Endress+Hauser CYA112 Operating Manual

BA00432C/07/EN/14.19 71460314 2019-01-07

Products Solutions Services

Operating Instructions

Flexdip CYA112

Wastewater assembly

Flexdip CYA112 Table of contents

1 About this document ................ 4

1.1 Warnings ............................ 4

1.2 Symbols used .......................... 4

2 Basic safety instructions ............ 5

2.1 Requirements for personnel ............... 5

2.2 Designated use ........................ 5

2.3 Workplace safety ....................... 5

2.4 Operational safety ...................... 6

2.5 Product safety ......................... 6

3 Product description ................. 7

3.1 Product design ......................... 7

4 Incoming acceptance and product

identification ....................... 8

4.1 Incoming acceptance .................... 8

4.2 Product identification .................... 8

4.3 Scope of delivery ....................... 9

4.4 Certificates and approvals ............... 10

5 Installation ....................... 11

5.1 Installation conditions .................. 11

5.2 Mounting the assembly ................. 12

5.3 Post-installation check .................. 20

6 Maintenance ...................... 21

6.1 Maintenance tasks ..................... 21

7 Repair ............................ 23

7.1 Return .............................. 23

7.2 Disposal ............................ 23

8 Accessories ....................... 24

9 Technical data .................... 33

9.1 Environment ......................... 33

9.2 Process ............................. 33

9.3 Mechanical construction ................ 33

Index .................................. 35

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About this document Flexdip CYA112

1 About this document

1.1 Warnings

Structure of information Meaning

DANGER

Causes (/consequences)

If necessary, Consequences of non-compliance (if applicable)

Corrective action

‣

WARNING

Causes (/consequences)

If necessary, Consequences of non-compliance (if applicable)

Corrective action

‣

CAUTION

Causes (/consequences)

If necessary, Consequences of non-compliance (if applicable)

Corrective action

‣

NOTICE

Cause/situation

If necessary, Consequences of non-compliance (if applicable)

Action/note

‣

This symbol alerts you to a dangerous situation. Failure to avoid the dangerous situation will result in a fatal or serious injury.

This symbol alerts you to a dangerous situation. Failure to avoid the dangerous situation can result in a fatal or serious injury.

This symbol alerts you to a dangerous situation. Failure to avoid this situation can result in minor or more serious injuries.

This symbol alerts you to situations which may result in damage to property.

1.2 Symbols used

Symbol Meaning

Additional information, tips

Permitted or recommended

Not permitted or not recommended

Reference to device documentation

Reference to page

Reference to graphic

 Result of a step

1.2.1 Symbols on the device

Symbol Meaning

Reference to device documentation

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Flexdip CYA112 Basic safety instructions

2 Basic safety instructions

2.1 Requirements for personnel

• Installation, commissioning, operation and maintenance of the measuring system may be carried out only by specially trained technical personnel.

• The technical personnel must be authorized by the plant operator to carry out the specified activities.

• The electrical connection may be performed only by an electrical technician.

• The technical personnel must have read and understood these Operating Instructions and must follow the instructions contained therein.

• Faults at the measuring point may only be rectified by authorized and specially trained personnel.

Repairs not described in the Operating Instructions provided must be carried out only directly at the manufacturer's site or by the service organization.

2.2 Designated use

CYA112 is designed as a modular assembly system for sensors in unpressurized operation in open basins, channels and tanks.

The assembly is designed exclusively for use in liquid media.

Use of the device for any purpose other than that described, poses a threat to the safety of people and of the entire measuring system and is therefore not permitted.

The manufacturer is not liable for damage caused by improper or non-designated use.

2.3 Workplace safety

As the user, you are responsible for complying with the following safety conditions:

• Installation guidelines

• Local standards and regulations

• Regulations for explosion protection

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Basic safety instructions Flexdip CYA112

2.4 Operational safety

Before commissioning the entire measuring point:

1. Verify that all connections are correct.

2. Ensure that electrical cables and hose connections are undamaged.

3. Do not operate damaged products, and protect them against unintentional operation.

4. Label damaged products as defective.

During operation:

If faults cannot be rectified:

‣

products must be taken out of service and protected against unintentional operation.

2.5 Product safety

2.5.1 State-of-the-art technology

The product is designed to meet state-of-the-art safety requirements, has been tested, and left the factory in a condition in which it is safe to operate. The relevant regulations and international standards have been observed.

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Flexdip CYA112 Product description

3 Product description

3.1 Product design

 1 CYA112 assembly without float (left) and with float (right)

1 Multifunctional clamp ring 2 Immersion tube 3 Bracket 4 Float

The assembly is suitable for installation at different heights in a variety of basins.

The assembly must be installed depending on the ambient conditions.

A0037921

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Incoming acceptance and product identification Flexdip CYA112

4 Incoming acceptance and product

identification

4.1 Incoming acceptance

1. Verify that the packaging is undamaged.  Notify the supplier of any damage to the packaging.

Keep the damaged packaging until the issue has been resolved.

2. Verify that the contents are undamaged.  Notify the supplier of any damage to the delivery contents.

Keep the damaged goods until the issue has been resolved.

3. Check that the delivery is complete and nothing is missing.  Compare the shipping documents with your order.

4. Pack the product for storage and transportation in such a way that it is protected against impact and moisture.

 The original packaging offers the best protection.

Make sure to comply with the permitted ambient conditions.

If you have any questions, please contact your supplier or your local Sales Center.

4.2 Product identification

4.2.1 Nameplate

The nameplate provides you with the following information on your device:

• Manufacturer identification

• Order code

• Extended order code

• Serial number

• Ambient and process conditions

• Safety information and warnings

Compare the information on the nameplate with the order.

‣

4.2.2 Identifying the product

Product page

www.endress.com/cya112

Interpreting the order code

The order code and serial number of your product can be found in the following locations:

• On the nameplate

• In the delivery papers

Obtaining information on the product

1. Go to www.endress.com.

2. Call up the site search (magnifying glass).

3. Enter a valid serial number.

4. Search.  The product structure is displayed in a popup window.

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Flexdip CYA112 Incoming acceptance and product identification

5. Click on the product image in the popup window.  A new window (Device Viewer) opens. All of the information relating to your

device is displayed in this window as well as the product documentation.

4.2.3 Manufacturer's address

Endress+Hauser Conducta GmbH+Co. KG Dieselstraße 24 D-70839 Gerlingen

4.3 Scope of delivery

The scope of delivery comprises:

• Ordered version of assembly

• Operating Instructions

If you have any queries:

‣

Please contact your supplier or local sales center.

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Incoming acceptance and product identification Flexdip CYA112

4.4 Certificates and approvals

4.4.1 Ex approval

The stainless steel version of the CYA112 assembly (CYA112-**21*2**) may also be used in the hazardous area in Zone 1 and 2.

It does not have special Ex identification labeling, as the assembly does not have a potential ignition source of its own and ATEX Directive 2014/34/EU therefore does not apply.

If sensors have accessible metal surfaces, these sensors must be included in the potential equalization system as indicated in the Operating Instructions for the sensor in question.

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Flexdip CYA112 Installation

100

(3.94)

5 Installation

5.1 Installation conditions

5.1.1 Mounting instructions

• Select the mounting location so that a sufficient distance to fixed installations is ensured. No damage to the sensor may occur even when the medium is moving.

• For fixed installation, select the retaining point so that the proper operation and maintenance of the assembly is guaranteed.

• The immersion tube must protrude over the retaining point by at least 100 mm (3.94 in).

• Potential equalization must be implemented at the place of installation.

• All electrically conductive parts must be interconnected.

A0011037

 2 Retaining point (shown without splash protection cap). Dimensions: mm (in)

For use in hazardous areas:

• There must be an electrically conductive connection between the immersion tube side of the assembly and the holder.

• If the assembly is secured using a chain and retaining bracket, a separate conductor for potential matching must be routed alongside the measuring cable.

• If sensors have accessible metal surfaces, these sensors must be included in the potential equalization system as indicated in the Operating Instructions for the sensor in question.

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