Endress+Hauser CLS16D Specifications

TI00227C/07/EN/15.14 71268308
Products Solutions Services
Technical Information
Condumax CLS16D/CLS16
Hygienic conductivity sensors, analog or digital with Memosens technology
Cell constant k = 0.1 cm
Application
Measurement in pure and ultrapure water range:
• Monitoring of ion exchangers
• Reverse osmosis
• Distillation
• Electrodeionization
measuring devices that support automatic temperature compensation:
• Liquiline CM442/CM444/CM448 (only CLS16D)
• Liquiline CM42
• Liquiline CM14 (only CLS16D)
• Liquisys CLM223/253 (only CLS16)
• Mycom CLM153 (only CLS16) The resistivity in MΩ · cm can also be measured using these transmitters.
Your benefits
• High measuring accuracy as cell constant is individually measured
• Hygienic process connections for installation in pipes or flow vessel
• With plug-in head (IP68) or fixed cable (IP67)
• Easy to clean thanks to electropolished surfaces
• Sterilizable up to 150 °C (302 °F)
• Quality certificate stating the individual cell constant
• Certified according to EHEDG, Document 8
• Certificate according to United States Pharmacopeia Class VI Part 87 and 88 (optional)
• Inspection certificate EN 10204 3.1 (optional)
Other advantages of Memosens technology
• Maximum process safety owing to non-contact, inductive signal transmission
• Data security thanks to digital data transmission
• Very easy to use as sensor data saved in the sensor
• Predictive maintenance possible as sensor load data logged in the sensor
–1

Function and system design

AC
I
U
1
2
3
Condumax CLS16D/CLS16

Measuring principle

Measuring system

Conductivity of liquids is determined with a measuring arrangement where two electrodes are located in the medium. An alternating voltage that causes a current to flow through the medium is applied at these electrodes. The electrical resistance, or its reciprocal value - conductance G - is calculated based on Ohm's law. The specific conductance κ is determined from the conductance value using the cell constant k, which depends on the sensor geometry.
A0024260
 1 Conductive measurement of conductivity
AC Alternating voltage source I Current intensity measurement U Voltage measurement
A complete measuring system comprises the following components at least:
• The conductively measuring conductivity sensor CLS16D or CLS16
• A transmitter, e.g. Liquiline M CM42
• A measuring cable, e.g. Memosens data cable CYK10 or CPK9 for analog sensors
 2 Example of a measuring system (with Memosens sensor)
1 Liquiline M CM42 transmitter 2 Memosens data cable 3 Condumax CLS16D
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A0024286
Condumax CLS16D/CLS16

Communication and data processing (only CLS16D)

Communication with the transmitter
Always connect digital sensors with Memosens technology to a transmitter with Memosens technology. Data transmission to a transmitter for analog sensors is not possible.
Digital sensors are able to store the following system data in the sensor
• Manufacturing data – Serial number – Order code – Date of manufacture
• Calibration data – Calibration date – Cell constant – Delta cell constant – Number of calibrations – Serial number of the transmitter used for the last calibration
• Application data – Temperature application range – Conductivity application range – Date of first commissioning – Maximum temperature value – Hours of operation at high temperatures

Reliability

Maintainability

Integrity

Dependability (only CLS16D)

Memosens technology digitizes the measured values in the sensor and transmits the data to the transmitter using a non-contact connection that is free from potential interference. The result:
• Automatic error message if sensor fails or connection between sensor and transmitter is interrupted
• Immediate error detection increases measuring point availability
Easy handling
Sensors with Memosens technology have integrated electronics that allow for saving calibration data and further information such as total hours of operation and operating hours under extreme measuring conditions. Once the sensor has been connected, the sensor data are transferred automatically to the transmitter and used to calculate the current measured value. As the calibration data are stored in the sensor, the sensor can be calibrated and adjusted independently of the measuring point. The result:
• Easy calibration in the measuring lab under optimum external conditions increases the quality of the calibration.
• Pre-calibrated sensors can be replaced quickly and easily, resulting in a dramatic increase in the availability of the measuring point .
• Maintenance intervals can be defined based on all stored sensor load and calibration data and predictive maintenance is possible.
• The sensor history can be documented on external data carriers and evaluation programs at any time. Thus, the current application of the sensors can be made to depend on their previous history.
With inductive transmission of the measured value using a non-contact connection, Memosens guarantees maximum process safety and offers the following benefits:
• All problems caused by moisture are eliminated. – Plug-in connection free from corrosion – Measured value distortion from moisture is not possible. – The plug-in system can even be connected under water.
• The transmitter is galvanically decoupled from the medium.
• EMC safety is guaranteed by screening measures for the digital transmission of measured values.
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Input

GN/YE
YE
GN
BN
WH
GND
+
Com A
Com B
GY
Outer electrode Inner electrode
BN
n.c.
BK WH
GN WH YE
Temp. Temp. Temp.
GY
Outer shield (see wiring diagram of transmitter)
Condumax CLS16D/CLS16

Measured variables

• Conductivity
• Temperature

Measuring ranges

Conductivity (in relation to water at 25 °C (77 °F))
CLS16D/CLS16 0.04 to 500 μS/cm
Temperature
CLS16D CLS16

Cell constant

Temperature compensation

CLS16D/CLS16
NTC 30K (CLS16D)
Pt 100 (class A as per IEC 60751) (CLS16) Pt 1000 (class A as per IEC 60751)(CLS16, optional)

Power supply

Electrical connection CLS16D

The sensor is electrically connected to the transmitter via the CYK10 measuring cable.
-5 to 100 °C (23 to 212 °F)
-5 to 150 °C (23 to 300 °F)
k = 0.1 cm
–1
A0024019
 3 Measuring cable CYK10
CLS16
The sensor is electrically connected via the CPK9 measuring cable (plug-in head versions) or the sensor's fixed cable. The wiring diagram is provided in the Operating Instructions of the transmitter used.
A0024206-EN
 4 Measuring cable CPK9
A VMB junction box and a CYK71 cable are required for the cable extension.
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Condumax CLS16D/CLS16

Performance characteristics, general

Uncertainty of measurement

Response time

Maximum measured error

Repeatability

Each individual sensor is factory-measured in a solution of approx. 5 μS/cm using a reference measuring system traceable to NIST or PTB. The exact cell constant is entered into the quality certificate supplied. The uncertainty of measurement in determining the cell constant is 1.0 %.

Performance characteristics (only CLS16D)

Conductivity Temperature t90 ≤ 13 s
2 % of reading up to 200 μS/cm 3 % of reading from 200 to 500 μS/cm
0.2% of reading
t95 ≤ 3 s
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Installation

Condumax CLS16D/CLS16

Installation instructions

Ambient temperature range

Storage temperature

The sensors are installed directly via the process connection. Take the flow direction into consideration when installing in pipes.
A0019016
 5 Permitted flow direction
 6 Inadmissible flow direction

Environment

-20 to +60 °C (0 to 140 °F)
-25 to +80 °C (-10 to +180 °F)
A0019017

Humidity

Degree of protection

5 to 95 %
CLS16D CLS16
Fixed cable version IP 67 / NEMA 6 TOP68 plug-in system IP 68 / NEMA 6
IP 68 / NEMA type 6P (1 m water column, 25 °C, 24 h)
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Condumax CLS16D/CLS16
6
–5
20 60 100 120 150
23
60
68
120
180
240
248
300
20 60 100 120 150
302
A
[psi]
[°F]
[bar]
[°C]
p (abs.)
T
14
43
72
101
130
159
188
1
3
5
7
9
11
13
87
1.5 0.1
}
1
2
3
4

Process

Process temperature

Process pressure (absolute)

Temperature-pressure ratings

Normal operation -5 to 120 °C (23 to 248 °F) Sterilization (max. 45 min.) max. 150 °C (302 °F) at 5 bar (73 psi)
The maximum temperature for communication with the transmitter is 130 °C (266°F) for the Memosens versions.
CLS16D/CLS16 13 bar (188 psi) at 20 °C (68 °F)
9 bar (130 psi) at 120 °C (248 °F)
0.1 bar (1.5 psi (negative pressure)) at 20 °C (68 °F)
A0024880
 7 Mechanical pressure-temperature resistance
A Can be sterilized for a short time (45 min.)

Design CLS16D

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Mechanical construction

A0024294
 8 CLS16D
1 Memosens plug-in head 2 Process connection made of electropolished stainless steel 1.4435 (AISI 316 L) (Clamp, Varivent, BioControl) 3 Coaxial measuring electrode made of electropolished stainless steel 1.4435 (AISI 316 L) 4 Minimum immersion depth

Design CLS16

}
1
2
3
4
}
1
2
3
4
109 (4.29)
54 (2.13)
Ø 17 (0.67)
20
(0.79)
*
52 (2.05)
35 (1.38)
Ø 89.5 (3.52)
Ø 17 (0.67)
20
(0.79)
109 (4.29)
Condumax CLS16D/CLS16

Dimensions CLS16D

A0024301
 9 Design with plug-in head
1 Plug-in head 2 Process connection (Clamp, Varivent, BioControl) 3 Coaxial measuring electrode 4 Minimum immersion depth
A0024299
 10 Design with fixed cable
1 fixed cable 2 Process connection (Clamp, Varivent, BioControl) 3 Coaxial measuring electrode 4 Minimum immersion depth
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 11 Version with Clamp
* CLS16D, Clamp 1" = 50.5 mm
CLS16D, Clamp 1.5" = 50.5 mm CLS16D, Clamp 2" = 64 mm
A0024297
 12 Version with BioControl
A0024295
Condumax CLS16D/CLS16
56.3 (2.22) 44 (1.73)
Ø 84 (3.31)
Ø 17 (0.67)
20
(0.79)
109 (4.29)
111.3 (4.38)
54 (2.13)
Ø 17 (0.67)
20
(0.79)
*
128.8 (5.07)
Ø 17 ( 0.67)
20
(0.79)
54 (2.13)
*
A0024296
 13 Version with Varivent Measurements in mm (inch)

Dimensions CLS16

 14 Plug-in head version with Clamp
* CLS16, Clamp 1" = 50.5 mm
CLS16, Clamp 1.5" = 50.5 mm CLS16, Clamp 2" = 64 mm
A0024304
 15 Fixed cable version with Clamp
* CLS16, Clamp 1" = 50.5 mm
CLS16, Clamp 1.5" = 50.5 mm CLS16, Clamp 2" = 64 mm
A0024302
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Condumax CLS16D/CLS16
52 (2.05)
35 (1.38)
Ø 89.5 (3.52)
Ø 17 (0.67)
20*
(0.79*)
111.3 (4.38)
52 (2.05)
35 (1.38)
Ø 17 (0.67)
20*
(0.79*)
Ø 89.5 (3.52)
128.8 (5.07)
56.3 (2.22) 44 (1.73)
Ø 84 (3.31)
Ø 17 (0.67)
20*
(0.79*)
111.3 (4.38)
128.8 (5.07)
56.3 (2.22) 44 (1.73)
20*
(0.79*)
Ø 17 (0.67)
Ø 84 (3.31)
 16 Plug-in head version with BioControl
A0024306
 17 Fixed cable version with BioControl
A0024305
 18 Plug-in head version with Varivent
A0024308
 19 Fixed cable version with Varivent
Measurements in mm (inch)

Weight

Approx. 0.13 to 0.75 kg (0.29 to 1.65 lbs) depending on version

Materials (in contact with medium)

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Electrodes Seal Gasket seal ISOLAST (FFKM), FDA-compliant
Electropolished, stainless steel 1.4435 (AISI 316L)
A0024307
Condumax CLS16D/CLS16

Process connections

Surface roughness

mark

Ex approvals

Clamp 1", 1½", 2" as per ISO 2852 (also suitable for TRI-CLAMP, DIN 32676) Tuchenhagen VARIVENT N DN 50 to 125 NEUMO BioControl D50
Ra ≤ 0.8 μm, electropolished Ra ≤ 0.38 μm, electropolished, optional

Certificates and approvals

Declaration of Conformity
The product meets the requirements of the harmonized European standards. As such, it complies with the legal specifications of the EC directives. The manufacturer confirms successful testing of the product by affixing to it the mark.
CLS16D-**G
ATEX / NEPSI II 1G Ex ia IIC T3/T4/T6 Ga, IECEx Ex ia IIC T3/T4/T6 Ga
CLS16D-**O
FM/CSA IS/NI Cl. I Div.1&2 Gr. A-D in conjunction with Liquiline M CM42 transmitter
CLS16D-**V
ATEX/NEPSI II 3G Ex ic IIC T3/T4/T6 Gc for use in Zone 2 with Liquiline M CM42-KV*** transmitter
CLS16
ATEX II 1G EEx ia IIC T3/T4/T6 FM/CSA IS/NI Cl. I Div.1&2 Gr. A-D in conjunction with Liquiline M CM42 transmitter
ATEX and FM/CSA versions of digital sensors with Memosens technology are indicated by a red-orange ring in the plug-in head.

EHEDG

FDA

Quality certificate

Biological reactivity test (USP class VI)

Inspection certificate in accordance with EN 10204
3.1

ASME

Validated as follows:
• Cleanability in accordance with EHEDG, Document 2
• Sterilizability in accordance with EHEDG, Document 5
• Bacteria-tightness in accordance with EHEDG, Document 7
All materials in contact with the product are listed by the FDA.
Stating the individual cell constant
Biological reactivity test certificate according to USP (United States Pharmacopeia) class VI part <87> and part <88> with batch traceability of materials in contact with the medium
A test certificate 3.1 in accordance with EN10204 is supplied depending on the version (→ Product Configurator on the product page).
Manufactured in accordance with ASME criteria (American Society of Mechanical Engineers)
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Ordering information

Condumax CLS16D/CLS16

Product page

Product Configurator

Scope of delivery

www.endress.com/cls16d
www.endress.com/cls16
The navigation area is located on the right of the product page.
1. Under "Device support" click "Configure your selected product".  The Configurator opens in a separate window.
2. Select all the options to configure the device in line with your requirements.  In this way, you receive a valid and complete order code for the device.
3. Export the order code as a PDF or Excel file. To do so, click the appropriate button at the top of the screen.
The scope of delivery includes:
• Sensor in the version ordered
• Operating Instructions
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Condumax CLS16D/CLS16

Accessories

The following are the most important accessories available at the time this documentation was issued. For accessories not listed here, please contact your service or sales office.

Measuring cable

Junction boxes (only CLS16)

CYK10 Memosens data cable
• For digital sensors with Memosens technology
• Product Configurator on the product page: www.endress.com/cyk10 Technical Information TI00118C
Memosens data cable CYK11
• Extension cable for digital sensors with Memosens protocol
• Product Configurator on the product page: www.endress.com/cyk11 Technical Information TI00118C
CPK9
• Terminated measuring cable for connecting analog sensors with TOP68 plug-in head
• Selection in accordance with product structure For more information and to order, please contact your sales office.
VBM
• Junction box for cable extension
• 10 terminal strips
• Cable entries: 2 x Pg 13.5 or 2 x NPT ½"
• Material: aluminum
• Degree of protection: IP 65
• Order numbers
– Cable entries Pg 13.5 : 50003987 – Cable entries NPT ½": 51500177
VBM-Ex
• Junction box for cable extension in hazardous area
• 10 terminal strips (blue)
• Cable entries: 2 x Pg 13.5
• Material: aluminum
Degree of protection: IP 65 ( NEMA 4X)
• Order number: 50003991

Sensor regeneration

Calibration solutions

Calibration set

Replacement of seals and recalibration in the factory Order No. 51505585
Conductivity calibration solutions CLY11
Precision solutions referenced to SRM (Standard Reference Material) by NIST for qualified calibration of conductivity measuring systems in accordance with ISO 9000
• CLY11-A, 74 μS/cm (reference temperature 25 °C (77 °F)), 500 ml (16.9 fl.oz)
Order No. 50081902
• CLY11-B, 149.6 μS/cm (reference temperature 25 °C (77 °F)), 500 ml (16.9 fl.oz)
Order No. 50081903
Technical Information TI00162C
Conducal CLY421
• Conductivity calibration set (case) for ultrapure water applications
• Complete, factory-calibrated measuring system with certificate, traceable to SRM by NIST and PTB,
for comparison measurement in ultrapure water up to max. 20 μS/cm
• Product Configurator on the product page: www.endress.com/cly421 Technical Information TI00496C/07/EN
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