Emerson SST1400 User Manual

Electronic Air Cleaner
Model NumberModel Number
Model NumberModel Number
SST
SST1000SST1000
SST1000
SST1000SST1000 SST1400SST1400
SST1400
SST1400SST1400 SST1600SST1600
SST1600
SST1600SST1600 SST2000SST2000
SST2000
SST2000SST2000
OFF
OPERATING
LIGHT
ON
OO
WNER’S MANUWNER’S MANU
O
WNER’S MANU
OO
WNER’S MANUWNER’S MANU
••
InstallationInstallation
Installation
••
InstallationInstallation
••
OperationOperation
Operation
••
OperationOperation
••
Basic SST Service GuideBasic SST Service Guide
Basic SST Service Guide
••
Basic SST Service GuideBasic SST Service Guide
••
Technical Repair GuideTechnical Repair Guide
Technical Repair Guide
••
Technical Repair GuideTechnical Repair Guide
••
Repair PartsRepair Parts
Repair Parts
••
Repair PartsRepair Parts
Please read and familiarize yourself with the contents of this manual beforePlease read and familiarize yourself with the contents of this manual before
Please read and familiarize yourself with the contents of this manual before
Please read and familiarize yourself with the contents of this manual beforePlease read and familiarize yourself with the contents of this manual before installing, operating or performing maintenance on the unit.installing, operating or performing maintenance on the unit.
installing, operating or performing maintenance on the unit.
installing, operating or performing maintenance on the unit.installing, operating or performing maintenance on the unit.
White-Rodgers is a division
of Emerson Electric Co.
www.white-rodgers.com
ALAL
AL
ALAL
PART NO. 37-6373FPART NO. 37-6373F
PART NO. 37-6373F
PART NO. 37-6373FPART NO. 37-6373F
Replaces 37-6373E
0631
RR
ULES FOR SAFEULES FOR SAFE
R
ULES FOR SAFE
RR
ULES FOR SAFEULES FOR SAFE
INSTINST
INST
INSTINST
Please read instructions before installing and using the Elec­tronic Air Cleaner. This will help you obtain the full benefit from the Electronic Air Cleaner you have selected.
ALLAALLA
ALLA
ALLAALLA
TION TION
TION
TION TION
ELECTROCUTION HAZARDELECTROCUTION HAZARD
ELECTROCUTION HAZARD
ELECTROCUTION HAZARDELECTROCUTION HAZARD
Shut off power at fuse panel beforeShut off power at fuse panel before
Shut off power at fuse panel before
Shut off power at fuse panel beforeShut off power at fuse panel before servicing. Failure to do so could result inservicing. Failure to do so could result in
servicing. Failure to do so could result in
servicing. Failure to do so could result inservicing. Failure to do so could result in serious personal injury or death.serious personal injury or death.
serious personal injury or death.
serious personal injury or death.serious personal injury or death.
AND OPERAAND OPERA
AND OPERA
AND OPERAAND OPERA
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ARNINGARNING
!
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ARNING
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ARNINGARNING
TIONTION
TION
TIONTION
If this unit has an electrical cord, the cord has a grounding type plug with a third (grounding) pin. This plug will fit only into a grounding type power outlet. If the proper type of outlet is not available, contact qualified personnel to install a proper outlet. Do not alter the plug in any way.
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ARNINGARNING
!
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ARNING
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ARNINGARNING
To reuce the risk of electric shock, The power cordTo reuce the risk of electric shock, The power cord
To reuce the risk of electric shock, The power cord
To reuce the risk of electric shock, The power cordTo reuce the risk of electric shock, The power cord must be connected to an appropriate outlet. Do notmust be connected to an appropriate outlet. Do not
must be connected to an appropriate outlet. Do not
must be connected to an appropriate outlet. Do notmust be connected to an appropriate outlet. Do not alter the plug in any way.alter the plug in any way.
alter the plug in any way.
alter the plug in any way.alter the plug in any way.
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ARNINGARNING
!
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ARNING
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ARNINGARNING
Do not attempt installation of this unit unless you areDo not attempt installation of this unit unless you are
Do not attempt installation of this unit unless you are
Do not attempt installation of this unit unless you areDo not attempt installation of this unit unless you are familiar with the necessary tools, equipment, utilityfamiliar with the necessary tools, equipment, utility
familiar with the necessary tools, equipment, utility
familiar with the necessary tools, equipment, utilityfamiliar with the necessary tools, equipment, utility connections and potential hazards.connections and potential hazards.
connections and potential hazards.
connections and potential hazards.connections and potential hazards. Installation should be performed only by a qualifiedInstallation should be performed only by a qualified
Installation should be performed only by a qualified
Installation should be performed only by a qualifiedInstallation should be performed only by a qualified service provider.service provider.
service provider.
service provider.service provider. Failure to do so could result in reduced performanceFailure to do so could result in reduced performance
Failure to do so could result in reduced performance
Failure to do so could result in reduced performanceFailure to do so could result in reduced performance of the unit, serious personal injury or death.of the unit, serious personal injury or death.
of the unit, serious personal injury or death.
of the unit, serious personal injury or death.of the unit, serious personal injury or death.
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ARNINGARNING
!
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ARNING
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ARNINGARNING
Installation of this unit must comply with local electricInstallation of this unit must comply with local electric
Installation of this unit must comply with local electric
Installation of this unit must comply with local electricInstallation of this unit must comply with local electric codes or other applicable codes.codes or other applicable codes.
codes or other applicable codes.
codes or other applicable codes.codes or other applicable codes. Review and understand local codes prior to installation.Review and understand local codes prior to installation.
Review and understand local codes prior to installation.
Review and understand local codes prior to installation.Review and understand local codes prior to installation.
Do not use this apparatus in an explosive atmosphere.Do not use this apparatus in an explosive atmosphere.
Do not use this apparatus in an explosive atmosphere.
Do not use this apparatus in an explosive atmosphere.Do not use this apparatus in an explosive atmosphere. Failure to do so could result in serious personalFailure to do so could result in serious personal
Failure to do so could result in serious personal
Failure to do so could result in serious personalFailure to do so could result in serious personal injury or death.injury or death.
injury or death.
injury or death.injury or death.
TABLE OF CONTENTSTABLE OF CONTENTS
TABLE OF CONTENTS
TABLE OF CONTENTSTABLE OF CONTENTS
Rules for Safe Installation and Operation .............2
How the Air Cleaner Works ..................................3
Construction of the Air Cleaner ............................ 3
Preinstallation .......................................................4
Installation ............................................................6
Wiring Instructions................................................7
Operation .............................................................8
Maintenance and Washing ...................................8
Specifications .......................................................9
Basic SST Service Guide ...................................10
Technical Repair Guide ......................................11
Air Cleaner Retrofit (Upgrade) Kit Installation ....13
Repair Parts ....................................................... 14
Wash Reminder.................................................. 16
1. Read the Owners Manual and the Rules for Safe Operation carefully. Failure to follow these rules and instructions could cause a malfunction of filter or unsatisfactory service.
2. Follow a regular service and maintenance schedule for efficient operation.
3. Unit must run for one full hour after installation. This will allow the collecting cells to reach peak efficiency.
4. If Air Flow Monitor is required, order F859-0381 kit.
CACA
UTIONUTION
!
CA
UTION
CACA
UTIONUTION
CABINET AND CELLS MAY CONTAINCABINET AND CELLS MAY CONTAIN
CABINET AND CELLS MAY CONTAIN
CABINET AND CELLS MAY CONTAINCABINET AND CELLS MAY CONTAIN SHARP EDGES.SHARP EDGES.
SHARP EDGES.
SHARP EDGES.SHARP EDGES. Use care when servicing unit or handlingUse care when servicing unit or handling
Use care when servicing unit or handling
Use care when servicing unit or handlingUse care when servicing unit or handling cells. Failure to do so could result incells. Failure to do so could result in
cells. Failure to do so could result in
cells. Failure to do so could result incells. Failure to do so could result in minor personal injury.minor personal injury.
minor personal injury.
minor personal injury.minor personal injury.
DID YOU GET THE RIGHT SIZEDID YOU GET THE RIGHT SIZE
DID YOU GET THE RIGHT SIZE
DID YOU GET THE RIGHT SIZEDID YOU GET THE RIGHT SIZE
AIR CLEANERAIR CLEANER
AIR CLEANER
AIR CLEANERAIR CLEANER
Model SST1000 Model SST1000
Model SST1000 is designed for heating or cooling blow-
Model SST1000 Model SST1000 ers delivering 600 to 1200 cubic feet of air per minute (cfm.)
Model SST1400 Model SST1400
Model SST1400 is designed for heating or cooling blow-
Model SST1400 Model SST1400 ers delivering 1000 to 1600 cfm.
Model SST1600 Model SST1600
Model SST1600 is designed for heating or cooling blow-
Model SST1600 Model SST1600 ers delivering 1000 to 2000 cfm.
Model SST2000 Model SST2000
Model SST2000 is designed for heating or cooling blow-
Model SST2000 Model SST2000 ers delivering 1600 to 2200 cfm.
See specifications on page 9.
BASIC TOOLS REQUIREDBASIC TOOLS REQUIRED
BASIC TOOLS REQUIRED
BASIC TOOLS REQUIREDBASIC TOOLS REQUIRED
Tin Snip Screwdriver Rule or Tape Measure Drill
2
ABC
Dirty Air In Clean Air Out
Cabinet
Pre-Filters
Handle
Contact Button
Contact Button
Collecting Cells
Power Pack
HOHO
W W
W
W W
THE THE
THE
THE THE
HO
HOHO
Dirt particles flowing through the ducts (Figure 1) first enters the pre-filters (A) where large particles (hair, lint, etc.) are trapped. Smaller particles (smoke, dust, pollen, etc.) pass through these pre-filters and enter the ionizing section (B). Here each tiny particle receives a positive electrical charge. These charged particles then enter the collecting section (C). This section consists of a series of aluminum plates which are alternately charged negative and positive.
The positive charge of the particles cause them to be repelled by the positive plates and attracted to the negative plates where they are collected . . . just as a magnet attracts iron filings.
Clean-filtered air re-enters the supply duct system.
White Dust (Lint)White Dust (Lint)
White Dust (Lint)
White Dust (Lint)White Dust (Lint)
An Electronic Air Cleaner is designed to collect two major types of contaminants: Irritants (Pollens, Spores, Molds, Bacteria, etc.) and Black Soiling Contaminants (Dirt and Smoke particles).
The residue on the collecting plates of an electronic air cleaner is black, indicating it is removing dirt from the air stream. After installing an air cleaner you may notice white dust (typically, long linty particles or fibers – from carpets, cotton materials or drapery fabrics). This material is not collected by the air cleaner because it does not contain the irritants or soiling contaminants listed above or settles out of the air before reaching the air cleaner. The presence of white dust does not indicate an air cleaner requires service.
AIR CLEANER AIR CLEANER
AIR CLEANER
AIR CLEANER AIR CLEANER
WW
ORKSORKS
W
ORKS
WW
ORKSORKS
Figure 1Figure 1
Figure 1
Figure 1Figure 1
Carbon (Charcoal) FiltersCarbon (Charcoal) Filters
Carbon (Charcoal) Filters
Carbon (Charcoal) FiltersCarbon (Charcoal) Filters
Odors are gas molecules, not particles. They cannot be removed by an Electronic Air Cleaner or by any other filtration media designed to remove airborne particles. However, some gases can be absorbed by an activated carbon filter or diluted with fresh outdoor air. When odors are present, the addition of charcoal filters will neutralize odors, such as cooking odors, pet odors, cigar and cigarette odors, ozone, etc. Optional charcoal filters are available for your Air Cleaner. Refer to the parts list for the charcoal filter part number for your Air Cleaner. Charcoal filters require replacement. They cannot be washed. While there is no rule of thumb for how often they should be changed, you can use your best judgement based on the odors you perceive in your environment.
CONSTRCONSTR
CONSTR
CONSTRCONSTR
Not only is your air cleaner easy to install, it is also easy to operate and maintain. Its basic components, and their functions, are as follows: (See Figure 2)
Cabinet Cabinet
Cabinet - mounts to existing duct work and houses the
Cabinet Cabinet
Collecting Cells Collecting Cells
Collecting Cells - are made in two sections and perform the
Collecting Cells Collecting Cells
Pre-filters Pre-filters
Pre-filters - are in two sections which are interchangeable.
Pre-filters Pre-filters
Power Pack- Power Pack-
Power Pack- contains operating and power on lights as well
Power Pack- Power Pack-
UCTION OF UCTION OF
UCTION OF
UCTION OF UCTION OF
collecting cells and pre-filters.
actual collecting of dust, dirt, and other impurities from the air. They contain the ionizing and collec­tion sections described above.
Each cell must be installed with the ionizing wires on the air entering side. Each cell must be oriented with the handles and contact button (Figure 2) toward the operator.
They serve as a pre-filter to trap large particles such as hair and lint before they can enter the cell sections.
as the solid state components that convert the 120 volt power supply to the high-voltage, direct current required for the collecting cell.
THE THE
THE
THE THE
AIR CLEANERAIR CLEANER
AIR CLEANER
AIR CLEANERAIR CLEANER
Figure 2Figure 2
Figure 2
Figure 2Figure 2
3
SST1000 24 3/4 21 5/16 18 5/8 13 9/16 16 7/16 19 1/16 SST1400 29 11/16 26 1/4 23 5/8 13 9/16 16 7/16 19 1/16 SST1600 25 1/2 21 5/16 18 5/8 17 3/4 20 5/8 23 3/8 SST2000 29 11/16 26 1/4 23 5/8 17 3/4 20 5/8 23 3/8
MODEL NO. A B C D E F
PREINSTPREINST
PREINST
PREINSTPREINST
ALLAALLA
ALLA
ALLAALLA
TIONTION
TION
TIONTION
Not to Exceed 20
Air Flow
Furnace Opening
Electronic Air Cleaner Opening
Furnace
Your air filter must be mounted in the return air duct of a central forced-air system, on the air entering side of your furnace. (See Figure 3 for example.)
Select a location that meets the following:
1. The face of the cell will be at a right angle to the air stream.
2. Allow the following clearances to permit removal of cells and pre-filters: (See Figures 4 and 5)
Model SST1000 - 14 inches Model SST1400 - 15 inches Model SST1600 - 14 inches Model SST2000 - 15 inches
For complete dimension data refer to Figure 5.
3. The air filter is not to be placed in the discharge of either the heating or cooling unit.
IMPORTANT: IMPORTANT:
4.
IMPORTANT: If atomizing spray type humidifier is
IMPORTANT: IMPORTANT: used, it must be installed downstream from the air filter.
5. If the air cleaner has a power cord installed, unit must be located close enought to the outlet so connection can be made without the use of an extension cord.
If your furnace duct system has a pre-installed boot, discard front cover of boot and slide the air cleaner component inside the boot. For installation of Air Cleaner Retrofit (ACR) kits, see page 13.
If furnace opening cannot be enlarged to required size, a transition sheet metal section must be used. Transition must be planned for each job. Reduction should not be more than 4 inches per linear foot, approximately 20 angular degrees (Figure 3).
Transition Section
(if Needed)
Figure 3
LOCATING THE AIR FILTERLOCATING THE AIR FILTER
LOCATING THE AIR FILTER
LOCATING THE AIR FILTERLOCATING THE AIR FILTER
Electronic Air Cleaner
Air Flow
(Interchangeable)
Collecting Cell
Cabinet
Pre-Filters
(Interchangeable)
E
DIRECTION OF AIR FLOW THROUGHDIRECTION OF AIR FLOW THROUGH
DIRECTION OF AIR FLOW THROUGH
DIRECTION OF AIR FLOW THROUGHDIRECTION OF AIR FLOW THROUGH
Your air cleaner is shipped from the factory with air flow from left-to-right. If this air flow is suitable for the installation, no further changes need to be made (Fig­ure 4). For right-to-left air flow, remove both pre-filter and cell sections. Turn cells upside down (with the same end facing the cabinet opening). This will locate the ionizing wires at the right, and both contact buttons and cell handles will be facing the power door. Air flow direction must agree with arrow embossed on end of collecting cells.
After installing the cell sections, install pre-filters in cabinet tracks on the right. This will again place the pre-filters on the air entering side (on the same side as ionizing wires).
4
Outlet Box
Contact
Button
D
THE AIR CLEANERTHE AIR CLEANER
THE AIR CLEANER
THE AIR CLEANERTHE AIR CLEANER
(Interchangeable)
Figure 4
6 7/8"
B
A
Figure 5
Collecting Cell
Handle
Contact
Button
Knockouts for
3/4" Conduit (three sides)
C
Power Pack
See text for Cell
Removal Clearance
F
TYPICAL MOUNTING POSITIONSTYPICAL MOUNTING POSITIONS
Air Flow
Figure 8
TYPICAL MOUNTING POSITIONS
TYPICAL MOUNTING POSITIONSTYPICAL MOUNTING POSITIONS
Air Flow
Air Flow
Rear View
Figure 6
BASEMENT FURNACEBASEMENT FURNACE
BASEMENT FURNACE
BASEMENT FURNACEBASEMENT FURNACE (LOWBOY) (Figure 6)(LOWBOY) (Figure 6)
(LOWBOY) (Figure 6)
(LOWBOY) (Figure 6)(LOWBOY) (Figure 6)
Cleaner is mounted hori­zontally in return plenum, just above furnace.
Figure 9
Figure 7
COUNTERFLOWCOUNTERFLOW
COUNTERFLOW
COUNTERFLOWCOUNTERFLOW FURNACE (Figure 7)FURNACE (Figure 7)
FURNACE (Figure 7)
FURNACE (Figure 7)FURNACE (Figure 7) Cleaner is mounted horizontally in re-
turn duct or plenum, just above furnace.
HIGHBOY FURNACEHIGHBOY FURNACE
HIGHBOY FURNACE
HIGHBOY FURNACEHIGHBOY FURNACE (Figure 9)(Figure 9)
(Figure 9)
(Figure 9)(Figure 9) Installation beneath furnace.
Cleaner mounts horizontally, where return air enters from below. Raise furnace and in­stall beneath base.
After attaching the air cleaner cabinet to the furnace, carefully slide or lift and place the fur­nace into position. Do not “walk” the furnace into position.
CACA
UTIONUTION
CA
CACA
UTION
UTIONUTION
Air Flow
HORIZONTAL FURNACEHORIZONTAL FURNACE
HORIZONTAL FURNACE
HORIZONTAL FURNACEHORIZONTAL FURNACE (Figure 11)(Figure 11)
(Figure 11)
(Figure 11)(Figure 11) Cleaner is mounted vertically
in the return duct near furnace.
Air Flow
!
Walking furnaceWalking furnace
Walking furnace
Walking furnaceWalking furnace into position couldinto position could
into position could
into position couldinto position could cause damage tocause damage to
cause damage to
cause damage tocause damage to the air cleanerthe air cleaner
the air cleaner
the air cleanerthe air cleaner cabinet.cabinet.
cabinet.
cabinet.cabinet.
Rear View
HIGHBOY FURNACEHIGHBOY FURNACE
HIGHBOY FURNACE
HIGHBOY FURNACEHIGHBOY FURNACE (Figure 8)(Figure 8)
(Figure 8)
(Figure 8)(Figure 8) Side installation. Cleaner
is mounted vertically, where return air enters side inlet of furnace.
Less than 7 Inches
Figure 10
OFFSET INSTALLATIONOFFSET INSTALLATION
OFFSET INSTALLATION
OFFSET INSTALLATIONOFFSET INSTALLATION (Figure 10)(Figure 10)
(Figure 10)
(Figure 10)(Figure 10) Typical use of duct offset to match air filter opening. If duct connection to furnace allows less than nine
inches for mounting the air cleaner, shorten the lateral trunk, or attach an offset fitting to the elbow.
Offset
At Least 9 Inches
Figure 11
5
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