Multiparameter transmitter with a maximum of eight
measuring channels based on digital Memosens
technology
For monitoring and controlling processes in industry and the environmental
sector
Application
• Water and wastewater
• Power stations
• Chemical industry
• Other industrial applications
Your benefits
• Highly flexible:
– Able to connect up to 8 Memosens sensors
– Mathematics functions calculate new measured values
– Digital fieldbuses (HART, PROFIBUS, Modbus,
Ethernet/IP) and integrated web server
– Choice of cleaning function, controller and alarm relay
– Optional digital or analog inputs/outputs
• Maximum process safety thanks to standardized operating
concept across all devices in the Liquiline, sampler and
analyzer platform
• Fast commissioning thanks to:
– Memosens: lab-calibrated sensors & hot plug-and-play
– Preconfigured Liquiline transmitter
– Easy extension and adaptation
Other accessories ............................. 50
Endress+Hauser3
Function and system design
12
3
4
5
Liquiline CM442/CM444/CM448
Measuring system
The overview shows examples of measuring systems. Other sensors and assemblies can be ordered
for conditions specific to your application (www.endress.com/products).
Measuring pointpH value or ORP
A complete measuring system comprises:
• TransmitterLiquiline
• Sensors with Memosens technology
• Assemblies to suit the sensors used
• Post or rail mounting (optional)
• Weather protection cover (optional)
1Measuring system (e.g. two-channel device)
1Liquiline
2Weather protection cover CYY101 (optional)
3, 5 Sensor cable CYK10 or fixed cable
4Power supply cable (to be provided by the
customer)
Nitrate and SACTurbidity and interface
Nitrate in wastewater
• Sensor CAS51D-**A2 with fixed
cable
• Dipfit CYA112 immersion
assembly
• Holder CYH112
SAC in the wastewater treatment
outlet
• Sensor CAS51D-**2C2 with
fixed cable
• Dipfit CYA112 immersion
assembly
• Holder CYH112
DisinfectionIon-selective electrodes
Free available chlorine (and pH) in
drinking water
• Sensor CCS142D
• Sensor CPS11D
• Measuring cable CYK10
• Flow assembly CCA250
pH measurement in drinking
water (→ Fig.)
• Retractable assembly Cleanfit
CPA871
• Sensor Orbisint CPS11D
• Measuring cable CYK10
ORP in drinking water
• Dipfit CYA112 immersion
assembly
• Sensor Orbisint CPS12D
• Measuring cable CYK10
Conductivity
Inductive conductivity
measurement in wastewater
treatment
• Sensor Indumax CLS50D
• Sensor fixed cable
Conductive conductivity
measurement in power plant
cooling water
• Sensor Condumax CLS15D
• Measuring cable CYK10
Oxygen
Oxygen in aeration basins
• Dipfit CYA112 immersion
assembly
• Holder CYH112
• Sensor
A0012411
– COS61D (optical) with fixed
cable (→ Fig.)
– COS51D (amperometric),
cable CYK10
Turbidity in industrial water
• Sensor Turbimax CUS51D with
fixed cable (→ Fig.)
• Assembly Flowfit CUA250
• Spray head CUR3 (optional)
Interface in the primary clarifier
• Sensor Turbimax CUS71D
• Assembly CYA112
• Holder CYH112
Ammonium and nitrate
measurement in the aeration basin
• Sensor CAS40D with fixed cable
• Holder CYH112
4Endress+Hauser
Liquiline CM442/CM444/CM448
Outlet 1
MENU
CH 1:1 pH
CH 1:1 Temperature
CH 1:2 Nitrate
CH 2:1 SAC
CH 2:2 Turbidity
CH 3:1 Current Input [Flow]
6.99 pH
25.1 °C
9.02 mg/l
2.02 1/m
1022 FNU
15.1 nA
11:09:15 29.01.2013
10.00
mg/l
8.00
mg/l
09.01.2013
14:02:20
29.01.2013
11:09:15
6.00
pH
09.01.2013
14:02:20
29.01.2013
11:09:15
12.00
pH
Field Data Manager
1
2
3
4
If mounting outdoors, always use the weather protection cover (see "Accessories") to protect the
transmitter against weather conditions.
Application example
Measuring point at wastewater treatment plant outlet (open channel)
• Transmitter CM444-AAM44A0FF with:
4x Memosens, Modbus TCP, 4 x relays for cleaning/limit value, 2 x analog current input
• pH and temperature with CPS11D, item 1, (www.endress.com/cps11d)
• Turbidity with CUS51D, item 2, (www.endress.com/cus51d)
• Nitrate with CAS51D, item 3, (www.endress.com/cas51d)
• Spectral absorption coefficient with CAS51D, item 4, (www.endress.com/cas51d)
• Flow from external measurement via current input
• Assembly holder CYH112 with assemblies CYA112 (www.endress.com/cyh112)
2Measuring point at wastewater treatment plant outlet
Data retention
• Storage of all measured values, incl. values of external sources, in the non-volatile memory
(data logbook)
• Data called up on site via user-defined measuring menu and load curve display of the data logbook
• Transmission of data by ethernet, CDI interface or SD card and storage in a tamper-proof database
(Field Data Manager)
• Data export to csv file (for Microsoft Excel)
Endress+Hauser5
A0025077
Slot and port assignment
Slots
1
2
1
2
1
2
1
2
Ports
BASE-E
2DS2DS2DS2AI2AO4R
1
2
Sensor 1
Sensor 1
Sensor 1
Sensor 2
Sensor 2
Sensor 2
1
2
1
2
1
2
1
2
3
4
Liquiline CM442/CM444/CM448
Device architecture
3Slot and port assignment of the hardware modules
• Inputs are assigned to measuring channels in the
ascending order of the slots and ports.
Adjacent example:
"CH1: 1:1 pH glass" means:
Channel 1 (CH1) is slot 1 (basic module) : Port 1 (input
1), pH glass sensor
• Outputs and relays are named according to their
function, e.g. "current output", and are displayed with the
slot and port numbers in ascending order
4Slot and port assignment on the
display
Order of the modules
Depending on the version ordered, the device is supplied with a number of electronic modules, which
are assigned in a specific sequence in ascending order to slots 0 to 7. If you do not have a particular
module, the next moves up automatically:
• The basic module (which is always present) always occupies slots 0 and 1
• Fieldbus module 485 or Ethernet module ETH (only one of the two modules can be used)
• Memosens input module 2DS (DS = digital sensor)
• Extension module for digital inputs and outputs DIO (DIO = digital input and output)
• Current input module 2AI (AI = analog input)
• Current output module 4AO or 2AO (AO = analog output)
• Relay modules AOR, 4R or 2R (AOR = analog output + relay, R = relay)
Basic rule for hardware
upgrades
6Endress+Hauser
Modules with 4 ports are connected before modules of the same type with 2 ports.
Please note the following if upgrading the device:
• The sum of all current inputs and outputs may not exceed 8!
• A maximum of two "DIO" modules may be used.
Liquiline CM442/CM444/CM448
12
3
4
43
42 41
43
42 41
43
42 41
43
42 41
Relay 1
Relay 2
Relay 3
Relay 4
Slot
Slot 4
Port 1
Pin 41
BASE-E2DS
4R
2AO
Determining the hardware
delivery status
You must be aware of the type of modules and the number of them supplied with the device you
have ordered to determine the delivery status of your Liquiline.
• Basic module
One basic module in all versions. Always occupies slots 0 and 1.
• Fieldbus module
Optional, and only one fieldbus module is possible.
• Input modules
– Must be clearly assigned to the number of optional inputs ordered.
– Examples:
2 current inputs = module 2AI
4 Memosens inputs = 2 inputs with basic module + module 2DS with 2 further inputs
• Current outputs and relays
Various module combinations can exist.
The following table will help you determine which modules your device has, depending on the type
and number of outputs.
Relays
Current outputs
2-1 x 2R1 x 4R
41 x 2AO1 x AOR1 x 2AO + 1 x 4R
61 x 4AO1 x 4AO + 1 x 2R1 x 4AO + 1 x 4R
81 x 4AO + 1 x 2AO1 x 4AO + 1 x 2AO + 1 x 2R1 x 4AO + 1x 2AO + 1 x 4R
Sum up the number of modules and sort them according to the specified sequence → 6.
‣
024
This will give you the slot assignment for your device.
Terminal diagram
The unique terminal name is derived from:
Slot no. : Port no. : Terminal
Example, NO contact of a relay
Device with 4 inputs for digital sensors, 4 current outputs and 4 relays
• Base module BASE-E (contains 2 sensor inputs, 2 current outputs)
• 2DS module (2 sensor inputs)
• 2AO module (2 current outputs)
• 4R module (4 relays)
5Creating a terminal diagram using the example of the NO contact (terminal 41) of a relay
Endress+Hauser7
A0025105
Device configuration using
the example of a CM442**M1A1F0*
Liquiline CM442/CM444/CM448
Ordered basic device (example)• Order code CM442-**M1A1F0*
• Functionality: 1 x Memosens, 2 current outputs without HART
Extension options without additional
modules
Extension options by using an
extension module in free slot 2
Device upgrade to CM444 or CM448• Upgrade kit 71135644 (100 to 230 V AC) or 71211434 (24 V DC)
Basic rule for extensionsThe sum of all current inputs and outputs may not exceed 8!
Restrictions if using CUS71D sensors
for interface measurement
Product Configuratorwww.endress.com/cm442
• Second Memosens input (71114663)
• HART with activation code (71128428)
• Ethernet/PROFIBUS DP/Modbus with module 485 incl. activation
code for the desired communication protocol:
– PROFIBUS DP (71140888)
– Modbus RS485 (71140889)
– Modbus TCP (71140890)
– EtherNet/IP (71219868)
– Only Ethernet without fieldbus (71135634)
If fieldbus communication is subsequently required, an activation
code is needed for this.
• Alternative for Ethernet or Modbus TCP: module ETH
If you retrofit module 485, any existing current outputs are
disabled! Alternative: ETH (Ethernet, Modbus TCP only).
Additional inputs or outputs, relays:
– Module 2AI (71135639): 2 current inputs
– Module 2AO (71135632): 2 current outputs
– Module AOR (71111053): 2 current outputs, 2 relays
– Module 2R (71125375) or 4R (71125376): 2 or 4 relays
– Module DIO (71135638): 2 digital inputs and 2 digital outputs
– Extension power supply unit and backplane
– BASE-E (Memosens inputs same as for base device)
– 6 slots for extension modules
• Extension options:
– Second Memosens input (71114663), additional modules same
as for CM442
– Up to 8 measuring channels by using an appropriate number of
Memosens input modules 2DS (71135631)
• CM442:
Only one CUS71D can be connected. The second Memosens input
may not be used.
• If extending to CM444:
Every combination of CUS71D or other sensors is possible. All
Memosens inputs (max. 4) can be used.
• An extension to CM448 is not advisable as the maximum number
of Memosens inputs remains limited to 4.
8Endress+Hauser
Liquiline CM442/CM444/CM448
mA
31
32
85
86
87
88
97
98
87
88
97
98
optional
L+L-L
N
~ =
HART
mA
31
32
optional
41
42
43
mA
31
32
mA
31
32
23
24
23
24
optional
optional
optional
optional
optional
1
2
3
3
4
2
2
5
5
6
8
8
9
10
10
10
10
7
41
42
43
41
42
43
41
42
43
41
42
43
PE
85
86
mA
mA
optional
47
48
+
–
+
–
47
48
45
46
+
–
11
45
46
+
–
91
92
91
92
Function diagram CM442
Endress+Hauser9
6Block circuit diagram CM442
1
2
3
4
5
Current output 1:1, + HART (optional)
Current outputs (2 x optional)
2 x Memosens input (1 x optional)
PROFIBUS DP/Modbus/Ethernet (optional)
2 x current input (optional)
6
Power connection
7
Service interface
8
Power supply, fixed cable sensors
9
Alarm relay
10
2 or 4 x relays (optional)
11
2 digital inputs and outputs (optional)
A0015791
Device configuration using
the example of a CM444**M42A1FA*
Liquiline CM442/CM444/CM448
Ordered basic device (example)• Order code CM444-**M42A1FA*
• Functionality:
– 4 x Memosens (2 on BASE-E module + 2 on an extension
module 2DS)
– PROFIBUS communication (module 485)
– 2 current outputs without HART (on BASE-E module)
– 2 current inputs (module 2AI)
3 slots are still free in this example. More or fewer slots can be free in
other versions.
Extension options without additional
modules
Modification options without
additional modules
Extension options by using extension
modules in free slots 5-7
Basic rule for extensionsThe sum of all current inputs and outputs may not exceed 8!
Restrictions if using CUS71D sensors
for interface measurement
Product Configuratorwww.endress.com/cm444
None
• Communication type changed by entering activation code. This
disables the communication type used previously!
– Modbus RS485 (71140889)
– Modbus TCP (71140890)
– EtherNet/IP (71219868)
• Retrofit to HART by removing module 485 and entering activation
code for HART (71128428)
Only the following is possible for the example above:
Module 2R (71125375) or 4R (71125376): 2 or 4 relays
If extending to eight measuring channels:
• Module 2DS (71135631): 2 Memosens inputs
• Use of the 2 current outputs in the basic module by entering
activation code (71140891)
Additional inputs or outputs and relays if fieldbus module 485 is
removed:
• Module 2AO (71135632): 2 current outputs
• Module AOR (71111053): 2 current outputs, 2 relays
• Module 2R (71125375) or 4R (71125376): 2 or 4 relays
• Module DIO (71135638): 2 digital inputs and 2 digital outputs
If you replace module 485 with ETH, you can operate up to 6
current outputs in addition to the ETH module's ethernet or
Modbus function. Only two current outputs are possible with
485.
• With the CM444, any combination of maximum 4 Memosens
sensors is possible.
• An extension to CM448 is not advisable as the maximum number
of Memosens inputs remains limited to 4 if a CUS71D is used.
Device configuration using
the example of a CM448**26A1*
Liquiline CM442/CM444/CM448
Ordered basic device (example)• Order code CM448-**26A1*
• Functionality:
– 6 x Memosens (2 on BASE-E module + 2 on two extension
modules 2DS)
– PROFIBUS communication (module 485)
3 slots are still free in this example. More or fewer slots can be free in
other versions.
Extension options without additional
modules
Modification options without
additional modules
Extension options by using extension
modules in free slots 5-7
Basic rule for extensionsThe sum of all current inputs and outputs may not exceed 8!
Restrictions if using CUS71D sensors
for interface measurement
Product Configuratorwww.endress.com/cm448
None
• Communication type changed by entering activation code. This
disables the communication type used previously!
– Modbus RS485 (71140889)
– Modbus TCP (71140890)
– EtherNet/IP (71219868)
• Retrofit to HART by removing module 485 and entering activation
code for HART (71128428)
Only the following is possible for the example above:
Module 2R (71125375) or 4R (71125376): 2 or 4 relays
If extending to eight measuring channels:
• Module 2DS (71135631): 2 Memosens inputs
• Use of the 2 current outputs in the basic module by entering
activation code (71140891)
Additional inputs or outputs, relays:
• Module 2AO (71135632): 2 current outputs
• Module 2AI (71135639): 2 current inputs
• Module AOR (71111053): 2 current outputs, 2 relays
• Module 2R (71125375) or 4R (71125376): 2 or 4 relays
• Module DIO (71135638): 2 digital inputs and 2 digital outputs
If you replace module 485 with ETH, you can operate up to 6
current outputs in addition to the ETH module's ethernet or
Modbus function. Only two current outputs are possible with
485.
The maximum number of Memosens inputs that can be used is
limited to 4! Here, every combination of CUS71D and other
Memosens sensors is then possible.
Only one type of Fieldbus communication can ever be active. The last activation code entered
decides which bus is used.
The device drivers available make it possible to perform a basic setup and display measured
values and diagnostics information via the fieldbus. A full device configuration via the fieldbus
is not possible.
Extension module 485 and current outputs
For PROFIBUS DP, Modbus and Ethernet communication protocols:
• CM442
Current outputs cannot be used in parallel. Any existing current outputs are deactivated with the
installation of 485.
• CM444/CM448
A maximum of 2 current outputs can be used in parallel.
Extension module ETH and current outputs
• Communication via Ethernet or EtherNet/IP
• CM442
A maximum of 2 current outputs can be used in parallel.
• CM444 and CM448
A maximum of 6 current outputs can be used in parallel.
Bus termination on the device
• Via slide switch at bus module 485
• Displayed via LED "T" on bus module 485
Reliability
Dependability
Memosens
Memosens makes your measuring point safer and more reliable:
• Non-contact, digital signal transmission enables optimum galvanic isolation
• No contact corrosion
• Completely watertight
• Sensor can be calibrated in a lab, thus increasing the availability of the measuring point in the
process
• Intrinsically safe electronics mean operation in hazardous areas is not a problem.
• Predictive maintenance thanks to recording of sensor data, e.g.:
– Total hours of operation
– Hours of operation with very high or very low measured values
– Hours of operation at high temperatures
– Number of steam sterilizations
– Sensor condition
Heartbeat diagnostics
• Heartbeat diagnostics screen with graphic indicators for the health of the device and sensor and
with a maintenance or (sensor-dependent) calibration timer
• Heartbeat status information on the health of the device and the condition of the sensor
: Sensor/device condition or maintenance timer > 20 %; no action is required
–
–: Sensor/device condition or maintenance timer > 5 ≤ 20 %, maintenance not yet urgent but
should be scheduled
–: Sensor/device condition or maintenance timer < 5 %, maintenance is recommended
• The Heartbeat sensor condition is the assessment of the calibration results and the sensor
diagnostic functions.
14Endress+Hauser
Liquiline CM442/CM444/CM448
An unhappy smiley can be due to the calibration result, the measured value status or to the
operating hours limit having been exceeded. These limits can be configured in the sensor setup in a
way that adapts the Heartbeat diagnostics to the application.
Heartbeat and NAMUR category
The Heartbeat status indicates the sensor or device condition while the NAMUR categories (F, C, M,
S) assess the reliability of the measured value. The two conditions can correlate but do not have to.
• Example 1
• Example 2
Heartbeat Monitoring
Sensor data from Memosens sensors are transmitted via the EtherNet/IP and Modbus TCP fieldbus
protocols. These data can be used for predictive maintenance, for instance.
Examples include:
• Total hours of operation
• Hours of operation with very high or very low measured values
• Hours of operation at high temperatures
• Number of steam sterilizations
• Sensor identification
• Calibration information
– The number of remaining cleaning cycles for the sensor reaches 20% of the defined maximum
number. The Heartbeat symbol changes from
NAMUR status signal does not change.
– If the maximum number of cleaning cycles is exceeded, the Heartbeat symbol changes from
to . While the measured value can still be reliable, the NAMUR status signal changes to M
(maintenance required).
The sensor breaks. The Heartbeat status changes immediately from
status signal also changes immediately to F (failure).
SD EtherNet/IP and Modbus
to . The measured value is still reliable so the
to and the NAMUR
Heartbeat Verification
Heartbeat Verification makes it possible to verify the correct operation of the measuring device
without interrupting the process. This verification can be documented anytime.
Sensor Check System (SCS)
The Sensor Check System (SCS) monitors the high impedance of the pH glass. An alarm is issued if a
minimum impedance value is undershot or a maximum impedance is exceeded.
• Glass breakage is the main reason for a drop in high impedance values
• The reasons for increasing impedance values include:
– Dry sensor
– Worn pH glass membrane
For the SCS, upper and lower limit values can be enabled or disabled independently of one
another.
Process Check System (PCS)
The process check system (PCS) checks the measuring signal for stagnation. An alarm is triggered if
the measuring signal does not change over a specific period (several measured values).
The main causes of stagnating measured values are:
• Contaminated sensor, or sensor outside of medium
• Sensor defective
• Process error (e.g. through control system)
Self-monitoring functions
Current inputs are deactivated in the event of overcurrent and reactivated once the overcurrent
stops. Board voltages are monitored and the board temperature is also measured.
Endress+Hauser15
USP and EP
The limit functions for pharmaceutical water in accordance with USP and EP specifications are
implemented in the software for conductivity measurements:
• "Water for Injection" (WFI) as per USP <645> and EP
• "Highly Purified Water" (HPW) as per EP
• "Purified Water" (PW) as per EP
The uncompensated conductivity value and the temperature are measured for the USP/EP limit
functions. The measured values are compared against the tables defined in the standards. An alarm
is triggered if the limit value is exceeded. Furthermore, it is also possible to configure an early
warning alarm that signals undesired operating states before they occur.
ChemocleanPlus
Freely programmable sequence control
• e.g. for automatic sensor cleaning in retractable assemblies for reliable measurement results in
processes with a high risk of contamination
• Individual, time-based activation of 4 outputs e.g. relays
• Starting, stopping or pausing of activities via digital input or fieldbus signals e.g. from limit
position switches
MaintainabilityModular design
The modular transmitter design means it can be easily adapted to suit your needs:
• Retrofit extension modules for new or extended range of functions, e.g. current outputs, relays and
digital communication
• Upgrade to maximum eight-channel measurement
• Optional: M12 sensor connector for connecting any kind of Memosens sensor
• Optional: CDI connector for external access to the service interface (avoids having to unscrew the
housing cover)
Liquiline CM442/CM444/CM448
9CM444: example
A0016027
10Extension module
A0012440
16Endress+Hauser
Loading...
+ 36 hidden pages
You need points to download manuals.
1 point = 1 manual.
You can buy points or you can get point for every manual you upload.