Emerson S600 Instruction Manual

Part Number D301150X412

January 2021

™

FloBoss

S600+ Flow Computer

Instruction Manual

Remote Automation Solutions

S600+ Instruction Manual

Device Safety Considerations

 Reading these Instructions

Before operating the device, read these instructions carefully and und erstand their safety implications. In some
situations, improperly using t his device may result in damage or injury. Keep this manual in a convenient location
for future reference. Note that these instructions may not cover all details o r variations in equipment or cover every
possible situation regarding installation, operation, or maintenance. Should problems arise that are not covered
sufficiently in the text, immediately contact Customer Support for f urther information.

Protecting Operating Processes



A failure of this device – for whatever reason -- may leave an operating proces s without appropriate protection and
could result in possible damage to property or injury to persons. To protec t against this, you should review the
need for additional backup equipm ent or provide alternate means of protection (such as alarm devices, output
limiting, fail-safe valves, relief valves , emergency shutoffs, emergency switches, etc.). Contact Remote Autom ation
Solutions for additional inform ation.

Returning Equipment



If you need to return any equipment t o Remote Automation Solutions, it is y our responsibility to ensure that the
equipment has been cleaned to safe lev els, as defined and/or determined by applicable federal, state and/or local
law regulations or codes. You als o agree to indemnify Remote Automation Solutions and hold Remote Automation
Solutions harmless from any liability or damage which Remote Automation Sol utions may incur or suffer due to
your failure to ensure device cleanliness.

Grounding Equipment



Ground metal enclosures and exposed metal parts of electrical instruments in accordance with OSHA rules and
regulations as specified in Design Safety Standards for Electrical Systems, 29 CFR, Part 1910, Subpart S, dated:
April 16, 1981 (OSHA rulings are in agr eement with the National Electrical C ode). You must also ground
mechanical or pneumatic instrument s that include electrically operated devices such as lights, switches, relays ,
alarms, or chart drives.
Important: Complying with the codes and regulations of authorities having jurisdiction is e s sential to ensuring
personnel safety. The guidelines and r ecommendations in this manual are i ntended to meet or exceed applicable
codes and regulations. If differences occur between this manual and t he c odes and regulations of authorities
having jurisdiction, those codes and regulations must take precedence.

Protecting from Electrostatic Discharge (ESD)



This device contains sensitive elec tronic components which be damaged by exposure to an ESD voltage.
Depending on the magnitude and durat ion of the ESD, it can result in erratic operation or complete failure of the
equipment. Ensure that you correct ly care for and handle ESD-sensitive components.

System Training

A well-trained workforce is critical t o the success of your operation. Knowing ho w to correctly install, configure,
program, calibrate, and trouble-shoot your Emerson equipment provides y our engineers and technicians with the
skills and confidence to optimize y our investment. Remote Automation Solutions offers a variety of ways for your
personnel to acquire essential system expertise. Our full-time prof es sional instructors can conduct cl as sroom
training at several of our corporate offices, at your site, or even at your re gional Emerson office. You can also
receive the same quality training via our live, interactive Emerson Virtual Classroom and save on travel costs. For
our complete schedule and further i nformation, contact the Remote Autom ation Solutions Training Depar tment at
800-338-8158 or email us at [e-mail]

.

Ethernet Connectivity

This automation device is intende d to be used in an Ethernet network which does not have public access. The
inclusion of this device in a publicly ac cessible Ethernet-based network is not recommended.

ii Revised January-2021

S600+ Instruction Manual

Contents

Chapter 1 – General Information 1-1

1.1 Scope of Manual .............................................................................................................. 1-1

1.2 FloBoss S600+ Flow Computer ....................................................................................... 1-2

1.3 Config600 Configuration Software ................................................................................... 1-5

1.3.1 Config600 Lite ...................................................................................................... 1-6

1.3.2 Config600 Lite Plus .............................................................................................. 1-7

1.3.3 Config600 Pro ...................................................................................................... 1-7

1.4 Additional Technical Information ...................................................................................... 1-9

1.4.1 Open Source Software ......................................................................................... 1-9

Chapter 2 – Installation 2-1

2.1 Preparing for Installation .................................................................................................. 2-1

2.2 Environmental Considerations ......................................................................................... 2-2

2.3 Required Tools for Installation ......................................................................................... 2-2

2.4 Installing the S600+ .......................................................................................................... 2-3

2.4.1 Unpacking the S600+ ........................................................................................... 2-3

2.4.2 Removing the Front Panel ................................................................................... 2-3

2.4.3 Installing the Panel-Mounted Unit ........................................................................ 2-6

2.4.4 Reinstalling the Front Panel ................................................................................. 2-8

2.5 Installing and Removing Modules .................................................................................... 2-8

2.6 Installing EMC Protection ............................................................................................... 2-10

Chapter 3 – CPU Module 3-1

3.1 CPU Module (P152) ......................................................................................................... 3-1

3.2 Power Supply ................................................................................................................... 3-4

3.2.1 Watchdog Relay ................................................................................................... 3-4

3.2.2 On-Board Battery Backup .................................................................................... 3-4

3.3 Communication Ports ....................................................................................................... 3-5

3.3.1 RS-232 Serial Port ............................................................................................... 3-6

3.3.2 RS-422/RS-485 Multi-drop Port ........................................................................... 3-7

3.3.3 Ethernet LAN Ports .............................................................................................. 3-7

3.3.4 Local Operator PC or Remote Display Port ......................................................... 3-8

3.4 CPU Connectors and Jumpers ........................................................................................ 3-9

3.5 USB Port ........................................................................................................................ 3-10

3.6 Additional Technical Information .................................................................................... 3-10

Chapter 4 – Input/Output (I/O) 4-1

4.1 I/O Module (P144) ............................................................................................................ 4-1

4.1.1 Analogue Inputs (ANIN) ....................................................................................... 4-3

4.1.2 Analogue Outputs (DAC) ..................................................................................... 4-5

4.1.3 Digital Inputs (DIGIN) ........................................................................................... 4-6

4.1.4 Digital Outputs (DIGOUT) .................................................................................... 4-8

4.1.5 Turbine Pulse Inputs ............................................................................................ 4-9

4.1.6 Pulse Outputs (PULSEOUT) .............................................................................. 4-10

4.1.7 Raw Pulse Output (RAWOUT) ........................................................................... 4-11

4.1.8 Frequency Inputs ............................................................................................... 4-12

4.1.9 PRT/RTD Inputs ................................................................................................. 4-13

4.1.10 Jumper Settings ................................................................................................. 4-14

4.2 Prover Module (P154) .................................................................................................... 4-16

4.2.1 Digital Inputs (DIGIN) ......................................................................................... 4-18

4.2.2 Digital Outputs (DIGOUT) .................................................................................. 4-20

Revised January-2021 Contents iii

S600+ Instruction Manual

4.2.3 Turbine Pulse Inputs .......................................................................................... 4-21

4.2.4 Pulse Outputs (PULSEOUT) .............................................................................. 4-22

4.2.5 Frequency Inputs ............................................................................................... 4-22

4.2.6 Raw Pulse Output (RAWOUT) ........................................................................... 4-23

4.2.7 Jumper Settings ................................................................................................. 4-24

4.3 HART Module (P188) ..................................................................................................... 4-24

4.4 Mezzanine Module (P148) ............................................................................................. 4-27

Chapter 5 – Front Panel 5-1

5.1 Description ........................................................................................................................5-1

5.2 Front Panel Port ................................................................................................................5-2

5.3 Keypad ..............................................................................................................................5-2

5.3.1 Function Keys (F1 - F4) ........................................................................................5-2

5.3.2 Direction and Menu Keys ......................................................................................5-3

5.3.3 Numeric Keys ........................................................................................................5-3

5.3.4 Operation Keys .....................................................................................................5-3

5.3.5 Alarm LED and Alarm Keys ..................................................................................5-4

5.4 LCD Display ......................................................................................................................5-4

5.5 Navigating the Displays .....................................................................................................5-6

5.5.1 DISP Key ...............................................................................................................5-8

5.5.2 Moving Through the Menus ..................................................................................5-8

5.5.3 Menu Hierarchy .....................................................................................................5-9

5.5.4 Security Codes ......................................................................................................5-9

5.6 Changing a Display Option ...............................................................................................5-9

5.7 Changing a Display Value .............................................................................................. 5-10

5.8 Changing a Calculation Mode ........................................................................................ 5-11

5.9 Assigning a Default Page ............................................................................................... 5-11

5.10 Assigning a Page to a Function (F) Key ........................................................................ 5-12

5.11 Using the Exponential (EXPT) Key ................................................................................ 5-12

5.12 Using the Print Key ........................................................................................................ 5-13

5.13 Enabling USB ................................................................................................................. 5-14

5.14 Exporting Reports (USB) ................................................................................................ 5-14

5.15 Selecting a Configuration ............................................................................................... 5-16

Chapter 6 – Webserver Access 6-1

6.1 Defining Webserver Access ..............................................................................................6-1

6.2 Accessing the S600+ ........................................................................................................6-2

6.3 Navigating the Webserver Interface ..................................................................................6-4

Chapter 7 – Startup 7-1

7.1 Starting the S600+ ............................................................................................................7-1

7.2 Warm Start ........................................................................................................................7-1

7.3 Cold Start ..........................................................................................................................7-2

7.3.1 Initiating a Cold Start .............................................................................................7-2

7.4 Startup Menu .....................................................................................................................7-3

7.4.1 Network Setup .......................................................................................................7-4

7.5 Messages ..........................................................................................................................7-7

Chapter 8 – Troubleshooting 8-1

8.1 Guidelines .........................................................................................................................8-1

8.2 Checklists ..........................................................................................................................8-2

8.2.1 Power Issues .........................................................................................................8-2

8.2.2 Startup Menu .........................................................................................................8-2

8.2.3 Front Panel Lighting ..............................................................................................8-2

8.2.4 Front Panel LED ....................................................................................................8-2

8.2.5 I/O LED .................................................................................................................8-3

8.2.6 I/O Fail Messages .................................................................................................8-3

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S600+ Instruction Manual

8.2.7 Serial Communications ........................................................................................ 8-3

8.3 Procedures ....................................................................................................................... 8-3

8.3.1 Reflash Firmware ................................................................................................. 8-4

8.3.2 Send and Reflash the Config File ........................................................................ 8-4

8.3.3 Clear SRAM ......................................................................................................... 8-5

8.3.4 Changing the Fuse ............................................................................................... 8-6

Appendix A – Glossary A-1

Appendix B – Front Panel Navigation B-1

B.1 Main Menu ........................................................................................................................ B-2

B.2 Flow Rates Menu ............................................................................................................. B-2

B.3 Totals Menu ...................................................................................................................... B-3

B.4 Operator Menu ................................................................................................................. B-4

B.5 Plant I/O Menu ................................................................................................................. B-5

B.6 System Settings Menu ..................................................................................................... B-5

B.7 Tech/Engineer Menu ........................................................................................................ B-6

B.8 Calculations Menu ............................................................................................................ B-7

Index I-1

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S600+ Instruction Manual

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vi Contents Revised January-2021

Chapter 1 – General Information

Chapter

Contents

Chapter 3

Describes the use of the communications and power

In This Chapter

1.1 Scope of Manual ................................................................................... 1-1

1.2 FloBoss S600+ Flow Computer ............................................................ 1-2

1.3 Config600 Configuration Software ........................................................ 1-5

1.3.1 Config600 Lite ........................................................................ 1-6

1.3.2 Config600 Lite Plus ................................................................ 1-7

1.3.3 Config600 Pro ........................................................................ 1-7

1.4 Additional Technical Information .......................................................... 1-9

1.4.1 Open Source Software ........................................................... 1-9

This manual covers the installation and startup procedures (including
basic maintenance, operation, and troubleshooting) for the FloBoss™
S600+ flow computer (the “S600+”). For information about
Config600™, the PC-based configuration software for the S600+, refer
to the Config600 Software User Manual (Part D301220X412).

S600+ Instruction Manual

This manual focuses on the S600+, the enhanced version of the S600
with a new CPU module. Refer to technical specification FloBoss
S600+ Flow Computer (S600+) for technical information.

Note: Use of this equipment in a manner not specified by Remote

This chapter details the structure of this manual and provides an
overview of the S600+ and its components.

1.1 Scope of Manual

This manual contains the following chapters:

Automation Solutions may impair the protections the
equipment provides.

Chapter 1
General Information

Chapter 2
Installation

Provides an overview of the S600+ and its
configuration software (Config 600).

Provides instructions on installing the S600+
housing, as well as installation preparation and
panel mounting procedures. This chapter also
describes the installation and removal of the plug-in
modules.

CPU

Chapter 4
Input/Output (I/O)

Chapter 5
Front Panel

Revised January-2021 General Information 1-1

connector blocks, field wiring configurations, and
jumper settings for the CPU module.

Describes the use of the plug-in connector blocks,
field wiring configurations, and bit link setti ngs f or
the I/O modules.

Describes the front panel keypad, communications
port, and display area. This chapter also shows how
you access the S600+ through the front panel
display, including keypad functions, screen di splays,
display navigation basics, data entry, and report
printing.

S600+ Instruction Manual

Chapter 7

Describes how to initiate a warm or cold system

Appendix A

Provides definitions for pertinent terms and

Appendix C

Describes the operation of the gas chromatograph

Chapter Contents

Chapter 6
Webserver Access

Provides instructions on accessing the S600+
through a webserver interface, including
descriptions of screen displays and interface
navigation basics.

Startup
Chapter 8

Troubleshooting

Glossary
Appendix B

Front Panel Display
Navigation

Chromatographs
Index Provides an alphabetic listing of items and topics

1.2 FloBoss S600+ Flow Computer

start.
Provides maintenance and troubleshooting

procedures, including basic board-level test
procedures.

acronyms.
Lists the front panel display screens; provides a

navigation reference.

software application module for the S600+.

contained in this manual.

Figure 1-1. The FloBoss S600+ Flow Computer

The FloBoss S600+ Flow Computer is a panel-mounted (for indoor­use) flow computer designed specifically to measure hydrocarbon
liquid and gas where versatility and accuracy matter. The standard
features of the S600+ make it ideal for fiscal measurement, custody
transfer, batch loading, and meter proving applications. The S600+
allows you to configure multi-stream, multi-station applications,
enabling you to simultaneously meter liquids and gasses.

The S600+ is designed for use either as a stand-alone flow computer or
as a system component. The intelligent I/O modules fit both gas and
liquid applications and typically support two dual-pulsed streams and a
header. Adding I/O modules (up to a maximum of three) allows you to
configure up to six dual-pulsed streams or up to 10 single-pulsed
streams and two headers. The S600+ supports orifice, ultrasonic,

1-2 General Information Revised January-2021

S600+ Instruction Manual

turbine, positive displacement, Coriolis, Annubar, and V-Cone® flow
meter types and master meter, small volume compact, and pipe (both
bi-directional and uni-directional) proving methods.

The S600+ offers a variety of communication interfaces:
 Two LAN ports (on the enhanced CPU module) for Ethernet

10Base-T or 100Base-T full-duplex connectivity (using either
Modbus TCP or Modbus over Ethernet protocols).

Note: The Ethernet module (P190), which provided an additional

Ethernet port for previous versions of the S600, is not
compatible with the S600+.

 HART® communication using up to two 12-channel HART

modules, each of which supports point-to-point and multi-drop
architectures for up to 50 transmitters.

Note: The FloBoss S600+ is fully compatible with HART 5

devices, and HART 7 devices are backwards compatible
with HART 5 devices.

 An embedded webserver allows remote access to the flow

computer. Security is provided using user name and password
protection with a detailed event log for audit purposes (supports
Windows® Internet Explorer® Version 5 or greater).

 Two configurable RS-232 serial ports.
 Three RS-422/RS-485 serial ports (supporting up to 57,600 bps

baud) and up to four RS-485 2-wire serial ports (supporting up to
57,600 baud rate) for connection to intelligent meters, Modbus
SCADA data networks, DCS supervisory systems, and so on.

 One dedicated configuration port (located on the bottom of front

display panel) for connection to the Config 600 configuration
software.

 Additional communications interfaces include:

• Serial Q.Sonic®

• Serial printer

• Serial or Modbus TCP Daniel chromatograph via Modbus

• Serial peer-to-peer

• Modbus EFM protocol, Modbus RTU, Modbus ASCII, Modbus

over Ethernet, and Modbus TCP

 Miscellaneous interfaces which can operate via serial or Modbus

TCP:

 Daniel liquid ultrasonic
 Daniel gas ultrasonic
 Sick ultrasonic
 Daniel chromatograph

Revised January-2021 General Information 1-3

S600+ Instruction Manual

Note: All ports can connect to DCS systems, ultrasonic meters,

Coriolis meters, and so on.

The S600+ uses distributed processing to achieve maximum
performance. The CPU module incorporates a hardware floating point
processor. Each additional module also has local processing to convert
inputs and output from engineering units to field values and vice-versa,
as well as running background tests and PID loops.

The firmware uses 64-bit (double) precision floating point numbers for
the highest accuracy when performing all metering calculations.
Cumulative totals are stored in three separate memory locations (Tri­reg format) for maximum integrity. The user language LogiCalc™ also
allows you to perform logical control and double-precision
mathematical functions on the database objects.

Figure 1-2. CPU Module

1-4 General Information Revised January-2021

Figure 1-3. Intelligent I/O Module

Front Display

The S600+’s front panel interface enables you to manage an existing

S600+ Instruction Manual

Panel

configuration or create a configuration using the PC-based Config 600
configuration software.

A communications port on the bottom of the panel provides a way to
directly connect to a PC. The front panel interface consists of a backlit
LCD display, a 29-button keypad, and an alarm status LED (see Figure

1-4).

Figure 1-4. Front Display Panel

1.3 Config600 Configuration Software

Using Config 600, you can both send (upload) new or modified
configurations to the S600+ and receive (download) existing

Revised January-2021 General Information 1-5

S600+ Instruction Manual

IPL600

Remote Automation Solutions provides a separate utility program

configurations from the S600+. You can also define the following
functions:

 Stream and station totalisation.
 Batch totalisation and correction.
 Three-term PID control.
 Flow balancing.
 Flow scheduling.
 Automatic proving sequence.
 K-factor or meter factor linearisation.
 Valve monitor/control.
 Sampler control.
 Station densitometer.
 Station gas chromatograph.
 Forward, reverse, and premium error totals.
 Comprehensive maintenance mode.
 Reporting.
 Modbus.
 Modify display matrix.

Config600 is a suite of software editors that enables you to monitor,
configure, and calibrate the S600+. The software comes in three
versions – Config600 Lite, Config600 Lite Plus, and Config600 Pro –
with Config600 Pro being the most powerful version.

Note: The S600+ does not operate until you send a configuration to it

from the host PC.

called “Interactive Program Loader 600” (or “IPL600”).
Using IPL600 and an IP or a dedicated serial port connection between

a host PC and an S600+, you can transfer and receive configuration
files (reports, Modbus configurations, customised displays, and
LogiCalc programs). While included as the Config Transfer utility in
Config600, IPL600 has a standalone use for situations when you do not
need the full functionality of Config600. Details on using Config
Transfer/IPL600 are provided in the Config600 Software User Manual
(Part D301220X412).

1.3.1 Config600 Lite

Use the Config 600 Lite software editor suite to modify pre-developed
configurations, transfer existing configurations, edit items on the front
panel display, and customise reports.

Note: You typically use Config600 Lite to custom-configure a new

S600+ during installation.

With Config600 Lite you can:

1-6 General Information Revised January-2021

 Edit process configuration data, including orifice size, analog input

scaling, alarm limits, and keypad values.

 Build and customise Modbus slave maps, Modbus master polling

sequences, front panel displays, and period report formats.

 Customise the alarm system, including alarm groups, suppression,

and inhibits.

 Configure system security by setting user names and passwords,

and assigning access levels for each data object on the displays.

 Specify the engineering units and totalisation rollover value.
 Reflash the CPU module firmware with software upgrades and

transfer configurations via the Config Transfer utility (IPL600).

1.3.2 Config600 Lite Plus

The Config600 Lite Plus software editor suite provides all the
functionality of the Config600 Lite suite, but adds the ability to create
a configuration file.

With Config600 Lite Plus you can:

S600+ Instruction Manual

 Create a new application from base templates for gas, liquid, and

prover applications.

 Edit process configuration data, including orifice size, analog input

scaling, alarm limits, and keypad values.

 Build and customise Modbus slave maps, Modbus master polling

sequences, front panel displays, and period report formats.

 Customise the alarm system, including alarm groups, suppression,

and inhibits.

 Configure system security by setting user names and passwords,

and assigning access levels for each data object on the displays.

 Specify the engineering units and totalisation rollover value.
 Reflash the CPU module firmware with software upgrades and

transfer configurations via the Config Transfer utility (IPL600).

1.3.3 Config600 Pro

Use the Config600 Pro software editor suite to create new
configurations, modify existing configurations, transfer existing
configurations, edit items on the front panel display, and edit custom
reports.

With Config600 Pro you can:
 Create a new application from base templates for gas, liquid, and

prover applications.

 Edit process configuration data, including orifice size, analog input

scaling, alarm limits, and keypad values.

 Build and customise Modbus slave maps, Modbus master polling

sequences, front panel displays, and period report formats.

 Specify the engineering units and totalisation rollover value.

Revised January-2021 General Information 1-7

S600+ Instruction Manual

 Customise the alarm system, including alarm groups, suppression,

text, and inhibits.

 Configure system security by setting user names and passwords,

and assigning access levels for each data object.

 Add and remove objects from the database.
 Program special features using LogiCalc.
 Reflash the CPU module firmware with software upgrades and

transfer configurations via the Config Transfer utility (IPL600).

Note: To obtain a Config600 Pro license you must first attend and

successfully complete a training course.

1-8 General Information Revised January-2021

1.4 Additional Technical Information

Name

Form Number

Part Number

FloBoss™ S600+ Flow Computer

S600+

D301151X412

Config600™ Configuration Soft ware

Config600

D301164X012

Config600™ Configuration Software User Manual

A6169

D301220X412

Refer to the following technical documents (available at
www.EmersonProcess.com/Remote) for additional and most-current
information.

Table 1-1. Related Technical Information

1.4.1 Open Source Software

The FloBoss S600+ contains open source software covered by the
GPL, GPL2, GPL3, LGPL, OpenSSL, SSLeay, zlib, libzip2, and
Apache open source software licenses. The specific software being
used is U-Boot, the Linux kernel, glibc, Apache web server, mod_sll,
mod_alias, mod_rewrite, OpenSSL, BusyBox, ntpclient, tar32, and
JFFS2. These licenses are contained on the S600+ Open Source
Software CD (part number S600SRCOPEN). Source code is available
upon request. You may obtain a copy of this source code by contacting
your local Remote Automation Solutions sales office. This product
includes software developed by the OpenSSL Project for use in the
OpenSSL Toolkit (http://www.openssl.org). This product includes
cryptographic software written by Eric Young ([e-mail]).

S600+ Instruction Manual

Revised January-2021 General Information 1-9

S600+ Instruction Manual

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1-10 General Information Revised January-2021

Chapter 2 – Installation

Failure to exercise proper electrostatic discharge precautions (such as

In This Chapter

2.1 Preparing for Installation ....................................................................... 2-1

2.2 Environmental Considerations .............................................................. 2-2

2.3 Required Tools for Installation .............................................................. 2-2

2.4 Installing the S600+ .............................................................................. 2-3

2.4.1 Unpacking the S600+ ............................................................. 2-3

2.4.2 Removing the Front Panel ..................................................... 2-3

2.4.3 Installing the Panel-Mounted Unit .......................................... 2-6

2.4.4 Reinstalling the Front Panel ................................................... 2-8

2.5 Installing and Removing Modules ......................................................... 2-8

2.6 Installing EMC Protection ................................................................... 2-10

This chapter provides instructions on installing the S600+, including
installation preparation, procedures for panel-mounting, the installation
and removal of plug-in modules, and electromagnetic compatibility
(EMC) considerations.

S600+ Instruction Manual

Caution

wearing a grounded wrist strap) when accessing the back of the unit or
when handling CPU or I/O modules may reset the processor or damage
electronic components, resulting in interrupted operations.

2.1 Preparing for Installation

The S600+ installation must conform to all applicable local codes and
regulations. All installation procedures should be in accordance with
normal practices of good workmanship. Although the S600+ shipped
to you may not include all of the hardware options described in this
manual, the procedure for the basic installation of the unit remains the
same.

Note: We strongly recommend you familiarize yourself with the

procedures described in this chapter before you begin to install
the S600+.

The S600+ uses a modular design that provides maximum flexibility
and ease of installation. The basic panel-mounted version consists of
three major components:

 Fabricated metal case, complete with pre-installed PSU/backplane

and four card slots for the modules (a dedicated CPU slot and three
I/O slots).

 Removable front panel comprising the LCD display and keypad

assembly.

 Plug-in modules. A CPU module and one I/O module are supplied

for a basic configuration; two blank plates are supplied to cover the
unused slots.

Figure 2-1 shows the S600+ system components.

Revised January-2021 Installation 2-1

S600+ Instruction Manual

performance.

Figure 2-1. FloBoss S600+ System Components

Note: User-supplied tools to assist in the installation process may

include a Phillips screwdriver, a regular screwdriver, a small
adjustable spanner wrench, and a 2.5mm Allen key.

2.2 Environmental Considerations

The S600+ panel mounted flow computer is designed for use within
the control room. Place it in a position that provides ease of use,
comfort, and safety for operators and maintenance personnel. The
optimum height for viewing and using the display and keypad is at
operator eye level.

Caution

If you install one or more units in a confined space with other heat­producing equipment, give special attention to the combined heating
effect. This combined heat could increase the environmental
temperature beyond its acceptable threshol d, thereby impacting

2.3 Required Tools for Installation

2-2 Installation Revised January-2021

Before you attempt to install the S600+, ensure that you have the
following tools:

 Small flat-blade screwdriver suitable for the slot-headed captive

screws on the rear of the case that secure each plug-in board into
the case.

 5.5 mm (5 BA) hex or small adjustable wrench for the front panel

bosses.

 2.5 mm Allen key suitable for the hex cap screw on the front face

of the front panel that secures the front panel molding to the case.

2.4 Installing the S600+

Refer to the following procedures for installing the various S600+
components, including the front panel, panel-mounted unit, and
modules.

2.4.1 Unpacking the S600+

Unpack the S600+ carefully and inspect parts for visual damage.

Note: Do not discard packaging material until after you have

2.4.2 Removing the Front Panel

S600+ Instruction Manual

identified all pieces of the shipment and you are confident that
all parts are working correctly.

To begin the mounting process, remove the front panel from the
S600+:

1. Ensure power has been removed from the S600+.

2. Using a 2.5 mm Allen key, remove the hex cap screw from the

bottom centre of the front panel (refer to Figure 2-2).

Figure 2-2. Removing the Front Panel

Note: A security cap may cover the hex cap screw.

3. Carefully slide the front panel up 4 mm (0.15 in) to allow it to clear

the retaining groove at the top of the case, and then allow the panel
to come forward to clear the panel case completely (refer to Figure
2-3).

Revised January-2021 Installation 2-3

S600+ Instruction Manual

clamp. Be sure to leave it intact without damaging the ribbon cable.

Caution

Figure 2-3. Lifted Front Panel

4. Disconnect the ribbon cable from the back of the front panel at the

blue connector (refer to Figure 2-4). Observe the orientation of the
connector with its mating keyway. You must correctly re-insert the
ribbon cable at the end of the installation process.

Do not remove the ribbon cable from the S600+ housing. This might
damage the S600+. Also, the ribbon cable may also have an EMC

2-4 Installation Revised January-2021

S600+ Instruction Manual

Part

Dimensions

Display Keypad Molding

85 mm (3.35") width x 269 mm (10.59") height x 28 mm (1. 10" ) deep

Case

84.5 mm (3.327") width x 270 mm (10.63") height x 303. 8 m m (11.94")
deep

Panel Cutout

66 mm (2.6") width x 150 mm (5.9") height

Pitch Between Cases

110 mm (4.33") giving 25 mm (0.98") air gap

Max Panel Thickness

10 mm (0.39")

Access

Allow 300 mm (11.81") clearance directly behind case for maintenance

Disconnect
Here

Figure 2-4. Remove Connector

5. Remove the top and bottom bosses from the unit housing, using a

5.5 mm (5 BA) hex wrench.

Table 2-1. Mounting Dimensions

Revised January-2021 Installation 2-5

S600+ Instruction Manual

2.4.3 Installing the Panel-Mounted Unit

Figure 2-5. Panel Mount Dimensions

After removing the front panel, install the panel-mounted unit:

1. Keeping environmental considerations in mind, construct the

framework of the cubicle to support the operating panel.

Note: A standard 483 mm (19 in) rack that is 311 mm (12.25 in)

high can accommodate up to four S600+s provided you
support the rear of the case.

2. Refer to Figure 2-6 and Table 2-1 for position details for two 7 mm

(0.276 in) holes and a cutout. The panel cutout should be
rectangular for each S600+. Allow a tolerance of ± 3 mm (0.12 in)
on each axis.

2-6 Installation Revised January-2021

S600+ Instruction Manual

Caution

Figure 2-6. Panel Cutout Dimensions

Note: The S600+ fits into existing S500 and 869 flow computer

panel cutouts.

3. Ensure a panel thickness of at least 3 mm (0.12 in) to prevent

distortion. If you use a thinner panel, support the rear of the case
(refer to Figure 2-7).

Always use a rear support or anchor to prevent twisting and other
distortion effects during installation and maintenance.

Figure 2-7. Panel Mount Support

Revised January-2021 Installation 2-7

S600+ Instruction Manual

Take suitable electrostatic discharge precautions before you remove

Removal

To remove a module:

2.4.4 Reinstalling the Front Panel

Caution

4. Place the front of the case against the rear of the prepared cutout.

5. Re-install the top and bottom bosses and tighten with a 5.5 mm (5

BA) hex wrench.

6. Once you have fitted the rear support, use a self-tapping screw to

secure the case to the rear support. The maximum depth of the
screw inside the case should be 3 mm (0.12 in).

Re-installing the front panel is the final stage of the installation
process:

1. Connect the ribbon cable to the front panel.

Note how the connector fits into the keyway. You must insert the
ribbon cable correctly. Do not force the connector into the keyway.

2. Place the top of the front panel over the retaining groove on the top

boss and slide the front panel downwards.

3. Secure the front panel by placing the hex cap screw into its recess

in the bottom centre of the front panel.

4. Using a 2.5 mm Allen key, tighten the screw finger-tight. Turn an

additional 180 degrees clockwise to complete the installation.

Note: Replace the security cap if one was originally fitted.

Caution

Do not over-tighten the screw. Over-tightening will damage the panel
face.

2.5 Installing and Removing Modules

The S600+ ships with the CPU and I/O modules already installed.
Follow this procedure if you need to remove the modules for
maintenance or upgrade purposes.

The CPU module is located at the left-most rear slot of the case. You
can insert I/O modules in the remaining slots or leave them empty.
Cover any empty slots with the blank cover plates.

Caution

any of the modules.
The terminals on some modules may be wired to electrical potentials

sufficiently high to cause electrical shock and injury. Turn off and
discharge any power sources for connected devices before you
perform any installation or repair work.

1. Power down the S600+ before you attempt to extract a module.

2. Unscrew the retention screws before you attempt to remove a

2-8 Installation Revised January-2021

module. This avoids damage to the ejectors (refer to Figure 2-8).

S600+ Instruction Manual

Ejectors

Figure 2-8. Unscrewing the Retention Screws

3. Unlatch the ejectors for the appropriate module and pull the

module clear of the case. You may need to rock the module slightly
to release it from its connectors (refer to Figures 2-9 and 2-10).

Figure 2-9. Using the Ejectors

Revised January-2021 Installation 2-9

S600+ Instruction Manual

Installation

To install a module:

during the installation.

Figure 2-10. Module Ready for Removal or Insertion

1. Carefully align the module with the guides (located at the top and

bottom of the case). Gently slide the module into the case until it
seats fully with the appropriate connector on the backplane.

2. Press each of the two ejectors securely into place once the module

is fully inserted.

Caution

Inserting and seating a module along the guides does not require
excessive force. Take care not to twist or othe r wise distort the module

3. Secure the module with the retention screws (two per board).

2.6 Installing EMC Protection

Your site may require you to install electromagnetic compatibility
(EMC) shielding on the S600+ to minimize electromagnetic
interference. The S600+ EMC protection kit (which came with your
S600+) typically has the following components:

2-10 Installation Revised January-2021

 1 security backplate (place over the installed modules)
 1 25-way EMISTOP Inline T Filter Adaptor (attach to the 25-pin

socket A on the I/O module)

 1 37-way EMISTOP Inline T Filter Adaptor (attach to the 37-pin

socket B on the I/O module)

 3 large (for 13mm cable) ferrite clamps
 3 medium (for 10mm cables) ferrite clamps
 1 small (for 6.5mm cables) ferrite clamp

S600+ Instruction Manual

Remove screws

 2 M3 x 6mm screws (which secure the EMC backplate to the sides

of the S600+ housing)

 5 TY523 Ty-Rap self-locking cable fasteners (use as necessary to

secure cables)

Note: These are standard components for a standard configuration. If

your S600+ has a different configuration (for example,
additional modules), you may have more components.

Install the EMC kit after you install the S600+ but before you wire the
modules.

To install the EMC components:

1. Unscrew and remove the small Phillips-head screws on the I/O

module (see Figure 2-11).

Revised January-2021 Installation 2-11

Figure 2-11. Screws on I/O Module

2. Place the security backplate over the modules already installed in

the S600+ and secure the backplate to the I/O module using the two
screws you removed in step 1 (see Figure 2-12).

S600+ Instruction Manual

Figure 2-12. Security Backplate in Place

Note: In actual operation, the two right-most slots on the S600+

shown in Figure 2-12 would either contain modules or
would be covered by blanking plates.

3. Secure the backplate to the sides of the S600+ housing using the 2

M3 x 6mm screws.

4. Place and secure the 25-way and 37-way EMISTOP adaptors (see

Figure 2-13) onto, respectively, sockets A and B on the I/O module
(see Figure 2-14).

Figure 2-13. EMISTOP Connector

5. Wire the modules according to your site’s requirements.

6. Attach a small ferrite clamp onto the wiring to socket A on the I/O

module. Attach large ferrite clamps onto the cables to sockets B
and C (see Figure 2-14).

2-12 Installation Revised January-2021

Large
clamps

Large

Medium

Medium
clamp

25-way
EMISTOP

37-way

EMISTOP

S600+ Instruction Manual

ferrite

ferrite

Figure 2-14. Clamps on I/O Module Wiring

7. Attach a large ferrite clamp onto the wiring to the CPU’s power

connections and one medium clamp to the COM3 and COM 4
connections (see Figure 2-15).

ferrite
clamp

ferrite

clamps

Figure 2-15. Clamps on CPU Module Power & COM Connections

Revised January-2021 Installation 2-13

S600+ Instruction Manual

Medium
clamp

Small

8. Attach a medium ferrite clamp onto the wiring for COMs 5, 6, and

7 and a small ferrite clamp onto the Ethernet cable (see Figure 2-

16).

ferrite
clamp

ferrite

Figure 2-16. Clamps on CPU Module COM and Ethernet Connections

This completes the installation process and provides the S600+ with
EMC protection.

2-14 Installation Revised January-2021