Hygienic inductive conductivity sensor for
applications in the food, beverage, pharmaceutical
and biotech industries
Application
The CLS54D conductivity sensor is specifically designed for use in hygienic
applications in the food, beverage and pharmaceutical industries and in
biotechnology. Thanks to its hygiene certificates and its food-safe, virgin PEEK
design without any joints or crevices, it meets the strict demands of these industries.
The CLS54 is ideal for:
• Phase separation of product/water and product/product mixtures in pipe systems
• Control of cleaning in place (CIP) processes in the return line
• Concentration control in the remaking of CIP cleaning agents
• Product monitoring in pipes, bottling plants and quality assurance
• Leakage monitoring
in the following industries:
• Dairies
• Breweries
• Beverages (water, juices, soft drinks)
• Pharmaceuticals and biotechnology
Use with Liquiline CM42, CM44x and CM14 transmitters.
Your benefits
• Unique hygienic design, therefore no risk of recontamination
• Has all the process connections commonly used in the hygiene sector
• Fast measurement with temperature response time t90 under 26 s, ensuring safe
and efficient phase separation
Other advantages of Memosens technology
• Maximum process safety
• Data security thanks to digital data transmission
• Very easy to use as sensor data saved in the sensor
• Recording of sensor load data in the sensor enables predictive maintenance
Function and system design
12
3
4
5
1
3
2
Indumax CLS54D
Measuring principle
Measuring system
Inductive conductivity measurement
An oscillator (1) generates an alternating magnetic field in the primary coil (5), which induces a
current flow (4) in the medium. The strength of the current depends on the conductivity and thus on
the ion concentration in the medium. The current flow in the medium, in turn, generates a magnetic
field in the secondary coil (3). The resulting induced current is measured by the receiver (2) and used
to determine the conductivity.
1
Oscillator
2
Receiver
3
Secondary coil
4
Current flow in the medium
5
Primary coil
Advantages of inductive conductivity measurement:
• No electrodes and therefore no polarization effects
• Accurate measurement in media with a high degree of
pollution and a tendency to form buildup
• Complete galvanic isolation of the measurement and the
medium
A0024926
A complete measuring system consists of the following components at least:
Always connect digital sensors with Memosens technology to a transmitter with Memosens
technology. Data transmission to a transmitter for analog sensors is not possible.
Digital sensors can store measuring system data in the sensor. These include the following:
• Manufacturer data
– Serial number
– Order code
– Date of manufacture
• Calibration data
– Calibration date
– Cell constant
– Delta cell constant
– Number of calibrations
– Serial number of the transmitter used to perform the last calibration
• Operating data
– Temperature application range
– Conductivity application range
– Date of initial commissioning
– Maximum temperature value
– Hours of operation at high temperatures
Reliability
Maintainability
Integrity
Dependability
Memosens technology digitizes the measured values in the sensor and transmits the data to the
transmitter via a . The result:
• Automatic error message if sensor fails or connection between sensor and transmitter is
interrupted
• Immediate error detection increases measuring point availability
Easy handling
Sensors with Memosens technology have integrated electronics that store calibration data and other
information (such as total hours of operation and operating hours under extreme measuring
conditions). Once the sensor has been connected, the sensor data are transferred automatically to
the transmitter and used to calculate the current measured value. As the calibration data are stored
in the sensor, the sensor can be calibrated and adjusted independently of the measuring point. The
result:
• Easy calibration in the measuring lab under optimum external conditions increases the quality of
the calibration.
• Pre-calibrated sensors can be replaced quickly and easily, resulting in a dramatic increase in the
availability of the measuring point .
• Maintenance intervals can be defined based on all stored sensor load and calibration data and
predictive maintenance is possible.
• The sensor history can be documented on external data carriers and in evaluation programs. Thus,
the current application of the sensors can be made to depend on their previous history.
• Measured values cannot be distorted by moisture.
• EMC safety provided by screening measures in digital measured value transmission.
Input
Measured values
Endress+Hauser3
• Conductivity
• Temperature
Indumax CLS54D
2
A
B
20 (0.79)
20 (0.79)
PK
85
GY
86
BN
87
WH
88
GN
97
YE
98
63 (2.48)
75 (2.95)
80 (3.15)
1
Measuring ranges
Cell constant
Temperature measurement
Electrical connection
ConductivityRecommended range: 100 μS/cm to 2000 mS/cm
(uncompensated)
Temperature–10 to +150 °C (+14 to +302 °F)
k = 6.3 cm
–1
Pt1000 (Class A according to IEC 60751)
Power supply
The sensor is supplied with a fixed cable. The wiring diagram is provided in the Operating
Instructions of the transmitter used.
Connection via a junction box is necessary for a cable connection. The extension to the transmitter is
via the CYK11 cable.
A0032587
2Connection with CYK11 cable extension via junction box, dimensions in mm (inch)
1Cable glands - shield fixed in gland
2Shielding
ACYK11 from transmitter
BSensor cable
Sensors with a fixed cable and M12 plug can be extended with the CYK11 measuring cable and an
M12 socket.
A0017842
3CYK11 for extension with M12 connection
1Transmitter
2CYK11 measuring cable with M12 connection
ACLS54D connecting cable with M12 plug
BSensor CLS54D
4Endress+Hauser
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