in verifying the corrosion resistance of wetted materials, but does not accept any warranty or liability.

Residual risk

The electronics housing and its built-in components such as display module, main electronics module and I/O electronics module may heat to 80 °C (176 °F) during operation through heat transfer from the process as well as power dissipation within the electronics. During operation the sensor may assume a temperature near the temperature of the measured material.

Danger of burns due to heated surfaces!

For high process temperatures: Install protection against contact in order to prevent

‣

burns.

12 Endress+Hauser

Levelflex FMP56, FMP57 PROFIBUS PA Basic safety instructions

2.3 Workplace safety

For work on and with the device:

Wear the required personal protective equipment according to federal/national

‣

regulations.

2.4 Operational safety

Risk of injury.

Operate the device in proper technical condition and fail-safe condition only.

‣

The operator is responsible for interference-free operation of the device.

‣

Conversions to the device

Unauthorized modifications to the device are not permitted and can lead to unforeseeable dangers.

If, despite this, modifications are required, consult with the manufacturer.

‣

Repair

To ensure continued operational safety and reliability,

Carry out repairs on the device only if they are expressly permitted.

‣

Observe federal/national regulations pertaining to repair of an electrical device.

‣

Use original spare parts and accessories from the manufacturer only.

‣

Hazardous area

To eliminate a danger for persons or for the facility when the device is used in the hazardous area (e.g. explosion protection, pressure vessel safety):

Based on the nameplate, check whether the ordered device is permitted for the

‣

intended use in the hazardous area. Observe the specifications in the separate supplementary documentation that is an

‣

integral part of these Instructions.

2.5 Product safety

This measuring device is designed in accordance with good engineering practice to meet state-of-the-art safety requirements, has been tested, and left the factory in a condition in which it is safe to operate. It meets general safety standards and legal requirements.

2.5.1 CE mark

The measuring system meets the legal requirements of the applicable EC guidelines. These are listed in the corresponding EC Declaration of Conformity together with the standards applied.

Endress+Hauser confirms successful testing of the device by affixing to it the CE mark.

2.5.2 EAC conformity

The measuring system meets the legal requirements of the applicable EAC guidelines. These are listed in the corresponding EAC Declaration of Conformity together with the standards applied.

Endress+Hauser confirms successful testing of the device by affixing to it the EAC mark.

Endress+Hauser 13

Product description Levelflex FMP56, FMP57 PROFIBUS PA

3 Product description

3.1 Product design

3.1.1 Levelflex FMP56/FMP57

A0012470

 1 Design of the Levelflex

1 Electronics housing 2 Process connection (here as an example: flange) 3 Rope probe 4 End-of-probe weight 5 Rod probe

14 Endress+Hauser

Levelflex FMP56, FMP57 PROFIBUS PA Product description

Esc

–

3.1.2 Electronics housing

A0012422

 2 Design of the electronics housing

1 Electronics compartment cover 2 Display module 3 Main electronics module 4 Cable glands (1 or 2, depending on instrument version) 5 Nameplate 6 I/O electronics module 7 Terminals (pluggable spring terminals) 8 Connection compartment cover 9 Grounding terminal

Endress+Hauser 15

Product description Levelflex FMP56, FMP57 PROFIBUS PA

3.2 Registered trademarks

PROFIBUS

Registered trademark of the PROFIBUS User Organization, Karlsruhe, Germany

KALREZ®, VITON

Registered trademark of DuPont Performance Elastomers L.L.C., Wilmington, USA

TEFLON

Registered trademark of E.I. DuPont de Nemours & Co., Wilmington, USA

TRI CLAMP

Registered trademark of Alfa Laval Inc., Kenosha, USA

16 Endress+Hauser

Levelflex FMP56, FMP57 PROFIBUS PA Incoming acceptance and product identification

DELIVERYNOTE

1 = 2

DELIVERYNOTE

Madein Germany, 79689 Maulburg

4 Incoming acceptance and product

identification

4.1 Incoming acceptance

Is the order code on the delivery

A0015502

A0022480

A0022486

note (1) identical to the order code on the product sticker (2)?

Are the goods undamaged?

A0015502

A0022489

Do the nameplate data match the

A0015502

A0022491

ordering information on the delivery note?

Is the DVD (operating tool)

A0015502

present? If required (see nameplate): Are the Safety Instructions (XA) present?

A0022494

If one of the conditions does not comply, contact your Endress+Hauser distributor.

4.2 Product identification

The following options are available for identification of the measuring device:

• Nameplate specifications

• Order code with breakdown of the device features on the delivery note

• Enter serial numbers from nameplates in W@M Device Viewer ( www.endress.com/deviceviewer ): All information about the measuring device is displayed.

• Enter the serial number from the nameplates into the Endress+Hauser Operations App or scan the 2-D matrix code (QR code) on the nameplate with the Endress+Hauser Operations App: all the information for the measuring device is displayed.

Endress+Hauser 17

Incoming acceptance and product identification Levelflex FMP56, FMP57 PROFIBUS PA

3 4

Ext. ord. cd.:

Order code: Ser. no.:

LN =

Lref =

Mat.:

Date:

FW:

Dev.Rev.:

DeviceID:

Ta:

if modification see sep. label

X =

MWP:

47 (1.85)

92 (3.62)

mm (in)

4.2.1 Nameplate

A0010725

 3 Nameplate of the Levelflex

1 Device name 2 Address of manufacturer 3 Order code 4 Serial number (Ser. no.) 5 Extended order code (Ext. ord. cd.) 6 Process pressure 7 Gas phase compensation: reference distance 8 Certificate symbol 9 Certificate and approval relevant data 10 Degree of protection: e.g. IP, NEMA 11 Document number of the Safety Instructions: e.g. XA, ZD, ZE 12 2-D matrix code (QR code) 13 Modification mark 14 Manufacturing date: year-month 15 Permitted temperature range for cable 16 Geräterevision (Dev.Rev.) 17 Additional information about the device version (certificates, approvals, communication): e.g. SIL, PROFIBUS 18 Firmware version (FW) 19 CE mark, C-Tick 20 DeviceID 21 Material in contact with process 22 Permitted ambient temperature (Ta)

23 Size of the thread of the cable glands 24 Length of probe 25 Signal outputs 26 Operating voltage

Only 33 digits of the extended order code can be indicated on the nameplate. If the extended order code exceeds 33 digits, the rest will not be shown. However, the complete extended order code can be viewed in the operating menu of the device in the Extended order code 1 to 3 parameter.

18 Endress+Hauser

Levelflex FMP56, FMP57 PROFIBUS PA Storage, Transport

5 Storage, Transport

5.1 Storage conditions

• Permitted storage temperature: –40 to +80 °C (–40 to +176 °F)

• Use the original packaging.

5.2 Transport product to the measuring point

WARNING

Housing or probe may be damaged or break away.

Risk of injury!

Transport the measuring device to the measuring point in its original packaging or at

‣

the process connection. Do not fasten lifting devices (hoisting slings, lifting eyes etc.) at the housing or the

‣

probe but at the process connection. Take into account the mass center of the device in order to avoid unintended tilting. Comply with the safety instructions, transport conditions for devices over 18kg

‣

(39.6lbs) (IEC61010).

A0013920

A0014264

Endress+Hauser 19

Mounting Levelflex FMP56, FMP57 PROFIBUS PA

1 32

6 Mounting

6.1 Mounting requirements

6.1.1 Suitable mounting position

A0021468

 4 Mounting requirements for Levelflex

Mounting distances

• Distance (A) between wall and rod or rope probe: – for smooth metallic walls: > 50 mm (2 in) – for plastic walls: > 300 mm (12 in) to metallic parts outside the vessel – for concrete walls: > 500 mm (20 in), otherwise the available measuring range may be

reduced.

• Distance (B) between rod or rope probe and internal fittings in the vessel: > 300 mm (12 in)

• When using more than one Levelflex: Minimum distance between the sensor axes: 100 mm (3.94 in)

• Distance (C) from end of probe to bottom of the vessel: – Rope probe: > 150 mm (6 in) – Rod probe: > 10 mm (0.4 in)

20 Endress+Hauser

Levelflex FMP56, FMP57 PROFIBUS PA Mounting

Additional conditions

• When mounting in the open, a weather protection cover (1) may be installed to protect the device against extreme weather conditions.

• In metallic vessels: Preferably do not mount the probe in the center of the vessel (2), as this would lead to increased interference echoes. If a central mounting position can not be avoided, it is crucial to perform an interference echo suppresion(mapping) after the commissioning of the device.

• Do not mount the probe in the filling curtain (3).

• Avoid buckling the rope probe during installation or operation (e.g. through product movement against silo wall) by selecting a suitable mounting location.

• Check the probe regularly for defects.

With suspended rope probes (probe end not fixed at the bottom) the distance between the probe rope and internal fittings in the tank must not fall below 300 mm (12") during the entire process. A sporadic contact between the probe weight and the cone of the vessel, however, does not influence the measurement as long as the dielectric constant of the medium is at least DC = 1.8.

When mounting the electronics housing into a recess (e.g. in a concrete ceiling), observe a minimum distance of 100 mm (4 inch) between the cover of the terminal compartment / electronics compartment and the wall. Otherwise the connection compartment / electronics compartment is not accessible after installation.

Endress+Hauser 21

Mounting Levelflex FMP56, FMP57 PROFIBUS PA

r = 100 (4)

min

r = 100 (4)

min

6 Nm (4.42 lbf ft)

6.1.2 Applications with restricted mounting space

Mounting with remote sensor

The device version with a remote sensor is suited for applications with restricted mounting space. In this case the electronics housing is mounted at a separate position from which it is easier accessible.

A0014794

A Angled plug at the probe B Angled plug at the electronics housing C Length of the remote cable as ordered

• Product structure, feature 600 "Probe Design": – Option MB "Sensor remote, 3m/9ft cable" – Option MC "Sensor remote, 6m/18ft cable" – Option MB "Sensor remote, 9m/27ft cable"

• The remote cable is supplied with these device versions Minimum bending radius: 100 mm (4 inch)

• A mounting bracket for the electronics housing is supplied with these device versions. Mounting options: – Wall mounting – Pipe mounting; diameter: 42 to 60 mm (1-1/4 to 2 inch)

• The connection cable has got one straight and one angled plug (90°). Depending on the local conditions the angled plug can be connected at the probe or at the electronics housing.

Probe, electronics and connection cable are adjusted to match each other. They are marked by a common serial number. Only components with the same serial number shall be connected to each other.

22 Endress+Hauser

Levelflex FMP56, FMP57 PROFIBUS PA Mounting

6.1.3 Notes on the mechanical load of the probe

Tensile load limit of rope probes

Sensor Feature 060 Probe Tensile load limit [kN] Max. rupture load [kN]

FMP56 LA, LB Rope 4mm (1/6") 316 12 20

NB, NE Rope 6mm (1/4") PA>Steel 12 20

FMP57 LA, LB Rope 4mm (1/6") 316 12 20

LC, LD Rope 6mm (1/4") 316 30 42

NB, NE Rope 6mm (1/4") PA>Steel 12 20

NC, NF Rope 8mm (1/3") PA>Steel 30 42

1) The ceiling of the silo must be designed to withstand this load.

Tensile load

Bulk solids exert tensile forces on rope probes whose height increases with:

• the length of the probe, i.e. max. cover

• the bulk density of the product,

• the silo diameter and

• the diameter of the probe rope

Since the tensile forces are also heavily dependent on the viscosity of the product, a higher safety factor is necessary for highly viscous products and if there is a risk of cornice buildup. In critical cases it is better to use a 6 mm rope instead of a 4 mm one.

The same forces also act on the silo cover. On a fixed rope, the tensile forces are definitely greater, but this can not be calculated. Observe the tensile strength of the probes.

Options for reducing the tensile forces:

• Shorten the probe.

• If the maximum tensile load is exceeded, check whether it would be possible to use a non-contact Ultrasonic or Level-Radar device.

The following diagrams show typical loads for frequently occurring bulk solids as reference values. The calculation is performed for the following conditions:

• Calculation according to DIN 1055, Part 6 for the cylindrical part of the silo.

• Suspended probe (probe end not fixed at the bottom)

• Free-flowing bulk solid, i.e. mass flow. A calculation for core flow is not possible. In the event of collapsing cornices, considerably higher loads can occur.

• The specification for tensile forces contains the safety factor 2 (in addition to the safety factors already taken into account by DIN 1055), which compensates for the normal fluctuation range in pourable bulk solids.

Endress+Hauser 23

Mounting Levelflex FMP56, FMP57 PROFIBUS PA

0 5 10 15 20 25 30 35

F [kN]

6 mm

L [m]

F [kN]

4 mm

F [kN]

6 mm

L [m]

F [kN]

4 mm

0 5 10 15 20 25 30 35

A0017170

 5 Silica sand in silo with smooth metallic walls; tensile load as a function of level L for rope diameters 6mm

(0,24 in) and 4mm (0,16 in)

A Silo diameter 12 m (40 ft) B Silo diameter 9 m (30 ft) C Silo diameter 6 m (20 ft) D Silo diameter 3 m (10 ft)

 6 Polyethylene pellets in silo with smooth metallic walls; tensile load as a function of level L for rope

diameters 6mm (0,24 in) and 4mm (0,16 in)

A Silo diameter 12 m (40 ft) B Silo diameter 9 m (30 ft) C Silo diameter 6 m (20 ft) D Silo diameter 3 m (10 ft)

A0017171

24 Endress+Hauser

Levelflex FMP56, FMP57 PROFIBUS PA Mounting

F [kN]

6 mm

L [m]

F [kN]

4 mm

0 5 10 15 20 25 30 35

F [kN]

6 mm

L [m]

F [kN]

4 mm

0 5 10 15 20 25 30 35

A0017172

 7 Wheat in silo with smooth metallic walls; tensile load as a function of level L for rope diameters 6mm

(0,24 in) and 4mm (0,16 in)

A Silo diameter 12 m (40 ft) B Silo diameter 9 m (30 ft) C Silo diameter 6 m (20 ft) D Silo diameter 3 m (10 ft)

 8 Cement in silo with smooth metallic walls; tensile load as a function of level L for rope diameters 6mm

A Tank diameter 12 m (40 ft) B Tank diameter 9 m (30 ft) C Tank diameter 6 m (20 ft) D Tank diameter 3 m (10 ft)

(0,24 in) and 4mm (0,16 in)

A0017173

Endress+Hauser 25

Mounting Levelflex FMP56, FMP57 PROFIBUS PA

Bending strength of rod probes

Sensor Feature 060 Probe Bending strength [Nm]

FMP57 AE, AF Rod 16mm (0.63") 316L 30

26 Endress+Hauser

Levelflex FMP56, FMP57 PROFIBUS PA Mounting

6.1.4 Notes on the process connection

Probes are mounted to the process connection with threaded connections or flanges. If during this installation there is the danger that the probe end moves so much that it touches the tank floor or cone at times, the probe must, if necessary, be shortened and fixed down →  31.

Threaded connection

A0015121

 9 Mounting with threaded connection; flush with the container ceiling

Seal

The thread as well as the type of seal comply to DIN 3852 Part 1, screwed plug form A.

They can be sealed with the following types of sealing rings:

• Thread G3/4": According to DIN 7603 with the dimensions 27 x 32 mm

• Thread G1-1/2": According to DIN 7603 with the dimensions 48 x 55 mm

Please use a sealing ring according to this standard in the form A, C or D and of a material that is resistant to the application.

Endress+Hauser 27

Mounting Levelflex FMP56, FMP57 PROFIBUS PA

£150 (6)

ø 150 (6)£

Nozzle mounting

A0015122

Length H of the rigid part of the rope probe

Probe H

FMP56,  rope 4 mm (0.16 in) 94 mm (3.7 in)

FMP57,  rope 4 mm (0.16 in) 120 mm (4.7 in)

FMP57,  rope 6 mm (0.24 in) 135 mm (5.3 in)

• Permissible nozzle diameter: ≤ 150 mm (6 in). For larger diameters the near range measuring capability may be reduced. For nozzles ≥ DN300: →  30.

• Permissible nozzle height

: ≤ 150 mm (6 in). For a larger height the near range measuring capability may be reduced. Larger nozzle heights may be possible in special cases (see section "Rod extension/ centering HMP40 for FMP57").

• The end of the nozzle should be flush with the tank ceiling in order to avoid ringing effects.

With thermally insulated vessels the nozzle should also be insulated in order to prevent condensate formation.

2) Larger nozzle heights on request

28 Endress+Hauser

Levelflex FMP56, FMP57 PROFIBUS PA Mounting

Rod extension/centering HMP40 for FMP57

For FMP57 with rope probes the rod extension/centering HMP 40 is available as an accessory →  96. It has to be used if otherwise the probe rope comes into contact with the lower edge of the nozzle.

For FMP57 with rope probes the rod extension/centering HMP 40 is available as an accessory. It has to be used if otherwise the probe rope comes into contact with the lower edge of the nozzle.

This accessory consists of the extension rod corresponding to the nozzle height, on which a centering disk is also mounted if the nozzles are narrow or when working in bulk solids. This component is delivered separately from the device. Please order the probe length correspondingly shorter.

Centering disks with small diameters (DN40 and DN50) may only be used if there is no significant build-up in the nozzle above the disk. The nozzle must not become clogged by the product.

Endress+Hauser 29

Mounting Levelflex FMP56, FMP57 PROFIBUS PA

Installation in nozzles ≥ DN300

If installation in ≥ 300mm/12" nozzles is unavoidable, installation must be carried out in accordance with the following sketch.

A0014199

1 Lower edge of the nozzle 2 Approx. flush with the lower edge of the nozzle (± 50 mm/2") 3 Plate 4 Pipe  150 to 180 mm (6 to 7 inch)

Nozzle diameter Plate diameter

300 mm (12") 280 mm (11")

≥ 400 mm (16") ≥ 350 mm (14")

30 Endress+Hauser

+ 162 hidden pages

Endress+Hauser Levelflex FMP56, Levelflex FMP57 Operating Instructions Manual

Specifications and Main Features

Frequently Asked Questions

User Manual

Table of contents

1 Important document information

1.1 Document function

1.2 Symbols

1.2.1 Safety symbols

1.2.2 Electrical symbols

1.2.3 Tool symbols

1.2.4 Symbols for certain types of information

1.2.5 Symbols in graphics

1.2.6 Symbols at the device

1.3 Supplementary documentation

1.3.1 Safety Instructions (XA)

2 Basic safety instructions

2.1 Requirements for the personnel

2.2 Designated use

2.3 Workplace safety

2.4 Operational safety

2.5 Product safety

2.5.1 CE mark

2.5.2 EAC conformity

3 Product description

3.1 Product design

3.1.1 Levelflex FMP56/FMP57

3.1.2 Electronics housing

3.2 Registered trademarks

Levelflex FMP56, FMP57 PROFIBUS PA Incoming acceptance and product identification

4.1 Incoming acceptance

4.2 Product identification

4.2.1 Nameplate

5 Storage, Transport

5.1 Storage conditions

5.2 Transport product to the measuring point

6 Mounting

6.1 Mounting requirements

6.1.1 Suitable mounting position

6.1.2 Applications with restricted mounting space

6.1.3 Notes on the mechanical load of the probe

6.1.4 Notes on the process connection