Emerson RTS FQ Operating Manual

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User Instructions

Part Number IOM – 87376-7 July 2016, Rev 1.

Part Number IOM DS – 87376-4, Rev. 1.0

User Instructions

Release: July 2016

Operating Manual for Bettis RTS FQ Fail-Safe Quarter-Turn Actuator

User Instructions

Part Number IOM – 87376-7 July 2016, Rev 1.0

User Instructions

Part Number IOM – 87376-7 July 2016, Rev 1.

Table of Contents

Section 1: Introduction

Section 2: Functional Description of the RTS FQ Fail-Safe Quarter-Turn Actuator

Section 3: General Information

3.1 Safety Instructions .......................................................................................................................4

3.2 Direction of Rotation ..................................................................................................................4

Section 4: Packaging, Transport and Storage

4.1 General .............................................................................................................................................5

4.2 Storage .............................................................................................................................................5

4.3 Long-Term Storage ......................................................................................................................5

Section 5: Installation Instructions

5.1 Mechanical Connection .............................................................................................................6

Section 6: Commissioning

6.1 General Information ....................................................................................................................7

6.2 Manual Operation ........................................................................................................................7

6.3 Setting the Mechanical End Stop ...........................................................................................7

6.4 Adjusting the Hydraulic Damper (If applicable) ...............................................................9

6.5 Final Step .........................................................................................................................................9

Section 7: Maintenance

Section 8: Lubricant Recommendation and Requirements

8.1 Main Casing .................................................................................................................................10

8.2 90o Gear Unit and Spindle Actuator ................................................................................... 11

8.3 Basic Lubricant Service Interval ........................................................................................... 11

Section 9: Training

Section 10: Operating Manual - Introduction

Section 11: General

11.1 Overview ...................................................................................................................................... 13

11.2 Serial Number and Nameplate ............................................................................................. 13

11.3 Operating Mode ........................................................................................................................ 14

11.4 Protection Class ......................................................................................................................... 14

11.5 Mounting Position .................................................................................................................... 15

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Part Number IOM – 87376-7 July 2016, Rev 1.0

11.6 Direction of Rotation ............................................................................................................... 15

11.7 Protection Devices .................................................................................................................... 17

11.8 Ambient Temperature ............................................................................................................. 17

11.9 Delivery Condition of the Actuators .................................................................................. 17

11.10 Information Tag .........................................................................................................................18

Section 12: Installation Instructions

12.1 Mechanical Connection .......................................................................................................... 20

12.2 Mounting Position of the Operating Unit ........................................................................ 20

12.3 Electrical Connection ............................................................................................................... 21

Section 13: Setting Limits

13.1 General ..........................................................................................................................................23

13.2 Manual Operation .....................................................................................................................23

13.3 Mechanical Default Settings and Preparation ................................................................ 23

13.4 End Limit Setting ....................................................................................................................... 24

Section 14: Adjustment of Fail-Safe Speed

Section 15: Control Unit

15.1 Operating Unit ........................................................................................................................... 34

15.2 Display Elements ....................................................................................................................... 35

15.3 Operation ..................................................................................................................................... 36

Section 16: Parameter Menu

16.1 Parameter Group: End Limit .................................................................................................. 44

16.2 Parameter Group: Torque ....................................................................................................... 46

16.3 Parameter Group: Speed ........................................................................................................ 46

16.4 Parameter Group: Ramp (Option) ....................................................................................... 47

16.5 Parameter Group: Control ...................................................................................................... 47

16.6 Parameter Group: Password .................................................................................................. 47

16.7 Parameter Group: Position ..................................................................................................... 48

16.8 Parameter Group: Binary Inputs .......................................................................................... 49

16.9 Parameter Group: Binary Outputs .......................................................................................53

16.10 Parameter Group: Position Output (Option) ................................................................... 57

16.11 Parameter Group: Step Mode ............................................................................................... 57

16.12 Parameter Group: Positioner (Option) ............................................................................... 59

16.13 Parameter Group: Controller (Optional) ........................................................................... 61

16.14 Parameter Group: Characteristic Curves (Optional) .....................................................63

16.15 Parameter Group: Identication (Option) ........................................................................64

16.16 Parameter Group: System Parameters (Locked).............................................................64

16.17 Parameter Group: Miscellaneous ........................................................................................64

Section 17: Status Area

17.1 Status ............................................................................................................................................. 65

17.2 History ........................................................................................................................................... 69

User Instructions

Part Number IOM – 87376-7 July 2016, Rev 1.

Section 18: Infrared Connection

Section 19: Bluetooth Link

Section 20: Maintenance

Section 21: Troubleshooting

21.1 Error List ........................................................................................................................................71

Section 22: Fuses

Section 23: Lubricant Recommendation and Requirements

23.1 Main Body .................................................................................................................................... 72

23.2 Output Type A and Spindle Drive (Linear Acutators): .................................................. 72

23.3 Basic Lubricant Service Interval ........................................................................................... 73

Section 24: Training

Section 25: Technical Data

Section 26: Technical Data General

26.1 ....................................................................................................................................Binary Inputs 76

26.2 Binary Outputs ........................................................................................................................... 79

26.3 Analog Inputs ............................................................................................................................. 79

26.4 Analog Outputs ......................................................................................................................... 80

26.5 Auxiliary Voltage Input and Output ................................................................................... 80

26.6 Connections for Non-Explosion Proof Version ............................................................... 81

26.7 Connections for Explosion Proof Version ......................................................................... 81

Appendix A: List of Figures

Appendix B: List of Tables

iii

User Instructions

Part Number IOM – 87376-7 July 2016, Rev 1.0

User Instructions

Part Number IOM – 87376-7 July 2016, Rev 1.

User Instructions

Part Number IOM – 87376-7 July 2016, Rev 1.

Section 1: Introduction

NOTE:

Also refer to the operating manual for Bettis RTS FQ Fail-Safe Quarter-Turn Series electric actuators.

Bettis RTS FQ Fail-Safe Quarter-Turn electric actuators are designed to operate appropriate ttings when a fail-safe functionality is required.

Appropriate ttings are all kinds of ttings that require a 90o movement to operate (buttery valves, ball valves, taps in general, etc.).

In the event of a power failure or if the fail-safe function is triggered deliberately, the actuator shifts the tting to the fail-safe position, using the built-in energy storage device to do so.

Figure 1 Bettis RTS FQ Fail-Safe Quarter-Turn Actuator

User Instructions

Part Number IOM – 87376-7 July 2016, Rev 1.0

Section 2: Functional Description of the RTS FQ

Fail-Safe Quarter-Turn Actuator

In normal operation, the actuator is operated by a PM motor (1) via a worm gear stage (2) and a planetary gear train (3). The motor drives the spindle nut of a ball screw (4). The sun gear shaft of the planetary gear train is xed in place by an operating current brake (5).

The ball screw converts the rotational movement of the gear unit into linear motion, which, on the other hand, charges the spring assembly (7), which acts as an energy storage device. On the other hand, a rack and pinion gear (6) converts the linear motion into the 90o output motion to move the tting shaft (9).

There are no engaging or disengaging elements between the motor. The energy storage device and the tting shaft in the actuator. All the gear unit components are permanently engaged.

While moving against the fail-safe direction, the electric motor has to move both the tting and the energy storage device (disk spring assembly) for the fail-safe stroke.

If the supply for the operating current brake is interrupted by a power failure, or intentionally triggers a fail-safe stroke, the actuator will no longer hold position, and the energy stored in the disk spring assembly will be converted into kinetic energy so as to move the actuator and thus the tting to the fail-safe position. In this situation, the entire gear chain for the actuator with the exception of the worm gear stage will be moved until the adjustable mechanical end stop (8) is reached or, if applicable, be stopped for the tting.

Owing to this operating principle, neither an initializing stroke nor resetting of the drive is required after a fail-safe stroke. As soon as the power supply is restored, the actuator is immediately ready for operation.

Figure 2 Cut-out of the RTS FQ Fail-Safe Quarter-Turn Actuator

User Instructions

Part Number IOM – 87376-7 July 2016, Rev 1.

Parts Overview:

1. PM Motor

2. Worm Gear Stage

3. Planetary Gear Train

4. Ball Screw

5. Operating Current Brake

6. Rack and Pinion Gear

7. Spring Assembly

8. End Stop

9. Fitting Shaft This compact fail-safe actuator can be built as a version for “fail-safe open” (counter clockwise

direction of rotation when looking at the tting shaft) or “fail-safe close” (clockwise direction of rotation). It is even possible to subsequently change the fail-safe direction (separate manual available). Some assembly work is required. Having this conversion performed at our factory is recommended, however.

Figure 3 Fail-Safe Open Version

Figure 4 Fail-Safe Close Version

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Part Number IOM – 87376-7 July 2016, Rev 1.0

Section 3: General Information

3.1 Safety Instructions

CAUTION: FOLLOW SAFETY INSTRUCTIONS

When operating electrical devices, certain parts are inevitably under dangerous voltage. Work on the electrical systems or components may only be carried out by electricians or by individuals who have been instructed how to do so, working under the guidance and supervision of an electrician in accordance with electrotechnical regulations.

WARNING: ALWAYS REFER TO STANDARDS

When working in potentially explosive areas, refer to European Standards EN 60079-14 “Installing Electrical Systems in Explosion Endangered Areas” and EN 60079-17 “Inspection and Maintenance of Electrical Installations in Explosion Endangered Areas”.

Working in potentially explosive areas is subject to special regulations (European Standard EN 60079-17), which must be complied with. Any additional national regulations must be heeded.

CAUTION: NO DANGER OF EXPLOSION IS CERTAIN

Work on the open actuator under voltage may only be done if it is certain that there is no danger of explosion for the duration of the work.

3.2 Direction of Rotation

CAUTION: OBSERVE DIRECTION OF ROTATION

The standard direction of rotation for the actuator is:

• Clockwise = The actuator runs counter to the fail-safe direction

• Counter clockwise = The actuator runs in the fail-safe direction

Which direction, opening or closing of the tting causes, depends on:

• The fail-safe direction of the actuator

• The closing direction of the tting

All the information in this Operating Manual refers to the standard direction of rotation.

Section 4: Packaging, Transport and Storage

Depending on the order, actuators may be delivered packed or unpacked. Special packaging requirements must be specied when ordering. Please use extreme care when removing or

repackaging equipment.

User Instructions

Part Number IOM – 87376-7 July 2016, Rev 1.

CAUTION: USE APPROPRIATE LIFTING EQUIPMENT

Use soft straps to hoist the equipment; do not attach straps to the handwheel. If the actuator is mounted on a valve, attach the hoist to the valve and not to the actuator.

4.1 General

The connection compartment of RTS FQ Fail-Safe Quarter-Turn actuators contains 5g of factory supplied silica gel.

CAUTION: REMOVE SILICA GEL

Please remove the silica gel before commissioning the actuator (see Section 16).

4.2 Storage

CAUTION: OBSERVE PROPER STORAGE

Please observe the following measures to avoid damage during the storage of actuators:

• Store actuators in well-ventilated, dry premises.

• Protect against oor dampness by storing actuators on wooden grating, pallets, mesh

boxes or shelves.

• Protect the actuators against dust and dirt with plastic foil.

• Actuators must be protected against mechanical damage.

• Storage temperature must be between -20oC to +40oC.

It is not necessary to open the controller of the actuator for servicing batteries or similar operations.

4.3 Long-Term Storage

CAUTION: FOLLOW PROPER STORAGE

If you intend to store the actuator for over 6 months, follow additional instructions below:

• The silica gel in the connection compartment must be replaced after 6 months of

storage (from date of delivery).

• After replacing the silica gel, brush with glycerine the connection cover seal. Then,

carefully close again the connection compartment.

• Coat screw heads and bare spots with neutral grease or long-term corrosion protection.

• Renovate damaged paint work arising from transport, improper storage, or mechanical

inuences.

• Every 6 months, all measures and precautions for long term storage must be checked for

eectiveness and corrosion protection and silica gel renewed.

• Failure to follow the above instructions may lead to condensation which can damage to

the actuator.

User Instructions

Part Number IOM – 87376-7 July 2016, Rev 1.0

Section 5: Installation Instructions

Installation work of any kind for the actuator may only be performed by qualied personnel.

5.1 Mechanical Connection

Check:

• Whether the tting ange and actuator ange match-up.

• Whether the drilled hole matches up with the shaft.

• Whether there is sucient engagement of the tting shaft in the actuator hole.

Make sure the tting is in the same position as the actuator:

• For a “fail-safe opener” actuator, the tting has to be completely open.

• For a “fail-safe closer” actuator, the tting has to be completely closed.

In general, heed the following instructions:

• Clean the bare parts on the actuator coated with rust protectant.

• Clean the mounting surface for the tting thoroughly.

• Lightly grease the tting shaft.

• Set the actuator in place.

• Make sure of centered positioning and that the contact surface of the ange is full.

• Fasten the actuator with suitable bolts:

— Minimum strength grade: 8.8 or A2-70

— Ensure sucient thread engagement (min. 1xd)

Screws that are too long may go against the thread root, creating the risk of the actuator moving radially in relation to the tting. This may lead to the bolts shearing o.

CAUTION: USE SUITABLE BOLTS

Unsuitable bolts may result in the actuator falling o.

• Tighten bolts to the correct torque, alternating between bolts on opposite sides.

Table 1. Torque Thread Table (1)

Thread

M6 11 8

M8 25 18 M10 51 36 M12 87 61 M16 214 150 M20 431 294 M30 1489 564

Tightening Torque [Nm] for Bolts with Strength Grade

8.8 A2-70/A4-70

See Section 15.2.

User Instructions

Part Number IOM – 87376-7 July 2016, Rev 1.

Section 6: Commissioning

It is assumed that the actuator has been installed and electrically connected correctly. (See

Section 5).

NOTE:

Remove silica gel from the alarm cover.

6.1 General Information

NOTE:

When commissioning and each time after dismounting the actuator, the electrical end positions have to be reset (see Section 16.4).

6.2 Manual Operation

There is no way to operate this actuator design manually.

6.3 Setting the Mechanical End Stop

The RTS FQ Fail-Safe Quarter-Turn actuator only has one limited mechanical end stop that limits the travel at the fail-safe end position. The end stop is at the end of the spring cup.

Depending on the size of the actuator, the end stop can be combined with a hydraulic damper.

Figure 5 Mechanical End Stop (1)

Parts Overview:

1. Lock Nut

2. End Stop

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Part Number IOM – 87376-7 July 2016, Rev 1.0

Figure 6 Mechanical End Stop (2)

Parts Overview:

1. Lock Nut

2. End Stop

Figure 7 Mechanical End Stop (3)

Parts Overview:

1. Lock Nut

2. End Stop (hex SW70mm)

3. Hydraulic Damper

4. Damper Adjusting Screw

5. Cover To adjust the end stop, rst undo the locknuts. To lengthen the stroke by means of the end

stop, unscrew the end stop out of the cover ange.

NOTE:

Upon delivery, the end stop is set to the maximum possible stroke. Further unscrewing causes no further extension of stroke; the end stop becomes ineective.

Check:

User Instructions

Part Number IOM – 87376-7 July 2016, Rev 1.

• In fail-safe operation, let the actuator run against the stop.

• Despite the locknut being undone, it must not be possible to screw the end stop

further into the cover ange.

NOTE:

If the stroke is to be shortened by means of the end stop, the actuator must not be in the fail-safe position. Before adjusting, it is necessary to move the actuator electrically at least 10% away from the end position.

After undoing the locknut, screw the end stop into the cover ange, and check the adjustment of the end stop by triggering a fail-safe stroke.

In electrical operation, it is not permissible for the mechanical end stop to be run into. After adjusting the mechanical end stop, check the setting of the travel end position and correct it if necessary. After completing the adjustment work, x the locknuts back in place.

6.4 Adjusting the Hydraulic Damper (If applicable)

The hydraulic damper allows the velocity prole to be adjusted in small degrees in fail-safe operation. The hydraulic damper is preset and it is not recommended that the setting be changed. Too weak adjustment of the damper may cause peak forces when the end stop is reached, whereas too strong adjustment may cause problems during electrical operation in the fail-safe direction. If, in spite of this, changes are required in the damper setting, proceed with caution and only make small changes in combination with test runs.

Procedure:

• Remove the damper cover.

• There is a graduated dial with an adjusting screw on the end side of the damper.

• Adjusting to smaller numerical values causes weaker damping and an increase in the

shifting speed.

• Only adjust by half number values and repeat test runs.

• After completing the adjustment work, put the cover back on and make sure the

position of the damper to the housing does not get changed during the adjustment work.

6.5 Final Step

Following commissioning, check for proper sealing the covers to be closed and cable inlets (see Section 13.4). Check actuator for paint damage (by transport or installation) and repair if necessary.

Section 7: Maintenance

All maintenance work may only be performed with the actuator disconnected from the power supply. Due to this requirement, the actuator has to be in the fail-safe position. If this is not the case, it may be because of a fault in the tting (stuck tting shaft).

User Instructions

Part Number IOM – 87376-7 July 2016, Rev 1.0

CAUTION: REFRAIN CAUSING STRESS IN ACTUATOR

The actuator has a prestressed disk spring assembly. When undoing the ange mounting bolts, the spring force against the tting can cause the actuator to turn abruptly or come loose from the tting. Adequate safety measures must be taken.

Any powering up must be ruled out during maintenance. Work on the electrical systems or components may only be carried out by electricians or by individuals who have been instructed how to do so. Work under the guidance and supervision of an electrician in accordance with electrotechnical regulations.

After completing their commissioning, the actuators are ready for use. The actuator is lled with oil, as standard, when shipped.

Routine checks:

• Be mindful of increased running noises. In cases of long down times, operate the

actuator at least every three months.

• Check the fail-safe function (check the operating time and smoothness of running

in fail-safe operation). Lengthening in the running time may also be caused by an increased torque requirement for the tting after long downtimes.

CAUTION: ALWAYS REFER TO INSTRUCTIONS

The actuator has a prestressed disk spring assembly. Improper dismounting may lead to both damage to the actuator as well as serious injuries. If maintenance work is needed requiring the actuator to be dismounted, contact Emerson regarding detailed instructions and/or any special purpose tools for relaxing the spring assembly.

The actuators are designed for any mounting position (see Section 3.4), which is why there is neither a lling level indicator nor a drain plug on the main casing.

Depending on the stress actuator is subjected to, do the following approximately every 10,000 to 20,000 hours (about 5 years; see Section 10):

• Oil change

• Replace seals

• Check all the roller bearings and the worm gear assembly and replace if necessary.

Take the types of oils and greases to be used from our Lubricant Recommendation Table (see

Section 9).

Section 8: Lubricant Recommendation and

Requirements

8.1 Main Casing

Gear oil: DIN 51 517 - CLP - HC

Fully synthetic high performance industrial gear oils based on poly-alpha-olens (PAO)

Temperature: -25 to +60oC

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Part Number IOM – 87376-7 July 2016, Rev 1.

Viscosity grade: 320 ISO VG

Lubricant requirements: 0.25 Lt

8.2 90o Gear Unit and Spindle Actuator

Lubricating grease: DIN 51862 - G1- G

Water repellent, Al-soap-based complex grease with high resistance to acids and alkalis

Temperature: -40 to +85oC

Worked penetration of 0.1mm: by 265

Dropping point: approx. 260o C

NLGI grade: 1

Acid-free, non or only slightly water reactive

8.3 Basic Lubricant Service Interval

CAUTION: CONSIDER REDUCTION FACTORS

The service interval for RTS FQ Fail-Safe Quarter-Turn actuators is ten years from the shipping date. However, the functionality and service life of the lubricants depends on the operating conditions. Reduction factors have to be taken into consideration if applicable.

Table 2. Lubrication Utilization (1)

Operating

Condition(s)

Duty Cycle (DC) (Total motor running time) Extremely high DC Over 1,250 hours/year 0.5 High DC Over 500 hours/year 0.7 Extremely low DC Less than 0.5 hours/year 0.8 Ambient temperature (permanent or longterm) Extremely changeable Between -10oC and +50oC 0.5

Extremely high Over +50oC 0.7

Extremely low Below -25oC 0.9

Output speed (on main shaft of actuator)

High speed Over 80 rpm 0.8

Degree of utilization (based on nominal capacity)

Very high Over 90% 0.8

High Between 80 to 90% 0.9

Example of application:

Denition

Reduction Factor

(Multiplier)

Extremely low DC + extremely low ambient temperature + high speed + 87% degree of utilization: 0.8 x 0.9 x 0.8 x 0.9 = 0.51

Reduction factor lubricant maintenance interval: 10 years x 0.51= 5.1 years (62 months)

NOTE:

A maintenance interval calculated this way does not apply to the maintenance of output type A

User Instructions

Part Number IOM – 87376-7 July 2016, Rev 1.0

(threaded bush) or to the maintenance of linear actuator or spindle actuator units. These have to be relubricated at regular intervals (at least every six months) at the grease nipples (Section

26.2).

When servicing our actuators, the old lubricant must always be removed and replaced with new lubricant. No mixing of dierent makes of lubricant is allowed.

The quantities needed for lubricant servicing are set out in Section 26.

Section 9: Training

CAUTION: CONTACT FOR SUPPORT

If you experience any problems during installation or in doing the adjustment work on site, please contact Emerson at phone +1 281 477 4100 to avoid any possible faulty operation or damage to the actuator. Emerson recommends only using qualied personnel to do the installation. Please contact Emerson to request product training.

Section 10: Operating Manual - Introduction

These operating instructions apply to RTS FQ Fail-Safe Quarter-Turn actuators.

The scope of application covers the operation of industrial valves, e.g., globe valves, gate valves, buttery valves and ball valves. For other applications please consult with Emerson. Emerson shall not be liable for the improper or incorrect use of and therefore possible damage arising thereof. The risk shall be borne solely by the user.

Use of the actuator entails the streict observance of these operating instructions.

CAUTION: OBSERVE HAZARDOUS VOLTAGE LEVEL

When operating electrical equipment, certain parts inevitably carry hazardous voltage levels. Work on the electrical system or equipment must be carried out only in accordance with electrical regulations by a qualied electrician himself or by specially instructed personnel under the control and supervision of a qualied electrician.

Maintenance instructions must be observed as otherwise the safe operation of the actuator cannot be guaranteed. Failure to follow the warning information may result in serious bodily injury or property damage. Qualied personnel must be thoroughly familiar with all warnings contained in this operating manual. Proper transport, storage, installation, assembly and

User Instructions

Part Number IOM – 87376-7 July 2016, Rev 1.

careful commissioning are essential to proper and safe operation.

WARNING: ALWAYS REFER TO STANDARDS

When working in potentially explosive areas, observe the European Standards EN 60079-14 "Electrical Installations in Hazardous Areas" and EN 60079-17 "Inspection and Maintenance of Electrical Installations in Hazardous Areas". Maintenance work on open actuators may only be conducted if these are deenergized. Reconnection during maintenance is strictly prohibited.

Section 11: General

The RTS FQ Fail-Safe Quarter-Turn Series are compact, rotary actuators with integrated controller for valve operation. The integral multi-turn sensor allows setting the travel up to 105 revolutions without opening the housing.

11.1 Overview

Figure 8 RTS Control Unit

Parts Overview:

1. Handwheel

2. Control Unit (Operating Unit)

3. Connection Compartment

4. Gear Component

11.2 Serial Number and Nameplate

Each actuator has a serial number. The serial number is a 10-digit number that begins with the year and that can be read from the nameplate (see Figure 9) of the actuator (the nameplate is located next to the handwheel – see Figure 10). Using this serial number, Emerson can uniquely identify the actuator (type, size, design, options, technical data and test report).

Figure 9 Nameplate

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Part Number IOM – 87376-7 July 2016, Rev 1.0

Figure 10 Name Plate Position

11.3 Operating Mode

RTS FQ Fail-Safe Quarter-Turn actuators are suitable for open-loop control (S2 operating mode

- on/o duty) and closed- loop control (S4 operating mode - modulating duty) according to EN

60034-1.

11.4 Protection Class

RTS FQ Fail-Safe Quarter-Turn actuators come by default with IP67 (EN 50629) protection.

CAUTION:PROTECTION CLASS AND CABLE GLANDS

The protection class specied on the nameplate is only eective when cable glands also provide the required protection class. The cover of the connection compartment is carefully screwed and the mounting position (see Section 13.5) is observed.

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Part Number IOM – 87376-7 July 2016, Rev 1.

We recommend metallic screwed cable glands with a metrical thread. Furthermore, cable inlets not be needed must be closed with screw plugs. On explosionproof actuators cable glands with protection class EExe according EN 60079-7 must be used. After removing covers for assembly purposes or adjustment work, take special care upon reassembly so that seals are not damaged and remain properly fastened. Improper assembly may lead to water entrances and to failures of the actuator.

NOTE:

The cover of the control unit - the operating unit (see Figure 8) must not be opened.

Allow a certain sag in the connector cables before reaching the screwed cable glands so that water can drip o from the connector cables without running to the screwed cable glands. As a result, forces acting on the screwed cable glands are also reduced (see Section 13.5).

11.5 Mounting Position

In principle, the installation position is irrelevant. However, based on practical experience, it is advisable to consider the following for outdoors use or in splash zones:

• Mount actuators with cable inlet facing downwards.

• Ensure that sucient cable slack is available.

11.6 Direction of Rotation

Unless specically ordered otherwise, the standard direction is (see Figure 12 and Figure 13):

• Right turning (clockwise) = CLOSED

• Left turning (counter clockwise) = OPEN

Clockwise rotation of the actuator is given when the output shaft turns counterclockwise when looking on the output shaft.

Figure 11 Clockwise = Close

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Part Number IOM – 87376-7 July 2016, Rev 1.0

Figure 12 Counterclockwise = Open

CAUTION: 0BSERVE DIRECTION OF ROTATION

All specications in this operating manual refer to the standard direction of rotation.

11.7 Protection Devices

11.7.1 Torque

RTS CM Compact Series actuators provide a electronic torque monitoring. Over torque can be modied in the menu of the controller for each direction separately. By default, over torque is set to the ordered value. If no torque was specied with the order, the actuator is supplied from the factory with the maximum congurable torque.

For more information, see Section 18.2.

11.7.2 Motor Temperature

All RTS CM Compact Series actuators are normally equipped with motor winding temperature sensors, which protect the motor against excessive winding temperature. The display will show the corresponding error upon exceeding the permissible motor temperature (see Section

23.1).

11.7.3 Input Fuse and Thermal Fuse

The frequency inverter is protected by an input fuse and the explosionproof version also has a thermal fuse. If one of these fuses releases, a serious defect occurs and the frequency inverter will be disconnected permanently from the power supply. Then the frequency inverter must be changed.

11.8 Ambient Temperature

Unless otherwise specied upon ordering, the following operating temperatures apply:

• On/o duty (open-loop control): -40oC to +60oC

• Modulating duty (closed-loop control): -40oC to +60 oC

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Part Number IOM – 87376-7 July 2016, Rev 1.

• Explosion Proof version: -20oC to +40oC (according to EN60079-0)

• Explosion Proof version with extended temperature range: -40oC to +60oC

CAUTION: OBSERVE OPERATION TEMPERATURE

The maximum operating temperature can also depend on further order specic components. Please refer to the technical data sheets to conrm the as-delivered product specications.

11.9 Delivery Condition of the Actuators

For each actuator, an inspection report is generated upon nal inspection. In particular, this comprises a full visual inspection, calibration of the torque measurement in connection with an extensive run examination and a functional test of the micro controllers. These inspections are conducted and documented according to the quality system and can be made available if necessary. The basic setting of the end position must be performed after assembly on the actuator.

CAUTION: OBSERVE COMMISSIONING INSTRUCTIONS

Commissioning instructions (see Section 16) must be strictly observed. During assembly of the supplied valves at the factory, end postions are set and documented by attaching a label (see

Figure 14). During commissioning at the plant, these settings must be veried.

11.10 Information Tag

Each actuator is provided with a safety ag containing key information, which is attached to the handwheel after nal inspection. This safety tag also shows the internal commission registration number (see Figure 15).

Figure 13 Safety Tag

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Part Number IOM – 87376-7 July 2016, Rev 1.0

Section 12: Installation Instructions

Figure 14 RTS FQ Fail-Safe Quarter-Turn Installation

Parts Overview:

1. Mounting Flange

2. Bore Pattern G0/F10

3. Centering Ring

4. Bore Pattern F07

5. Shaft Connection

6. Ground Connection

Installation work on any kind of actuators may only be performed by qualied personnel.

12.1 Mechanical Connection

See Figure 16.

Check whether the valve ange, actuator ange and valve shaft coincide with the shaft connector of the actuator. For output type A (threaded bushing with bore), check whether the thread of the valve matches the thread of the actuator.

In general, proceed as follows:

• Clean the bare parts of the actuator uncoated with corrosion protection.

• Thoroughly clean the screw mounting surfaces of the valve.

• In the actuator, lubricate appropriately the output shaft and the valve of the driven shaft.

• In the A version, ensure that the valve bushing is amply lubricated.

• Attach the actuator to the valve or gearbox.

• Tighten fastening screws (torque according to table below).

• By means of the handwheel, check the ease of movement of the actuator-valve

connection.

User Instructions

Part Number IOM – 87376-7 July 2016, Rev 1.

Table 3. Torque Thread Table (2)

Thread

M6 11 8

M8 25 18 M10 51 36 M12 87 61 M16 214 150 M20 431 294 M30 1489 564

8.8 A2-70/A4-70

For output type A (unbored threaded bushing), you must suciently lubricate both needle bearings in the output form after processing and cleaning the spindle nut. For this purpose, use the optional RTS FQ Fail-Safe Quarter-Turn Series grease lubricant or a grease lubricant according to our recommendation (see Section 26.2, page 84).

12.2 Mounting Position of the Operating Unit

Figure 15 RTS FQ Fail-Safe Quarter-Turn Control System

Tightening Torque [Nm] for Bolts with Strength Grade

• Disconnect the actuator and control system from the power supply.

• To prevent damage to the electronic components, both the control system and the

person have to be grounded.

• Undo the bolts for the interface surface and carefully remove the service cover.

• Turn service cover to new position and put back on.

— Ensure correct position of the O-ring.

— Turn service cover by maximum of 180o.

— Put service cover on carefully so that no cables get wedged in.

• The bolts evenly in a crosswise sequence.

NOTE:

Maximum torque of 5 Nm.

User Instructions

Part Number IOM – 87376-7 July 2016, Rev 1.0

12.3 Electrical Connection

Electrical connections may only be carried out by qualied personnel. Please observe all relevant national security requirements, guidelines and regulations. The equipment should be deenergized before working on electrical connections. Furthermore, conrm the absence of electrostatic discharges during the connection. First of all, connect the ground screw.

The line and short circuit protection must be done on the system side. The ability to unlock the actuator is to be provided for maintenance purposes. For the dimensioning, the rated current is to be used (see Technical Data).

Check whether the power supply (voltage, frequency) is consistent with the connection data (see nameplate - Figure 9). The connection of electrical wiring must follow the circuit diagram. This can be found in the appendix of the documentation. The circuit diagram can be ordered from Emerson by specifying the serial number. When using options, such as a Probus connection, the relevant guidelines must be followed.

12.3.1 Power Supply Connection RTS CM Compact Series actuators feature an integrated motor controller, i.e., it only requires a

connection to the power supply. By non-explosionproof actuators the wiring uses a connector independent from control signals (see Figure 18).

Figure 16 Power Supply Connections

Parts Overview:

1. Metric Screw M32x1.5

2. M40x1.5

3. M25x1.5

4. Plug Insert Han6E (for power supply)

5. Plug Insert Han24E (for control cables)

6. Connector for Options

7. Connector Plate

8. Connecting Housing Explosion proof actuators or on special request the connection will be made via terminals (see

User Instructions

Part Number IOM – 87376-7 July 2016, Rev 1.

Figure 19).

Figure 17 Terminal Box

Parts Overview:

1. Metric Screw M40x1.5

2. 2xM20x1.5

3. Terminals for the Control Signals

4. Terminals for the Power Supply

5. Terminal for Ground Connection

6. Outside Ground Connection

If, during outdoor installation, commissioning is not carried out immediately after electrical connection. The power supply must be connected at a minimum to achieve a heating eect. In this case, the silica gel may remain in the connection compartment until commissioning.

CAUTION: OBSERVE CORRECT PROCEDURE

See Section 14.3.

Section 13: Setting Limits

Before commissioning, please ensure the actuator is correctly assembled and electrically connected. (see Section 15).

CAUTION: REMOVE SILICA GEL

Remove silica gel from the connection compartment.

13.1 General

CAUTION: ELECTRICAL END POSITION MUST BE RESET

User Instructions

Part Number IOM – 87376-7 July 2016, Rev 1.0

During commissioning and after every disassembly of the actuator, the electric end positions (see Section 16.4) must be reset.

13.2 Manual Operation

The use of a dierential gearbox in the handwheel assembly makes mechanical switching unnecessary during manual operation.

CAUTION: MANUAL OPERATION IS PROHIBITED

Manual operation with mechanical or electromechanical equipment (such as lever, drilling machine, etc.) is not allowed, as this may damage the product.

13.3 Mechanical Default Settings and Preparation

The use of multi-turn sensors makes mechanical settings unnecessary.

CAUTION: ALWAYS CHECK TORQUE SETTINGS

Before the motorized operation of the valve, it is essential to check and eventually adjust torque settings.

13.4 End Limit Setting

A detailed description of the operation of the RTS FQ Fail-Safe Quarter-Turn actuator controller can be found in Section 17.3.

13.4.1 End Limit OPEN Set the selector switch and control switch to the center position.

Figure 18 Selector/Control Switch

Parts Overview:

1. Selector Switch (red)

2. Control Switch (black)

User Instructions

Part Number IOM – 87376-7 July 2016, Rev 1.

Scroll through the menu with the control switch. Move the control switch towards the rst menu item P1.1 End limit – Open.

Figure 19 Control Switch (First Menu Item)

Figure 20 Display (1)

Afterwards, ip up the selector switch slightly and let it snap back to its neutral position .

Figure 21 Selector Switch in Neutral Position (1)

Figure 22 Selector Switch Flipped Up (1)

User Instructions

Part Number IOM – 87376-7 July 2016, Rev 1.0

Figure 23 Selector Switch in Neutral Position (2)

This changes the bottom line of the display from EDIT? to SAVE?.

Figure 24 Display (2)

User Instructions

Part Number IOM – 87376-7 July 2016, Rev 1.

Figure 25 Display (3)

Then, push down the selector switch until it snaps into place. In doing so, the bottom right now on the display will show "TEACHIN" Х.

CAUTION: USE APPROPRIATE SWITCH

Once the display shows "TEACHIN", use the operating switch (black switch) to start the motorized operation of the actuator. In this mode, no travel-dependent switch o occurs in the end position.

CAUTION: MAX. TORQUE MUST BE PARAMETERISED

Please note that during motor operation, only torque monitoring remains active as travel adjustment will happen subsequently. Therefore, please check beforehand whether the maximum torque has been already parameterised.

Absolute and relative values on the display will change continuously along with position changes.

User Instructions

Part Number IOM – 87376-7 July 2016, Rev 1.0

Figure 26 Selector Switch Flipped Down

Figure 27 Display (4)

Manually move the actuator with the handwheel (see Section 13.1 or Section 13.6) or by motor via the operating switch (black button) to the end position OPEN of the valve.

• Absolute value: Absolute value of the position feedback.

• Relative value: The value to the other end position.

Figure 28 Display (5)

User Instructions

Part Number IOM – 87376-7 July 2016, Rev 1.

Display Overview:

1. Absolute value

2. Relative Value

When the desired end position OPEN of the valve is reached, move the selector switch back to the middle position. Thus, the line "TEACHIN" disappears.

Figure 29 Selector Switch in Neutral Position (4)

Figure 30 Display (6)

In order to conrm the end position (save), slightly ip up the selector switch and let it snap back to its neutral position .

Figure 31 Selector Switch in Neutral Position (5)

User Instructions

Part Number IOM – 87376-7 July 2016, Rev 1.0

Figure 32 Selector Switch Flipped Up (2)

Figure 33 Selector Switch in Neutral Position (6)

User Instructions

Part Number IOM – 87376-7 July 2016, Rev 1.

This changes the bottom line of the display for "SAVE?" to "EDIT?" and the end position is stored.

Figure 34 Display (7)

Figure 35 Display (8)

13.4.2 End Limit CLOSE Use menu item P1.2 End limit - End limit CLOSE as for End limit OPEN.

Section 14: Adjustment of Fail-Safe Speed

Mounting of Linear Fail-Safe Actuator

RTS FQ Series ctuators move the stem of valve to the fail-safe position in case of fail-safe event. In general stem of actuator is at fail-safe position at delivery!

Depending on valve has to be closed or opened by force (sealing force is required in fail- safe position) or by travel (actuator shall stop before touching the seat), mounting procedure has to be done dierent:

Mounting procedure for valve without required sealing force:

User Instructions

Part Number IOM – 87376-7 July 2016, Rev 1.0

• Connect mounting kit to valve and x according valve producer specication

• Be sure stem of valve is exact in desired fail-safe end position

• Be sure stem of actuator is in fail-safe position. Actuator must not be electrically connected! Hand wheel must not be engaged. (if applicable, refer to 6.2 manual operation)!

• Mount actuator to mounting kit and x with 4 screws

• Check distance between end of stem of actuator and end of stem of valve. Aallowed range of distance is 2 – 25mm

• Connect both stems with coupling and note symmetrical engagement of both threads!

• Fix coupling with four screws and note both halves of coupling have to be parallel after tightening the screws

Mounting procedure for valve with required sealing force:

User Instructions

Part Number IOM – 87376-7 July 2016, Rev 1.

• Connect mounting kit to valve and x according valve producer specication

• Be sure stem of valve is exact in desired fail-safe end position

• Stem of actuator has to be moved 2 – 5 mm away from fail-safe position by using hand

wheel (if applicable, refer to 6.2 manual operation)!

If actuator is not equipped with hand wheel switch to alternative procedure:

• Mount actuator to mounting kit and x with 4 screws

• Check distance between end of stem of actuator and end of stem of valve:

allowed range of distance is 2 - 25mm

• Connect both stems with coupling and note symmetrical engagement of both threads!

• Fix coupling with for screws and note both halves of coupling have to be parallel after

tightening the screws

Alternative procedure for valve with required sealing force:

• Connect mounting kit to valve and x according valve producer specication

• Be sure stem of valve is exact in desired fail-safe end position

• Loosen hexagonal nuts of mounting kit and generate a gap of 3 - 5 mm between ange

and pillar

• Mount actuator to mounting kit and x with 4 screws

• Check distance between end of stem of actuator and end of stem of valve. Allowed

range of distance is 2 - 25mm

• Connect both stems with coupling and note symmetrical engagement of both threads!

• Fix coupling with for screws and note both halves of coupling have to be parallel after

tightening the screws

• Finally retighten hexagonal nuts symmetrical until gap disappears

Attention: actuator must not be electrically connected! Hand wheel must not be engaged (if applicable, refer to 6.2 Manual Operation)!

Section 15: Control Unit

The controller is intended to monitor and control the actuator and provides the interface between the operator, the control system and the actuator.

15.1 Operating Unit

Operation relies on two switches: the control switch and a padlock-protected selector switch. Information visualization is provided by 4 integrated indicator lights as well as the graphic display. For better visibility, switch symbols ( , , , ) are on the cover.

User Instructions

Part Number IOM – 87376-7 July 2016, Rev 1.0

Figure 36 Selector/Control Switch Operating Unit

Parts Overview:

1. Selector Switch

2. Control Switch

3. Graphic Display

4. LED Display

The controller switches serve on the one hand for electric motor operation of the actuator and, on the other hand, to congure and view various menu items.

The controller cover may be wiped clean with a damp cloth. The mounting position of the control unit can be turned in 90o steps (see Section 15.2).

15.2 Display Elements

15.2.1 Graphic Display

The graphic display used in the controller allows text display in dierent languages.

Figure 37 Display (9)

During operation, the displays shows the position of the actuator as a percentage, operation mode and status. When using the option identication, a customer-specic label is shown at the bottom of the display (e.g., PPS Number).

User Instructions

Part Number IOM – 87376-7 July 2016, Rev 1.

15.3 Operation

The actuator is operated via the switches located on the controller (selection and control switch). All actuator settings can be entered with these switches. Furthermore, conguration is also possible via the IR interface or the Bluetooth Interface (see Section 20). Flip the switch up or down to regulate the parameter menu scrolling speed.

Figure 40 Neutral Position

Figure 41 Slight Switch Flip (it will move to the next parameter)

LED L1 and L2 can be changed by parameter P1.7 - see Section 18.1.

User Instructions

Part Number IOM – 87376-7 July 2016, Rev 1.0

Figure 42 Halfway Switch Flip (it will jump to the next parameter category)

Figure 43 Full Switch Flip (it will jump to the end of the menu)

15.3.1 Operation Mode Use the selector switch (red) to determine the various operating states of the actuator. In each

of these positions, it is possible to block the switch by means of a padlock and thus protect the actuator against unauthorized access.

The selector switch has the following positions:

Table 5. Operating Mode Table

OFF

Local

Remote

Besides dening the operational status, the selector switch is used in conguration mode to conrm or cancel parameter inputs.

The actuator can be neither operated via the remote control nor via the control switches of the controller.

It is possible to operate the actuator by motor via the control switch. Control via the remote inputs may be possible with appropriate conguration (superimposed control commands, emergency commands).

The actuator is ready to process control commands via input signals. The control switch for the motor operation of the actuator is not enabled.

User Instructions

Part Number IOM – 87376-7 July 2016, Rev 1.

Depending on the selector switch position, the control switch performs dierent functions:

Table 6. Selector Switch Position Table

The control switch is used to scroll up or down the menu

according to internal symbolism. From the neutral position

Selector switch in the

OFF position:

towards you reach the status and history data areas.

Towards the symbols you reach the parameter menu. Here,

the selection switch either conrms or rejects the

current input according to associated symbolism.

Selector switch in the REMOTE position :

The control switch gives you access to status, history data and

parameter area.

With the control switch, the actuator can be operated by motor. You may also operate the actuator in inching and

Selector switch in the

LOCAL position :

self-hold mode. Switches are spring-loaded to snap back automatically into their neutral position. (To conrm a control command, the control switch must be pushed all the way into

its mechanical locking position.)

15.3.2 Conguration In principle, all parameters are shown as numbers in the corresponding parameter point. From

the actuator menu, use the control switch to access dierent menu points. The lower left corner of the display shows the "EDIT?" option.

Figure 44 Display (11)

Conrm the selector switch with a slight ip towards , (see Figure 33 to Figure 35) to change the selected parameter. To conrm this input readiness, the display changes from "EDIT?" to "SAVE?".

User Instructions

Part Number IOM – 87376-7 July 2016, Rev 1.0

Figure 45 Display (12)

Use the control switch towards to the characters to change the parameter or (see Figure

42 to Figure 45). After reaching the desired parameter value, conrm the value with the

selector switch again, ip it slightly towards , (see Figure 33 to Figure 35).

15.3.3 Conguration Example By way of example, we will change parameter P20.6 (wireless) from 0 (wireless o) to 2

(Bluetooth communication on). Thus, the Bluetooth connection is activated for a short time and then deactivated again automatically. The operating and control switch must be in the neutral position.

Figure 46 Selector/Control Switch (2)

Parts Overview:

1. Selector Switch (red)

2. Control Switch (black) Now, move the control switch down towards until the menu item P20.6 Miscellaneous Wireless

is displayed.

Figure 47 Control Switch Flipped Down

User Instructions

Part Number IOM – 87376-7 July 2016, Rev 1.

Figure 48 Display (13)

Afterwards, ip up slightly the selector switch towards and let it snap back to its neutral position.

Figure 49 Selector Switch in Neutral Position (7)

User Instructions

Part Number IOM – 87376-7 July 2016, Rev 1.0

Figure 50 Selector Switch Flipped Up (3)

Figure 51 Selector Switch in Neutral Position (8)

This changes the bottom line of the display from "EDIT?" to "SAVE?".

Figure 52 Display (14)

User Instructions

Part Number IOM – 87376-7 July 2016, Rev 1.

Figure 53 Display (15)

Thereafter, ip up the control switch toward to change the value from 0 (o) to 2 (Bluetooth).

Figure 54 Control Switch Flipped Up

Figure 55 Display (16)

User Instructions

Part Number IOM – 87376-7 July 2016, Rev 1.0

If the value changes to 1, conrm the selection by ipping halfway up the selector switch towards and letting it snap back to its neutral position (see Figure 51 to Figure 53).

Figure 56 Selector Switch Flipped Halfway Up

Figure 57 Display (17)

This changes the bottom line of the display from "SAVE?" to "EDIT?" and the parameter is stored.

15.3.4 "TEACHIN" Furthermore, certain parameters (end positions, intermediate positions) can be set using

"TEACHIN". Thus, their conguration is greatly simplied.

After selecting the appropriate menu item (for example: End position) and changhing the input type from "EDIT?" to "SAVE?", move the selector switch (red) to manual mode and lock it into place. As you do so, the display will show the message "TEACHIN" and the current position value will be applied continuously to the parameter value. In this mode, further to manual operation by hand wheel, the actuator can be motor-driven with the control switch to the desired position (see Section 16.4.1, Figure 29).

User Instructions

Part Number IOM – 87376-7 July 2016, Rev 1.

Figure 58 Display (18)

CAUTION: MAX. TORQUE MUST BE ALREADY SET

Please note that, during motor operation, only torque monitoring remains active, as travel adjustment will happen subsequently. Therefore, please check beforehand whether the maximum torque has been already set.

After reaching the desired, to-be-dened position, move the selector switch back to the neutral position. Finally, the parameter value must still be saved by ipping the selector switch halfway up and letting it snap back to the neutral position (see Figure 51 to Figure 53).

Section 16: Parameter Menu

For each parameter group, you can nd a description tabular overview of the menu items and possible congurations. The parameter list below also includes all possible options per menu item. Please note that some of the menu items listed and described may not be delivered with your conguration.

16.1 Parameter Group: End Limit

These parameters are used to congure the end position and switch o behavior of the actuator. In this regards, it is important to ensure that the basic mechanical conguration described in Section 16.4 has already been made.

NOTE:

Ensure that these parameters are set during commissioning before operating the actuator. In addition, the settings in the "Torque" menu (see Section 18.2) must be compared with the permissible values of the valve and corrected as appropriate.

User Instructions

Part Number IOM – 87376-7 July 2016, Rev 1.0

CAUTION: OBSERVE PROPER POSITIONING

Generally, 100% stands for fully open and 0% for fully closed. Please note that these values cannot be changed.

Table 7. End Limit Table

Menu Item

P1.1 End limit Open

P1.2 End limit Close

P1.3 End limit

P1.4 End limit

P1.5 End limit

P1.6 End limit

P1.7 End limit LED function

P1.8 End limit

Sub Menu

Item

Switch o

Open

Switch o

Closing

directing

Rotate sense

position

End limit

hysteresis

Poss. Setting Notes /Comments

TEACHIN; 0-100U1)

by travel (0)

by torque (1)

by travel (0)

by torque (1)

right (0) Actuator is designed for clockwise = closing

left (1)

0 1

Close = green (0)

Close = red (1)

0,1 - 10,0%

The parameter value can be set using TEACHIN. With a known travel, the second end position can be entered after setting the rst end position.

The actuator uses end position signals to switch o and report the end position.

The actuator signals the end position or stops the motor only after reaching the specied torque with the proviso that it has reached the end position. If the end position signal is not reached, the actuator reports an error.

The actuator uses end position signals to switch o and report the end position.

Reverse direction of rotation. Counterclockwise = closing. The crossing of all signals and commands is performed by the controller.

No function at RTS FQ Fail-Safe Quarter-Turn Series.

Denition of the LED colour of the CLOSED or OPEN end position signalization.

Hysteresis range for end position signals, Example: End position hysteresis 1% means, that the end position OFF is reached when closing 0%, and will leave it when opening only at 1%, i.e., a reclosing can only take place after leaving this hysteresis.

CAUTION: OBSERVE LIMITS AND FACTORS OF GEAR

When installing the actuator on an gear or a thrust unit, please take into account the limits and factors of the gear/thrust unit at parameterization.

When using end limit switch o by torque, the end position limit must be set before reaching the torque limit. Accordingly, the actuator will only signal the nal end position if the congured torque and the associated end position are reached. If the end position is not reached, a torque error is reported (see Section 17.2.2).

User Instructions

Part Number IOM – 87376-7 July 2016, Rev 1.

16.2 Parameter Group: Torque

If no torque was specied with the order, the actuator is supplied from the factory with the maximum congurable torque.

Table 8. Torque Table

Item

P2.1 Torque Open 8 - 32Nm

P2.2 Torque Close 8 - 32Nm2As P2.1 but in CLOSED direction

P2.3 Torque Torque limit 8 - 32Nm

P2.4 Torque Latching {O (0)} Unassigned in RTS FQ Fail-Safe Quarter-Turn Series P2.5 Torque Boost Open {0%} Unassigned in RTS FQ Fail-Safe Quarter-Turn Series P2.6 Torque Boost Close {0%} Unassigned in RTS FQ Fail-Safe Quarter-Turn Series P2.7 Torque Hysteresis {0: 50%} Unassigned in RTS FQ Fail-Safe Quarter-Turn Series

Sub Menu

Item

Poss. Setting Notes/Comments

CAUTION: CONSIDER THE VALUE OF GEAR/THRUST

When installing the actuator on an additional gear, please take into account the corresponding values of the gear/thrust unit as you enter the actuator parameters. To achieve an eective output torque (including gear)/output power (including thrust unit) ratio, the factor gear/thrust unit must be considered.

16.3 Parameter Group: Speed

Switch o torque in OPEN direction CAUTION:

The range can be restricted via the menu item P2.3

Torque to protect the valve, the transmission or the thrust unit. This value limits the setting of the

parameters P2.1 and P2.2, and to prevent an erroneous increase above the allowed value of these two parameters.

Table 9. Speed Table

Item

P4.1 Speed Local Open 2.5 - 72.2min-2Output speed for local operation in direction OPEN

P4.2 Speed Local Close 2.5 - 72.2min-2As P4.1 but in direction CLOSE

P4.3 Speed

P4.4 Speed

P4.5 Speed

P4.6 Speed

Sub Menu

Item

Remote

Open

Remote

Emergency

Open AUF

Emergency

Cl ose

Poss. Setting Notes/Comments

Output speed for remote operation in direction

2.5 - 72.2min

2.5 - 72.2min-2As P4.3 but in direction CLOSE

2.5 - 72.2min

2.5 - 72.2min-2As P4.5 but in direction CLOSE

-2

OPEN

Output speed for emergency operation in direction

-2

OPEN

User Instructions

Part Number IOM – 87376-7 July 2016, Rev 1.0

P4.7 Speed

P4.8 Speed Minimum 2.5 - 72.2min-2Minimum speed

Torque-

dependent

2.5 - 72.2min

Seal-tight speed. Speed at which the actuator runs

-2

near the end position at torque-dependent switch o (see P1.3 and P1.4)

CAUTION: OBSERVE MAXIMUM SPEED

The maximum speed for the 24VDC actuator version is reduced to 20min−1.

16.4 Parameter Group: Ramp (Option)

The start ramp can be set separately for each operation mode. Thus, a 100% start ramp means that the motor attains its maximum speed in about a second. Higher speeds (see Section

18.3) lead to shorter runtimes. If the ramp is set below 100%, the starting time increases in an

inversely proportional fashion.

Table 10. Ramp Table

Item

P5.1 Ramp Local 5 - 100% Start ramp for local operation

P5.2 Ramp Remote 5 - 100% Start ramp for remote operation

P5.3 Ramp Emergency 5 - 100% Start ramp for emergency operation

Sub Menu

Item

Poss. Setting Notes/Comments

16.5 Parameter Group: Control

Table 11. Control Table

Item

P6.2 Control Ready delay 0-10s

P6.5 Control 24V output

Sub Menu

Item

Poss. Setting Notes/Comments

1 24V auxiliary output is activated (Section 33.5).

16.6 Parameter Group: Password

The actuator control can be password-protected to prevent access at dierent levels. It is possible to prevent entry by unauthorized personnel or to entirely lock motor operation. Default password is set to "000" and thus deactivated. You can use both numbers and capital letters in your password. After entering a password, password protection is activated. To remove password protection, enter an empty password (000).

When accessing a password-protected parameter, the user is automatically prompted for its introduction. Only after correctly entering the password, it is possible to change the corresponding parameters.

Drop-out delay for the ready signal (Binary

outputs)

24V auxiliary output is deactivated (Section 33.5).

The function of the auxiliary input is still activated.

User Instructions

Part Number IOM – 87376-7 July 2016, Rev 1.

Table 12. Password Table

Item

P7.1 Password

P7.2 Password

Sub Menu

Item

Reading

PWD

Writing

PWD

Poss.

Setting

3- digit

16.7 Parameter Group: Position

In addition to OPEN and CLOSED end positions, you may dene intermediate positions. These can be used as feedback signals for the binary outputs or as target value for x position approach.

CAUTION: OBSERVE PROPER POSITIONING

If you change the end positions, (see Section 18.1) intermediate positions are retained percentage-wise, i.e., the absolute positions of the intermediate positions change.

Table 13. Position Table

Notes/Comments

Status display and history data are still viewable; access to the parameter menu is locked until this password is introduced. Parameter menu scrolling is only enabled after entering the password. Electric motor operation is unlocked.

Status display, history data and parameter menu can be viewed. However, parameters become read-only.

Item

P8.1 Position

P8.2 Position

P8.3 Position

P8.4 Position

P8.5 Position

P8.6 Position Hysteresis 0.1 - 10.0%

Sub Menu

Item

Intermediate

position 1

Intermediate

position 2

Intermediate

position 3

Intermediate

position 4

Emerge

position

Poss. Setting Notes/Comments

TEACHIN 0 - 100%

TEACHIN

0 - 100%"

TEACHIN 0 - 100%

TEACHIN

0 - 100%"

Position value of intermediate position 1

See above

Position value of the emergency position.

Hysteresis range of intermediate positions. Within this hysteresis, no repositioning occurs upon reaching the intermediate positions (option: x position approach). Furthermore, the output functions for position = intermediate position are active within this range (see P10.1).

User Instructions

Part Number IOM – 87376-7 July 2016, Rev 1.0

16.8 Parameter Group: Binary Inputs

The controller is equipped with 5 freely congurable binary inputs. Please nd further information on technical data of the binary inputs in Section 33.1. Binary inputs are also eective during actuator control via Probus (option).

Default binary inputs are as follows:

Input 1: OPEN

Input 2: CLOSED

Input 3: STOP

Input 4: EMERGENCY OPEN

Input 5: EMERGENCY CLOSED

User Instructions

Part Number IOM – 87376-7 July 2016, Rev 1.

Table 14. Binary Inputs Table

Item

P9.1 Binary

Input

Sub Menu

Item

Input 1 0: No

Poss. Setting Notes/Comments

Function

1: Open

2: Closed

3: Stop

4: Open

Self-hold

5: Closed Self-hold

6: Emergency

Open

7: Emergency

Closed

8: Release

9: Open/

Closed

10: Close

Open

11: Postioner Release of the postioner

12: Open

inverted

This input has no function

OPEN command in REMOTE mode (selector switch in position REMOTE).

CLOSED command in REMOTE mode (selector switch in position REMOTE).

STOP command in REMOTE mode (selector switch in position REMOTE).

Self-hold for OPEN, i.e., a short pulse is sucient and the actuator moves then into the end position. Use the STOP command to stop the actuator.

Self-hold for CLOSED, see OPEN SELF-HOLD

Superimposed run command; run the actuator in direction OPEN regardless of whether the selection switch is set to REMOTE or LOCAL operation.

Superimposed run command; run the actuator in direction CLOSED regardless of whether the selection switch is set to REMOTE or LOCAL operation.

The actuator may be operated only with a switched.

The actuator moves towards OPEN if input is active and towards CLOSED otherwise.

The actuator moves towards CLOSED if input is active and towards OPEN otherwise.

As OPEN but active low

13: Zu inv. As CLOSED but active low

14: Stop inv. As STOP but active low

15: Open

Self- Hold inv.

16: Closed

Self-Hold inv.

17:

Emergency-

Open inv.

18:

Emergency-

Closed inv.

As OPEN Self-Hold but active low

As CLOSED Self-Hold but active low

As EMERGENCY OPEN but active low

As EMERGENCY CLOSED but active low

User Instructions

Part Number IOM – 87376-7 July 2016, Rev 1.0

Item

Sub Menu

Item

Poss. Setting Notes/Comments

19: Block

20: Contoller

lock

21: Release

Local

22: Block

Local

23: Lock Open

24: Lock

Closed

25: Lock O Drop the lock

26: Fail-safe

27: Fail-safe

inv.

28: Lock Open

inv.

29: Lock

Closed inv.

30: Lock O

inv.

31:

Intermediate

position 1

32:

Intermediate

position 2

33:

Intermediate

position 3

34:

Intermediate

position 4

35:

Emergency

position

With activated (switched) signal, the actuator is locked for operation also in local mode.

Positioner lock

The actuator may be operated only with a switched signal.

As Release Local but active low

Trigger lock OPEN (in LOCAL and REMOTE mode). Actuator moves with the highest priority to OPEN; command continues internally active after reaching the end position OPEN. Dropping only with LOCK OFF, Supply OFF or operating mode OFF.

Trigger lock CLOSED (in LOCAL and REMOTE mode). Actuator moves with the highest priority to CLOSED; command continues internally active after reaching the end position CLOSED. Dropping only with LOCK OFF, Supply OFF or operating mode OFF.

Trigger the Fail-safe function in all operating modes (only functional in fail-safe actuators).

As Fail-safe but active low

As Lock Open but active low

As Lock O but active low

Approach intermediate position 1 (P8.1) in REMOTE mode (x position approach). There is no repositioning upon reaching the intermediate position within the hysteresis (see P8.6) Higher priority than intermediate position 2, 3 and 4.

As intermediate position 1 but with higher priority than intermediate positions 3 and 4.

As intermediate position 1 but with higher priority than intermediate position 4.

As intermediate position 1 but with lowest priority.

Approach emergency position (P 8.5). As intermediate position 1 but with higher priority than intermediate positions 1, 2.

User Instructions

Part Number IOM – 87376-7 July 2016, Rev 1.

P9.2

P9.3

P9.4

P9.5

Item

Binary

Input

Binary

Input

Binary

Input

Binary

Input

Sub Menu

Item

Input 2 See Input 1

Input 3 See Input 1

Input 4 See Input 1

Input 5 See Input 1

Poss. Setting Notes/Comments

36:

Intermediate

position 1 inv.

37:

Intermediate

position 2 inv.

38:

Intermediate

position 3 inv.

39:

Intermediate

position 4 inv.

40:

Emergency

position inv.

As Intermediate position 1 but active low

As Intermediate position 2 but active low

As Intermediate position 3 but active low

As Intermediate position 4 but active low

As Emergency position but active low

16.9 Parameter Group: Binary Outputs

The controller is equipped with 8 freely congurable binary outputs. Please nd further information on technical data of the binary outputs in Section 33.2. Provided with external supply, binary outputs are optically isolated from the rest of the controller.

Default binary outputs are as follows:

Output 1: Ready

Output 2: End position OPEN

Output 3: End position CLOSED

Output 4: Run OPEN

Output 5: Run CLOSED

Output 6: Torque

Output 7: LOCAL

Output 8: REMOTE

User Instructions

Part Number IOM – 87376-7 July 2016, Rev 1.0

Table 15. Binary Outputs Table

Item

P10.1 Binary

Output

Sub Menu

Item

Output 1 0: User

Poss. Setting Notes/Comments

Dened

1: Ready Actuator is ready

2: Fault General fault; Actuator is not ready

3: Open Actuator is in open position

4: Closed Actuator is in closed position

5: Running

Open

6: Running

Closed

7: Running Actuator is running in either Open or Closed

8: Torque

Open

9: Torque

Closed

10: Torque

11: Travel

Open

12: Travel

Closed

13: Position >

Int. 1

14: Position <

Int. 1

15: Position >

Int. 2

16: Position <

Int. 2

17: Position >

Int. 3

18: Position <

Int. 3

19: Position >

Int. 4

20: Position <

Int. 4

21: Local Local operating mode (selector switch in position)

22: Remote

23: O

24: No

Function

25: Motor

Error

26: Always Signal is always on

27: Never Signal is always o

Optional

Actuators runs in direction Closed

Switch o torque was reached in Open direction-actuator has been switched o

Switch o torque was reached in Closed direction-actuator has been switched o

Switch o torque was reached in either Closed or Open direction

The Open end postion has been reached

The Closed end postiion has been reached

Position > Intermediate position 1

Position < Intermediate position 1

Position > Intermediate position 2

Position < Intermediate position 2

Position > Intermediate position 3

Position < Intermediate position 3

Position > Intermediate position 4

Position < Intermediate position 4

Remote operating mode (selctor switch in position Remote)

O operating mode (selector switch in the O position)

No function

The motor temperature sensor has reported an error

User Instructions

Part Number IOM – 87376-7 July 2016, Rev 1.

Item

Sub Menu

Item

Poss. Setting Notes/Comments

28: Binary

Input 1

29: Binary

Input 2

30: Binary

Input 3

31: Binary

Input 4

32: Binary

Input 5

33: Torque

Open mask

34: Torque

Closed mask

35:Ready

Remote

36: Ready

Local

37: Ready

Local/Remote

38: Lock Open

39: Lock

Closed

40: Fail-safe

OK 1

41: Fail-safe

OK 2

42: Fail-safe

OK 3

43: Lock Lock Open or Lock Closed is enabled.

44:

Ready/Torque OKActuator is ready and no torque switch o

Forwarding of binary input to output

As Torque OPEN although it will supress (mask) this signal in the end position upon torquedependent switch o.

As Torque CLOSED although it will supress (mask) this signal in the end position upon torquedependent switch o.

Ready and Remote operating mode

Ready and Local operating mode

Ready and Local or Remote mode

Lock OPEN is enabled. OPEN command is internally queued with the highest priority and will not be dropped even in the end position.

Lock CLOSED is enabled. CLOSED command is internally queued with the highest priority and will not be dropped even in the end position.

Fail-safe OK (only for fail-safe actuators)

Fail-safe OK and Ready (only for fail-safe actuators)

Fail-safe OK, Ready and Remote (only for fail-safe actuators)

45:

Ready/

Remote/

Torque OK

46: Position =

Int. 1

47: Position =

Int. 2

48: Position =

Int. 3

Actuator is ready for operation in REMOTE mode and no torque switch o

Position = Intermediate position 1. The width of the interval is set with the parameter P8.6.

Position = Intermediate position 2. The width of the interval is set with the parameter P8.6.

Position = Intermediate position 3. The width of the interval is set with the parameter P8.6.

User Instructions

Part Number IOM – 87376-7 July 2016, Rev 1.0

Item

P10.2 Binary

Output

P10.3

P10.4

P10.5

P10.6

P10.7

P10.8

P10.9

P10.10

P10.11

P10.12

P10.13

Binary

Output

Binary

Output

Binary

Output

Binary

Output

Binary

Output

Binary

Output

Binary

Output

Binary

Output

Binary

Output

Binary

Output

Binary

Output

Sub Menu

Item

Output

Conguration

Output 2 See Output 1

Output 2

Conguration

Output 3 See Output 1

Output 3

Conguration

Output 4 See Output 1

Output 4

Conguration

Output 5 See Output 1

Output 5

Conguration

Output 6 See Output 1

Output 6

Conguration

Output 7 See Output 1

Poss. Setting Notes/Comments

49: Position =

Int. 4

50: Position

= Emergency

Position 51: Bus Bit 1 52: Bus Bit 2 53: Bus Bit 3 54: Bus Bit 4 55: Bus Bit 5 56: Bus Bit 6 57: Bus Bit 7 58: Bus Bit 8

Normal

Inverted

Normal

Flashing

Inv. Flashing

See Output 1

Conguration

See Output 1

Conguration

See Output 1

Conguration

See Output 1

Conguration

See Output 1

Conguration

Position = Intermediate position 4. The width of the interval is set with the parameter P8.6.

Position = emergency position. The width of the interval is set with the parameter P8.6.

In existing bus interface (hardware option) the output is set according to the selected bit bus.

Output 1 is set to normal, i.e., if the condition in point P10.1 is met, Output 1 is set to HIGH (active HIGH).

If the condition in point P10.1 is met, Output 1 is set to LOW (active LOW).

If the condition in point P10.1 is met, Output 1 starts blinking (active HIGH).

If the condition in point P10.1 is not met, Output 1 starts blinking (otherwise it is set to HIGH).

User Instructions

Part Number IOM – 87376-7 July 2016, Rev 1.

P10.14

P10.15

P10.16

Binary

Output

Binary

Output

Binary

Output

Output 7

Conguration

Output 8 See Output 1

Output 8

Conguration

See Output 1

Conguration

See Output 1

Conguration

CAUTION: OBSERVE TORQUE POSITION

When using the point torque-dependent OPEN or torque-dependent CLOSED (see Section

18.1, Menu P1.3 and P1.4) the actuator will only be open or closed when the set torque and the

associated end position is reached. If the end position is not reached, a torque error is reported (see Section 17.2.2).

16.10 Parameter Group: Position Output (Option)

Position output is used to indicate the current position of the actuator using 0/4-20 mA; it can retrotted using software code. If this option is not enabled, the menu point shows the message "inactive". No adjustment to the end positions or the travel is required. Adjustment is automatically performed during the conguration of travel limit positions (see Section 18.1). No further settings are necessary for torque-dependent switch o, because the controller exclusively uses travel limit positions for the calculation. Regardless of whether this is dened by the torque or the travel limit positions.

The factory default settings are:

• 4mA at 0% position

• 20mA at 100% position

Table 16. Position Output Table

P11.1

P11.2

P11.3

P11.4

Item

Position-

Output

Position-

Output

Position-

Output

Position-

Output

Sub Menu

Item

Function

Start (at 0%)

End (at 100%)"

Calibration

20mA

Poss. Setting Notes/Comments

disabled Position Output disabled

enabled Position Output enabled

0 - 20.5 mA

{4 mA}

0 - 20.5 mA

{20 mA }

-10% - +10%

mA value for the Closed (0%) position

mA-value for the On (100%) position

Calibrating the output position during the setting of this parameter will output a 20mA (100%) signal. Use this parameter to calibrate accurately the 20mA output signal. (e.g., if you measure

19.8mA at the output, just add 1% (0.2mA is 1% of 20mA) to the displayed value).

16.11 Parameter Group: Step Mode

Step mode operation can be used to extend the operating time in certain ranges or for the whole travel; it is available in local, remote and emergency mode. Step mode operation can be activated individually for the directions OPEN and CLOSED. Cycle start, cycle end, cycle duration and interval time can be set separately for both directions. (see Figure 61).

User Instructions

Part Number IOM – 87376-7 July 2016, Rev 1.0

Table 17. Step Mode Table

P12.1

P12.2

P12.3

P12.4

P12.5

P12.6

P12.7

P12.8

P12.9

P12.10

Item

Step Mode

Function

Step Mode

Function

Step mode

Function

Step Mode

Function

Step Mode

Function

Step Mode

Function

Step Mode

Function

Step Mode

Function

Step Mode

Function

Step Mode

Function

Sub Menu

Item

Mode

Start Open 0 - 100%

End Open 0 - 100%

Runtime

Open

Pause Time

Open

Start Closed 0 - 100%

End Closed 0 - 100%

Runtime

Closed

Pause Time 0.2 - 60 Pause time in Closed direction

Timebase

Poss. Setting Notes/Comments

Disabled Step mode operation is disabled

Enabled

Local only Step mode mode is only enabled in LOCAL mode

Remote only Step mode mode is only enabled in REMOTE mode

Local +

Remote

only

0.1 - 60 Runtime in OPEN direction

0.2 - 60 Pause time in OPEN direction

0.1 - 60 Runtime in Closed direction

0: Seconds 1: Minutes

Step mode operation is enabled in LOCAL, REMOTE and EMERGENCY operation.

Step mode is enabled in REMOTE and LOCAL mode

In OPEN direction, position in % from which the step mode operation should start.

In OPEN direction, position in % of which the step mode operation should end.

In CLOSED direction, position in % from which the step mode operation should start.

In CLOSED direction, position in % of which the step mode operation should end.

Time basis for run and pause times

Figure 59 Step Mode Operation

NOTE:

It is important to ensure that the mode of operation is not exceeded. The running info on the actuator (see Section 17.2.2) only ashes while the drive is running, i.e., during the break, no ash.

User Instructions

Part Number IOM – 87376-7 July 2016, Rev 1.

16.12 Parameter Group: Positioner (Option)

The positioner SR option is used to control the electric actuator by means of a set point input 0/4-20 mA signal. The SR helps control the position of the actuator, i.e., the positioner ensures that the actual value and thus the position of the actuator matches the desired set point.

Table 18. Positioner Table

Item

P13.1 Positioner Function

P13.2 Positioner Begin (at 0%)

P13.3 Positioner End (at100%)

P13.4 Positioner Dead band

P13.5 Positioner Gain

P13.6 Positioner

P13.7 Positioner

P13.8 Positioner

Sub Menu

Item

Live zero

detect

Emergency

Position

Calibration

Setpoint

Poss. Setting Notes/Comments

O Positioner disabled On Positioner enabled

0 – 20.5 mA

{4.0 mA}

0 – 20.5 mA

{20 mA}

0.1 – 10% {1%}

1 – 100%

{100%}

Ignore

{Stop} Actuator stops on signal failure.

Open

Emergency

Position

0 – 100%

{50%}

-10% - +10%

mA value of the setpoint for the CLOSED (0%) position

mA value of the setpoint for the OPEN (100%) position

Tolerance range for the control deviation (setpoint position - actual position) where no adjustment occurs. The deadband should not be set too low to prevent actuator oscillation.

The gain (gradient) aects the positioning close to the target position. The smaller the gain selected (for example, 20%), the earlier the actuator starts reducing its speed in case of speed variable actuators on approaching the target position. In case of actuators with xed speed (reversing starters) the speed reduction is done by pulsing (also see parameters P13.9 and P13.10). This provided a better positioning (smaller reachable deadband). A 100% setting disables this gradient.

The setpoint monitoring (monitoring the setpoint to below approximately 2mA = loss of signal) is disabled.

On signal failure, actuator moves the OPEN position.

Actuator moves on signal failure to the CLOSED position.

On signal failure, the actuator moves the dened emergency position (see parameter P13.7).

Determination of the emergency position. (it can also be set in the menu P8.5)

Calibration value for the mA setpoint. Calibration process: By applying 20mA on the setpoint input, this parameter is corrected until the readout matches 20mA.

User Instructions

Part Number IOM – 87376-7 July 2016, Rev 1.0

Item

P13.9 Positioner

P13.10 Positioner Period {2s}

P13.11 Positioner

P13.12 Positioner

P13.13 Positioner

P13.14 Positioner

Sub Menu

Item

Minimum

Impulse

Begin

Position (a0)

End Position

(e0)

Begin

Setpoint (a1)

End Setpoint

(e1)

Poss. Setting Notes/Comments

{0.2s}

0.0 – 25% {2%}

75 – 100%

{98%}

0.0 – 25% {2%}

75 – 100%

{98%}

Variable speed actuators (RTS FQ Fail-Safe Quarter-Turn Series and Smartcon CSC FU): Without function xed speed actuators (Smartcon CSC): Minimum activation time of the reversing contactors. For very small activation times (<0.3 to 0.5s), the motor will be switched o during start-up process, which increases signicantly reversing contactors mechanical wear. With frequent periods of very small activation times (restless loop, small dead zone, clocking near to the target value), we therefore recommend electronic reversing contactor.

Variable speed actuators (RTS FQ Fail-Safe QuarterTurn Series and Smartcon CSC FU): Without function Fixed speed actuators (Smartcon CSC): This parameter is only relevant when Step mode is enabled and when approaching the target position (parameter gain smaller than 100 %) and determines the period of a run/pause cycle.

Smallest controllable position other than the end position CLOSED. The range 0% to a0 will be just passed through. Use the parameter a0 to dene the beginning of the allowable control range of the valve (e.g., blind spot for ball segment valves, etc.).

Largest controllable position other than the end position OPEN. The area e0 to 100% is just passed through. Use the parameter e0 to dene the end of the allowable control range of the valve.

Below this value, the end position CLOSED is controlled. In the range 0% to a1 cannot be controlled (end position tolerance). The initial setpoint a1 is associated with a small hysteresis (1/4 of the deadband).

Above this value, the end position OPEN is controlled. The range e1 to 100% cannot be controlled (end position tolerance). The nal setpoint e1 is associated with a small hysteresis (1/4 of the deadband).

User Instructions

Part Number IOM – 87376-7 July 2016, Rev 1.

Figure 60 Assigning the Position to the Setpoint

16.13 Parameter Group: Controller (Optional)

The optional PID controller is used for controlling an external actual value (process variable) to a setpoint using 0/4-20 mA signal by readjusting the actuator.

Table 19. Controller Table

P14.1

P14.2

P14.3

P14.4

P14.5

Item

PID

controller

PID

controller

PID

contoller

PID

contoller

PID

controller

Sub Menu

Item

Function

External

Setpoint

Fixed

Setpoint

Start (at 0%) 0 - 20,5 mA mA value at 0% of the external actual value

End (at100%) 0 - 20,5 mA mA value at 100% of the external actual value

Poss. Setting Notes/Comments

0: disabled PID controller disabled

The output of the PID controller corresponds to the position setpoint of the actuator. The

1: Position

2: Speed

0: Fixed

1: External

0 – 100% Specication of the internal xed setpoint

positioning (tracking of the actual position to the setpoint) is done by the positioner (see Section

18.12).

The output of the PID controller corresponds to the change of the position setpoint (speed) of the actuator. The positioning (tracking of the actual position to the setpoint) is done by the positioner (see Section 18.12).

The PID controller uses an internal, xed setpoint (see parameter P14.3).

The PID controller uses the external setpoint. The adjustment of this setpoint is done with the parameters P13.2 and P13.3 (see Section 18.12).

User Instructions

Part Number IOM – 87376-7 July 2016, Rev 1.0

P14.6

P14.7

P14.8

P14.9

P14.10

P14.11

P14.12

Item

PID

contoller

PID

contoller

PID

controller

PID

contoller

PID

contoller

PID

contoller

PID

controller

Sub Menu

Item

Gain (P) +50 - 50, Gain (proportional value) of the PID controller

Reset time (I) 0 – 100s

Lead Time

(D)

Oset -200 – 200%

Dead Band

Period 2.– 20 s Equal to parameter P13.10 (see Section 18.12)

Actual Value

Monitoring

Poss. Setting Notes/Comments

The shorter the reset time (integral time, integral value), the stronger is the eect of the integral component of the PID controller. Values below 1.0 will disable the integral component.

The larger the lead time (dierential/derivative value), the stronger is the eect of the dervative

0 – 100s

0.1 – 10% {1%}

Ignore

Stop

Open

Closed

Emergency

position

component of the PID controller. To reduce the inuence of noise a rst order lag element with 1s time constant is added (DT1) .

The oset value will be added to the output value of the PID controller.

Tolerance range for the control deviation (setpoint external actual value) where no adjustment occurs.

The monitoring of the external actual value is disabled.

Actuator stops on signal failure of external actual value.

Actuator moves on signal failure of external actual values to the OPEN position.

Actuator moves on signal failure of external actual values to the CLOSED position.

Actuator moves on signal failure of external actual values to the EMERGENCY position. (see parameter P13.7).

User Instructions

Part Number IOM – 87376-7 July 2016, Rev 1.

P14.13

PID

controller

Calibration

of External

Actual

Value

-10.– 10%

Calibration process: By applying 20mA to the external actual value input, this parameter is corrected until the readout matches to 20mA.

16.14 Parameter Group: Characteristic Curves (Optional)

With this option, customers can enable travel-dependent torque characteristic curves.

With these characteristic curves, torque limits already set under menu item P2 (torque), can be further reduced depending on travel. Characteristics can be congured via the infrared interface with the SMARTTOOL software. (see Figure 63).

Figure 61 Torque Characteristics

Table 20. Characteristic Curves Table

Menu Item

P17.1 Characteristic

Sub Menu

Item

Torque

Open

Poss. Setting Notes/Comments

O

Local +

Remote only

The torque characteristic curve is disabled for the OPEN direction.

The torque characteristic curve is enabled for the OPEN direction.

The torque characteristic curve is enabled for the OPEN direction only in LOCAL and REMOTE mode (while disabled in the EMERGENCY mode).

User Instructions

Part Number IOM – 87376-7 July 2016, Rev 1.0

The torque characteristic curve is disabled for the CLOSED direction.

The torque characteristic curve is enabled for the CLOSED direction.

The torque characteristic curve is enabled for the CLOSED direction only in LOCAL and REMOTE mode (while disabled in the EMERGENCY mode).

P17.2 Characteristic

Torque

Closed

O

Local +

Remote only

16.15 Parameter Group: Identication (Option)

This option allows entering further custom-identication parameters.

Table 21. Identication Table

Menu Item

P18.1 Identication PPS number 15-digit

Sub Menu

Item

Poss. Setting Notes/Comments

Used to enter a PPS number. This is displayed in the bottom line. CAUTION: point P20.5 must be set to 0.

16.16 Parameter Group: System Parameters (Locked)

Used for actuator conguration and not available for customers.

16.17 Parameter Group: Miscellaneous

Table 22. Miscellaneous Table

Menu Item

P20.1 Miscellaneous Language

P20.2 Miscellaneous

Sub Menu

Item

Rotate

display

Poss. Setting Notes/Comments

0: German

1: English

2: Russian

3: Czech

4: Spanish

5: French

6: Italian

7: Danish

8: Hungarian

No Default setting

Yes

Denes the menu language

Rotates the display by 180o Warning: The operation of the control switch and the selector switch keeps the same.

User Instructions

Part Number IOM – 87376-7 July 2016, Rev 1.

Customer

Conguration

Customer

P20.3 Miscellaneous

P20.4 Miscellaneous

P20.5 Miscellaneous Info line {0} - 31

P20.6 Miscellaneous Infrared

Load

conguration

Save

Conguration

Backup

Parameters -

Backup

Parameters +

Customer

Conguration

Section 17: Status Area

The status area presents current process and diagnostic data. There data is read-only. To access the status area, move the control switch in the direction where the selector switch should be in the neutral position or in the remote position.

Actuator parameters, excluding points P1.1 to P1.6 will be overwritten with customer

O (0) The infrared connection is disabled.

On (1)

parameters. Actuator parameters, including points P1.1

to P1.6 will be overwritten with customer parameters.

Actuator parameters, excluding points P1.1 to P1.6 will be overwritten with factory parameters.

Actuator parameters, including points P1.1 to P1.6 will be overwritten with factory parameters.

Stores all parameters in the customer conguration.

The fourth line of the display shows various diagnostic values.

The infrared connection is activated for about 3 minutes.

The status area is divided into 2 sub-areas:

• Status

• History

17.1 Status

17.1.1 Status - Binary Outputs Display of binary outputs: The display shows output control as opposed to output status, i.e.,

the supply of the binary outputs is ignored. A switched output is represented by 1.

Figure 62 Binary Outputs Display

User Instructions

Part Number IOM – 87376-7 July 2016, Rev 1.0

Display Overview:

1. Ouput Number

2. Signal (0=LOW; 1=HIGH)

17.1.2 Status - Binary Inputs Display of binary inputs: A set input is represented by 1.

Figure 63 Binary Inputs Display

Display Overview:

1. Input Number

2. Signal (0=LOW: 1=HIGH)

17.1.3 Status - Analogue Values Display of analogue values: Input 1 (In1) is used by the positioner as the setpoint; Input 2 (In2)

serves as an external value for the optional PID controller. In the analogue output (out), only the control signal is shown, regardless of whether the output current actually ows or not (interruption of the current loop).

Figure 64 Analogue Values Display

Display Overview:

User Instructions

Part Number IOM – 87376-7 July 2016, Rev 1.

1. Input 1

2. Input 2

3. Ouput

4. All values in mA

17.1.4 Stauts - Absolute Values This point is not relevant for RTS FQ Fail-Safe Quarter-Turn Series.

17.1.5 Status - Firmware

Figure 65 Firmware Display

Display Overview:

1. Firmware

2. Firmware Date

17.1.6 Status - Serial Number

Figure 66 Serial Number Display

Display Overview:

1. Serial Number of the Control Unit

User Instructions

Part Number IOM – 87376-7 July 2016, Rev 1.0

2. Serial Number of the Actuator

3. Serial Number of Electronics

17.1.7 Status - Meter Readings

Figure 67 Counter Values Display

Display Overview:

1. Power-on Cycles

2. Operating Hours

3. Engine Duration

17.2 History

History shows the last 20 events/entries. In addition to the plain text entry, the time since the last history entry is also provided. Please note that the actuator can only calculate time if powered-on. For error analysis, please refer to Section 23.1.

Section 18: Infrared Connection

For easier communication and better visualization of the menu options, the unit provides an infrared port for connection to a PC. The required hardware (connection cable to the PC’s RS-232 or USB connectors) and the corresponding software are available as options. The SMARTTOOL software, in addition to communication with the actuator, allows the management of multiple actuators to transfer the conguration to dierent actuators. This approach can greatly simplify operation. Please refer to the SMARTCON Android operating instructions manual for further information.

User Instructions

Part Number IOM – 87376-7 July 2016, Rev 1.

During operation, it must be ensured that the IR interface surface is protected from strong disturbances which may otherwise compromise the communication. Before mounting the infrared adapter, clean the surface of the infrared interface with a damp cloth.

When the infrared interface is enabled, it is indicated by Light Emitting Diode L5 (see Figure

70).The infrared interface can be enabled in the menu item P20.6.

Figure 68 Infrared Connection

Parts Overview:

1. Infrared Connection

Section 19: Bluetooth Link

In addition to the infrared interface, it is also possible to congure the Control System using a Bluetooth interface. Software required for Android equipment is available as an option. In addition to communication with the actuator, the Android software also enables management of multiple actuators, allowing easy transfer of parameter sets to various actuators. This approach can simplify commissioning signicantly.

When the Bluetooth interface is enabled, this is indicated by the Light Emitting Diode L5 (see gure 70 in Section 20). The Bluetooth interface can be enabled in menu item P20.6.

Section 20: Maintenance

Maintenance work on open actuators may only be conducted if these are deenergized. Reconnection during maintenance is strictly prohibited. Work on the electrical system or equipment must be carried out only in accordance with electrical regulations by a qualied electrician himself or by specially instructed personnel under the control and supervision of a qualied electrician.

Actuators are ready for use after installation. By default, the actuator is delivered lled with oil.

User Instructions

Part Number IOM – 87376-7 July 2016, Rev 1.0

On-going monitoring:

• Beware of increased running noise. During long downtime periods, operate the

actuator at least every 3 months.

• For actuators with output types A, B and C according to DIN 3210-A, B1, B2 and C

according to DIN ISO 5210, relubricate at least every 6 months on existing grease ttings (see Section 26.2).

Actuators are designed for installation in any position (see Section 13.5). Therefore, the main body is not equipped with a level indication or a drain plug. The replacement of the lubricant from the main body must be performed via the handwheel.

Every approximately 10,000 - 20,000 hours (about 5 years; Section 26), depending on the workload, you must:

• Change Oil

• Replace seals

Check all roller bearings and the worm wheel assembly and replace if necessary. Check our lubricants table for recommended oils and greases (see Section 26).

Section 21: Troubleshooting

Upon warning or error, the bottom line of the display will show the corresponding plain text description. This event will also be entered into the history (see Section 19.2).

21.1 Error List

Table 23. Error List Table

Error LED Indicators Description

#3: Motor

temperature

warning

#4: Motor

temperature

switch o

#10: Actuator

fault

#17: Travel

sensor error

#24: Bus error L4 ashes slowly No communication with the optional bus system.

#26: Bus

watchdog

L4 ashes slowly

L4 is o

L1 and L2 lit up

L4 ashes fast

L4 ashes slowly Watchdog for bus communication has reacted.

The motor temperature is in the critical range although the actuator remains fully functional.

Motor temperature is too high, the motor is no longer operative until it cools down.

No power supply to the power electronics (when the controller is powered from the auxiliary power input). Defect of power electronics, please contact the manufacturer.

The travel unit is outside the permitted range, please contact the manufacturer.

Section 22: Fuses

The logic board of the controller cover (see Figure 71) features two miniature fuses for the control lines.

User Instructions

Part Number IOM – 87376-7 July 2016, Rev 1.

Figure 69 Logic Board of Controller

Parts Overview:

1. Fuse F10a for the Binary Outputs

2. Fuse F10b for Auxillary

Table 24. Fuses on the Logic Board

Fuse Value Manufacturer

F10a 1AT Littelfuse 454 NANO2 Slo-Blo® träge

F10b 4AT Littelfuse 454 NANO2 Slo-Blo® träge

The frequency inverter is protected by an input fuse and the explosionproof version also has a thermal fuse (see Section 13.7.3).

Section 23: Lubricant Recommendation and

Requirements

23.1 Main Body

Operating oil: DIN 51 517 - CLP - HC

Fully synthetic high-performance gear oils based on poly-alpha-olens (PAO)

Temperature: -25oC to +60oC

Viscosity class: 320 ISO VG

Lubricant requirement: 0.25 Lt

23.2 Output Type A and Spindle Drive (Linear Acutators):

User Instructions

Part Number IOM – 87376-7 July 2016, Rev 1.0

Grease DIN 51862- G1-G

Water repellent complex grease on Al-soap base with high resistance to acids and alkalis

Temperature: -40oC to +85oC

Penetration 0.1mm: to 265

Dropping point: about 260oC NLGI - Class: 1

Acid-free, little or no water-reactive

23.3 Basic Lubricant Service Interval

RTS FQ Fail-Safe Quarter-Turn Series actuators must be serviced 10 years after delivery by Emerson. The functionality and durability of the lubricant is however contingent upon the operating conditions. Where appropriate, reduction factors must be considered.

Table 25. Lubrication Utilization (2)

Operating

condition (s)

Duty time DT (Total engine running time) Extremely high DT over 1250 hours/year 0.5 High DT over 500 hours/year 0.7 Extremely low DT less than 0.5 hours/year 0.8 Ambient temperature (permanent or long-term) Extremely changeable between -10oC and +50oC 0.5 Extremely high above +50oC 0.7 Extremely low below -25oC 0.9 Output speed (on actuator main shaft) High speed over 80 U/min 0.8 Utilization (relative to rated power) Very high over 90% 0.8 High between 80 and 90% 0.9

Denition

Reduction factor

(multiplier )

Application example:

Extremely low DT + Extremely low ambient temperature + High speed + 87% utilization:

0.8 x 0.9 x 0.8 x 0.9 =0.51 reduction factor

Lubrication mainteance interval: 10 years x 0.51=5.1 years (62 months)

CAUTION: LUBRICATE PROPERLY

This calculated maintenance interval does neither apply to the maintenance of output type A (threaded bushing) units nor to the maintenance of linear and spindle drive units. These units must periodically lubricated (at least every 6 months) via the grease nipples (see Section 26.2).

During maintenance of our actuators, remove and replace old grease with new one. Mixing of dierent lubricant types is not permitted. Quantities needed for lubricant service are listed in

Section 26.

User Instructions

Part Number IOM – 87376-7 July 2016, Rev 1.

Section 24: Training

CAUTION: CONTACT FOR SUPPORT

If you experience problems during installation or upon adjustments on site, please contact Emerson, Texas at +1 281 477 4100 or to prevent any operational errors or damage to the actuators. Emerson recommends engaging only qualied personnel for installation of RTS CM Comapct Series actuators. Upon special request of the client, Emerson can conduct training on the activities listed in this operating manual at the factory of Emerson.

Section 25: Certications and Technical Data

ATEX Directive 2014/34/EU - TÜV-A 13ATEX0006X

• EN 60079-0:2012

• EN 60079-1:2007

• EN 60079-7:2007

IECEx

• IEC 60079-0:2011

• IEC 60079-1:2014

• IEC 60079-7:2006

• IEC 60079-31:2013

CSA Hazardous Locations:

• CAN/CSA-C22.2 NO. 60079-0:2011, UL 60079-0:2013

• CAN/CSA-C22.2 NO. 60079-1:2011, UL 60079-1:2009

• CAN/CSA-C22.2 NO. 60079-7:2012, UL 60079-7:2008

• CAN/CSA-C22.2 NO. 60079-31:2012, UL 60079-31:2015

CSA Non-Hazardous Locations:

• CAN/CSA-C22.2 NO. 14-13

• UL 508:1999

MC Directive 2014/30/EU

• EN 61000-6-2:2005

• EN 61000-6-3:2007-01 + A1:2011-03

•

Low Voltage Directive 2014/35/EU TÜV Austria

• IEC 60204-1 + A1:2008

IP66/67 TÜV Austria

• EN 60529-1:1991 + A1:2000

Functional Safety FMEDA

• IEC 61508:2010

User Instructions

Part Number IOM – 87376-7 July 2016, Rev 1.0

IP66/67 TÜV Austria

• EN 60529-1:1991 + A1:2000

Functional Safety FMEDA

• IEC 61508:2010

• SIL 1 (single device)

• SIL 2 (redundant conguration)

User Instructions

Part Number IOM – 87376-7 July 2016, Rev 1.

RTS FQ TYPE

FQ-03 FQ-06 FQ-20

Max Electric Torque max. lbs. ft (Nm) 220 (300) 440 (600) 1,475 (2,000)

Max Fail-safe Torque max. lbs. ft (Nm) 110 (150) 220 (300) 730 (1,000)

Modulating Torque max. lbs. ft (Nm) 110 (150) 220 (300) 730 (1,000)

Fail-safe Function Selectable opening and closing (CW/CCW)

Fail-safe Trigger Loss of 24 V DC Fail-safe signal or main power supply (selectable)

Positioning Speed - Electric sec 15 to 400 15 to 400 25 to 650

Positioning Speed - Fail-safe sec 1 - 5 1 - 5 4 - 15

Available Travel ° 90 +/– 5° with mechanical end-stop

Mode of Operation

On/o Duty S2–15 min

Modulating Duty S4 – 1200 starts/hour – 40% duty cycle

Manual Override Optional

VALVEMOUNTING

Flange ISO 5210 F07/F10 F10/F12 F14/F16

Max Stem Diameter in (mm) 1 (25) 1.58 (40) 2.36 (60)

Max Square (Flats) in (mm) 0.86 (22) 1.25 (32) 1.87 (46)

ENVIRONMENTAL CONDITIONS

Weather Protection IP 67 /NEMA 4 (Optional IP 68/NEMA 6)

Ambient Temperature - 40° C (-40°F) to +60°C (140°F)

Corrosion Protection K2 for aggressive atmospheres

Painting/Color Two component painting / RAL 7024

Weight approx. lb. (kg) 94 (43) 116 (53) 440 (200)

MOTOR  BRUSHLESS TECHNOLOGY

Isolation Class Insulation class F, max. 155° C (311°F) permanent temperature

Power Supply V 24 VDC or 115-230 VDC or 1x 115-230 VAC, 50-60Hz or 3x 380-480 VAc, 50-60 Hz

Nominal Current 2.5 A

Power Comsumption Idle with

Fail-safe Brake

40 W

ACTUATOR CONTROL

Technology Integrated processor control unit with frequency technology for variable speed control

Control Elements

· With additional language independent symbols

· Selector switch LOCAL - OFF - REMOTE (lockable)

· Control switch OPEN - STOP - CLOSE contact less sensor technology

Local Display Backlit LCD display, can be rotated in 90 degree steps

LEDs 4 programmable red, green, blue LEDs for operation - readiness - warning - and error messages

Communication Infrared communication interface and bluetooth technology including ANDROID App for simple conguration

· 5 congurable binary (discrete inputs) control inputs:

Inputs

OPEN - STOP - CLOSE - EMERGENCY OPEN - EMERGENCY CLOSE

· Nominal voltage 24VDC

· 8 congurable binary (relay) outputs:

Outputs

READY - OPEN - CLOSE - RUNNING OPEN - RUNNING CLOSE - TORQUE - LOCAL - REMOTE

· Power supply 24 VDC +/– 6V (selectable internal or external)

FUNCTIONS

· Switch-o mode adjustable, travel or torque dependent

· Torque adjustable: 25-100% of max. torque

· Adjustable speed for process optimization and emergency speeds

Standard

· Password protection (reading and/or writing)

· Multi-language display

· Status indication for binary inputs/outputs and analog signals on LCD Display

· Data logging for analysis and service

· Motor protection by Positive Temperature Coecient sensors

ELECTRICAL CONNECTION

3 metric threaded boreholes for cable grands: M40x1.5 / M32x1.5 / M25x1.5

Cable Entry

(Optional: 2x NPT1/2“ + 1xNPT1“)

User Instructions

Part Number IOM – 87376-7 July 2016, Rev 1.0

Section 26: Technical Data General

26.1 Binary Inputs

Table 26. Input Data Table

Parameter Value

Count 5

Nominal voltage

Threshold voltage for input set >15V Threshold voltage for input not set <10V Maximum voltage 60VDC Current consumption at 24V typically 5mA

Figure 70 Current/Voltage Relation

24VDC/48VDC towards common ground

Figure 71 Control Unit

User Instructions

Part Number IOM – 87376-7 July 2016, Rev 1.

Figure 72 Logic Board

Jumpers JP1 to JP3 can be used to interconnect the binary inputs to groups with separate earths:

Figure 73 5 Inputs with Same Common

Figure 74 2 Separated Groups of 2 Inputs with Same Ground

User Instructions

Part Number IOM – 87376-7 July 2016, Rev 1.0

Input In3 is disabled.

Figure 75 3 Separated Inputs

Inputs In2 and In4 are disabled.

Figure 76 3 Inputs with Same Common Ground and 1 Separated Input

Input In4 disabled.

User Instructions

Part Number IOM – 87376-7 July 2016, Rev 1.

Figure 77 1 Separated Input and 3 Inputs with Same Common

Input In2 is disabled.

26.2 Binary Outputs

Table 27. Output Data Table

Parameter Value

Count 8 Power supply 24VDC nominal

Range

Max voltage drop at set output 1V Output voltage at non-set output <1V Maximum current per output 500mA (short circuit proof) Maximum permissible total current

for all outputs

Fuse (Fuse F2, see Figure 74):

Binary outputs with external supply are separated from other controllers via optocouplers.

26.3 Analog Inputs

Input 1: Reference value

11 to 35VDC (either from internal or external)

4A time-lag (Littelfuse 454 NANO2 Slo-BloQ

)

Table 28. Analag Input 1 Table

Current range 0-25mA Resolution 14-bit Accuracy 0.5% Input resistance 60 Ohm

Analog Input 1 is electrically isolated from the rest of the control system.

Input 2: External actual value

Parameter Value

User Instructions

Part Number IOM – 87376-7 July 2016, Rev 1.0

Only in conjunction with the PID controller.

Table 29. Analog Input 2 Table

Parameter Value

Current range 0-20, 8mA Resolution 10-bit Accuracy 0.5% Input resistance 120 Ohm

Jumper JP6 can be used to switch Analog Input 2 from a passive input (default) to an input with 24-V power supply (for 4-20 mA, two-wire transmitters).

NOTE:

The earth potential from Analog Input 2 is the common earth of the control system and the auxiliary power supply (see Section 33.5).

26.4 Analog Outputs

Table 30. Analog Outputs Table

Parameter Value

Count 1 Current range 0-20, 8mA Resolution 14-bit Accuracy 0.5% Max load 600 Ohm

Reference ground is the common ground of the controller and the auxiliary voltage (see

Section 33.5).

26.5 Auxiliary Voltage Input and Output

Table 31. Auxilliary Voltage Input and Output Table

Parameter Value

Input voltage range (auxiliary voltage input) 20-30VDC Maximum current consumtion(auxiliary voltage

input) Maximum current consumption in power-save

mode (auxiliary voltage input) Output voltage (auxiliary voltage output) typically 23VMax Output current (auxiliary voltage output) 200mA Resistance Of ground potential vs. body typically 500kOhm Capacitance of ground potential vs. body typically 100nF Voltage of ground potential vs. body max. 40Vs

Fuse

500mA

120mA

1A time-lag (Littelfuse 454 NANO2 Slo-

BloQ

)

Ground potential is the common ground of the controller and the analogue inputs and outputs. The auxiliary voltage output can be set by the menu P6.5 (see Section 18.5).

User Instructions

Part Number IOM – 87376-7 July 2016, Rev 1.

The power-save mode is dened as follows:

• No power supply (the controller is powered exclusively through the 24V auxiliary

voltage input).

• The lighting of the LCD display switches o automatically.

• No additional hardware options available (Probus Interface, DeviceNet interface, relay

board, etc.).

• Binary outputs and the mA output are not enables; when activating, the respective

currents must be added to the total current.

26.6 Connections for Non-Explosion Proof Version

Table 32. Connections for Non-Explosionproof Version Table

Parameter Value

Power/motor

Control signals

Industrial plug with 6 pins screw connection 16A, max. 2.5mm2 , AWG14 Industrial plug with 24 pins screw connection 16A, max. 2.5mm2 , AWG14

Optionally, contacts are available in crimp or cage clamp designs.

26.7 Connections for Explosion Proof Version

Table 33. Connections for Explosionproof Version Table

Parameter Value

Power/motor

Control signals

Terminals with screw connection 16A, 0.5 to 4mm2 , AWG20 and AWG12 Terminals with screw connection 4A, 05 to 2.5mm2 , AWG20 and AWG14

User Instructions

Part Number IOM – 87376-7 July 2016, Rev 1.0

Appendix A: List of Figures

Figure 1 RTS FQ Fail-Safe Quarter-Turn Series ...............................................................................................1

Figure 2 Cut-out of the RTS FQ Fail-Safe Quarter-Turn Series ..................................................................2

Figure 3 Fail-safe Open Version ...........................................................................................................................3

Figure 4 Fail-safe Close Version ...........................................................................................................................3

Figure 5 Mechanical End Stop (1) .................................................................................................................... 10

Figure 6 Mechanical End Stop (2) .................................................................................................................... 10

Figure 7 Mechanical End Stop (3) .................................................................................................................... 11

Figure 8 RTS CM Compact Series Overview ................................................................................................. 20

Figure 9 Nameplate .............................................................................................................................................. 20

Figure 10 Nameplate Position ............................................................................................................................. 21

Figure 11 Nameplate of the Actuator for Operation in Explosive Atmosphere ................................ 21

Figure 12 Clockwise = Close ................................................................................................................................ 23

Figure 13 Counter Clockwise = Open ...............................................................................................................23

Figure 14 Label ......................................................................................................................................................... 25

Figure 15 Tag ............................................................................................................................................................. 25

Figure 16 RTS CM Compact Series Installation ............................................................................................. 28

Figure 17 RTS CM Compact Series Control System ..................................................................................... 29

Figure 18 Power Supply Connections .............................................................................................................. 31

Figure 19 Terminal Box .......................................................................................................................................... 32

Figure 20 Selector/Control Switch .....................................................................................................................34

Figure 21 Control Switch (First Menu Item).................................................................................................... 34

Figure 22 Display (1) ............................................................................................................................................... 34

Figure 23 Selector Switch in Neutral Position (1) ......................................................................................... 35

Figure 24 Selector Switch Flipped Up (1) ........................................................................................................ 35

Figure 25 Selector Switch in Neutral Position (2) ......................................................................................... 35

Figure 26 Display (2) ............................................................................................................................................... 36

User Instructions

Part Number IOM – 87376-7 July 2016, Rev 1.

Figure 27 Display (3) ............................................................................................................................................... 36

Figure 28 Selector Switch Flipped Down ........................................................................................................ 37

Figure 29 Display (4) ............................................................................................................................................... 37

Figure 30 Display (5) ............................................................................................................................................... 38

Figure 31 Selector Switch in Neutral Position (3) ......................................................................................... 38

Figure 32 Display (6) ............................................................................................................................................... 38

Figure 33 Selector Switch in Neutral Position (4) ......................................................................................... 39

Figure 34 Selector Switch Flipped Up (2) ........................................................................................................ 39

Figure 35 Selector Switch in Neutral Position (5) ......................................................................................... 39

Figure 36 Display (7) ............................................................................................................................................... 40

Figure 37 Display (8) ............................................................................................................................................... 40

Figure 38 Selector/Control Switch Operating Unit ......................................................................................41

Figure 39 Display (9) ............................................................................................................................................... 42

Figure 40 Display (10) .............................................................................................................................................42

Figure 41 LED Display .............................................................................................................................................43

Figure 42 Neutral Position .................................................................................................................................... 44

Figure 43 Slight Switch Flip (it will move to the next parameter) ......................................................... 44

Figure 44 Halfway Switch Flip (it will jump to the next parameter category) ...................................45

Figure 45 Full Switch Flip (it will jump to the end of the menu) ............................................................. 45

Figure 46 Display (11) .............................................................................................................................................46

Figure 47 Display (12) .............................................................................................................................................47

Figure 48 Selector/Control Switch (2) ..............................................................................................................47

Figure 49 Control Switch Flipped Down .........................................................................................................48

Figure 50 Display (13) .............................................................................................................................................48

Figure 51 Selector Switch in Neutral Position (6) ......................................................................................... 48

Figure 52 Selector Switch Flipped Up (3) ........................................................................................................ 49

Figure 53 Selector Switch in Neutral Position (8) ......................................................................................... 49

Figure 54 Display (14) .............................................................................................................................................49

Figure 55 Display (15) .............................................................................................................................................50

Figure 56 Control Switch Flipped Up ................................................................................................................ 50

Figure 57 Display (16) .............................................................................................................................................50

Figure 58 Selector Switch Flipped Halfway Up ............................................................................................. 51

Figure 59 Display (17) .............................................................................................................................................51

Figure 60 Display (18) .............................................................................................................................................60

Figure 61 Step Mode Operation ......................................................................................................................... 66

Figure 62 Assigning the Position to the Setpoint ........................................................................................ 69

Figure 63 Torque Characteristics ........................................................................................................................ 71

Figure 64 Binary Outputs Display ...................................................................................................................... 74

Figure 65 Binary Inputs Display .......................................................................................................................... 75

Figure 66 Analogue Values Display ................................................................................................................... 75

Figure 67 Firmware Display .................................................................................................................................. 76

Figure 68 Serial Number Display ........................................................................................................................76

Figure 69 Counter Values Display ...................................................................................................................... 77

User Instructions

Part Number IOM – 87376-7 July 2016, Rev 1.0

Figure 70 Infrared Connection ............................................................................................................................ 78

Figure 71 Logic Board of Controller .................................................................................................................. 82

Figure 72 Current/Voltage Relation ..................................................................................................................93

Figure 73 Control Unit ............................................................................................................................................93

Figure 74 Logic Board ............................................................................................................................................94

Figure 75 5 Inputs with Same Common .......................................................................................................... 94

Figure 76 2 Separated Groups of 2 Inputs with Same Ground................................................................94

Figure 77 3 Separated Inputs .............................................................................................................................. 95

Figure 78 3 Inputs with Same Common and 1 Separated Input ............................................................ 95

Figure 79 1 Separated Input and 3 Inputs with Same Common ............................................................ 96

Appendix B: List of Tables

Table 1. Torque Thread Table (1) ........................................................................................................................7

Table 2. Lubrication Utilization (1) .................................................................................................................17

Table 3. Torque Thread Table (2) .....................................................................................................................29

Table 4. LED Function Table .............................................................................................................................. 43

Table 5. Operating Mode Table ....................................................................................................................... 45

Table 6. Selector Switch Position Table.........................................................................................................46

Table 7. End Limit Table ......................................................................................................................................54

Table 8. Torque Table ...........................................................................................................................................55

Table 9. Speed Table ............................................................................................................................................ 56

Table 10. Ramp Table ............................................................................................................................................. 56

Table 11. Control Table .......................................................................................................................................... 57

Table 12. Password Table ...................................................................................................................................... 57

Table 13. Position Table ........................................................................................................................................ 58

Table 14. Binary Inputs Table .............................................................................................................................. 59

Table 15. Binary Outputs Table ..........................................................................................................................62

Table 16. Position Output Table ......................................................................................................................... 65

Table 17. Step Mode Table ................................................................................................................................... 66

Table 18. Positioner Table .................................................................................................................................... 67

Table 19. Controller Table..................................................................................................................................... 69

Table 20. Characteristic Curves Table .............................................................................................................. 72

Table 21. Identication Table .............................................................................................................................. 72

Table 22. Miscellaneous Table ............................................................................................................................ 73

Table 23. Error List Table ....................................................................................................................................... 81

Table 24. Fuses on the Logic Board .................................................................................................................. 82

Table 25. Lubrication Utilization (2) ................................................................................................................. 84

User Instructions

Part Number IOM – 87376-7 July 2016, Rev 1.

Table 26. Output Data - Standard Version Table ......................................................................................... 90

Table 27. Output Data - 24VDC Version Table ..............................................................................................90

Table 28. Power Supply - Power Electronics - Standard Version Table................................................ 91

Table 29. Power Supply - Power Electronics - 24VDC Version Table .................................................... 91

Table 30. Output Data - Standard Version FQ06/FQ20 Table .................................................................. 92

Table 31. Power Supply - Power Electronics - Standard Version FQ06/FQ20 Table ......................... 92

Table32. Input Data Table ...................................................................................................................................93

Table 33. Output Data ........................................................................................................................................... 96

Table 34. Analag Input 1 Table ........................................................................................................................... 96

Table 35. Analog Input 2 Table ........................................................................................................................... 97

Table 36. Analog Outputs Table ......................................................................................................................... 97

Table 37. Auxilliary Voltage Input and Output Table .................................................................................97

Table 38. Connections for Non-Explosion Proof Version Table ...............................................................98

Table 39. Connections for Explosion Proof Version Table .........................................................................98

Index

Ambient temperature, 5, 17, 24 Analog values, 75 Auxiliary voltage, 97

Binary inputs, 58, 59, 75, 93, Binary outputs, 61, 62, 74, 96 Bluetooth communication, 47 Bluetooth Link, 79 Bore pattern, 28 Bus watchdog, 81

Centring ring, 28 Certicate of Conformity, 89 Characteristic, 71, 72 Commissioning, 9, 14, 25, 32, 53, 79 Conguration, 44, 46, 47 Connection compartment, 20, 22, 26 Control switch, 33, 34, 41, 46, 47 Control unit, 8, 20, 22, 41, 76, 93 Cover, 9, 11, 22, 40, 41, 82

DeviceNet, 71, 98 Direction of rotation, 3, 5, 22, 23, 54, Display, 42, 43, 74, 75

Emergency position, 58, 60, 67, 70 End limit, 33, 40, 53

User Instructions

Part Number IOM – 87376-7 July 2016, Rev 1.0

User Instructions

Part Number IOM – 87376-7 July 2016, Rev 1.

World Area Conguration Centers (WACC) oer sales support, service, inventory and commissioning to our global customers. Choose the WACC or sales oce nearest you:

NORTH AND SOUTH AMERICA

19200 Northwest Freeway Houston, TX 77065 USA T +1 281 477 4100 F +1 281 477 2809

Av. Hollingsworth 325, Iporanga Sorocaba SP 18087-105 Brazil T +55 15 3238 3788 F +55 15 3228 3300

ASIA PACIFIC

No. 9 Gul Road #01-02 Singapore 629361 T +65 6501 4600 F +65 6268 0028

No.1 Lai Yuan Road Wuqing Development Area Tianjin 301700 P.R. China T +86 22 8212 3300 F +86 22 8212 3308

For complete list of sales and manufacturing sites, please visit

www.emersonprocess.com/valveautomationlocations

Or contact us at info.valveautomation@emerson.com

MIDDLE EAST AND AFRICA

P. O. Box 17033 Dubai United Arab Emirates T +971 4 811 8100 F +971 4 886 5465

P. O. Box 10305 Jubail 31961 Saudi Arabia T +966 3 340 8650 F +966 3 340 8790

24 Angus Crescent Longmeadow Business Estate East P.O. Box 6908; Greenstone 1616 Modderfontein, Extension 5 South Africa T +27 11 451 3700 F +27 11 451 3800

EUROPE

Berenyi u. 72- 100 Videoton Industry Park Building #230 Székesfehérvár 8000 Hungary T +36 22 53 09 50 F +36 22 54 37 00

www.emersonprocess.com/valveautomation

The Emerson logo is a trademark and service mark of Emerson Electric Co. All other marks are property of their respective owners.

The contents of this publication are presented for information purposes only, and while every eort has been made to ensure their accuracy, they are not to be construed as warranties or guarantees, express or implied, regarding the products or services described herein or their use or applicability. All sales are governed by our terms and conditions, which are available on request. The customer is solely responsible for the selection, use and maintenance of the products and equipment. We reserve the right to modify or improve the designs or specications of our products at any time without notice.

Emerson RTS FQ Operating Manual

Specifications and Main Features

Frequently Asked Questions

User Manual