Endress+Hauser CLS15D, CLS16D Operating Manual

BA01147C/07/EN/05.20 71464661 2020-01-31

Products Solutions Services

Operating Instructions

Condumax CLS15D/16D/21D

Sensors with Memosens protocol For conductive measurement of conductivity in liquids

EU Declaration of Conformity Condumax CLS15D/16D/21D

EU Declaration of Conformity

ATEX / NEPSI II 1G Ex ia IIC T3/T4/T6 Ga, IECEx Ex ia IIC T3/T4/T6 Ga

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Condumax CLS15D/16D/21D EU Declaration of Conformity

ATEX/NEPSI II 3G Ex ic IIC T3/T4/T6 Gc

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Table of contents Condumax CLS15D/16D/21D

1 About this document ........... 5

1.1 Warnings ........................... 5

1.2 Symbols ............................ 5

2 Basic safety instructions ....... 6

2.1 Requirements for personnel ........... 6

2.2 Designated use ...................... 6

2.3 Workplace safety .................... 6

2.4 Operational safety ................... 7

2.5 Product safety ....................... 7

3 Incoming acceptance and

product identification .......... 9

3.1 Incoming acceptance ................. 9

3.2 Product identification ................ 10

3.3 Scope of delivery .................... 11

3.4 Certificates and approvals ............ 11

4 Installation .................... 13

4.1 Mounting the sensor ................ 13

4.2 Post-installation check ............... 17

5 Electrical connection .......... 17

5.1 Quick wiring guide .................. 18

5.2 Connecting the sensor ............... 20

5.3 Ensuring the degree of protection ..... 20

5.4 Post-connection check ............... 20

6 Commissioning ................ 21

7 Maintenance .................. 21

8 Repair .......................... 22

8.1 Sealing ring replacement and

recalibration (CLS16D only) .......... 22

8.2 Return ............................ 23

8.3 Disposal ........................... 23

9 Technical data ................. 24

9.1 Input .............................. 24

9.2 Performance characteristics .......... 25

9.3 Environment ....................... 26

9.4 Process ............................ 26

9.5 Mechanical construction ............. 28

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Condumax CLS15D/16D/21D About this document

1 About this document

1.1 Warnings

Structure of information Meaning

DANGER

Causes (/consequences)

If necessary, Consequences of noncompliance (if applicable)

Corrective action

‣

WARNING

Causes (/consequences)

If necessary, Consequences of noncompliance (if applicable)

Corrective action

‣

CAUTION

Causes (/consequences)

If necessary, Consequences of noncompliance (if applicable)

Corrective action

‣

NOTICE

Cause/situation

If necessary, Consequences of noncompliance (if applicable)

Action/note

‣

This symbol alerts you to a dangerous situation. Failure to avoid the dangerous situation will result in a fatal or serious injury.

This symbol alerts you to a dangerous situation. Failure to avoid the dangerous situation can result in a fatal or serious injury.

This symbol alerts you to a dangerous situation. Failure to avoid this situation can result in minor or more serious injuries.

This symbol alerts you to situations which may result in damage to property.

1.2 Symbols

Symbol Meaning

Additional information, tips

Permitted or recommended

Not permitted or not recommended

Reference to device documentation

Reference to page

Reference to graphic

 Result of a step

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Basic safety instructions Condumax CLS15D/16D/21D

2 Basic safety instructions

2.1 Requirements for personnel

• Installation, commissioning, operation and maintenance of the measuring system may be

carried out only by specially trained technical personnel.

• The technical personnel must be authorized by the plant operator to carry out the specified

activities.

• The electrical connection may be performed only by an electrical technician.

• The technical personnel must have read and understood these Operating Instructions and

must follow the instructions contained therein.

• Faults at the measuring point may only be rectified by authorized and specially trained

personnel.

Repairs not described in the Operating Instructions provided must be carried out only directly at the manufacturer's site or by the service organization.

2.2 Designated use

The conductivity sensors are designed for the conductive measurement of the conductivity of liquids.

They are used in the following fields:

Sensor Applications Hazardous areas

Condumax CLS15D Measurements in pure and ultrapure water Approved for Ex zone 0

Condumax CLS16D Measurements in pure and ultrapure water with hygienic requirements Approved for Ex zone 0

Condumax CLS21D Measurements in media with medium or high conductivity Approved for Ex zone 0

Use of the device for any purpose other than that described, poses a threat to the safety of people and of the entire measuring system and is therefore not permitted.

The manufacturer is not liable for damage caused by improper or non-designated use.

2.3 Workplace safety

As the user, you are responsible for complying with the following safety conditions:

• Installation guidelines

• Local standards and regulations

• Regulations for explosion protection

Electromagnetic compatibility

• The product has been tested for electromagnetic compatibility in accordance with the

applicable international standards for industrial applications.

• The electromagnetic compatibility indicated applies only to a product that has been

connected in accordance with these Operating Instructions.

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Condumax CLS15D/16D/21D Basic safety instructions

2.4 Operational safety

Before commissioning the entire measuring point:

1. Verify that all connections are correct.

2. Ensure that electrical cables and hose connections are undamaged.

3. Do not operate damaged products, and protect them against unintentional operation.

4. Label damaged products as defective.

During operation:

If faults cannot be rectified:

‣

products must be taken out of service and protected against unintentional operation.

2.5 Product safety

2.5.1 State-of-the-art technology

The product is designed to meet state-of-the-art safety requirements, has been tested, and left the factory in a condition in which it is safe to operate. The relevant regulations and international standards have been observed.

2.5.2 Electrical equipment in hazardous areas

ATEX/NEPSI II 1G Ex ia IIC T3/T4/T6 Ga

• The Memosens inductive sensor-cable connection system is suitable for use in hazardous areas in accordance with EC type examination certificate BVS 04 ATEX E 121 X. The corresponding EC declaration of conformity is part of this document.

• The certified conductivity sensors CLS15D/CLS16D/CLS21D may only be connected via the measuring cable CYK10-G/I*** to the certified intrinsically safe digital sensor output circuits of measuring device Liquiline M CM42-KE/F/G/I/J********** in accordance with EC type-examination certificate TÜV 13 ATEX 7459 X.

• The electrical connection must be made according to the wiring diagram of the transmitter.

• Metallic process connection parts must be mounted at the mounting location electrostatically conductive (< 1 MΩ).

• The CLS15D-type sensors with non-metal process connections and the CLS21D-type sensors may only be employed for measurement in liquids with a minimum conductivity of 10 nS/cm.

• The CLS15D-type sensors with non-metal process connections may not be operated under process conditions in which electrostatic charging of the sensor, and particularly of the electrically insulated outer electrode, is likely to occur.

• Measuring cable CYK10-G/I*** and its terminal head must be protected against electrostatic charging if it is run through Zone 0.

• The maximum permitted cable length is 100 m.

• Ex versions of digital sensors with Memosens technology are indicated by an orange-red ring.

• Full compliance with regulations for electrical systems in hazardous areas (e.g. EN/IEC 60079-14) is mandatory when using the devices and sensors.

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Basic safety instructions Condumax CLS15D/16D/21D

Temperature classes

Name Type Medium temp. Ta for temperature class (Tn) Cat.

Condumax CLS15D - A ** G -20 °C ≤ Ta ≤ +135 °C (T3)

-20 °C ≤ Ta ≤ +120 °C (T4)

-20 °C ≤ Ta ≤ +70 °C (T6)

Condumax CLS15D - B/L ** G -20 °C ≤ Ta ≤ +135 °C (T3)

-20 °C ≤ Ta ≤ +100 °C (T4)

-20 °C ≤ Ta ≤ +50 °C (T6)

Condumax CLS16D - ** ** G -5 °C ≤ Ta ≤ +135 °C (T3)

-5 °C ≤ Ta ≤ +115 °C (T4)

-5 °C ≤ Ta ≤ +65 °C (T6)

Condumax CLS21D - * ** G -20 °C ≤ Ta ≤ +135 °C (T3)

-20 °C ≤ Ta ≤ +115 °C (T4)

-20 °C ≤ Ta ≤ +65 °C (T6)

II 1G

If the specified medium temperatures are complied with, temperatures that are not permitted for the respective temperature class will not occur on the equipment.

ATEX/NEPSI II 3G Ex ic IIC T3/T4/T6 Gc

• The Memosens inductive sensor-cable connection system is suitable for use in hazardous areas, Zone 2. The corresponding EU declaration of conformity is part of this document.

• The certified conductivity sensors CLS15D / CLS16D / CLS21D may only be connected via the measuring cable CYK10-V*** to the certified intrinsically safe digital sensor output circuits of measuring device Liquiline M CM42-KV*********.

• The electrical connection must be made according to the wiring diagram of the transmitter.

• Metallic process connection parts must be mounted at the mounting location electrostatically conductive (< 1 MΩ).

• The CLS15D-type sensors with non-metal process connections and the CLS21D-type sensors may only be employed for measurement in liquids with a minimum conductivity of 10 nS/cm.

• The CLS15D-type sensors with non-metal process connections may not be operated under process conditions in which electrostatic charging of the sensor, particularly of the electrically insulated outer electrode, is likely to occur.

• The maximum permitted cable length is 100 m.

• Full compliance with regulations for electrical systems in hazardous areas (EN/IEC 60079-14) is mandatory when using the devices and sensors.

Temperature classes

Name Type Medium temp. Ta for temperature class (Tn) Cat.

Condumax CLS15D - A ** V -20 °C ≤ Ta ≤ +135 °C (T3)

-20 °C ≤ Ta ≤ +120 °C (T4)

-20 °C ≤ Ta ≤ +70 °C (T6)

Condumax CLS15D - B/L ** V -20 °C ≤ Ta ≤ +135 °C (T3)

-20 °C ≤ Ta ≤ +100 °C (T4)

-20 °C ≤ Ta ≤ +50 °C (T6)

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II 3G

Condumax CLS15D/16D/21D Incoming acceptance and product identification

Name Type Medium temp. Ta for temperature class (Tn) Cat.

Condumax CLS16D - ** ** V -5 °C ≤ Ta ≤ +135 °C (T3)

-5 °C ≤ Ta ≤ +115 °C (T4)

-5 °C ≤ Ta ≤ +65 °C (T6)

Condumax CLS21D - * ** V -20 °C ≤ Ta ≤ +135 °C (T3)

-20 °C ≤ Ta ≤ +115 °C (T4)

-20 °C ≤ Ta ≤ +65 °C (T6)

II 3G

If the specified medium temperatures are complied with, temperatures that are not permitted for the respective temperature class will not occur on the equipment.

FM/CSA IS/NI Cl.1 Div.1&2 Gr. A-D

Observe the documentation and the control drawings of the transmitter.

3 Incoming acceptance and product identification

3.1 Incoming acceptance

1. Verify that the packaging is undamaged.  Notify the supplier of any damage to the packaging.

Keep the damaged packaging until the issue has been resolved.

2. Verify that the contents are undamaged.  Notify the supplier of any damage to the delivery contents.

Keep the damaged goods until the issue has been resolved.

3. Check that the delivery is complete and nothing is missing.  Compare the shipping documents with your order.

4. Pack the product for storage and transportation in such a way that it is protected against impact and moisture.

 The original packaging offers the best protection.

Make sure to comply with the permitted ambient conditions.

If you have any questions, please contact your supplier or your local Sales Center.

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Incoming acceptance and product identification Condumax CLS15D/16D/21D

3.2 Product identification

3.2.1 Type code for versions with explosion protection

Name Type Version

Condumax CLS15D

CLS16D CLS21D

Name Type Version

Condumax CLS15D

CLS16D CLS21D

Name Type Version

Condumax CLS15D

CLS16D CLS21D

Process connections, materials not Ex-relevant

** ** **

G G G

For use in hazardous areas, ATEX/NEPSI II 1G Ex ia IIC T3/T4/T6 Ga, IECEx Ex ia IIC T3/T4/T6 Ga

O O O

For use in hazardous areas, FM/CSA IS/NI Cl I Div.1&2 Gr. A-D

V V V

For use in hazardous areas, ATEX/NEPSI II 3G Ex ic IIC T3/T4/T6 Gc

3.2.2 Nameplate

The nameplate provides you with the following information on your device:

• Manufacturer identification

• Order code

• Serial number

• Ambient and process conditions

• Safety information and warnings

• Cell constant (nominal value)

• Degree of protection

• Ex labeling on hazardous area versions

Compare the information on the nameplate with the order.

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3.2.3 Product identification

Product page

www.endress.com/cls15d www.endress.com/cls16d

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