Endress+Hauser Ceraphant T PTC31, Ceraphant T PTP31, Ceraphant T PTP35 Operating Instructions Manual
Operating Instructions
Ceraphant T PTC31, PTP31, PTP35
Process pressure measurement
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TAG No.: XXX000
Ser. No.: X000X000000
Order code 00X00-XXXX0XX0XXX
www.endress.com/deviceviewer Endress+Hauser Operations App
Serial number
Ceraphant T PTC31, PTP31, PTP35
A0023555
2 Endress+Hauser
Ceraphant T PTC31, PTP31, PTP35 Table of contents
Table of contents
1 Safety instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
1.1 Designated use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
1.2 Installation, commissioning and operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
1.3 Operational and process safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
2 Identification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
2.1 Nameplate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
2.2 CE mark, declaration of conformity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
2.3 Registered trademarks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
3 Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
3.1 Incoming acceptance, storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
3.2 Installation instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
3.3 Post-installation check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
4 Wiring. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
4.1 DC voltage version with M12 connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
4.2 DC voltage version with valve connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
4.3 DC voltage version with cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
4.4 Supply voltage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
4.5 Current consumption . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
4.6 Post-connection check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
5 Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
5.1 On-site operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
5.2 Operation with personal computer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
6 Commissioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
6.1 Function check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
6.2 Basic settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
6.3 Output setting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
6.4 Service function setting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
7 Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
7.1 Exterior cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
8 Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
8.1 Process connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
8.2 Welding bosses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
8.3 Electrical connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
8.4 ReadWin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
9 Trouble-shooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
9.1 Errors and warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
9.2 Repair . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
9.3 Return . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
9.4 Disposal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
9.5 Change status (release) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
9.6 Change status - history . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
10 Technical data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Index . . . . . . . . . . . . . . . 31
Endress+Hauser 3
Safety instructions Ceraphant T PTC31, PTP31, PTP35
1 Safety instructions
1.1 Designated use
The Ceraphant T is a pressure switch for measuring and monitoring absolute and gauge
pressures. The device has been safely built with state-of-the-art technology and meets the
applicable requirements and EC Directives. It can, however, be a source of danger if used
incorrectly or for anything other than the designated use.
1.2 Installation, commissioning and operation
Installation, electrical connection, commissioning, operation and maintenance of the measuring
system must be carried out by trained, qualified specialists authorised to perform such work by
the facility's owner-operator. The specialist must have read and understood these Operating
Instructions and must follow the instructions they contain. The device may only be modified and
repair work carried out if this is explicitly permitted in the Operating Instructions. Damaged
devices which could be a source of danger may not be commissioned and must be labelled and
identified as defective.
1.3 Operational and process safety
Explosion-hazardous areas:
The Ceraphant T is not approved for use in Ex-areas.
Alternative monitoring measures have to be taken while configuring, testing or servicing the
device to ensure the operational and process safety.
Warning!
#
Only disassemble the device in pressurless condition!
4 Endress+Hauser
Ceraphant T PTC31, PTP31, PTP35 Identification
1
2
3
4
5
9
10
10 10
8
6
7
11
12
13
Ceraphant T
Made in Germany D-79689 Maulburg
p:
TAG:
Mat:
Ser.-No.:
Rel.:
Order Code:
MWP:
U:
I out:
15
L–
L+
2
1
3
4
14
2 Identification
The following options are available for identification of the measuring device:
• Nameplate specifications
• Order code with breakdown of the device features on the delivery note
• Enter serial numbers from nameplates in W@M Device Viewer
(www.endress.com/deviceviewer): All information about the measuring device is displayed.
For an overview of the technical documentation provided, enter the serial number from the
nameplates in the W@M Device Viewer (www.endress.com/deviceviewer).
2.1 Nameplate
To identify your device, compare the complete order code and the version information on the
delivery papers with the data on the nameplate.
Fig. 1: Explanation of the nameplate - see table below
1 Order code 6 Degree of protection 11 Electronics
2 Serial number 7 Degree of protection 12 Current output
3 TAG number 8 Sensor range 13 Supply voltage
4 TAG number 9 Max. operating pressure 14 Connection diagram
5 Release number
(change status)
Note!
!
Endress+Hauser 5
• The release number indicates the change status of the device. A change in the last two figures
does not have any affect on the compatibility - see also Chap. 9.5.
10 Wetted materials 15 Approvals
P01-PTx3xxxx-18-xx-xx-xx-001
Identification Ceraphant T PTC31, PTP31, PTP35
• The MWP (maximum working pressure) is specified on the nameplate. This value refers to a
reference temperature of +20 °C (68 °F) and may be applied to the device for an unlimited
time.
The test pressure (Over Pressure Limit OPL) corresponds to 1.5 times the MWP and may be
applied for a limited time only in order to avoid lasting damage.
2.2 CE mark, declaration of conformity
The device is designed to meet state-of-the-art safety requirements, has been tested and left the
factory in a condition in which it is safe to operate. The device complies with the applicable
standards and regulations as listed in the EC declaration of conformity and thus complies with
the statutory requirements of the EC Directives. Endress+Hauser confirms the successful testing
of the device by affixing to it the CE mark.
2.3 Registered trademarks
Ceraphire®
Registered trademark of Endress+Hauser GmbH+Co.KG, Maulburg, Germany
ReadWin®
Registered trademark of Endress+Hauser Wetzer GmbH+Co.KG, Nesselwang, Germany
LEXAN®
Registered trademark of General Electric Plastics B.V., Bergen op Zoom, Netherlands
THERMOPLAST
®
Registered trademark of Kraiburg TPE GmbH, Waldkraiburg, Germany
6 Endress+Hauser
Ceraphant T PTC31, PTP31, PTP35 Installation
➀
➁
➂➂
➀
➁
➀
➁
3 Installation
3.1 Incoming acceptance, storage
• Incoming acceptance:
Check the packaging and the device for damage. Check that the goods delivered are complete
and nothing is missing.
•Storage:
Storage temperature -40...+85 °C (-40 to +185 °F)
3.2 Installation instructions
For typical possibilities for installing the Ceraphant T - see the diagram below:
• Pressure measurement in gases (left)
Mount Ceraphant T with shut-off assembly above the sampling nozzle so that any condensate
can drain off into the process.
• Pressure measurement in steam (centre)
Mount Ceraphant T with U-pipe above the sampling nozzle. Fill the U-pipe with fill fluid
before commissioning.
• Pressure measurement in liquids (right)
Mount Ceraphant T below or at the same level as the sampling nozzle.
Fig. 2: Possibilities for installing to measure pressure in gases, steam and liquids.
➀ Ceraphant T
➁ Shut-off assembly
➂ U-pipe
Endress+Hauser 7
P01-PTx3xxxx-11-xx-xx-xx-001
Installation Ceraphant T PTC31, PTP31, PTP35
3.2.1 Mounting instructions
• Do not mount the device in the product flow or at a point where it could be affected by
pressure pulses
• Calibration and functional testing are easier if the device is mounted downstream of a shut-off
assembly
• The orientation of the Ceraphant T can result in zero point shift, i.e. in an unpressurised state,
the measured value does not display zero. This zero point shift can be corrected - see
"Operation" section
• The on-site display can be rotated electronically 180° - see "Operation" section
• The housing can be rotated up to 310°
• Process connection G ½A, flush mounted, max. torque 40 Nm (29.5 lbf ft) (with PTP31)
3.3 Post-installation check
After installing the device, carry out the following checks:
• Are all screws firmly tightened?
8 Endress+Hauser
Ceraphant T PTC31, PTP31, PTP35 Wiring
4...20mA
4...20mA
L–
L–L–
L–
L+
L+L+
L+
2
22
2
1
11
1
3
33
3
4
44
4
R1
➀
Diag.R1
R1
A1
A2
A2’
A3’
A3
1
3
L–
L+
2
R
B
4 Wiring
4.1 DC voltage version with M12 connector
"
!
Fig. 3: Ceraphant T with M12x1 connector
P01-PTx3xxxx-04-xx-xx-xx-002
A1: 1x PNP switch output
A2: 2x PNP switch outputs R1 and m (R2)
A2’: 2x PNP switch outputs R1 and m (diagnosis/break contact with adjustment "DESINA")
A3: PNP switch output with additional analog output (active)
A3’: PNP switch output with additional analog output (active) (PIN assignment with "DESINA" setting)
Caution!
To avoid the analog input damaging of a PLC, do not connect the active PNP switch output of
the device to the 4...20 mA input of a PLC.
Note!
DESINA (see Chap. 6.2 Basic settings):
R2 = Diagnosis/break contact (more informations about DESINA see www.desina.de)
4.2 DC voltage version with valve connector
Endress+Hauser 9
Fig. 4: Ceraphant T with valve connector
B: 1x PNP switch output
P01-PTx3xxxx-04-xx-xx-xx-003
Wiring Ceraphant T PTC31, PTP31, PTP35
L–
L–
L–
L–
L+
L+
L+
L+
R1
R1
Diag.
4...20mA
4...20mA
R1
➀
WH
WH
WH
BU
GNYE
GNYE
GNYE
GNYE
BU
BU
BU
BN
BN
BN
BN
BK
BK
BK
BK
C1
C2
C2’
C3
C3’
4.3 DC voltage version with cable
Fig. 5: Ceraphant T with cable connection
C1: 1x PNP switch output
C2: PNP switch outputs R1 and m(R2)
C2’: PNP switch outputs R1 and m (diagnosis/break contact with adjustment "DESINA")
C3: PNP switch output with additional analog output (active)
C3’: PNP switch output with additional analog output (active) (assignment with "DESINA" setting)
2
Cable specification: all three versions 5-core, 4 x 0.2 mm
–Core colours: BN = brown, BK = black, WH = white, BU = blue, GNYE = green/yellow
Caution!
"
(25 AWG), PE 0.75 mm2 (18 AWG)
P01-PTx3xxxx-04-xx-xx-xx-004
To avoid the analog input damaging of a PLC, do not connect the active PNP switch output of
the device to the 4...20 mA input of a PLC.
4.4 Supply voltage
DC voltage version
12...30 V DC
4.5 Current consumption
Without load < 60 mA, with reverse polarity protection
4.6 Post-connection check
10 Endress+Hauser
Perform the following checks after completing electrical installation of the device:
• Does the supply voltage match the specifications on the nameplate?
• Is the device connected as per Chap. 4.1/ Chap. 4.2/ Chap. 4.3?
• Are all screws firmly tightened?
As soon as voltage is applied to the device, the connected on-site display lights up.
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