Endress+Hauser CSP44 Specifications

TI00465C/07/EN/20.19 71458788 2019-11-08
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Technical Information
Liquiport CSP44
Automatic sampler for liquid media; integrated multi-parameter controller with two measuring channels and optional digital Memosens technology
Applications
The Liquiport 2010 CSP44 is a portable sampler designed for the fully automated sampling and defined distribution of liquid media.
• Communal and industrial wastewater treatment plants
• Self-monitoring
• Process monitoring
• Monitoring of indirect dischargers
• Monitoring of canal networks
• Water pollution control and water quality
• Monitoring of indirect/direct dischargers
• Laboratories and hydrological institutes
Depending on the version ordered, one or two digital sensors with Memosens technology can be connected to the CSP44. In addition, two 0/4 to 20 mA analog inputs/outputs, two binary inputs/outputs as well as a cleaning function are optionally available.
Your benefits
• Easy and user-friendly:
• Swift menu guidance, navigator and large display
• Parts carrying medium are easy to disassemble, making cleaning and maintenance tasks easier
• Sampler base can be locked and carried separately
• Flexible:
• Practice-oriented programs ranging from simple time programs to event programs
• Functionality can be extended by installing modular electronic components
• Communicative:
• Integrated data logger for recording measured values
• Service interface for data transmission
• Safe: Lockable sampler base for tamper-proof samples

Table of contents

Liquiport CSP44
Function and system design ................... 3
Sampler Liquiport CSP44 ........................ 3
Mode of operation with a peristaltic pump ............. 4
Sample distribution ............................ 5
Sample preservation ........................... 5
Sampling control .............................. 6
Intake speed with different suction lines .............. 6
Sampler housing .............................. 7
Dependability .............................. 8
Reliability .................................. 8
Maintainability ............................... 8
Safety .................................... 10
Input .................................... 10
Types of input ............................... 10
Measured values ............................. 10
Temperature inputs ........................ 10
Measuring range ............................. 10
Type of input ............................... 10
Accuracy .................................. 10
Binary input, passive ....................... 11
Span ..................................... 11
Signal characteristics .......................... 11
Accuracy .................................. 11
Analog input, passive/active ................. 11
Span ..................................... 11
Accuracy .................................. 11
Output optional ........................... 11
Communication .............................. 11
Environment .............................. 15
Ambient temperature range ..................... 15
Storage temperature .......................... 15
Degree of protection .......................... 15
Electromagnetic compatibility .................... 15
Electrical safety .............................. 15
Relative humidity ............................ 15
Process .................................. 16
Process temperature .......................... 16
Process characteristics ......................... 16
Process pressure ............................. 16
Process connection ........................... 16
Mechanical construction .................... 17
Dimensions ................................ 17
Weight ................................... 17
Materials .................................. 18
Operability ............................... 19
Operating concept ............................ 19
Display ................................... 19
Local operation .............................. 19
Communication .............................. 20
Software .................................. 20
Certificates and approvals ................... 21
mark ................................... 21
MCERTS .................................. 21
cCSAus General purpose ........................ 21
Ordering information ....................... 22
Product page ............................... 22
Product Configurator .......................... 22
Scope of delivery ............................. 22
Power supply ............................. 12
Electrical connection .......................... 12
Supply voltage .............................. 12
Power consumption ........................... 12
Capacity of battery ............................ 12
Fuses .................................... 12
Accessories ............................... 23
Measuring cable ............................. 24
Sensors ................................... 24
Performance characteristics .................. 13
Sampling methods ............................ 13
Dosing volume .............................. 13
Dosing accuracy ............................. 13
Repeatability ............................... 13
Intake speed ................................ 13
Suction height .............................. 13
Hose length ................................ 13
Installation ............................... 14
Mounting conditions .......................... 14
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Function and system design

Sampler Liquiport CSP44

A complete sampling unit comprises:
• Controller with display, soft keys and navigator
• Vacuum or peristaltic pump for sampling
• PE or glass sample bottles for sample preservation
• Sampling chamber temperature regulator (optional) for safe sample storage
• Suction line with suction head
1 Device cover 2 Battery compartment cover
with switch 3 Upper carrying handles 4 Unit upper compartment 5 Peristaltic pump with pump
tubing 6 Bottle retaining cover 7 Lockable latches 8 Lower carrying handles 9 Unit lower compartment 10 Bottle distribution 11 Lockable latches 12 Hose connection 13 Medium detection 14 Electrical connections 15 Controller
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Mode of operation with a
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peristaltic pump
Liquiport CSP44
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 1 Sampling steps with a peristaltic pump
Sampling takes place in three steps:
1. Rinse  The peristaltic pump runs in reverse and forces medium back to the sampling point.
2. Intake  The peristaltic pump runs forward and draws in medium. If the medium detection system
detects the sample, the pump is controlled by the flow and the specified sample volume is calculated automatically.
3. Drain  The pump runs in reverse again and forces the medium back to the sampling point.
One advantage this system offers for obtaining a representative sample is the possibility of rinsing the suction line several times: Medium is initially drawn in until the medium detection system reacts, then the pump switches and forces the medium back to the sampling point. This process can be repeated a maximum of three times. The sample is then taken as described.
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 2 Peristaltic pump
1 Pump tube 2 Safety switch (optional) 3 Pump rollers 4 Medium detection system (patented)
The pump rollers deform the hose, thereby causing a negative pressure and the suction effect. The medium detection system is based on a pressure sensor which detects the difference between a pipe that is filled and not filled. Thanks to a patented process for automatically detecting the suction height, the user does not have to enter the suction height or suction line length. The self-learning software guarantees that the sample volume remains constant. An optional safety switch integrated in the pump housing immediately switches off the pump when the pump is opened (recommended if third-party staff are performing maintenance work).
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Sample distribution

Sample preservation

The Liquiport 2010 CSP44 allows flexible configuration of the sample distribution. Users can define individual bottles and bottle groups as they wish for the main, switchover and event programs.
A distribution arm transfers the sample liquid into the individual bottles. in addition to a 20-liter composite container made of PE, there are different bottle distributions available. The distribution versions can be replaced easily and without the need for tools.
The sample bottles are located in the sample compartment. This is fitted with a seamless plastic dish to ensure easy cleaning. All parts that transport medium (distribution arm, dosing system...) can be removed and cleaned easily without the need for tools.
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Liquiport CSP44
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Sampling control

 3 Sampling control
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a. Flow curve
b. Time-proportional sampling (CTCV)
A constant sample volume (e.g. 50 ml) is taken at regular intervals (e.g. every 5 minutes).
c. Volume-proportional sampling (VTCV)
A constant sample volume is taken at variable intervals (depending on the inflow volume).
Time override can be enabled in an
advanced program. This allows long, flow-controlled sample intervals to be interrupted if the flow rate is low. A time-controlled sample is collected.
d. Flow-proportional sampling (CTVV)
A variable sample volume (the sample volume depends on the flow rate) is taken at regular intervals (e.g. every 10 min).
Only in version with peristaltic pump.
e. Event-controlled sampling
Sampling is triggered by an event (e.g. pH limit value). Sampling can be time-paced, volume­paced or flow-paced, or single samples can be taken.

Intake speed with different suction lines

Single and multiple samples can also be grouped in a program in addition to the sampling methods listed. Furthermore, the software allows interval sampling, switchover and event functions. The latter permit up to 24 subprograms to be active simultaneously for a variety of applications. A sampling table makes it possible for users to program the bottle assignment, time interval and sample volume. Signals for external control can be connected via 2 analog inputs and 2 binary inputs in the standard version of the product. Customized text is entered to ensure the correct assignment of the inputs in the memory.
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 4 Intake speed in m/s with suction height in m
a Intake speed as per Ö 5893, US EPA b Intake speed as per EN 25667, ISO 5667 1 ID 10 mm (3/8") peristaltic pump
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Sampler housing

Pay attention to the installation conditions in the "Installation" section and the information on the materials of the different housing types in the "Mechanical construction" section.
NOTICE
The plastic material polystyrene VO can discolor if exposed directly to sunlight.
In the case of stainless steel housings, the frame around the window can discolor if exposed directly to sunlight.
The plastic material ASA+PC V0 is recommended for outdoor installations where a sun guard is
not used. The discoloring does not affect the function and operation of the device.
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Dependability

MEMO SENS
Liquiport CSP44

Reliability

Memosens technology
Memosens makes your measuring point safer and more reliable:
• Non-contact, digital signal transmission enables optimum galvanic isolation
• No contact corrosion
• Completely watertight
• Laboratory sensor calibration possible, thus increasing measured value availability
• Predictive maintenance thanks to recording of sensor data, e.g.:
• Total hours of operation
• Hours of operation with very high or very low measured values
• Hours of operation at high temperatures
• Number of steam sterilizations
• Sensor condition
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Sensor check system (SCS)
The sensor check system (SCS) monitors the high impedance of the pH glass. An alarm is triggered if a minimum impedance value is undershot or a maximum impedance is exceeded.
• Glass breakage is the main reason for a drop in high impedance values.
• The causes of increasing impedance values are:
• Dry sensor
• Worn pH glass membrane
Process check system (PCS)
The process check system (PCS) checks the measuring signal for stagnation. An alarm is triggered if the measuring signal does not change over a certain period (several measured values).
The main causes of stagnating measured values are:
• Sensor fouled or outside the medium
• Sensor defective
• Process error (e.g. through control system)
Sensor condition check (SCC)
This function monitors the electrode condition and the degree of electrode aging. The status is indicated by the messages "SCC electrode condition bad" or "SCC electrode condition OK". The electrode condition is updated after every calibration.

Maintainability

Modular design
The modular sampler can be easily adapted to suit your needs: Retrofit extension modules for new or extended range of functions, e.g. current outputs and relays
Memory
• Independent, integrated ring memories (FIFO) or stack memories for recording:
• An analog value (e.g. flow, pH value, conductivity)
• Events (e.g. power failure)
• Sample statistics (e.g. sampling volume, filling times, bottle assignment)
• Program memory: max. 100 programs
• Data logbooks:
• Adjustable scan time: 1 to 3600 s (1 h)
• Max. 8 data logbooks
• 150,000 entries per logbook
• Graphic display (load curves) or numerical list
• Calibration logbook: max. 75 entries
• Hardware logbook:
• Hardware configuration and modifications
• Max. 125 entries
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• Version logbook:
• Including software updates
• Max. 50 entries
• Operations logbook: max. 250 entries
• Diagnostic logbook: max. 250 entries
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 5 Data logbook: Graphic display
Mathematical functions (virtual process values)
In addition to "real" process values, which are provided by connected physical sensors or analog inputs, mathematical functions can be used to calculate a maximum of 6 "virtual" process values.
The "virtual" process values can be:
• Output via a current output or a fieldbus
• Used as a regulating control variable
• Assigned as a measured variable to a limit contactor
• Used as a measured variable to trigger cleaning
• Displayed in user-defined measuring menus
The following mathematical functions are possible:
• Calculation of pH from two conductivity values according to VGB Standard 405, e.g. in boiler feedwater
• Difference between two measured values from different sources, e.g. to monitor membranes
• Differential conductivity, e.g. to monitor the efficiency of ion exchangers
• Degassed conductivity, e.g. for process controls in power plants
• Redundancy to monitor two or three redundant sensors
• rH calculation from the measured values of a pH and an ORP sensor
FieldCare and Field Data Manager
FieldCare
Configuration and asset management software based on FDT/DTM technology
• Complete device configuration when connected via FXA291 and service interface
• Access to a number of configuration parameters and identification, measuring and diagnostic data when connected via HART modem
• Logbooks can be downloaded in CSV format or binary format for "Field Data Manager" software
Field Data Manager
Visualization software and database for measuring, calibration and configuration data
• SQL database which is protected against manipulation
• Functions to import, save and print out logbooks
• Load curves to display measured values
• All the logbooks can be read out and saved online
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