• Operating Instructions for HART communication, BA00486C
• Onsite settings and installation instructions for HART
• Description of HART driver
• Guidelines for communication via fieldbus and web server
• HART, SD01187C
• PROFIBUS, SD01188C
• Modbus, SD01189C
• Web server, SD01190C
• Ethernet/IP, SD01293C
• PROFINET, SD02490C
6Endress+Hauser
Liquiline CM44PBasic safety instructions
2 Basic safety instructions
2.1 Requirements for personnel
• Installation, commissioning, operation and maintenance of the measuring system may
be carried out only by specially trained technical personnel.
• The technical personnel must be authorized by the plant operator to carry out the
specified activities.
• The electrical connection may be performed only by an electrical technician.
• The technical personnel must have read and understood these Operating Instructions
and must follow the instructions contained therein.
• Faults at the measuring point may only be rectified by authorized and specially trained
personnel.
Repairs not described in the Operating Instructions provided must be carried out only
directly at the manufacturer's site or by the service organization.
2.2 Designated use
2.2.1 Non-hazardous atmosphere
Liquiline CM44P is a multichannel controller for connecting analog photometers and
digital sensors with Memosens technology in non-hazardous environments.
The device is designed for use in the following applications:
• Food and beverages
• Life science
• Power stations
• Chemical industry
• Other industrial applications
2.2.2 Hazardous environment in accordance with cCSAus Class I Div.
2
Please pay attention to the control drawing and specified operating conditions in the
‣
appendix of this manual and follow the instructions.
2.2.3 Non-designated use and improper use
NOTICE
Objects stored on top of the housing
May cause short-circuits or fire or result in the failure of individual cabinet components or
complete failure of the measuring point!
Never place any objects, such as tools, cables, paper, food, liquid containers or similar,
‣
on top of the housing.
Always observe the operator's regulations, in particular with regard to fire safety
‣
(smoking) and foodstuffs (beverages).
Use of the device for any purpose other than that described, poses a threat to the safety of
people and of the entire measuring system and is therefore not permitted.
The manufacturer is not liable for damage caused by improper or non-designated use.
The device and the associated power units can be operated with 24 V AC, 24 V DC or 100
to 230 V AC and provide shock protection in accordance with IP20.
The components have been designed for pollution degree 2, and moisture must not be
allowed to collect in them. The components must therefore be installed in an appropriate
enclosure for protection. The ambient conditions specified in the instructions must be
observed here.
2.3 Workplace safety
As the user, you are responsible for complying with the following safety conditions:
• Installation guidelines
• Local standards and regulations
• Regulations for explosion protection
Electromagnetic compatibility
• The product has been tested for electromagnetic compatibility in accordance with the
applicable international standards for industrial applications.
• The electromagnetic compatibility indicated applies only to a product that has been
connected in accordance with these Operating Instructions.
2.4 Operational safety
Before commissioning the entire measuring point:
1.Verify that all connections are correct.
2.Ensure that electrical cables and hose connections are undamaged.
3.Do not operate damaged products, and protect them against unintentional operation.
4.Label damaged products as defective.
During operation:
If faults cannot be rectified:
‣
products must be taken out of service and protected against unintentional operation.
CAUTION
L
Cleaning not switched off during calibration or maintenance activities
Risk of injury due to medium or cleaning agent!
If a cleaning system is connected, switch it off before removing a sensor from the
‣
medium.
If you wish to check the cleaning function and have therefore not switched off the
‣
cleaning system, wear protective clothing, goggles and gloves or take other appropriate
measures.
8Endress+Hauser
Liquiline CM44PBasic safety instructions
2.5 Product safety
2.5.1 State of the art
The product is designed to meet state-of-the-art safety requirements, has been tested, and
left the factory in a condition in which it is safe to operate. The relevant regulations and
international standards have been observed.
2.5.2 IT security
We only provide a warranty if the device is installed and used as described in the
Operating Instructions. The device is equipped with security mechanisms to protect it
against any inadvertent changes to the device settings.
IT security measures in line with operators' security standards and designed to provide
additional protection for the device and device data transfer must be implemented by the
operators themselves.
Endress+Hauser9
Device descriptionLiquiline CM44P
12
3
4
5
6
2
3
45
6
789
10
11
1
3 Device description
3.1 Housing closed (field device)
1Display
2Weather protection cover (optional)
3Navigator
4Sensor cable or current output cable
5Power supply cable
6Soft keys, assignment depends on menu
A0025813
1Mounted on a post
3.2 Housing open (field device)
A0039719
2Example of a four-channel device with an open display cover (without wiring)
1Display cable7Threaded bolt for protective ground connection
2Basic module8Extension power unit with internal cable
3Extension modules (optional)9M12 connectors for sensor connection
(optional)
4Shock protection, dummy cover and end cover10Distributor terminals for user-defined use
5Extension backplane11Storage slot for SD card
6Cable mounting rail
1)
1)Example: you want to loop the signal from the alarm relay to a siren and a lamp. The terminals on the
alarm relay only accommodate one cable. Route the signal from the alarm relay to a terminal on the
distributor block. The block's terminals are all interconnected. You therefore have 3 additional terminals on
this block from where you can carry the signal forward to the consumer (siren, lamp etc.). The signal can
be multiplied in this way.
10Endress+Hauser
Liquiline CM44PDevice description
12
3
4
5
3.3 Overview (cabinet device)
3Device with optional, external display (excluding cables)
1Basic module5Terminal strip
2Shock protection, dummy module6External power unit
3External display (optional)
A0039727
Endress+Hauser11
Device descriptionLiquiline CM44P
BASE2-E
Slots
1
2
1
2
1
2
1
2
Ports
2DS2DS2DS2AI2AO4R
1
2
Sensor 1
Sensor 1
Sensor 1
Sensor 2
Sensor 2
Sensor 2
1
2
1
2
1
2
1
2
3
4
3.4 Slot and port assignment
4Slot and port assignment of the hardware modules
• Inputs are assigned to measuring channels in the
ascending order of the slots and ports.
Adjacent example:
"CH1: 1:1 pH glass" means:
Channel 1 (CH1) is slot 1 (basic module) : Port 1 (input
1), pH glass sensor
• Outputs and relays are named according to their
function, e.g. "current output", and are displayed in
ascending order with the slot and port numbers
5Slot and port assignment on the
display
12Endress+Hauser
Liquiline CM44PDevice description
12
3
4
43
42 41
43
42 41
43
42 41
43
42 41
Relay 1
Relay 2
Relay 3
Relay 4
Slot
Slot 4
Port 1
Pin 41
BASE2-E
3.5 Terminal diagram
The unique terminal name is derived from:
Slot no. : Port no. : Terminal
Example, NO contact of a relay
Device with 2 inputs for digital sensors, 4 current outputs and 4 relays
• Base module BASE2-E (contains 2 sensor inputs, 2 current outputs)
• PEM module (1 photometer sensor)
• 2AO module (2 current outputs)
• 4R module (4 relays)
6Creating a terminal diagram using the example of the NO contact (terminal 41) of a relay
A0039659
Endress+Hauser13
Incoming acceptance and product identificationLiquiline CM44P
4 Incoming acceptance and product
identification
4.1 Incoming acceptance
1.Verify that the packaging is undamaged.
Notify the supplier of any damage to the packaging.
Keep the damaged packaging until the issue has been resolved.
2.Verify that the contents are undamaged.
Notify the supplier of any damage to the delivery contents.
Keep the damaged goods until the issue has been resolved.
3.Check that the delivery is complete and nothing is missing.
Compare the shipping documents with your order.
4.Pack the product for storage and transportation in such a way that it is protected
against impact and moisture.
The original packaging offers the best protection.
Make sure to comply with the permitted ambient conditions.
If you have any questions, please contact your supplier or your local Sales Center.
4.2 Product identification
4.2.1 Nameplate
The nameplate provides you with the following information on your device:
• Manufacturer identification
• Order code
• Extended order code
• Serial number
• Ambient and process conditions
• Input and output values
• Activation codes
• Safety information and warnings
Compare the information on the nameplate with the order.
‣
4.2.2 Product identification
Product page
www.endress.com/cm44p
Interpreting the order code
The order code and serial number of your product can be found in the following locations:
• On the nameplate
• In the delivery papers
Obtaining information on the product
1.Go to www.endress.com.
2.Call up the site search (magnifying glass).
3.Enter a valid serial number.
14Endress+Hauser
Liquiline CM44PIncoming acceptance and product identification
4.Search.
The product structure is displayed in a popup window.
5.Click on the product image in the popup window.
A new window (Device Viewer) opens. All of the information relating to your
device is displayed in this window as well as the product documentation.
Manufacturer's address
Endress+Hauser Conducta GmbH+Co. KG
Dieselstraße 24
D-70839 Gerlingen
4.3 Scope of delivery
The scope of delivery comprises:
• 1 multichannel controller in the version ordered
• 1 mounting plate
• 1 wiring label (attached at the factory to the inside of the display cover)
• 1 external display (if selected as an option)
• 1 DIN rail power unit incl. Cable (cabinet device only)
• 1 printed copy of the Operating Instructions for DIN rail power unit (cabinet device only)
• 1 printed copy of the Brief Operating Instructions in the language ordered
If you have any queries:
‣
Please contact your supplier or local sales center.
1)
4.4 Certificates and approvals
4.4.1
The product meets the requirements of the harmonized European standards. As such, it
complies with the legal specifications of the EU directives. The manufacturer confirms
successful testing of the product by affixing to it the mark.
4.4.2 cCSAus
The device has been certified with regard to its electrical safety and for NI Class I Div. 2
cCSAus explosion-proof environments. It meets the requirements in accordance with:
• CLASS 2252 06 - Process Control Equipment
• CLASS 2252 86 - Process Control Equipment - Certified to US Standards
• CLASS 2258 03 - Process Control Equipment - Intrinsically Safe and Non-incendive
Systems - For Hazardous Locations
• CLASS 2258 83 - Process Control Equipment - Intrinsically Safe and Non-incendive
Systems - For Hazardous Locations - Certified to US Standards
• FM3600
• FM3611
• FM3810
• UL50E
• IEC 60529
• CAN/CSA-C22.2 No. 0
• CAN/CSA C22.2 No. 94
• CSA Std. C22.2 No. 213
• CAN/CSA-C22.2 No. 61010-1
mark
1)The external display can be selected as an option in the order structure or ordered as an accessory at a later stage.
Endress+Hauser15
Incoming acceptance and product identificationLiquiline CM44P
• CAN/CSA-C22.2 No. 60529
• UL/ANSI/ISA 61010-1
• ANSI - ISA 12 12 01
16Endress+Hauser
Liquiline CM44PInstallation
H5678I
GF
E
D
C
A
1234B
162 (6.38)
14 (0.55)
Ø4 (0.16)
Ø9 (0.35)
199 (7.38)128 (5.04)
237 (9.33)
194 (7.64)
76 (2.99)
95 (3.74)
80 (3.15)
190 (7.48)
3 (0.12)
4 x 6.5 (0.26)
170 (6.69)
125 (4.92)
5 Installation
5.1 Installation conditions
5.1.1 Dimensions
Endress+Hauser17
7Dimensions of field housing in mm (inch)
5.1.2 Mounting plate
8Mounting plate, dimensions in mm (in)
A0012396
A0012426
InstallationLiquiline CM44P
320 (12.6)
270 (10.6)
300 (11.8)
80 (3.15)
170 (6.69)
170 (6.69)
80 (3.15)
8 x Ø 7 (0.28)
5.1.3 Protective cover
NOTICE
Effect of climatic conditions (rain, snow, direct sunlight etc.)
Impaired operation to complete transmitter failure are possible!
Always use the weather protection cover (accessory) when installing the device
‣
outdoors.
9Dimensions in mm (in)
A0012428
18Endress+Hauser
Liquiline CM44PInstallation
220 (8.66)
97 (3.82)
7.5 (0.30)
100 (3.94)
75 (2.95)
205.5 (8.09)
114 (4.49)
TS 35
TS 35
89 (3.50)
91 (3.58)
5.1.4 Dimensions (cabinet device)
10Dimensions in mm (inch)
5.1.5 Mounting on DIN rail as per IEC 60715
CAUTION
L
The power unit can get very hot under full load
Burn hazard!
Avoid touching the power unit during operation.
‣
The minimum distances to other devices must be observed.
‣
After switching off the power unit, allow it to cool down before carrying out any work
‣
on it.
A0039730
Endress+Hauser19
InstallationLiquiline CM44P
min. 50 (1.97)
min. 20 (0.79)
min. 50 (1.97)
min. 20 (0.79)
min. 50 (1.97)
CAUTION
L
Impermissible collection of moisture in the device
Puts the safety of the user at risk!
The device has IP20 shock protection. Never allow moisture to collect in the device.
‣
Comply with the specified ambient conditions,e.g. by installing the device in an
‣
appropriate protective enclosure.
NOTICE
Incorrect mounting location in the cabinet, spacing regulations not observed
Possible malfunctions as a result of heat buildup and interference from neighboring
devices!
Do not position the device directly above sources of heat. The temperature specification
‣
must be observed.
The components are designed for convection-based cooling. Avoid heat buildup. Ensure
‣
openings are not covered, e.g. by cables.
Observe the specified distances to other devices.
‣
Physically separate the device from frequency converters and high-voltage devices.
‣
Recommended installation direction: horizontal. The specified ambient conditions, and
‣
particularly the ambient temperatures, only apply for horizontal installation.
Vertical orientation is also possible. However, this requires additional fixing clips at the
‣
place of installation to hold the device in position on the DIN rail.
Recommended installation of power unit: to the left of the device.
‣
The following minimum clearance specifications must be observed:
• Distances at the side in relation to other devices incl. power units and to the wall of the
cabinet:
at least 20 mm (0.79 inch)
• Distance above and below the device and depth distance (to control cabinet door or other
devices installed there):
at least 50 mm (1.97 inch)
11Minimum clearance in mm (in)
20Endress+Hauser
A0039736
Liquiline CM44PInstallation
205.5 (8.09)
100 (3.94)
75 (2.95)
4 x Ø 4.5 (0.18)
4 x min. Ø 8 (0.31)
min. Ø 15 (0.59)
140 (5.51)
105 (4.13)
105 (4.13)
140 (5.51)
a
b
b
5.1.6 Wall mounting
A0027859
12Drilling pattern for wall mounting in mm (in)
5.1.7 Mounting the external display
The mounting plate also serves as the drilling template. The marks on the side help
you mark the position of the drill holes.
13Mounting plate of external display, dimensions in mm (in)
aRetaining tab
bProduction-related recesses, no function for the user
5.1.8 Cable length for optional display
Length of display cable provided (cabinet device only):
3 m (10 ft)
Maximum permitted length of a display cable (cabinet device only):
5 m (16.5 ft)
5.2 Mounting the measuring device (field device)
5.2.1 Post mounting
You require the post mounting kit (optional) to mount the unit on a pipe, post or
railing (square or circular, clamping range 20 to 61 mm (0.79 to 2.40")).
2.Slide the device downwards in the guide on the mounting rail until it clicks into place.
Endress+Hauser23
InstallationLiquiline CM44P
≥ 340 (13.4)
≥
150 (5.91)
1
3
4
2
5.2.3 Wall mounting
A0027798
21Wall mounting
A0012686
20Installation clearance in mm (in)
1)
The size of the drill holes depends on the wall plugs used. The wall plugs and screws must be provided by the
customer.
1Wall
2
4 drill holes
3Mounting plate
4Screws Ø 6 mm (not part of scope of supply)
1)
22Wall mounting
A0027799
23Attach the device and click it into place
A0027797
1.Place the device on the mounting plate.
2.Slide the device downwards in the guide on the mounting rail until it clicks into place.
5.2.4 Disassembly (for conversion, cleaning etc.)
NOTICE
The device can be damaged if dropped
When pushing the housing out of the holder, secure the housing to prevent it from
‣
falling. If possible, ask a second person to help you.
24Endress+Hauser
Liquiline CM44PInstallation
A0025890
24Disassembling
25Disassembling
1.Hold down the latch.
2.Push up the device to remove it from the holder.
3.Remove the device towards the front.
A0025891
Endress+Hauser25
InstallationLiquiline CM44P
a
b
5.3 Mounting the measuring device (cabinet device)
5.3.1 DIN rail mounting
The mounting procedure is the same for all Liquiline devices. The example shows a
CM448R.
1.In the order configuration, the securing clips are "tightened" to secure the DIN rail.
Release the securing clips by pulling them downwards.
2.Attach the device from the top to the DIN rail (a) and secure it by pressing down (b).
3.Slide the securing clips upwards until they click, thereby securing the device to the
DIN rail.
4.Mount the external power unit in the same way.
5.3.2 Wall mounting
Mounting material (screws, dowels) are not included in the scope of delivery and must
be provided by the customer.
The external power unit can be mounted on a DIN rail only.
Use the back of the housing to mark the mounting holes.
1.Drill the corresponding holes and insert wall plugs if necessary.
2.Screw the housing onto the wall.
26Endress+Hauser
Liquiline CM44PInstallation
.
.
.
..
.
.
.
..
.
.
.
.
.
..
.
.
.
..
.
.
4 x Ø 8 (0.31)
Ø 20 (0.79)
5.3.3 Mounting the optional external display
CAUTION
L
Sharp-edged, non-deburred drill holes
Risk of injury, display cable may get damaged!
In particular, deburr the central drill hole for the display cable.
‣
Mounting the display on the door of the cabinet
1.Hold the mounting plate from the outside against the door of the control cabinet.
Choose the point at which you wish to install the display.
2.Make all the markings.
3.Draw lines to interconnect all the marks.
This will indicate the position of the five drill holes needed.
4.Drill the holes (→ 13, 21).
Endress+Hauser27
InstallationLiquiline CM44P
a
b
c
5.Pull the display cable through the hole in the middle, and place the display from the
outside through the four holes drilled for this purpose, ensuring that the torx screws
have been unscrewed to the last half turn but are still in place. Ensure that the rubber
frame (seal, highlighted blue) does not become damaged and is properly positioned
on the surface of the door.
6.Connect the display cable to the RJ-45 socket in the base module.
7.Place the mounting plate on the inside over the screws (a), slide it down (b) and
tighten the screws (c).
The display is now mounted and ready to use.
26Mounted display
28Endress+Hauser
Liquiline CM44PInstallation
NOTICE
Incorrect installation
Damage, e.g. to the cable, or malfunctions are possible!
Lay cables in such a way that they do not get squashed e.g. when closing the cabinet
‣
door.
Plug the display cable only into the RJ45 socket in the base module. Otherwise, the
‣
display will not function.
5.4 Post-installation check
1.After installation, check the transmitter for damage.
2.Check whether the transmitter is protected against precipitation and direct sunlight
(e.g. by the weather protection cover).
3.After mounting, check all devices (controller, power unit, display) for damage.
4.Verify that the specified installation clearances have been observed.
5.Verify that all securing clips have been snapped into place and that the components
are securely positioned on the DIN rail.
6.Ensure that the temperature limits are observed at the mounting location.
Endress+Hauser29
Electrical connectionLiquiline CM44P
1
3
2
USB
31
32
250 ... 500 Ω
FXA291
Master class 1
(PLC, DCS)
TT
Ethernet
PROFIBUS DP
(RS485)
Master class 2 (FieldCare, PDM)
6 Electrical connection
6.1 Connection conditions
6.1.1 Via HART (e.g. via HART modem and FieldCare)
27HART using modem
1Device module Base2-L, -H or -E: current output 1 with HART
2
HART modem for connection to PC, e.g. Commubox FXA191 (RS232) or FXA195 1) (USB)
3HART handheld terminal
1)
Switch position "on" (substitutes the resistor)
6.1.2 Via PROFIBUS DP
A0039620
28PROFIBUS DP
TTerminating resistor
30Endress+Hauser
A0039617
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